7
CASE STUDIES ON CT CIRCUITRY P.K. Pattanaik E & MR Divn. GRIDCO, BURLA, ORISSA 1. SYNOPSIS Current transformers (CT) and its circuitries play the most vital role for the protection, control and metering of HT and EHT lines. During the time of commissioning or modification of the CT circuitries, mistakes in wire connections are done by the electricians or wiring personnel. Some of the mistakes are even overlooked by the protection engineers during the time of stability test (Primary injection Test, Sensitivity Test etc...) due to use of less sensitive instruments. Sometimes the testing procedures are approximated to reduce the testing duration, which develops problems in real practice. But after commissioning and charging of the said circuit, these mistakes result problems in protection, control and metering of the circuit. The following problems may result for the wrong connection in CT circuitry. 1. False tripping of charged feeder with certain rise of load current, before the settable limit of the over load Relays. 2. False tripping of Transformers even for the external feeder faults. 3. Wrong metering causes discrepancies for the operation, control and commercial billing among the utilities. 4. Difficulties in relay co-ordination for the interconnected feeders 5. Problems for the load assessment in any loading feeders. 6. Wrong assessment of tripping analysis. This paper deals with the theory of analysis for easy fault finding in the CT circuitry and suitable methods for tracing the fault in OFF-LINE and ON-LINE system. Some practical case studies with real time occurrences have also been described for the supportive analysis of the faults in the circuits. 2. INTRODUCTION Current and potential transformers are the important interfaces between the high level of power system and low levels of protection, measurement and control circuit in terms of current and voltage. Whenever the value of current or voltage becomes too high, these instrument transformers are used in the system to produce a proportional low value for a scaled down replica to the secondary working circuit of the system. The performance of the measuring Transformers (CT and PT) during and following large instantaneous changes in the input quantity are to be considered seriously. The response of the electrical parameters of these transformers upon the secondary circuit should be well within the satisfactory limit for both under steady state and transient condition. For measuring and slow speed recording application, only the steady state accuracy is relevant, whereas for high speed protection and other application, accuracy under transient condition is also important. According to the requirement of the secondary circuit the cores in the secondary circuit of the CT are designed. These are of three types 1. Measuring current transformers (Metering core) 2. Protective current transformers (Protection core) 3. Protective current transformers for special purpose of application (Protection core PS class) Typical specification of a CT with these cores have been explained in table-1 Table-1 3 FUNDAMENTALS ON CT A current transformer s used with its primary winding connected in series with the actual line current flow of the power system. The primary winding consists of a bar conductor or a conductor with a very few turns and causes no appreciable voltage drop across the winding. The secondary winding has large number of turns, the exact number being decided by the turns ratio of the CT. The instruments/equipments like indicating meters, relays etc are connected on the secondary windings, which have very low impedance circuit. So the secondary windings are regarded as a circuit that works nearly with short circuit condition. Type of Core Metering Protn. Special Type Protn. Type OUT PUT 20 to 40 - 20 to 40 ACC. CLASS 0.5 Fs<5 PS 5P Vk (V) Min - 600 to1200 - I exc@Vk (mA) Max - 10 to 25 - Rct at 75 0 C Max* - 2.5 to 5 2.5 to 5

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  • CASE STUDIES ON CT CIRCUITRY

    P.K. Pattanaik

    E & MR Divn. GRIDCO, BURLA, ORISSA

    1. SYNOPSIS Current transformers (CT) and its circuitries play the most vital role for the protection, control and metering of HT and EHT lines. During the time of commissioning or modification of the CT circuitries, mistakes in wire connections are done by the electricians or wiring personnel. Some of the mistakes are even overlooked by the protection engineers during the time of stability test (Primary injection Test, Sensitivity Test etc...) due to use of less sensitive instruments. Sometimes the testing procedures are approximated to reduce the testing duration, which develops problems in real practice. But after commissioning and charging of the said circuit, these mistakes result problems in protection, control and metering of the circuit. The following problems may result for the wrong connection in CT circuitry.

