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    Copyright 1999 by SME1

    SME Annual Meeting

    March 1-3, 1999, Denver, Colorado

    Preprint 99-115

    THE DEVELOPMENT AND COMMERCIALIZATION

    OF THE HICOM HIGH INTENSITY GRINDING MILL

    T. A. E. Breen

    Hicom Intl. Pty. Ltd.

    Sydney, NSW, Australia

    ABSTRACT

    A new high intensity grinding technology has been developedand is now being commercialized by Hicom International of

    Australia. This has led to the development and manufacture

    of Hicom 120 grinding mills which are now being sold

    internationally for a range of mining industry applications.

    The first commercial process application has been for the

    diamond sector, where the ability of the mill to remove host

    kimberlite rock by attritioning, with no damage to the thereby

    liberated diamonds, is seen to be a most beneficial attribute.

    There are, however, many other mineral industry applications

    for this mill.

    The design of the Hicom mill is unique. Based on a high

    speed centrifugal motion of the grinding chamber, very highpower intensity is delivered to the grinding process. Most

    significantly, a high acceleration field, 50 times stronger than

    gravity is produced, creating very high power input per unit

    of mill volume, and exceptionally fast particle breakage rates,

    typically 50 - 100 times greater than those in conventional

    tumbling mills. A mill developing such forces has significant

    implications to comminution technology and practice.

    Hicom high intensity grinding mills are now available to the

    mining industry for evaluation and purchase. After a number

    of years of design and testing, two commercial mills are now

    in operation. The first is in South Africa, and for over 2 years

    this mill has been processing diamond bearing marine gravel.The second mill is in the Northwest Territories of Canada, at

    BHP's Ekati Diamond Mine. The mill was purchased by BHP

    and commissioned in October, 1998. It selectively grinds

    away the kimberlite in a DMS concentrate stream, thereby

    reducing by some 50% - 60% of the mass of material

    requiring treatment in downstream x-ray sorting plant. The

    important quality that characterizes the Hicom mill in this

    application is its ability to liberate any diamonds present in

    the feed, without damage to them.

    There are several other mineral process applications for

    which the Hicom mill has been designed, including the fine

    grinding of ores, mineral concentrates, and industria

    minerals. This paper will describe the technology and

    construction of the mill, examine its commercial applications

    and development to date, and provide details on the mobile

    demonstration Hicom mills now available for on-site

    performance trials by the mineral process industry.

    INTRODUCTION

    History & Current Status of Development

    Charles Warman - Inventor of the Hicom Mill: The Hicom

    mill was originally conceived and designed by Charles

    Warman, the founder of the C H Warman Group, of which

    Hicom International is a part. Dr. Warman is best known for

    the invention and commercial development of the Warman

    slurry pump while working as a young mining engineer on

    the Kalgoorlie gold fields of Western Australia over 50 years

    ago.

    Charles Warman's aim was to create from centrifugal milling

    theory a mill that was eminently practical and cost effective

    and which solved the problems associated with previous (and

    subsequently unsuccessful) attempts to design a mill utilizinghigh speed centrifugal forces. The Hicom mill has been

    developed as a progression from centrifugal or planetary

    mills. These earlier mills, when used in a continuous mode of

    operation, had to cope with unmanageable and awkward

    feeding and discharge arrangements.

    Over the past decade the original concepts of Charles

    Warman grew into prototypes and then pilot plants, and in

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    the last few years have commercially matured into the Hicom

    high intensity grinding mill (sometimes referred to as the

    "nutating" mill). The mill is patented in 60 countries.

    Recent Developments: The current model, the 110 kW Hicom

    120 Mill, although at present of relatively small capacity,

    with an output typically of between 5 and 15 tph, is theprecursor of a series of larger mills now at design stage.

    These will have a power requirement of up to 1 megawatt,

    (ten times that of the current model) and be capable of

    production in the order of 100 tph - 150 tph.

    The tradition of innovative design and engineering excellence

    which characterized the design and development of the

    Warman slurry pump, can also be seen in the design of the

    Hicom high intensity grinding mill.

