22
18V CORDLESS COMBO PACK 93816 ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at http://www.harborfreight.com ® Copyright © 2005 by Harbor Freight Tools ® . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions and replacement parts, please call 1-800-444-3353. TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE. Due to continuing improvements, actual product may differ slightly from the product described herein.

93816[1] Harbor Freight

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Page 1: 93816[1] Harbor Freight

18V CORDLESS COMBO PACK93816

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011Visit our Web site at http://www.harborfreight.com

®

Copyright© 2005 by Harbor Freight Tools® . All rights reserved. No portion of this manual orany artwork contained herein may be reproduced in any shape or form without the expresswritten consent of Harbor Freight Tools.

For technical questions and replacement parts, please call 1-800-444-3353.

TO PREVENT SERIOUS INJURY,READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

Due to continuing improvements, actual product may differ slightly from the product described herein.

Page 2: 93816[1] Harbor Freight

SKU 93816 For technical questions, please call 1-800-444-3353. Page 2

Contents

UNPACKING.............................................................................. 2

PRODUCT SPECIFICATIONS................................................... 3

GENERAL SAFETY RULES ..................................................... 3

CHARGING THE BATTERY ..................................................... 10

OPERATION............................................................................. 11Reciprocating Saw ..........................................................................11Flashlight ..........................................................................................12Drill .....................................................................................................13Circular Saw .....................................................................................15

INSPECTION, MAINTENANCE, AND CLEANING ................... 18

PARTS LISTS AND DIAGRAMS.............................................. 19Parts List/Diagram - Reciprocating Saw .......................................19Parts List/Diagram A - Flashlight ...................................................20Parts List/Diagram B - Drill ..............................................................21Parts List/Diagram C - Circular Saw ..............................................22

UNPACKINGWhen unpacking, check to make sure all the parts shown on the Parts Lists at the

end of the manual are included. If any parts are missing or broken, please call HarborFreight Tools at the number shown on the cover of this manual as soon as possible.

Note: Before first use, the Batteries (47) will require charging. The first charge requires 8hours charge time for each battery. See charging instructions on page 10.

Page 3: 93816[1] Harbor Freight

SKU 93816 For technical questions, please call 1-800-444-3353. Page 3

Save This ManualYou will need this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures, parts list and assem-bly diagram. Keep your invoice with this manual. Write the invoice number on theinside of the front cover. Keep this manual and invoice in a safe and dry place forfuture reference.

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONSFailure to follow all instructions listed below may result in

electric shock, fire, and/or serious injury.SAVE THESE INSTRUCTIONS

Work Area

1. Keep your work area clean and well lit. Cluttered benches and dark areas inviteaccidents.

2. Do not operate power tools in explosive atmospheres, such as in the pres-ence of flammable liquids, gases, or dust. Power tools create sparks which mayignite the dust or fumes.

PRODUCT SPECIFICATIONS

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SKU 93816 For technical questions, please call 1-800-444-3353. Page 4

3. Keep bystanders, children, and visitors away while operating a power tool.Distractions can cause you to lose control. Protect others in the work area fromdebris such as chips and sparks. Provide barriers or shields as needed. Do notallow children to handle or play with these products.

Electrical Safety

4. Grounded tools must be plugged into an outlet properly installed and groundedin accordance with all codes and ordinances. Never remove the groundingprong or modify the plug in any way. Do not use any adapter plugs. Checkwith a qualified electrician if you are in doubt as to whether the outlet is prop-erly grounded. If the tools should electrically malfunction or break down, groundingprovides a low resistance path to carry electricity away from the user.

5. Double insulated tools are equipped with a polarized plug (one blade is widerthan the other). This plug will fit in a polarized outlet only one way. If the plugdoes not fit fully in the outlet, reverse the plug. If it still does not fit, contact aqualified electrician to install a polarized outlet. Do not change the plug in anyway. Double insulation eliminates the need for the three wire grounded powercord and grounded power supply system.

6. Avoid body contact with grounded surfaces such as pipes, radiators, ranges,and refrigerators. There is an increased risk of electric shock if your body isgrounded.

