920GATR GATICA Recessed - Tech Lighting · Cut the drywall according to frame kit’s assembled dimensions. ... tightening the set screws with the provided Allen ... WHITE TRACER)

1.7

Installation Instructions for

GATICA Recessed

920GATR

1A

Prepare for InstallationThe installation of GATICA will require the mating of two major components...

FIXTURE FRAME KIT

For a successful mating of the fixture into the frame kit, the frame kit must be altered in most cases.

Here are the three different scenarios for fitting the fixture to the frame...

The fixture and frame will be anexact match and no altering of

the frame is needed.

This scenario will only occurwith panel models in single

fixture installations.

The fixture run is smaller thanthe frame kit provided and it

must be shortened for an exactfit.

The frame kit must be lengthened with theuse of side rails in order to fit the fixture

run.

WARNING diffuser: Do not handle the fixtures by thefilm/LED lightguide. This may result in permanentdamage to the hardware and/or will hinder intendedperformance. Always handle the fixture with the useof the metal framing. To avoid mishandling, use thefixture packaging to lift the fixtures for install.

NOTE: Due to the complexity of this fixture, assistance isrecommended for installation.

CAUTION RISK OF FIRE-This product must be installed in accordance with the applicableinstallation code by a person familiar with the construction andoperation of the product and the hazards involved.

Use minimum 90°c supply conductors.

MAX 500W limit per power feed.

For detailed wiring instructions, please see Wiring Instructions -Dimmers - Zone Control. (920GATLC1)

This instruction shows a typical installation.

Driver Max Sink Current [mA]

6” Panels:12” Panels:

12” Dual Panels:Each Spot Aperture:

2ft 4ft 8ft

Note: Please verify the currentrating of the specified dimmers toavoid overloading.

1.21.2

2.4

1.2

2.4

2.42.44.8

4.81.2 (i.e. 1X3 spot = 3.6 mA)

G P I :ENERAL RODUCT NFORMATION

This product is suitable for dry locations only.

This product may be dimmed with a 0-10V dimming protocol.

A

6”Single and 12” DualLENGTH (A)

2 | 22.910”FT4 | 45.445”FT8 | 90.745”FT

STATIC

A

TILT LENGTH (A)

2 | 23.200”FT4 | 45.700”FT8 | 91.380”FT

A

LENGTH (A)

1X1 & 2X1| 9.300”1X2 & 2X2| 15.642”1X3 & 2X2| 21.987”

SPOT

9.300”9.300”

9.300”

OCCUPANCYSENSOR MODULE

DAYLIGHTSENSOR MODULE

EMERGENCY BACK UP MODULE-

A

12” SingleLENGTH (A)

2 | 22.910”FT4 | 45.410”FT8 | 96.670”FT

STATIC

A

LENGTH (A)

2X1| 9.300”2X2| 15.642”

SPOT

9.300”9.300”

9.300”

OCCUPANCYSENSOR MODULE

DAYLIGHTSENSOR MODULE

EMERGENCY BACK UP MODULE-

The following instructions will guide you through the steps to achieve the correct frame kit size. Use either the provided shop drawing,

spec sheets which can be found in the catalog or the web at , or by measuring the fixture run to determinewww.techlighting.com/GATICA

the correct frame kit length needed. An example of this process in illustrated on the next page.

2

1B 6” EXAMPLE CONFIGURATION

23.2” 9.3” 45.445”

2FT TILT 4FT STATIC1X1 SPOT

77.945”

Determine the length of the complete fixture run using a shop drawing, the spec sheet, or by measuring the fixtures.

Cut the frame kit to fit the configuration using the overall measurements (see following sections for assembly details).

Determine the location of the mounting hardware, such as threaded rod or suspension cable, using the spanner locations on the framekit as a guide.

Cut the drywall according to frame kit’s assembled dimensions.

Install the frames and then the fixtures.

1

96” FRAME KIT

EXTRA PORTION REMOVED FROM CENTER

FRAME REASSEMBLED TO FIT FIXTURE CONFIGURATION

77.945”

MOUNTING HARDWARE LOCATION

SPANNER

FRAME KIT

DRYWALL

CUTOUTFORFRAMEKIT

2

3

4

5

NOTE: Map out the locations of fixtures and the locations of the frame kit spanners on the fixture(s), then install allsupporting hardware such as suspension cables and/or threaded rods that the frame kit will be supported from. Whenplanning for the location of the suspension hardware (threaded rod, suspension cable, etc.), keep in mind that thespanners must be spaced appropriately (every 2’) along the frame kit to ensure the frame’s rigidity and even distribution ofthe fixtures weight.