    The development and manufacture of Hicom Mills are being

    undertaken by Hicom International Pty. Limited, the C H

    Warman Group's mill division, at the company's headquartersin Sydney, Australia.

    A significant amount of research and development and

    application of Hicom technology has also emanated from the

    Group's operation in South Africa, a geographic factor that

    goes some way to explain the initial uptake of Hicom

    technology by the diamond sector of the mining industry.

    In 1995 the first commercial project that incorporated aHicom mill in its flow sheet came out of the consulting office

    of Bateman, the Johannesburg based minerals process

    engineers. A Hicom 120 mill was to be incorporated in the

    diamond recovery plant then being designed and built for

    diamond producer Alexkor Limited, at Alexander Bay on

    South Africa's west coast. This mill selectively removes and

    mills to a slurry substantial amounts of shell and shale which

    occurs in the marine gravel and dense medium separation

    (DMS) diamond concentrates treated by Alexkor, prior to

    x-ray separation of the diamonds. This Hicom mill was

    commissioned the following year, and in the ensuing period

    has been operating effectively and performing above its

    design expectations.

    Figure 1: Mill Drawing

    Hicom 120 High Intensity Grinding Mill, Cut-away view

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    After an extensive assessment and test milling program by

    BHP Minerals, the second Hicom 120 mill sold into the

    diamond sector was commissioned by BHP in September

    1998 at its newly developedEkati diamond mine located just

    south of the Arctic Circle in Canada's Northwest Territories.

    The function of the Hicom mill in BHP's state of the art

    diamond recovery plant is to reduce the bulk of diamondconcentrate reporting to the x-ray recovery plant. This is

    achieved by the selective grinding by the Hicom mill of the

    kimberlite, a process which liberates additional diamonds

    from the ore, without any diamond damage.

    Hicom mills are presently being included in the flow sheets of

    several planned diamond recovery plants, now at the

    feasibility stage. These mills are scheduled for supply to

    diamond projects being developed by leading mining

    companies in Canada and in South Africa over the next few

    years.

    Having quickly established a successful bridgehead into thediamond sector, Hicom International is now turning to more

    mainstream applications for the mill in the precious and base

    metals sectors, as well as for the milling of fine and ultra fine

    industrial minerals.

    R & D and New Model Development: Current research and

    development by Hicom International is focussed on two main

    areas. The first is for optimization of wet and dry milling

    processes for fine and ultra-fine grinding. The second is to

    finalize the design and to commence manufacture of

    prototype 350 kW and 1,000 kW Hicom mills, with a target to

    have commercial models of these mills available for sale in

    2000.

    DESIGN FEATURES

    Configuration & Motion of the Grinding Chamber

    Reference to Figure 1 shows that the grinding chamber of the

    Hicom mill is a truncated cone with a roughly hemispherical

    base, and a vertical axis of symmetry. It consists of two

    corrosion-resistant stainless steel castings bolted to form a

    thin-walled shell, which contains the replaceable wear-liners.

    The chamber axis 'nutates' about a fixed nutation pointdefined by the main bearing, the motion being similar to that

    of a conical pendulum, in which the top is fixed and the

    bottom describes a circle, as is shown in Figure 2. {"Nutate"

    means to nod or oscillate in a manner akin to that of the

    earth's axis). The motion of the chamber is akin to one

    swirling a conical flask with one's wrist.

    Figure 2: Nutation

    Schematic Diagram of Grinding Chamber Motion

    There is no critical speed of the tumbling charge in Hicom

    mills -they can be operated at any speed, limited only by the

    mechanical strength of the drive.

    Power Density

    The magnitude of the acceleration field in which the mil

    contents tumbles varies with the square of the grinding

    chamber speed, while the power input varies with the cube of

    the speed. Typical design values of maximum acceleration

    intensity for Hicom mills are in the range 40-50g, givingpower densities up to about 2,500 kW per m3of mill volume

    This compares with power densities of 300 kW per m 3of mil

    volume for stirred mills and 30 kW per m3of mill volume for

    conventional ball mills. Put another way, this means that the

    power density of the Hicom mill is around 8 times that of a

    stirred mill and over 80 times that of a conventional ball mill.