7. Do not expose power tools to rain or wet conditions. Water entering a powertool will increase the risk of electric shock.

8. Do not abuse the Power Cord. Never use the Power Cord to carry the tools orpull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharpedges, or moving parts. Replace damaged Power Cords immediately. Dam-aged Power Cords increase the risk of electric shock.

9. When operating a power tool outside, use an outdoor extension cord marked“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the riskof electric shock.

Personal Safety

10. Stay alert. Watch what you are doing, and use common sense when operatinga power tool. Do not use a power tool while tired or under the influence ofdrugs, alcohol, or medication. A moment of inattention while operating powertools may result in serious personal injury.

11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keepyour hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,or long hair can be caught in moving parts.

Page 5: 93816[1] Harbor Freight

SKU 93816 For technical questions, please call 1-800-444-3353. Page 5

12. Avoid accidental starting. Be sure the Power Switch is off before plugging in.Carrying power tools with your finger on the Power Switch, or plugging in powertools with the Power Switch on, invites accidents.

13. Remove adjusting keys or wrenches before turning the power tool on. A wrenchor a key that is left attached to a rotating part of the power tool may result in personalinjury.

14. Do not overreach. Keep proper footing and balance at all times. Proper footingand balance enables better control of the power tool in unexpected situations.

15. Use safety equipment. Always wear eye protection. Dust mask, nonskid safetyshoes, hard hat, or hearing protection must be used for appropriate conditions. Al-ways wear ANSI approved safety goggles and a dust mask/respirator when usingor performing maintenance on this tool.

Tool Use and Care

16. Use clamps (not included) or other practical ways to secure and support theworkpiece to a stable platform. Holding the work by hand or against your body isunstable and may lead to loss of control.

17. Do not force the tool. Use the correct tool for your application. The correct toolwill do the job better and safer at the rate for which it is designed. Do not force thetool and do not use the tool for a purpose for which it is not intended. Do not modifythese products.

18. Do not use the power tool if the Power Switch does not turn it on or off. Anytool that cannot be controlled with the Power Switch is dangerous and must bereplaced.

19. Disconnect the Power Cord Plug from the power source before making anyadjustments, changing accessories, or storing the tool. Such preventive safetymeasures reduce the risk of starting the tool accidentally. Always unplug the toolfrom its electrical outlet before performing any inspection, maintenance, orcleaning procedures.

20. Store idle tools out of reach of children and other untrained persons. Tools aredangerous in the hands of untrained users.

21. Maintain tools with care. Keep cutting tools sharp and clean. Properly main-tained tools with a sharp cutting edge are less likely to bind and are easier to control.Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.

22. Check for misalignment or binding of moving parts, breakage of parts, andany other condition that may affect the tool’s operation. If damaged, have thetool serviced before using. Many accidents are caused by poorly maintainedtools.

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SKU 93816 For technical questions, please call 1-800-444-3353. Page 6

23. Use only accessories that are recommended by the manufacturer for yourmodel. Accessories that may be suitable for one tool may become hazardous whenused on another tool.

Service

24. Tool service must be performed only by qualified repair personnel. Service ormaintenance performed by unqualified personnel could result in a risk of injury.

25. When servicing a tool, use only identical replacement parts. Follow instruc-tions in the “Inspection, Maintenance, And Cleaning” section of this manual.Use of unauthorized parts or failure to follow maintenance instructions may create arisk of electric shock or injury.

Grounding

WARNING!

Improperly connecting the grounding wire can result in the risk of electricshock. Check with a qualified electrician if you are in doubt as to whether theoutlet is properly grounded. Do not modify the power cord plug provided withthe tool. Never remove the grounding prong from the plug. Do not use thetool if the power cord or plug is damaged. If damaged, have it repaired by aservice facility before use. If the plug will not fit the outlet, have a proper outletinstalled by a qualified electrician.

Grounded Tools: Tools With Three Prong Plugs

1. Tools marked with “Grounding Required” have a three wire cord and three pronggrounding plug. The plug must be connected to a properly grounded outlet. If thetool should electrically malfunction or break down, grounding provides a low resis-tance path to carry electricity away from the user, reducing the risk of electric shock.(See Figure A.)