1

2

3

Assemble the Frame Kit

2A

1 Plan the sizing, location, and mounting of the fixture(S).

For a single fixture installation where the fixtures are an

exact fit into the frame kit, go to step 5.

If shortening a frame kit by removing a section, go to

step 5.

If using side rails to lengthen the frame kit, go to step

11.

2

2B

5 Assemble the frame kits by first joining the frames with

the mitered ends together.

Install the corner brackets and secure them in place by

tightening the set screws with the provided Allen

wrench.

For a single fixture installation where the fixtures are an

exact fit into the frame kit, skip to step 16.

MITEREDEND

CORNERBRACKET

MITEREDEND

CORNERBRACKET

SET SCREW

ALLEN WRENCH

5

5

6

6

3

3

4

6

4

7

2

EXACT FIT FRAME KIT

FRAME KIT SHORTENING

FRAME KIT LENGTHENING

2C

WARNING: Do not cut off the mitered ends to shorten

the rail. Remove a section from the center.

8 For all fixtures that require shortening of the frame for a

proper fit: determine the amount of rail that will need to

be removed, measure then cut out the extra portion

from the center of the longer mitered frame rails using a

fine toothed saw for minimal burrs.

Bring the shortened side rails together, install the side

bracket on the outside of the rail by centering them

over the cross section, and then tighten all set screws

with the provided Allen wrench.

Skip to step 16.

9

SET SCREW

ALLEN WRENCH

9

9

MITEREDEND

MITEREDEND

RAIL REMOVED

8

8

10

SIDE BRACKET

11 Evenly cut the two mitered side frame rails in half using

a fine toothed saw for minimal burrs.

2D

MITEREDEND

MITEREDEND

11

12 With the length of the mitered pieces in mind, calculate

and trim the frame kit side rails to the needed lengths.

Use the same precautions listed in the step above.

2E12

SIDE RAIL

2F

13 Assemble the frame kits by first joining the frames with

the mitered ends together.

Install the corner brackets and secure them in place by

tightening the set screws with the provided Allen

wrench.

MITEREDEND

CORNERBRACKET

MITEREDEND

CORNERBRACKET

SET SCREW

ALLEN WRENCH

13

13

14

14

14

4

STRAIGHTCUT

STRAIGHTCUT

STRAIGHTCUT

2G

15 Join the mitered side rails together with the additional

side rails, install side brackets on the out side of the rail

by centering them over the cross section, and then

tighten all set screws with the provided Allen wrench.

SET SCREW

ALLEN WRENCH

13

13

SIDE BRACKET

13

13

13

Carefully lay the fixtures into the assembled frame kit to

ensure a proper fit.

If gaps can be seen between the fixtures and frame,

disassemble the frame and make adjustments by further

trimming the frame.

16

17

16

FRAME

FIXTURE

FRAME

FIXTURE

UNWANTED

GAP

2H

SET SCREW

ALLEN WRENCH

15

15

SIDE BRACKET

5

Install the spanners by snapping them down into the

channel at the pre-determined mounting hardware

locations.

2I

18

SPANNER

SPANNER

CHANNEL

SPANNER

CHANNEL

SPANNER

CHANNEL

SPANNER

CHANNEL

Lock the spanners in place by inserting the spanner locks

into the spanners and then down into the spanner

channel.

2J

19

SPANNER

LOCK

SPANNER

LOCK

13

WARNING: Ensure that there is a spanner installedevery 2’ of the frame kit run.

6

Install the fixture electrical box to a location close to the

fixture that will receive the power feed in accordance

with local electrical code.

Loosen the thumb nut on the electrical box and remove

the electrical box cover.

3A

1

THUMB NUT

ELECTRICAL BOX

COVER

Install conduit to the fixture electrical box.

Run the power line wires into the fixture electrical box.

3B

3

4

3

4

CONDUIT

Electrical Box Wiring

2

Ground the assembly properly in accordance with local

electrical codes.

Connect black thermal probe wire to the hot power line

wire with a wire nut.

Connect the white fixture and white thermal probe wire

to the neutral power line wire with a wire nut.

For emergency battery back up use, connect the red wire

to the building’s “always hot” power line.

Each available channel may be connected to a separate

0-10 volt dimmer. Depending on how many

channels/zones are being used, connect the channel

wires accordingly. Note: Grey 0-10 negative line is

shared across channels.