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    As a first approximation, the load behavior in the grinding

    chamber of the Hicom mill is similar to that in centrifugal

    mills. However, there is a net downwards acceleration in the

    Hicom milling chamber which has the effect of pumping the

    slurry through the chamber in approximately plug flow. Short

    mill residence times can be achieved, and in some

    applications this can improve grinding efficiencies, bylimiting over-grinding.

    The grinding action in Hicom mills is predominantly

    achieved by attrition, rather than by impact.

    Operation of the mill shows that the high intensity of the

    grinding action results in very rapid particle breakage rates.

    For example at a mill speed of 1960 rpm, quartz feed material

    was reduced from d8O - 70 um to powder with a d80 5 m

    in just 98 seconds in batch grinding tests.

    Nutator & Drive Mechanism

    The key to the high performance, mechanical efficiency,

    compactness and durability of the Hicom drive mechanism is

    a patented nutating bearing which suspends the grinding

    chamber. This bearing, developed by Hicom International

    specifically for the Hicom mill, provides long service life at

    the loads and operating speeds required. The nutating bearing

    is analogous to a disk which rolls between fixed upper and

    lower surfaces. The nutating bearing has just a single moving

    part, and is self-compensating for wear. The nutating drive is

    backed by many years of research and development in design

    optimization, materials selection and endurance testing.

    Other Design Features of the Mill

    The Hicom 120 Mill features modular construction

    comprising the body, nutating assembly, transmission,

    services unit, grinding chamber and control cabinet.

    The body is a robust casting which serves both as a structural

    element supporting the nutating assembly and as ballast to

    counteract the inertial forces of the nutating assembly (Refer

    Figure 1). The body fully encloses the grinding chamber and

    is equipped with a door for maintenance access. The nutating

    assembly is bolted rigidly on top of the body and the whole

    assembly is isolated from the supporting structure byvibration mounts. Process material is gravity fed from a

    hopper or flexible feed-tube that can be bolted on top of the

    nutator housing. In wet grinding, upon exiting the grinding

    chamber, the product discharges as slurry via a chute through

    the lower section of the mill body.

    The mill is directly driven by an electric motor mounted

    beneath it. A services pack which provides lubrication,

    filtration and cooling, air and instrumentation is housed in a

    freestanding enclosure directly beside the mill.

    Operation of the mill is controlled by a programmable logic

    controller (PLC) which sequences start-up and shutdown, and

    monitors for possible fault conditions. The PLC indicates mil

    status to the operator via a programmed message display.

    Hicom mills can operate with a charge of steel balls or other

    media, or alternatively, with an autogenous charge of ore

    Autogenous feed sizes up to 80 mm can be accepted. Thus the

    mills are extremely versatile, and can be used for a wide

    range of mineral processing and industrial grinding duties

    wet or dry, in open or closed circuit, as well as in batch mode

    for smaller mills. Hicom mills are particularly suited to

    energy-efficient fine grinding, in the 10 m product size

    range, and finer.

    The Hicom 120 mill is a very compact unit, a reflection of the

    high power density and small mill volume inherent in itsdesign. (Refer Figure 3) Its footprint is a mere 1.26 m wide x

    2.62 m long with a height of 2.28 m (including motor: of 3.53

    m). The larger capacity units now being developed will also

    reflect the same relative compactness a characteristic which

    means that installation costs of Hicom mills and related civi

    engineering costs are very low, compared to those of other

    mill installations.

    Liner replacement is a fast, simple procedure that can be

    performed in minutes. Using the loading arm accessory, the

    front half of the chamber shell detaches complete with the

    worn liner and a replacement liner assembly is bolted in, with

    minimal process downtime, typically less than 30 minutes per

    liner change. Wear-liners have been designed with great

    emphasis on maximizing wear-life. All parts of the mil

    exposed to abrasion are protected with wear-resistan

    materials.