2. The grounding prong in the plug is connected through the green wire inside thecord to the grounding system in the tool. The green wire in the cord must be the onlywire connected to the tool’s grounding system and must never be attached to anelectrically “live” terminal. (See Figure A.)

Page 7: 93816[1] Harbor Freight

SKU 93816 For technical questions, please call 1-800-444-3353. Page 7

3. Your tool must be plugged into an appropriate outlet, properly installed and groundedin accordance with all codes and ordinances. The plug and outlet should look likethose in the following illustration. (See Figure A.)

FIGURE A

Double Insulated Tools: Tools With Two Prong Plugs

4. Tools marked “Double Insulated” do not require grounding. They have a specialdouble insulation system which satisfies OSHA requirements and complies withthe applicable standards of Underwriters Laboratories, Inc., the Canadian StandardAssociation, and the National Electrical Code. (See Figure B.)

5. Double insulated tools may be used in either of the 120 volt outlets shown in thefollowing illustration. (See Figure B.)

FIGURE B

Extension Cords

1. Grounded tools require a three wire extension cord. Double Insulated tools canuse either a two or three wire extension cord.

2. As the distance from the supply outlet increases, you must use a heavier gaugeextension cord. Using extension cords with inadequately sized wire causes a seri-ous drop in voltage, resulting in loss of power and possible tool damage.(See Figure C, next page.)

3. The smaller the gauge number of the wire, the greater the capacity of the cord. Forexample, a 14 gauge cord can carry a higher current than a 16 gauge cord.(See Figure C.)

Page 8: 93816[1] Harbor Freight

SKU 93816 For technical questions, please call 1-800-444-3353. Page 8

4. When using more than one extension cord to make up the total length, make sureeach cord contains at least the minimum wire size required. (See Figure C.)

5. If you are using one extension cord for more than one tool, add the nameplate am-peres and use the sum to determine the required minimum cord size.(See Figure C.)

6. If you are using an extension cord outdoors, make sure it is marked with the suffix“W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.

7. Make sure your extension cord is properly wired and in good electrical condition.Always replace a damaged extension cord or have it repaired by a qualified electri-cian before using it.

8. Protect your extension cords from sharp objects, excessive heat, and damp or wetareas.

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Page 9: 93816[1] Harbor Freight

SKU 93816 For technical questions, please call 1-800-444-3353. Page 9

Specific Safety Rules1. Maintain a safe working environment. Make sure there is adequate surrounding

workspace. Always keep the work area free of obstructions, grease, oil, trash, andother debris.

2. Maintain labels and nameplates on this item. These carry important information.If unreadable or missing, contact Harbor Freight Tools for a replacement.

3. When using a handheld power tool, always maintain a firm grip on the toolwith both hands.

4. To avoid electrical shock, do not pull or carry the AC Charger Adapter (53) byits Power Cord or pull the Power Cord around sharp corners or edges. Do notunplug the AC Charger Adapter by pulling on the Power Cord. Keep the PowerCord away from heated surfaces.

5. Never leave the AC Charger Adapter (53) unattended when it is plugged in.Make sure to unplug the AC Charger Adapter from its outlet before leaving.

6. Proper Battery Care: Battery (47) leakage may occur under extreme usage ortemperature conditions. If Battery fluid comes in contact with skin, wash with soapand water and rinse with lemon juice and vinegar. If the fluid comes in contact witheyes, flush with water for several minutes and contact a doctor immediately. Neverburn the Battery, as it can explode in a fire. Do not attempt to charge a leakingBattery. Contact local solid waste authorities for instructions on correct disposal orrecycling of the Battery.

7. Store idle equipment. When not in use, tools and equipment should be stored in adry location to inhibit rust. Always lock up tools and equipment, and keep out ofreach of children.

8. Industrial applications must follow OSHA requirements.

9. WARNING! Some dust created by power sanding, sawing, grinding, drilling,and other construction activities, contain chemicals known (to the State of Califor-nia) to cause cancer, birth defects or other reproductive harm. Some examples ofthese chemicals are: lead from lead-based paints, crystalline silica from bricks andcement or other masonry products, arsenic and chromium from chemically treatedlumber. Your risk from these exposures varies, depending on how often you do thistype of work. To reduce your exposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, such as those dust masks that arespecially designed to filter out microscopic particles. (California Health & SafetyCode § 25249.5, et seq.)