    1. False tripping of charged feeder with certain

    rise of load current, before the settable limit of the over load Relays.

    2. False tripping of Transformers even for the external feeder faults.

    3. Wrong metering causes discrepancies for the operation, control and commercial billing among the utilities.

    4. Difficulties in relay co-ordination for the interconnected feeders

    5. Problems for the load assessment in any loading feeders.

    6. Wrong assessment of tripping analysis.

    This paper deals with the theory of analysis for easy fault finding in the CT circuitry and suitable methods for tracing the fault in OFF-LINE and ON-LINE system. Some practical case studies with real time occurrences have also been described for the supportive analysis of the faults in the circuits.

    2. INTRODUCTION Current and potential transformers are the important interfaces between the high level of power system and low levels of protection, measurement and control circuit in terms of current and voltage. Whenever the value of current or voltage becomes too high, these instrument transformers are used in the system to produce a proportional low value for a scaled down replica to the secondary working circuit of the system. The performance of the measuring

    Transformers (CT and PT) during and following large instantaneous changes in the input quantity are to be considered seriously. The response of the electrical parameters of these transformers upon the secondary circuit should be well within the satisfactory limit for both under steady state and transient condition. For measuring and slow speed recording application, only the steady state accuracy is relevant, whereas for high speed protection and other application, accuracy under transient condition is also important.

    According to the requirement of the secondary circuit the cores in the secondary circuit of the CT are designed. These are of three types 1. Measuring current transformers

    (Metering core) 2. Protective current transformers

    (Protection core) 3. Protective current transformers for special

    purpose of application (Protection core PS class)

    Typical specification of a CT with these cores have been explained in table-1

    Table-1

    3 FUNDAMENTALS ON CT A current transformer s used with its primary winding connected in series with the actual line current flow of the power system. The primary winding consists of a bar conductor or a conductor with a very few turns and causes no appreciable voltage drop across the winding. The secondary winding has large number of turns, the exact number being decided by the turns ratio of the CT. The instruments/equipments like indicating meters, relays etc are connected on the secondary windings, which have very low impedance circuit. So the secondary windings are regarded as a circuit that works nearly with short circuit condition.

    Type of Core Metering Protn. Special Type

    Protn. Type

    OUT PUT 20 to 40 - 20 to 40 ACC. CLASS 0.5 Fs

  • 4. CONNECTION PRINCIPLE

    Polarity and connection The primary and secondary terminals of the CT are identified with polarity markings by the symbols like (P1 and P2) for primary and (s1 and s2) for secondary. It is marked with a common convention that when primary current enters the P1 terminal, secondary current leaves the s1 terminal to the load circuit. So primary P1 terminal corresponds to the secondary of s1 terminal. It is regarded as DOT convention. Its significance is in showing the direction of current flow relative to another current or to a voltage as well as to aid in making the proper connection. The same is explained in the Fig.-1

    P1 P2 S1 S2

    Fig-1

    CT Connection related to the Ratio To obtain multi CT ratio in a common CT, the winding s of the primary and secondary side are controlled by different connections. These connections are of three different types.

    1. Ratio by primary control 2. Ratio by secondary control 3. Ratio by both side control

    Ratio by primary control By the connection of available primary windings in different fashions like all in series or all in parallel or combination of series and parallel, the ratios of the CT are changed. The detail connections are shown in Fig-2. The connection sequences are described inTable-2 P1 C2 C1 C4 C3 C6

    C5 P2 S1 S2

    Fig-2

    Table-2 Connection Sequence Primary Secondary

    Current Ratio

    (C1 + C2), (C3 + C4) (C5 + C6)

    S1 S2 Lowest Ratio ( CTR1 )

    (P1 + C1), (C2 + C3+ C4 + C5) (P2 + C6)

    S1 S2 Middle Ratio ( 2 CTR1 )