    Testing

    During the design stage, all critical mechanical elements in

    the mill have been subjected to extensive Finite Elemen

    Analysis studies and subsequently verified by endurance and

    load testing. Quality checking to fine tolerances and

    non-destructive testing procedures are applied throughouteach stage of manufacture.

    Model Sizes

    The current operating model is the Hicom 120. This can be

    supplied in two configurations:

    (1) The Hicom 120/30 has a 30 liter grinding chamber

    and is driven by a 55 kW motor

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    (2) The Hicom 120/60 has a 60 liter grinding chamber

    and is driven b a 110 kW motor

    Units can be supplied as wet or dry processors, with Variable

    Speed Drive as an option.

    APPLICATIONS

    Hicom high intensity grinding technology is not designed to

    replace standard ball or SAG milling for general mineral

    process duties. The Hicom mill is specialized and highly

    designed equipment focussed on applications that are outside

    the day to day range of standard milling plant. In essence

    these include:

    Wet or dry grinding to product sizes below 45 m

    Wet or dry fine and ultra-fine grinding to below 10 m

    Diamond liberation

    Special attritioning duties Shipboard, mobile and underground installations

    Special coarse particle reduction (from - 60 mm)

    Fine Milling of Hard Ores to - 10 m

    Conventional mills become progressively less efficient at

    product sizes below about 75 m especially when grinding

    hard ores such as quartzites and pyrite. Hicom mills remain

    efficient at fine product sizes down to at least 10 m with

    these ores. With the ability to vary the grinding intensity and

    to make effective use of small grinding media, the Hicom mill

    operation can be optimized for maximum grinding efficiency.

    In recent batch mill performance tests for the fine grinding of

    a West Australian telluride-pyritic gold ore, Hicom milling

    produced a d90 10 micron product from a 60 micron feed

    using 74 kW hours/tonne. This power draw compares

    favorably with the results obtained for fine grinding the same

    ore in tower mills and sand mills. Pilot plant tests in closed

    circuit with a hydrocyclone classifier are planned and these

    are expected to result in further improvements in grinding

    efficiency.

    Fine Milling of Industrial Minerals to -2 m

    The milling of industrial minerals, wet or dry, to between 10

    m and 2 m and finer in some instances, with economic

    power usage, is an application for which Hicom mills are

    designed. Special liners and grinding media are available to

    suit iron-free and other specific end-product requirements.

    Ongoing mill performance testing is being carried out and

    assessed on a range of industrial minerals, milled to fine and

    ultra-fine products.

    Autogenous "critical size" pebble reduction

    "Critical size" pebbles, typically 25 mm - 60 mm, often

    accumulate in conventional autogenous mills and SAG mills

    reducing the efficiency of the milling circuit. This critical size

    material may be removed from the primary mill, crushed tocoarse sand, and fed to the secondary ball mill circuit for

    further grinding. As an alternative to crushing, the critica

    size pebbles can be reduced to a fine product in a single step

    by processing them in a Hicom mill operating autogenously

    in open circuit (Hoyer, 1996). The result is an increase in

    circuit capacity by relieving the load on the downstream

    grinding mill.

    Pilot plant performance tests comparing the power draw

    required to remove critical size quartz (1) by using a cone

    crusher and (2) by using a Hicom mill have shown that the

    latter reduces power draw in this particular instance by 9.8%

    (Hoyer, 1996)

    The pilot plant data was scaled up and extrapolated using

    computer simulation to provide the following results.

    In this exercise a SAG mill was producing 66 tph of milled

    ore. This was screened over a 7.5 mm screen, and the re-

    circulating load in the mill of the coarse oversize fraction

    consisting of - 43 mm "critical size" pebbles, was fed to a 13

    kW crusher at the rate of 13 tph. This reduced the pebbles

    directing the crushed product to a ball mill.