10. WARNING! People with pacemakers should consult their physician(s) beforeusing this product. Electromagnetic fields in close proximity to a heart pacemakercould cause interference to or failure of the pacemaker.

11. WARNING! The warnings, precautions, and instructions discussed in this manualcannot cover all possible conditions and situations that may occur. The operatormust understand that common sense and caution are factors which cannot be builtinto this product, but must be supplied by the operator.

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SKU 93816 For technical questions, please call 1-800-444-3353. Page 10

CHARGING THE BATTERY

Note: Always switch to a fresh battery when tool performance begins to diminish.Severe heat is most destructive to a battery; the more heat generated, the faster thebattery loses power. A battery that gets too hot can be permanently damaged. Neverover-discharge a battery by using the tool even after tool performance is decreas-ing. Never attempt to discharge a tool’s battery by continuing to pull the tool trigger.When tool performance begins to diminish, stop the tool, recharge the batteryand use the fresh battery for optimal performance.

1. When a Battery (47) requires recharging, a 3 to 5 hour* charge allows the tool tooperate at full power. Do not recharge the Battery longer than 5 hours*, as damageto the Battery and/or tool will occur.

2. To charge the Battery (47), plug the AC Charger Adapter’s (53) plug into the Charger(52). Insert the Charger (52) onto the top of the Battery (47) until it locks into place.Charging room temperature: 50° F - 104° F. Then, plug the AC Charger Adapterinto the nearest 120 Volt, grounded, electrical outlet. (See illustration below.)

3. Two Charging Indicator LEDs on the Charger (52) will illuminate to show that charg-ing is taking place. NOTE: The AC Charger Adapter (53) will not automatically turnoff when the Battery is fully charged, and the Charging Indicator LEDs will remainon until the AC Charger Adapter is disconnected from the electrical outlet. Recharg-ing the Battery more than 5 hours* can cause damage to the battery cells.

4. While charging, the Battery (47), AC Charger Adapter (53), and/or Charger (52)may become warm to the touch. This is normal, and does not indicate a problem.

5. Once the Battery (47) is fully charged, disconnect the AC Charger Adapter (53) fromthe electrical outlet. Then, disconnect the Charger from the Battery.

* The Batteries (47) require an initial charge time of 8 hours each; do not recharge the Batteries morethan 5 hours after this initial charging.

Page 11: 93816[1] Harbor Freight

SKU 93816 For technical questions, please call 1-800-444-3353. Page 11

OPERATION

Note: For additional information regarding the parts listed in the following pages, refer tothe Assembly Diagrams at the end of the manual.

Reciprocating Saw

WARNING: Always make sure the Battery (47) of the Reciprocating Saw is removed priorto making any adjustments to the tool.

1. Slide a Battery (47) into the base of the Reciprocating saw.

Note: Do not start the Reciprocating Saw if the Saw Blade (23) is in contact with anythingbefore operation. If necessary, lift the Reciprocating Saw to free the Saw Bladebefore squeezing the Trigger.

2. NEVER cut into areas where you cannot identify any possible hazards behind orinside the surface being cut.

3. Hold the Reciprocating Saw firmly with both hands, then slide the Safety (37) to oneside and squeeze the Trigger (41) to start the Saw.

4. With the Reciprocating Saw “ON”, place the Saw Blade (23) against the material tobe cut. Press down slightly on the Reciprocating Saw to help it cut, but allow thesaw to do the work.

5. Once the cutting procedure is completed, release pressure on the Trigger (41) tostop the Reciprocating Saw. Then, remove the Battery (47).

6. Saw Blade Installation/Replacement:A. Remove the Battery (47) from the tool.B. With a Hex Wrench (not provided), loosen the front Cap Screw (29).

(See illustration above.)C. Slide the Saw Blade (23) teeth-down into the Blade Holder (28) as far as pos-

sible.D. Then, firmly retighten the Cap Screw (29) to secure the Saw Blade (23) in place.E. Gently pull on the Blade (23) with a gloved hand to ensure it is held properly.