    (P1 + C1 + C3+ C5) (P2 + C2 + C4+ C6)

    S1 S2 Highest Ratio ( 4CTR1 )

    Ratio by Secondary control By the use of tapping terminals on the secondary side of the windings, different CT ratio can be obtained. By this principle primary connection remains fixed and ratios are controlled on secondary terminals. The connection diagram is shown in the fig-3. The connection sequences are described inTable-2

    S1 S2 S3 S4 Fig-3 Table-3 Connection Sequence Primary Secondary

    Current Ratio

    P1-P2 S1 S2 Lowest Ratio ( CTR1 )

    P1-P2 S1 S3 Middle Ratio ( 2 CTR1 )

    P1-P2 S1 S4 Highest Ratio ( 4CTR1 )

    Ratio by Both control Both primary and secondary winding can be connected with the tapping terminals to obtain different CT Ratio from a common CT. By this type of control, the connection stability and flexibility increases and ratios are obtained as per the suitability. Now-a-days maximum CTs are designed with CTR control from both primary and secondary control. The detail connections are shown in Fig-4. The connection sequences are described inTable-4 P 1 C2 C1 P2

    S1 S2 S3 Fig-4

    R

  • Table-4 Connection Sequence Primary Secondary

    Current Ratio

    (C1 + C2) S1 S2 Lowest Ratio ( CTR1 )

    (P1 + C1), (P2 + C2) S1 S2 Middle Ratio ( 2 CTR1 )

    (C1 + C2) S1 S3 Middle Ratio ( 2 CTR1 )

    (P1 + C1), (P2 + C2) S1 S3 Highest Ratio ( 4CTR1 )

    Concept of CT circuit connection

    Star connection circuit ( Y- connection ) CT secondary windings are connected either in star (Y) or in delta () connection as per the requirement of the circuit. For star connection, the currents on each phase (IR, IY, and IB) are related vectorialy and expressed in sequence components are as follows. IR= IR1+ IR2+ IR0 IY= IY1+ IY2+ IY0 = a

    2 IR1+ aIR2+ IR0

    IB= IB1+ IB2+ IB0 = a IR1+ a

    2 IR2+ IR0

    So, IR+ IY+ IB = 3 IR0 = 3 IY0 = 3 IB0 Where 1, 2, 0 designate +ve,-Ve and zero sequence components. a, a

    2 are the operators,

    Note: - Current vectors are in +ve sequence only with Current on R phase is taken as reference.

    IR Vectorial expression IR = I , angle( 0

    0 )

    IY = I, angle (-1200)

    IB = I, angle (1200)

    IR+ IY+ IB= IN

    IB IY

    Delta connection circuit ( - connection ) For delta connection of the CT circuit, the pattern of connection can be made by two possible ways. In one type of connection secondary S1 of one phase is connected to the secondary S2 of next phase in regular sequence (R, Y, and B). In other type of connection secondary S1 of one phase is connected to the secondary S2 of next phase in opposite sequence (R, B, and Y). The connections of the windings are shown in fig-5 and 6.

    R phase S1 S2 Y phase B phase I1 I2 I3 Fig-5 IR ( IB-IR) ( IR-IY) IB ( IY-IB) IY Fig-5 A R phase S2 S1 Y phase B phase I11 I21 I31 Fig-6 IR

    ( IR-IB) (IY-IR) IB ( IB-IY) IY Fig-6-A

  • Considering vector analysis principle with R phase as reference and balance load connection, the following results are expressed. For Fig 5 & 5-A IR = I , angle( 0

    0 ) , IY = I, angle (-120

    0)

    IB = I, angle (1200), So, IR+ IY+ IB= IN = 0

    I1 = ( IR-IY) = 3 I, angle (30

    0 ),

    I2 = ( IY-IB) = 3 I, angle ( -900 ),

    I3 = ( IB-IR) = 3 I, angle ( 1500 ),

    For Fig 6 & 6-A IR = I, angle ( 0

    0 ) , IY = I, angle (-120

    0)