    The ball mill was also being fed the screened undersize

    material (-750 m) at 53 tph and drew 1160 kW of power to

    produce the required -75 m product. Thus there was a total

    power draw of 1173 kW for the crusher and the ball mill.

    In the alternative scheme, a Hicom mill, replacing the

    crusher, was installed after the ball mill. With the same

    stream of oversize feed being fed directly to the Hicom mill

    and the undersize from the screen being fed to the ball mill

    as before. The ball mill drew 895 kW power, and the Hicom

    mill used 173 kW, a total power draw of 1068 kW.

    These tests indicate that in this particular application

    installation of a Hicom mill would remove the critical sizepebbles at a power saving of almost 10% compared to using a

    crusher for this purpose.

    Diamond liberation

    Hicom mills have the now proven capability for the

    autogenous size reduction of diamond bearing materials

    without causing damage to diamonds in the feed (Hoyer

    1996). Specific problems associated with diamondiferous

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    Figure 3: Hicom 120

    Mill Dimensions

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    marine and alluvial gravels, such as seashells, are effectively

    eliminated. Hicom mills selectively reduce the stream volume

    of dense medium separation concentrates by up to 60%,

    reducing capital outlays on costly downstream x-ray sorting

    equipment, and also significantly reducing ferro-silicon losses

    in DMS plants, by releasing it - and sometimes diamonds -from entrapment in seashells.

    In processing diamond ores, the Hicom mill can be run in

    open circuit at high throughput, with specially configured

    discharge ports in the grinding chamber. Residence time is

    adequate for the complete attrition of the kimberlite, resulting

    in total diamond liberation but with no measurable damage to

    the diamonds. Minimal energy is expended on the grinding of

    the harder barren material.

    Current installations of Hicom mills in diamond liberation

    plants place the mill after the DMS plant, where they

    typically reduce -6mm diamond concentrates to finer than 1mm material. This placement and application of the mill in

    such flow sheet configurations is partly due to the relatively

    small throughput of the Hicom mills at present, limiting them

    to more concentrated and smaller product streams. When

    Hicom mills of higher capacity are available, there is good

    reason to believe they will be able to be installed further up

    the flow sheet, immediately after the secondary crushers,

    producing feed for DMS plants. In alluvial and marine

    diamond operations, Hicom mills would be able to take

    directly as raw feed the untreated alluvial or marine gravel,

    and reduce it to -20 mm + 2 mm feed for DMS concentration.

    Attritioning & Scrubbing

    The high intensity grinding action of Hicom mills enables

    fast and effective scrubbing and attritioning of the material

    being milled. Thus deleterious coatings on mineral particles

    can be effectively removed, as can other contaminants such as

    clays. The Hicom 120 mill will accept up to 65 mm size feed,

    when using grinding media.

    An example of this property of Hicom mills includes the

    removal during attritioning of DMS concentrate of a film that

    often coats alluvial or marine diamonds, which if not

    removed makes them considerably less able to fluoresceduring x-ray sorting, resulting in product losses.

    The mill has also proven to be effective in removing an iron

    enriched "ferrocrete" material, which in some mineral sand

    deposits is cemented around potentially valuable heavy

    mineral product, making it uneconomic to process. The high

    speed attritioning of this material in a Hicom mill rapidly

    converts the rock-like cement to slurry, thus liberating the

    heavy minerals entrapped within.

    The Hicom mill may also be able to utilize its selective

    milling capability to separate by attritioning other deleterious

    or unwanted minerals from certain mineral concentrates

    thereby upgrading the end product. Tests are in progress toenable a better understanding of the mill's capabilities in this

    regard.

    Shipboard Plant Installations

    Due to the compact design and the high intensity of grinding

    forces deployed in their small mill volume, Hicom mills are

    ideal for shipboard installations such as in the offshore

    marine diamond industry in Southern Africa. It is anticipated

    that within the next 2 years several Hicom mills will be

    deployed on ocean going diamond marine mining vessels

    working the diamond concessions off the Atlantic Ocean

    coastline of South Africa and Namibia.