Page 12: 93816[1] Harbor Freight

SKU 93816 For technical questions, please call 1-800-444-3353. Page 12

Flashlight

WARNING: Always make sure the Battery (47) of the Flashlight is removed and the Bulb(9a) is allowed to cool prior to making any adjustments to the tool.

1. Insert the fully charged Battery (47) in the Flashlight’s Handle, and make sure thatthe Battery snaps into place on the Handle.(See illustration above.)

2. Slide the Switch Button (7a) on the Handle to the ON position.

3. To turn off the Flashlight, slide the Switch Button (7a) to its OFF position.

4. Bulb (9a) Replacement:A. Unscrew the Holding Ring (4a) and remove the Lens (6a), and Reflector (5a).

You can now access the spare Bulb hidden behind the Reflector (5a) in theLamp Housing (3a).

B. Remove the Bulb Bracket (11a) by turning it clockwise.C. Remove the old Bulb (9a). Transfer the Bulb Spring (10a) from the old Bulb to

the new Bulb.D. Insert a Bulb of the same type and wattage. Align the Bulb Bracket (11a) with

the slots in the Reflector, push and hold it in, and turn it counterclockwise.E. Put the Reflector (5a) back in place. Reattach the Lens (6a) and Holding Ring

(4a).

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SKU 93816 For technical questions, please call 1-800-444-3353. Page 13

Drill

WARNING: Always make sure the Reverse Switch (3b) is in its center, locked position andthe Battery (47) of the Drill is removed prior to making any adjustments to the tool.

1. For a clockwise rotation, move the Reverse Switch (3b) to the right.For a counterclockwise rotation, move the Reverse Switch to the left.To lock the Trigger (18b), slide the Reverse Switch to the center.

2. The Torque Setting Ring helps you drive screws into a material without damagingthe material. To change the torque setting, simply turn the Torque Setting Ring toalign the arrow on the Left Housing (1b) with the desired setting. Use the lowernumbers for soft/brittle materials, higher numbers for hard/pliable materials, and thearrow setting for drilling.

3. When installing drill bits or screwdriver bits, make sure the Battery (47) is removedfrom the Drill to avoid accidental starting. Then, hold the Chuck Sleeve firmly inplace and turn the Chuck (27b) counterclockwise. Insert the shank of a drill bit allthe way into the Chuck. While holding the Chuck Sleeve in place, turn the Chuckclockwise to lock the drill bit in place.

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SKU 93816 For technical questions, please call 1-800-444-3353. Page 14

4. Insert the fully charged Battery (47) in the Drill’s handle, and make sure it snaps intoplace on the handle. The Battery can be rotated if needed to either allow betterbalance or more clearance.

5. Drilling Tips:A. NEVER drill into areas where you cannot identify any possible hazards behind

the drilling surface.B. Lubricate the cutting tip of the drill bit with cutting oil when drilling iron or steel.

Use a coolant when drilling nonferrous metals such as copper, brass, or alumi-num.

C. When drilling in light gauge metal or wood, use a wooden block to back up thematerial to prevent damage to the workpiece.

D. Mark the center of the hole to be drilled with a center punch to give a drill bit astart and to prevent it from “walking”.

E. To reduce jamming as the drill bit breaks through the workpiece, decrease thedrilling pressure when the point of the drill bit breaks through the workpiece.

F. Drill only as deep as necessary.G. When you have drilled the hole, remove the drill bit from the hole while the Drill

is still running. This prevents the drill bit from getting caught in the hole andcausing damage.

6. To turn on the Drill, squeeze the Trigger (18b). NOTE: Always grip the Drill firmlywith both hands when the tool is running.

7. Release the Trigger (18b) to stop the Drill. Then, remove the Battery (47) and drill bitfrom the Drill.

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SKU 93816 For technical questions, please call 1-800-444-3353. Page 15

Circular Saw

WARNING: Always make sure the Battery (47) of the Circular Saw is removed prior tomaking any adjustments to the tool, except for adjusting the depth of cut (required toinstall the battery).