    IB = I, angle (1200), So, IR+ IY+ IB= IN = 0

    I11 = ( IY-IR) = 3 I , angle (-150

    0 ),

    I21 = ( IB-IY) = 3 I , angle( 900 ),

    I31 = ( IR-IB) = 3 I , angle( -300 ),

    5. CASE STUDIES ON CT CIRCUITRY The application of the theories and fundamental principles as described in various paragraphs will be now discussed in different case studies to analyze the faults in the CT circuitries. In each situation/problem, the behavior of currents in the circuit are measured and analyzed by drawing the basic vector diagram. From the theoretical analysis, the faulty connections are traced and rectifications are done easily.

    Case Study No 1

    Situation/problem Tripping of one 132 KV feeder on E/F relay was observed at a 220/132 KV Grid Sub-station, during peak load condition for the rise of load current above a particular load.

    Steps attempted During off-peak load condition, the currents on the secondary circuits, used for back-up relays were measured by means of clamp-on ammeter. The results were obtained as follows in the table-5.

    Table-5 Phase /

    Wire No. Current in m Amp.

    Ref. from Vector

    Diagram

    Remarks

    R ph. C11 61 OA O.K Y ph. C31 62 OB O.K B ph. C51 60 OC O.K

    Neutral. C71 120 BD=2OB Doubt? C11+ C31 105 AB=3OA Doubt? C31+ C51 104 BC=3OC Doubt? C11+ C51 62 CD=OA O.K

    Conclusion of the readings From the readings of Back-up core as described in the table, it got concluded that Y phase

    secondary CT terminals have been altered and connected in the circuit. The same can be confirmed form the vector analysis.(Ref. Fig- 7 A )

    C11 C31

    C51 C71 Fig-7 A D O C B Fig-7 A

    Case Study No 2.

    Situation/problem In one 132/33 KV S/S the indicating instruments (Wattmeter, ammeter etc) on 132 KV Incomer feeder were recording erroneous readings.

    Steps attempted. During loading condition of the said feeder the currents were measured in the metering core circuit by means of clamp-on ammeter. The results were obtained as follows in the table-6.

    Table-6 Phase / Wire No.

    Current in m Amp.

    Ref. from Vector

    Diagram

    Remarks

    R ph. D11 0 Doubt? Y ph. D31 80 OC O.K B ph. D51 82 OE O.K

    Neutral D71 81 OD=OC Doubt? D11+ D31 83 OC O.K D31+ D51 81 OD O.K D11+ D51 82 OE O.K D71+ D11 81 OD Doubt? D71+ D31 140 OG=3OC Doubt? D71+ D51 142 OH=3OE Doubt?

    Conclusion of the readings From the readings of metering core as described in the table, it got concluded that R phase secondary CT terminals might have been shorted.

    R

    Y

    B

    E

  • So the detail physical connections of the R phase were checked. But no such short circuiting of the R phase was found. Instead of short circuiting, mixing of R phase winding was observed with other core of same phase as like shown in fig-8. The analysis was confirmed by drawing the vector diagram (Ref 8-A).

    Another core D11 Metering Core D31 D51 D71 Fig- 8 A F B O E C H D G Fig- 8-A

    Case Study No 3.

    Situation/problem One 33 KV feeder was tripping on E/F relay frequently for the load current more than approximately 45 Amp. Line CTR = 200/1, Setting of E/F PSM= 0.1 Steps attempted Load current was restricted to 30 ampere for measurement of secondary current in the Back up core. The currents are measured and tabulated as in Table-9

    Table-9 Phase /

    Wire No. Current in

    m Amp. Remarks

    R ph. C11 184 Doubt? Y ph. C31 151 O.K B ph. C51 153 O.K E/F C71 38 Doubt?

    C11+ C31 172 Doubt? C31+ C51 152 O.K

    C11+ C51 176 Doubt?