    Underground Milling and Mine Backfill Production

    The compact design and high intensity grinding properties of

    Hicom mills provide them with significant potential for

    underground installations, both for the milling of ores and the

    production of backfill.

    Hicom International has commenced test work in

    collaboration with the Mining Technology Division of South

    Africa's CSIR in examining the capability of Hicom mills to

    cost effectively produce backfill. Initial results indicate the

    mills have significant potential in this regard, with the

    capacity to produce a material with the required particle size

    distribution for a suitable paste backfill.

    ORE TESTING FACILITIES

    Hicom International operates a range of pilot plants and

    laboratory mills at its R & D facilities in Sydney and

    Johannesburg, as well as full size production units for tes

    work on clients' specific materials. Technical advice and

    plant design recommendations are available to assist in

    establishing process design requirements. Specially developed

    process simulation tools enable reliable Hicom scale-upoptimization analysis and flow sheet development.

    Containerized Demonstration Plants

    The Company has built one fully equipped, containerized

    mobile Hicom 120 plant for on-site testing at client locations

    Figure 4 provides a drawing of front and side elevations of

    this plant. Other mobile plants are currently under

    construction.

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    These mills can be deployed anywhere in the world for

    demonstration, performance testing, and equipment selection

    comparisons or for specific processing campaigns.

    The Hicom 120 containerised plant comprises two x twenty

    foot shipping containers. On the first are installed the Hicom

    120 mill and drive motor, a sump pump and hopper, and afixed-speed feed conveyor and comprehensive

    instrumentation to enable steady state operation of the

    grinding process in open circuit mode. The second container

    accommodates the Variable Speed Drives (VSD) for control

    of mill and sump pump motors, and the mill operator control

    panel. Two drawings showing separate elevations of the mill

    container are provided in Figure 4.

    Container Plant Description: The mill, 110 kW drive motor

    and all process equipment and instrumentation are mounted

    on one twenty foot open shipping container. Once installed on

    site, the container sits on legs 1.5m above ground level to

    allow room for the drive motor and sump pump and hopper

    underneath the container. During transshipment, the support

    legs, the conveyor and its stand and hopper, the sump pump

    and hopper, and the access stairway are stored onboard the

    container. The drive motor, mounted on a specially designed

    bracket swings up and is secured in the container as well.

    These arrangements facilitate rapid and convenient field

    deployment.

    The operator controls and the electrical supply equipment are

    installed in an air-conditioned, insulated shipping container

    that serves as a control room and site office for field

    operations. Equipment in the control container includes a 110kW Variable Speed Drive (VSD) for the mill, a 7.5 kW VSD

    for the sump pump, three phase and single phase power

    distribution boards, a Siemens OP27 control panel and a

    Desktop Computer. A Siemens PLC that is part of the mill

    services pack controls both the mill and process plant

    operation. All instruments on the open container terminate in

    locally mounted PLC modules, and communication between

    the PLC on the mill container and the control station in the

    control room is by Siemens Profibus protocol. The only

    connections between the two containers are the two VSD

    output cables to the mill and sump pump, a three-phase power

    cable, a single-phase power cable for floodlights and a single

    Profibus cable. This arrangement ensures simple on-site

    electrical installation.

    In open circuit operation, dry solids feed is supplied from the

    host plant by a vibrating feeder or weigh conveyor and is

    transported into the Hicom 120 mill by the feed conveyor tha

    is part of the containerized plant equipment. Water is added

    into the mill feed hopper to control the pulp solids

    concentration in the mill, and into the mill body or the sump

    Figure 4: Hicom 120 Containerised Demonstration Plant, side and front elevations

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    pump to assist the transport of thick slurry out of the mill.

    The milled product is returned to the host plant by the sump

    pump.