1. Blade Installation:A. Make certain that the Battery (47) is removed before proceeding.B. Remove the Hex Wrench (55c) from its holder near the Depth Knob (34c).C. Press in and hold the Shaft Lock (7c) while you loosen the Bolt (14c). Remove

the Bolt (14c) and the Outer Flange (13c).D. Hold the Guard (8c) open and slide the Blade (10c) over and onto the shaft from

the bottom. Make certain that the arrow marked on the Blade (10c) is facingthe same direction as the arrow molded into the Fixed Guard (12c).

E. Replace the Outer Flange (13c) lining up the flats in the Flange with the flats onthe shaft.

F. Press in and hold the Shaft Lock (7c) while you reinstall the Bolt (14c) and se-curely tighten it. Return the Hex Wrench (55c) to its holder.

2. The Fence (39c) helps you cut multiple times at roughly the same distance.To Adjust the Fence (39c):A. Loosen the Fence Knob (42c).B. Move the Fence as desired.C. Retighten the Fence Knob securely.

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SKU 93816 For technical questions, please call 1-800-444-3353. Page 16

3. To Adjust the Angle of Cut:A. Loosen the Angle Knob (34c).B. Pivot the Saw body in relation to the Foot (35c) to adjust the angle. Read the

angle from the arrow and scale near the Angle Knob.C. Retighten the Angle Knob (34c) securely.

4. To Adjust the Depth of Cut:A. Be sure to keep your fingers well away from the Trigger (4c),

Safety (21c), and Blade (10c) while performing any adjustment,but especially when adjusting the Depth, because the batterymay be installed.

B. Loosen the Depth Knob (34c).C. Raise/lower the Saw body in relation to the Foot (35c) to adjust the depth.

Note: Add 1/8” to the depth so the Saw Blade (10c) can cut through the material cleanly.

D. Retighten the Depth Knob (34c) securely.

5. Make certain that both halves of the workpiece are properly supported and securedin place. Also, make sure that the path you will be cutting along is free from allobstructions under/on the board and that there are no obstructions in the board itself(such as knots or hardware).

Keep your fingers AWAY from the Trigger (4c) and Safety (21c) untilyou are lined up with the board and ready to cut.

6. Adjust the depth of cut to the shallowest setting. Insert the fully charged Battery (47)in the Circular Saw’s handle, and make sure it snaps into place on the handle. Thedepth of cut can now be adjusted to the desired setting for use.

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7. Causes and operator prevention of “kickback”: Kickback is a sudden reactionto a pinched, bound, or misaligned Saw Blade (10c), causing an uncontrolled Sawto lift up and out of the workpiece toward the operator. When the Saw Blade ispinched or bound tightly by the kerf (i.e. the slot that was cut) closing down, the SawBlade stalls and the Motor reaction drives the tool rapidly toward the operator. If theSaw Blade becomes twisted or misaligned in the cut, the teeth at the back edge ofthe Saw Blade can dig into the top surface of the workpiece, causing the Saw Bladeto climb out of the kerf and jump back toward the operator. Kickback is a result oftool misuse and/or incorrect operating procedures or conditions and can beminimized by taking proper precautions as given below:A. Maintain a firm grip with both hands on the Saw, and position your body

and arm to allow you to resist kickback forces.B. When the Saw Blade (10c) is binding, or when interrupting a cut for any

reason, release the Trigger (4c) and hold the Saw motionless in the work-piece until the Saw Blade comes to a complete stop. Never attempt to removethe Saw from the workpiece or pull the Saw backward while the Saw Blade is inmotion or kickback can occur.

C. When restarting the Saw in the workpiece, center the Saw Blade (10c) inthe kerf and check that the saw teeth are not engaged into the workpiece. Ifthe Saw Blade is binding, it may walk up or kickback from the workpiece as theSaw is restarted.

D. Support large panels to minimize the risk of Saw Blade pinching and kick-back. Large panels tend to sag under their own weight. Supports must beplaced under the panel on both sides, near the line of cut and near the edge ofthe panel.

E. Do not use a dull or damaged Saw Blade (10c). Unsharpened or improperlyset Saw Blades produce a narrow kerf causing excessive friction, Saw Bladebinding and kickback.