    Conclusion of the readings From the readings of Back-up core as described in the table, it got concluded that R phase CT is associated with wrong CTR, may be due to saturation of core or wrong primary connection.

    The detail secondary circuit of R phase was checked and found O.K. But on physical verification it was found with the carbonized opening of one link on Primary side of the CT (Ref. Fig 10) P1 C2 Carbonized opening Resulting CTR error. C1 C4 Fig- 10 C3 C6 C5 P2 5.3.4. Detail analysis The carbonized opening between the link C6 and P2, due to loose contact and sparking, has developed an erroneous CTR. For correct connection of links, the CTR is 200/1 with equivalent resistance (R ohm). But opening of one link as shown in fig-10, has resulted the rise of equivalent resistance (1.5 R ohm) Since I1

    2R1 = I2

    2R2

    200

    2 x R = I2

    2 1.5R and I2 = 163.3

    So, new ratio becomes 163.3/1 instead of 200/1. The CT link was replaced by a new one.

    Case Study No 4.

    Situation/problem One newly commissioned 220/132 KV Auto transformer was tripping in REF relay for the external fault on any 132 outgoing feeder. HT CTR = 300/1, LT CTR=600/1.

    Steps attempted During load condition of the transformer, the currents on various windings were measured. The values were obtained as mentioned in Table 10. Table-10

    Phase / Wire No.

    Current in m Amp.

    Remarks

    HT R ph. C11 450 O.K HT Y ph. C31 454 O.K

    HT B ph. C51 455 O.K HT E/F C71 18 O.K REF circuit 21 Doubt? Sec. NCT 12 O.K

    Detail analysis

    E

    Y

    B

    R

  • Net REF current = Residual current Secondary NCT Current

    Residual current = (Secondary 220 KV current ~ Secondary 220 KV current)

    Residual current = (18~18 x 220/132) = 12 mAmp So, Net REF current = (12 12) mAmp For additive REF current = (12 + 12) = 24 m Amp. For subtractive REF current = (12 - 12) = 0 m Amp

    As measurement value comes 21 mA, so suspecting the reverse connection of NCT secondary terminals, the polarity was changed. But the problem was not solved, So the detail circuit was checked and found with unequal CTR for HT and LT. The residual path of the REF was connected from the Aux. CT connection of differential core.

    Rectification and modification 1. The differential core was separated from

    the REF circuit. 2. Separate core was used for REF circuit and

    same CTR was used for all the windings (HT CTR = 300/1, LT CTR = 300/1, NCTR = 300/1). For connection Refer Fig. no. 11

    LT CTR = 300/1

    HT CTR= 300/1 NCTR= 300/1 REF RELAY Fig. 11

    Case Study No 5

    5.5.1 Situation/problem During stability test (Load balancing test) of a 132/11 KV transformer, the following currents were obtained in differential circuit. Auxiliary CTs are used on both side of the CT secondary winding.

    HT side LT side Operating coil Phase Currents in m Ampere

    R phase 27 23 12

    Y phase 27 0 27 B phase 27 23 12

    5.5.2 Steps attempted From the readings as obtained it got concluded that 1. HT side CT connections are correct in nature.

    2. LT side CT connections are expected with faulty connection. Y phase terminals might have been shorted with other connection.

    Physically the LT CT secondary side was checked and found with a wrong connection link of both S1 terminal of Y phase and B phase on the primary side of Auxiliary CT as like shown in Fig. 12.