Properly place all wires and wire nut connections into

the electrical box.

Reinstall the electrical box cover and tighten the thumb

5

6

7

8

9

10

11

RED WIRE

0-10 NEGATIVE

(GREY WIRE)

0-10 POSITIVE

(PURPLE WIRE)

0-10 POSITIVE

(PURPLE WIRE

WHITE TRACER)

0-10 POSITIVE

(PURPLE WIRE

BLACK TRACER)

5

7

6

THERMAL PROBE

3CNOTE: 500W limit per recessed power feed.MAX

Note: These are general wiring instructions. For

detailed wiring instructions please see the Wiring

Instructions - Dimmers - Zone Control guide.

(920GATLC1)

7

Install the frame into the ceiling and mount it using the

threaded rod hole and/or the suspension cable holes

located on the spanners. Ensure the inside lip of the

flange is snug to the ceiling surface.

If the frame has been completely installed , skip to step

9.

2

Install the drywall and create an opening for the frame

kits using either the provided measurements,

measurements of the frame kit assembly, or shop

drawings as a cutting guide. cut the dry wallDO NOT

openings for the frames larger than the allotted size. The

example illustrated is an opening for a 48” Frame Kit.

4A

1

47.1”

7.5”

E.G.- CEILING OPENING FOR A 48” FRAME KIT

4B

THREADED ROD

SUSPENSION

CABLE

THREADED ROD

HOLE

SUSPENSION

CABLE HOLE

SUSPENSION

CABLE HOLE

SUSPENSION

CABLE

DRY WALL

FLANGE

NOTE: Drywall may be installed before or after theframe kit has been installed. If the drywall is installedafter, it must by positioned so it is on top of theflange or the plaster flange trim.

For short runs, the frame kit may be installed all at once asillustrated in section 4B. For long runs, the frame kits may beinstalled in separate end and side frame assemblies.

Installing the frame completely assembled, go tosection 4B.

Installing the frame separately, go to section 4C.

3

Install the Frame Kit

6”WIDE STATIC RECESSED FRAME KITS

7.5”

191mm

A

5.9”

150mm

LENGTH (A)24” Kit l 24.5” / 622mm48” Kit l 47.1” / 1196mm96” Kit l 92.4” / 2347mm

FLANGE WIDTHFlanged l 1.1” / 28mmFlangeless l 1.9” / 48mm

6”WIDE TILTABLE RECESSED FRAME KITS

A



12” /DUALWIDE SINGLE STATIC RECESSED FRAME KITS

A



A



12” DUALWIDE TILTABLE RECESSED FRAME KITS

13.3”

338mm

11.7”

297mm

7.5”

191mm

5.9”

150mm

13.3”

338mm

11.7”

297mm

8

4D

Temporarily install a fixture in to the frame kit to test for

proper fit.

Adjust the frame kit to remove any gaps from the sides

of the fixture. !: gaps between the fixture andWARNING

frame will result in improper installation. Follow the rest

of this section closely to ensure safety.

In order to ensure the frame is flush against the ceiling

surface and to ensure the frame kit width is the

appropriate size for the fixture, install the drywall clamps

by sliding them down onto the ends of the spanner(s)

until they are firmly in place.

9

4C

For large fixture runs, the frame kits must be broken up

into smaller assembles: two frame end assemblies and

side rail assembles. Disassemble the frame kit into these

assemblies by temporarily uninstalling the side brackets.

Install a frame end assembly using the threaded rod

and/or suspension cables holes (see steps in 4B).

Install the frame side rail assembly or assemblies using

the threaded rod hole and/or the suspension cable holes

and secure them to the already installed end frame piece

using the side brackets (see steps in 2G).

Finally, install the last frame end assembly and secure it

to the side rails again using the side brackets.

For installations where the drywall is already in place,

the frame kit can now be completely installed until the

inside lip of the flange is snug to the ceiling surface (see

steps in 2B).

4

5

WARNING: If the drywall is already installed, donot install the frame pieces all the way flush tothe ceiling. Temporarily suspend the frame so thatthe side of the frame can still be accessed.

6

7

FRAME END ASSEMBLY

FRAME SIDE ASSEMBLY

SIDE BRACKET

FRAME END

ASSEMBLY

SIDE BRACKET

8

5

6

7

5

6

6

7

7

7

10

FRAME

FIXTURE

UNWANTED

GAP

9

11

DRYWALL CLAMP DRYWALL CLAMP

SPANNER

SPANNER

11

1111

11

9

Install the drywall clamp screws by screwing them

through the end holes in the spanner then just a few

threads into the drywall clamps on both sides.