F. Make sure all Saw adjustments are tight and secure before making a cut. IfSaw adjustments shift while cutting, it may cause binding and kickback.

G. Use caution when making a pocket cut into existing walls. The Saw Blade(10c) may cut objects that can cause kickback. Always check to make surethere are no electrical wires or cables in the cutting path.

8. Get in Position for and Perform the Cut:A. Rest the front section of the Foot (35c) on the edge of the workpiece. Line up the

Saw Blade (10c) with the line you will cut along.B. Press the Safety (21c) in and squeeze the Trigger (4c). Allow the Saw Blade to

rotate up to full speed before evenly moving the Saw along the cut. Do not forcethe saw, allow it to cut at its own pace.

9. Release the Trigger (4c) and Safety (21c) once the cut is completed. As a safetymeasure, remove the Battery (47) when work is completed.

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SKU 93816 For technical questions, please call 1-800-444-3353. Page 18

NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually asoriginal or replacement parts.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUALAS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANYREPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TOMAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANYPARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLYSTATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTI-FIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISKAND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACE-MENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTSTHERETO.

INSPECTION, MAINTENANCE, AND CLEANING

1. WARNING! Always remove the Battery Pack (47) from a tool and unplugthe AC Charger Adapter (53) from its electrical outlet before performing anyinspection, maintenance, or cleaning on the tool.

2. BEFORE EACH USE, inspect the general condition of the tools. Check for mis-alignment or binding of moving parts, cracked or broken parts, damaged wiring,and any other condition that may affect their safe operation. If abnormal noise orvibration occurs with a tool, have the problem corrected before further use. Do notuse damaged equipment.

3. TO CLEAN, use a clean, slightly damp cloth to clean the outer surfaces of the ComboPack tools and accessories. A mild detergent may be used. Do not use solvents.Do not immerse any of the tools, Battery, or AC Charger Adapter in water.

4. WHEN STORING, always keep the Combo Pack tools and accessories in a clean,dry location out of reach of children. Keep charger unplugged from the wall outletwhen not in use.

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SKU 93816 For technical questions, please call 1-800-444-3353. Page 19

traP noitpircseD yt'Q traP noitpircseD yt'Q traP noitpircseD yt'Q

1 21x4MtloB 31 91 raeGrotoM 1 73 ytefaS 1

2 revoCgnisuoHthgiR 1 02 01x4MtloB 2 83 daeBetirreF 2

3 gnisuoHthgiR 1 12 gnisuoHxobraeG 1 93 eriWdeR 1

4 pilC 1 22 rotoM 1 04 eriWkcalB 1

5 gniraeB 1 32 edalB 1 14 reggirT 1

6 rehsaW 1 42 tooF 1 24 rotaidaR 1

7 pilC 1 52 toviPtooF 1 34 eriWdeR 1

8 rehsaWgnirpS 4 62 pilC 1 44 eriWkcalB 1

9 21x4MtloB 4 72 tekcarBtooF 1 54 rotcennoC 1

01 raeGtenalP 3 82 redloHedalB 1 64 lanimreT 1

11 gniraeByawS 1 92 8x4MwercSpaC 3 74 yrettaB 2

21 niPevirD 1 03 tfahS 1 84 gnisuoHtfeL 1

31 pilC 1 13 niP 1 94 revoCgnisuoHtfeL 1

41 sixAraeG 1 23 revoCgniraeB 1 05 temmorG 2

51 gniraeB 1 33 daP 1 15 6x3MwercSenihcaM 1

61 revoCxobraeG 1 43 gniraeBsselliO 1 25 regrahC 1

71 gniRraeG 1 53 gniraeBsselliO 1 35 retpadAregrahCCA 1

81 etalPkcaB 1 63 gnirpS 1

PARTS LISTS AND DIAGRAMSParts List/Diagram - Reciprocating Saw

Part 52 - Charger - not shown.

Part 53 - AC Charger Adapter - not shown.