    Wrong Connection Link S1 LT Side R Transformer Y Winding B S1 Diff. RELAY. S1 S1 S1 Aux. CT HT CT Secondary

    Fig. 12 5.5.3 Analysis of Current flow. For the above wrong connection, the current flow in different circuits are explained below (Fig-13)

    x x/2 x/2 3x 1.5x

    3x 3x 1.5x

    IR0 Fig-13

    5.5.4 Vector Analysis of Current flow. The current on operating coils of the differential relay are obtained due to the combination of currents from both HT and LT side secondary values. The values are analyzed in the table 11

    Table-11 Phase HT side LT side Operating coil R phase BA =3x

    ( 300 )

    AC=1.5x ( 180

    0 )

    BC= DB/2 ( - 90

    0 )

    Y phase DB =3x ( - 90

    0 )

    0 DB =3x ( - 90

    0 )

    B phase AD =3x ( 150

    0 )

    DE=1.5x ( 180

    0 )

    EA= DB/2 ( - 90

    0 )

    R

  • E A O C D B

    Fig- 14

    5.5.5 Remarks on Stability Test for Transformer. The transformer secondary circuits contain both star and delta connections. So behavior of current flow and analysis of the same becomes difficult for delta connection. So for easy study of the current behavior, single phasing supply connection should be used instead of three phase connection.

    6. FAULT FINDING STUDY FOR STAR CONNECTED CT CIRCUITORY

    Sl Current in the CT secondary Expected Faults

    1 R=Y=B= x Amp, N= 0 Amp No Fault in the circuits R=Y=B= x Amp, & N= 2x Amp ANY ONE OF THE PHASE CT POLARITY

    REVERSED

    i. If (R+Y ) = ( Y + B ) = 3x, & ( B + R )= x Y PHASE REVERSED ii. If (R+Y ) = ( B + R ) = 3x &( Y + B ) = x R PHASE REVERSED

    2

    iii. If (Y+B ) = ( B + R ) = 3x &( R +Y ) = x B PHASE REVERSED I. If R = 0 Amp, & Y = B= N = x Amp Then Check for all other R phase CT secondary cores, if values obtained in same pattern, then

    R PHASE PRIMARY SIDE OPEN

    II. Similarly for Y phase and B Phase also. CORRESPONDING PHASE PRIMARY SIDE OPEN III. If R = 0 Amp, & Y = B= N = x Amp For only in One core, Then

    R PHASE SECONDARY IS SHORTED ( OR ) R PHASE IS MIXED WITH OTHER CORES ( OR ) WITH USE OF AUX. CT, ANY ONE OF THE SIDE MIGHT BE SHORTED.

    3

    IV. .Similarly for Y phase and B Phase also. CORRESPONDING PHASE 4 R=Y=B= x Amp, N= 3x Amp All phases have been connected to one CT only

    instead of different cores as 1st, 2nd

    3rd cores etc. As R phase cores and Y phase cores and B phase cores. OR Primary Side has been connected from a Single Source

    I. R=Y= x/2 Amp, B= x Amp, N= 0 Amp R & Y phases of CT Secondary similar polarities have been shorted.

    II. Y=B= x/2 Amp, R= x Amp, N= 0 Amp Y & B phases of CT Secondary similar polarities have been shorted.

    5

    III. B=R= x/2 Amp, Y= x Amp, N= 0 Amp B & R phases of CT Secondary similar polarities have been shorted.

    I. R= x Amp. , R=B= 0 Amp. N=x Amp. Y & B phases of CT Secondary have been shorted. II. Y= x Amp., Y=B= 0 Amp. N=x Amp. B & R phases of CT Secondary have been shorted.

    6

    III. B= x Amp., R=Y= 0 Amp., N=x Amp R & Y phases of CT Secondary have been shorted. 7 R=Y=B=N=0Amp All the 3 CTs are shorted. 8 If the values are resulted other than the

    above readings as described. 1. CTR may be different. 2. Wrong primary link connection. 3. Phase angle problem. 4.CT saturation problems

    7. CONCLUSION The study of CT circuitry depends upon the fundamental approach of the vector analysis of the currents from three phase supply source. Combination of the vector analysis and study of the current value measurement in different circuits provides the conclusive idea regarding the faults in the system. The various case studies as described above are the physical examples of the practical

    occurrences. Moreover the table described with the faulty finding study for star connected circuitry becomes quite helpful to trace the possible faults directly, without the study of vector analysis and fundamental approaches.