Evenly tighten the drywall clamp screws until any small

visual gaps between the fixture and the frame kit are

gone and until the frame is firmly snug against the

ceiling.

12

DRYWALL/

CEILING

4E

GAP

FRAME

DRYWALL

CLAMP

DRYWALL

CLAMP

DRYWALL

CLAMP SCREWS

DRYWALL/

CEILING

FRAME

13

12 12

13 13

13 13

For flangeless versions only: properly plaster onto the

plaster flange and drywall.

4F

NOTE: The next two steps are for flangeless versions

only. Flanged installations can skip to the next section.

13

Finish around the frame opening to match drywall.

4G

14

42

CAUTION! Any size gap between the fixture and the

frame will not ensure proper fixture installation. This

may result in falling fixtures and serious injury. Take the

time to make sure the frame is properly positioned and

that the drywall clamps are tight to restrict the frame

from moving.

10

Remove the end plate from the end of the fixture.

Connect both panels together using the control and

power jumpers.

Carefully tuck the jumpers and connectors into the

fixture and re-install the end plate.

5

Wiring 12” Dual Panel Fixtures

NOTE: The installation for 12” dual panels followthe exact mounting methods illustrated in thefollowing sections with exception to the numberof jumper connections and interconnections withthe dual panels. Refer back to this section whenconnecting jumpers and before installing the finalor only fixture.

Single fixture installation: the panels on the fixture must

be connected by jumpers on one end. See section 5D.

1

3

POWER CONNECTOR PANEL 1

Remove all the end plates and build jumper assemblies

(as shown in Section 7) with 2 sets of power and control

jumpers.

Connect the power and control wire jumpers to the

connectors on each adjacent panel from the connecting

fixtures.

4

5A

POWER JUMPERCONTROL JUMPER

Multiple fixture installation: each panel on the fixture

must be connected by jumpers to panels on the next

adjacent fixture (see section 5C) and on one end of the

fixture run, the panels on the end fixture must be

connected together by jumpers (see section 5D).

2

5B

POWER JUMPERCONTROL JUMPER

5C CONTROLCONNECTOR

1PANEL

POWERCONNECTOR

2PANEL

CONTROLCONNECTOR

1PANEL

POWERCONNECTOR

1PANEL

CONTROLCONNECTOR

1PANEL

POWER CONNECTOR PANEL 2

CONTROL CONNECTOR PANEL 2

JUMPERASSEMBLY

POWER CONNECTOR PANEL 15D CONTROLCONNECTOR

1PANEL

POWERCONNECTOR

2PANEL

CONTROLCONNECTOR

2PANEL

POWERJUMPER

POWERJUMPER

6

7

6C

Connect the power and control wire connectors from

the power feed to the connectors from the fixture.

6

POWER FEEDPOWER CONNECTOR

FIXTURE POWERCONNECTOR

POWER FEEDCONTROLCONNECTOR

FIXTURE CONTROLCONNECTOR

Go to the Appropriate Install Section:Section 6: Installing a single fixture.

Section 7: Installing Multiple Joining Fixtures

Installing a Single Fixture

6AEND PLATE

1

1

Remove an end plate on the end of the fixture where

the power feed will be connected by unscrewing the

two end plate screws.

1

END PLATE

SCREW

11

Carefully tuck the wire connections into the fixture.

Re-install the end plate onto the fixture and secure it in

place with two end plate screws.

For 12” Dual Panel versions, see Section 5 before

installing the fixture.

7

8

6D

END PLATE END PLATE

SCREW

8

8

END PLATE

SCREW

6B

2 Remove the knock out from the removed end plate.

Insert the power feed connectors through the end plate

and lock nut.

Insert the conduit connector, located at the end of the

power feed flexible conduit, through the knock out hole

in the end plate.

Secure it in place with a lock nut.

POWER FEED

CONDUIT

END PLATE


POWER FEED CONTROLCONNECTOR

3

CONDUIT

CONNECTOR

LOCK NUT

4

5

9

Install the fixture into the frame by first tilting it and

then insert it completely in the frame opening.

Tilt the fixture back to position and gently lower it until

it is resting level in the frame.

6E

10

11

NOTE: If the fixture’s programable white capabilitiesare being utilized, refer to the provided GATICACommissioning Instructions before installing thefixture into the frame.