Page 20: 93816[1] Harbor Freight

SKU 93816 For technical questions, please call 1-800-444-3353. Page 20

traP noitpircseD yt'Q traP noitpircseD yt'Q traP noitpircseD yt'Q

a1 gnisuoHtfeL 1 a11 tekcarBbluB 1 a12 lanimreT 2

a2 gnisuoHthgiR 1 a21 lanimreTevitageN 1 a22 5x3MwercS 2

a3 gnisuoHpmaL 1 a31 lanimreTevitisoP 1 a32 eriWdeR 2

a4 gniRgnidloH 1 a41 gniraeBllaB3Ø 4 a42 eriWkcalB 1

a5 rotcelfeR 1 a51 pilC 2 a52 21x3MwercS 1

a6 sneL 1 a61 hctiwSrewoP 1 a62 lebaL 1

a7 hctiwS 1 a71 bonK 1 a82 6x6.2MwercS 1

a8 revoCtaeH 1 a81 revoCbonK 1 a92 lebaL 1

a9 )W6,V81(bluB 2 a91 revoCpmaL 1 a03 partS 1

a01 gnirpSbluB 1 a02 lenaP 1 a13 pilCpartS 1

Parts List/Diagram A - Flashlight

Page 21: 93816[1] Harbor Freight

SKU 93816 For technical questions, please call 1-800-444-3353. Page 21

traP noitpircseD yt'Q traP noitpircseD yt'Q traP noitpircseD yt'Q

b1 gnisuoHtfeL 1 b41 rotoM 1 b62 21x3MwercS 4

b2 gnisuoHthgiR 1 b51 xoBraeG 1 b72 kcuhC 1

b3 hctiwSesreveR 1 b61 rehsaW 3 b82 L-22x5MwercSkcuhC 1

b4 redloHyrettaB 1 b71 6x3MwercS 3 b92 partS 1

b6 pirGrebbuR 1 b81 reggirT 1 b03 pilCpartS 1

b7 redloHtiB 2 b91 roticapaC 1 b13 gniRnoitacoLredloH 1

b8 rotaidaR 1 b02 roticapaC 1 b23 gnirpS 1

b9 raeGrotoM 1 b12 rotcennoCknirhStaeH 1 b33 gniraeBllaB 1

b01 lanimreT 2 b22 ebuTmuisengaM 1 b43 etalPcitsalP 1

b11 eriWdeR 1 b32 eriWdeR 1 b53 revoC 1

b21 eriWkcalB 1 b42 eriWkcalB 1 b63 lebaL 2

b31 21x3MwercS 3 b52 21x3MwercS 3

Parts List/Diagram B - Drill

Page 22: 93816[1] Harbor Freight

SKU 93816 For technical questions, please call 1-800-444-3353. Page 22

traP noitpircseD traP noitpircseD traP noitpircseD

c1 gnisuoHtfeL c22 gnirpS c24 bonKecneF

c3 revoCtaeH c32 01x5MwercS c34 rehsaW

c4 reggirT c42 egnalFrennI c44 gnirpS

c5 gnisuoHthgiR c52 revoCtfahS c54 61x5.3MwercS

c6 wercS c62 rehsaW c64 27x4MwercS

c7 kcoLtfahS c72 gniraeB c74 lanimreT

c8 drauG c82 gnihsuB c84 5x3MwercS

c9 gnirpSdrauG c92 esaB c94 eriWdeR

c01 edalBwaS c03 raeGrotoM c05 eriWkcalB

c11 rehsaWgnirpS c13 rotoM c15 daeBetirreF

c21 drauGdexiF c23 tnuoMrotoM c25 lebaL

c31 egnalFretuO c33 gnisuoHrotoM c35 tsoPrebbuR

c41 tloB c43 bonK c45 wercS

c51 potSrebbuR c53 tooF c55 hcnerWxeH

c61 01x3MwercS c63 revieceR c65 4MtuN

c71 niPkcoL c73 troppuStooF c75 rehsaWgnirpS

c81 gnirpS c83 toviPtooF c85 tuN

c91 5MtuN c93 reluR/ecneF c95 5MtuN

c02 wercS c04 tekcarB c06 eriWkcalB

c12 ytefaS c14 wercS c16 eriWdeR

Parts List/Diagram C - Circular Saw