    Process Monitoring and Control: The Hicom 120 mill

    operation is monitored and controlled from the OP27 panel

    that interfaces with the PLC. A Siemens WinCC SupervisoryControl And Data Acquisition (SCADA) system on the

    desktop computer monitor the process plant operation. This

    facilitates data logging and also remote access from elsewhere

    on the host plant, or even from offsite locations. By this

    means, the Hicom 120 plant can be run as a stand-alone test

    facility, or integrated into an existing plant operation for

    long-term process trials.

    Mill feed water addition is monitored on a magnetic flow

    meter (FM01) and adjusted by a control valve (CV01) to

    regulate the concentration of solids in the grinding chamber.

    A similar control valve and flow meter combination (CV02,

    FM02) is used to set the rate of water addition into the millbody sprays or mill sump. The sump level is monitored by a

    pressure transmitter (PT01) via a water-purged dip tube, and

    controlled by adjusting the speed of the sump pump (PU01).

    This measure prevents the pump operating in snoring duty,

    thereby ensuring bubble-free flow. The accurate measurement

    of product flow rate (FM03) and density is provided by the

    nuclear density gauge (DG01) fitted onto the slurry discharge

    pipe. Measurement of product flow rate and density enables

    calculation of mass flow of solids through the mill and hence

    the calculation of specific grinding energy.

    FUTURE DIRECTIONS

    Ongoing Mill Performance Test Work

    One of the main areas of immediate focus for Hicom

    International is to provide mining and minerals process

    companies that are planning green-fields projects, plant

    expansions or mill upgrades the opportunity to determine the

    cost effectiveness of Hicom mills for their proposed milling

    duties. In the first instance this can be achieved by the

    minerals company sending approximately one kg samples of

    feed material to the R & D division of Hicom International in

    Sydney for pilot scale mill performance appraisal. In this way

    the cost effectiveness of the Hicom mill can be assessed forspecific grinding duties in proposed projects and plant

    upgrades.

    Completion of additional containerised demonstration

    mills

    The completion of several additional containerized

    demonstration Hicom mills later in 1999 will facilitate the

    ease with which the mining industry can further assess the

    performance of Hicom mills, especially in fine grinding

    applications.

    Fast-tracking the manufacture of higher throughput mills

    Plans are well advanced for the final design, manufacture and

    testing of 350 kW and 1,000 kW high intensity grindingmills, with the aim to have them available during the year

    2000 - 2001. The advent of these significantly higher

    throughput models will provide the mineral process industry

    the opportunity to apply Hicom comminution technology to a

    greater number of projects, than is the case with the existing

    55 kW and 110 kW models. It is expected that this will lead

    to the sale of an increasing number of Hicom mills into the

    gold, nickel, platinum, copper and industrial minerals process

    sectors during the next few years.

    Consolidation of international sales offices and

    manufacturing expansion

    At present Hicom International operates from sales bases in

    Australia, Canada, France, South Africa, and the UK. An

    office in the USA is planned for 1999. Mill manufacture a

    present is in Sydney, and international manufacturing

    expansion will take place as demand builds from the various

    market sectors that have been discussed in this paper.

    Summary Conclusion

    Sufficient research and industry work has been undertaken by

    Hicom International to demonstrate some of the benefits of

    high intensity grinding in the Hicom mill. The developmen

    of the mill so far indicates that there is potential for many of

    the quite unique characteristics of the mill to be translated

    into economic and technical benefits to many sectors of the

    mining industry. The development of this potential will be the

    Company's continuing focus in the years to come.

    REFERENCES

    For much of its technical focus and description, this paper

    relies on a considerable body of work previously undertaken

    and published by J. M. Boyes and D. I. Hoyer. The two main

    published works from which such references are drawn are

    listed below.

    Hoyer D.I. and Boyes J.M., 1994, "High intensity fine and

    ultrafine grinding in the Hicom mill" - Journal of the Xvth

    CMMI Congress, Johannesburg, Vol. 2 pp 435-441.

    Hoyer D.I., 1996, "High intensity size reduction in the Hicom

    mill", Chemica '96, Comminution Workshop Forum, Centre

    for Minerals Engineering, University of NSW, Sydney.