NOTE: If installing fixtures with single tilt capability,ensure that the fixture is oriented so the panel willtilt in the direction desired.

12

Installing Multiple Joining Fixtures

Prepare a jumper assembly by first installing one end of

a power and control jumper cable inside a strain relief.

Close the strain relief leaving 3” of cable for

connections.

1

4 Remove the knock out from an end plate and insert the

strain relief into the end plate until it snaps in place.

5 Repeat steps 1 through 3 for the other side of the

jumper cables.

Repeat steps 1 through 4 to build connector assemblies

for the complete fixture run.

13

JUMPERASSEMBLY

7D

POWERJUMPER

CONTROLJUMPER

7A

END PLATE

7C

STRAINRELIEF

6

2

NOTE: See section 5 for 12” dual panel applications.There will be two sets of jumpers need.

1

2

3”

3”

7E

7 Remove the knock out from an end plate.

Insert the power feed connectors through the end plate

and lock nut.

Insert the conduit connector, located at the end of the

power feed flexible conduit, through the knock out hole

in the end plate.

Secure it in place with a lock nut.

POWER FEED

CONDUIT

END PLATE


POWER FEED CONTROLCONNECTOR

8

CONDUIT

CONNECTOR

LOCK NUT

9

10

7B 3

3

3

END PLATE

SCREWEND PLATE

Unscrew the two end plate screws and remove end

plates on all of the fixture ends with exception to the

last end in the run where the power feed will beNOT

connected.

14


the power feed to the connectors from the first fixture.

11


Install the end plate onto the fixture and secure it in

place with two end plate screws.

7H

14

POWERCONNECTOR

CONTROL CONNECTOR

POWERJUMPER

CONTROL JUMPER

Connect the power and control jumpers from the

jumper assembly to the fixture’s power and control

connectors.

JUMPER ASSEMBLY

7IEND PLATE

16

16

Carefully tuck the wires and wire connections inside the

fixture.

Install the end plate on the jumper assembly on the

fixture end and secure it place with two end plate

screws.

15

END PLATE

SCREW

16


12

13

7FPOWER FEEDPOWER CONNECTOR

FIXTURE POWERCONNECTOR

POWER FEEDCONTROLCONNECTOR

FIXTURE CONTROLCONNECTOR

7G

END PLATE END PLATE

SCREW

13

13

END PLATE

SCREW

15

Install the fixture into the frame by first tilting it and

then insert it completely in the frame opening.

Tilt the fixture back to position and gently lower it until

it is resting level in the frame.

7J

17

18

NOTE: If the fixture’s channel selecting orprogramable white capabilities are being utilized,refer to the provided AdjustabilityGATICAinstructions before installing the fixture into theframe.



the jumpers to the connectors from the adjacent fixture.

20

POWER JUMPER

POWERCONNECTOR

CONTROLJUMPER

CONTROLCONNECTOR

7L

TOP VIEW

BOTTOM VIEW7K

Ensure that there is no spacing between the fixture and

the frame/adjacent fixture.

19

DIFFUSOR FILM

7400 Linder Ave, Skokie, 60077IL

847.410.4400

www.techlighting.com© 2017 Tech Lighting, L.L.C. All rights reserved. The "Tech Lighting" graphic isa registered trademark of Tech Lighting, L.L.C. Tech Lighting reserves the rightto change specifications for product improvements without notification.

A Generation Brands Company

SAVE THESE INSTRUCTIONS!

16

4W

END PLATE END PLATE

SCREW

21

22

32

32

END PLATE END PLATE

SCREW

22

22

7M

23

24


Install the end plate on the connector assembly to the

fixture and secure it place with two end plate screws.

If installing more fixtures , repeat steps 14 through 22.

If this is the final fixture in the configuration, install the

last fixture into the ceiling by following steps 17

through 19. For 12” Dual Panel versions, see Section 5

before installing the final fixture into the ceiling.

7N

If the diffusor film is not completely flat on the LED

lightguide surface, gently smooth the diffusor film out

on both ends by hand with the use of clean gloves.

25

NOTE: Lightly press up on the LED lightguidesurface, if necessary, to allow the diffusor film toslide between the extrusion and the LED lightguidesurface or to reinsert a film edge.

Documents

920GATR GATICA Recessed - Tech Lighting · Cut the drywall according to frame kit’s assembled dimensions. ... tightening the set screws with the provided Allen ... WHITE TRACER)