4
 NANOSECOND PULSE GENERATOR USING A FAST RECOVERY DIODE  A. Kuthi, P. Gabrielsson, M. Behrend and M. Gundersen   Department of Electrical Engineering - Electrophysics University of Southern California  Los Angeles, CA 90089-0271  This work was primarily funded by the Compact-Pulsed Power MURI program funded by the Director of Defense Research and Engineering (DDR&E) and managed by the Air Force Office of Scientific Research (AFOSR) and was also funded by the Army Research Office (ARO).  ξ  email: [email protected]  Abstract Design and operation of a fast recovery diode based  pulse generator is presented. The generator produces 3 ns wide, 600 V amplitude pulses into 50 ohm load at the maximum repetitio n rate of 100 kHz. Pulses s horter than 10 ns are essential for th e studies of biological cell response to high electric fields while avoiding ordinary electroporatio n effects do minant at long pulse s. The use of a mass-produced fast recovery surface-mount rectifier diode in this circuit substantially simplifies the generator and results in low cost and very small foo tprint. Similar diode switched pulse generators have been described in the literature using mostly custom fabricated snap- recovery dio des. Here we give an example of an ordinary low cost diode performing similarly to the custom fabricated co unterpart. The diode switched circuit relaxes the requirement on the speed of the main closing switch, in our case a low cost power MOSFET – saturable core transformer combination. I. INTRODUCTION Electroperturbat ion of biological cells can be achieved  by the influence of pulsed electric fields. The voltage induced across a cell membrane depends on the pulse length and pulse amplitude. Pulses lo nger than ~1 µs will charge the outer cell membrane and can lead to the opening of pores, temporary or permanent, the latter usually resulting in cell deat h [1]. Pulses muc h shorter than ~1 µs can affect cell nuclei without adversely affecting the o uter cell memb rane. An interesti ng effect of pulses of a few tens of ns duration and ~5–10 kV/mm amplitude is triggering of apoptosis or programmed cell death [2, 3]. There is a need for shorter, higher amplitude electric pulses for cell biology research to probe and manipulate intracellular structures. Desired pulse amplitude depends on the exact geometry of the sample chamber and electrode system and on the du ration of the pulse. The design target fo r this "NanoPulser" was a pulse duration substantially less than 10 ns and a peak voltage of at least 600 V in order to establish an electric field intensity of 6 MV/m across a 100 micrometer wide i nterelectrode space. A repetitio n rate of several kHz is also desirable so that the effects of the pulses on the cells can be observed with good statistics. Existing pulse generator systems used in ultra short  pulse electroperturbation research are based on spark gap switched transmission lines [4], or radiofrequency MOSFET s witched capac itors [5]. The spark gap based system suffers from large size and low repetition rate, relatively short lifetime, and erratic, high jitter triggers. They also need rapid charging of the transmission line capacitance in order to overvolt the spark gap for the fast rise time requirement [4]. The MOSFET switched capacitor cannot generate faster or narrower pulses than 15 – 20 ns due to complications of the MOSFET driving circuit and inherent limitations of the MOSFET device [5]. We have designed and constructed a pulse generator conforming to t he above requirements. The circuit is an adaptation of a design originally used for much higher voltages, 50 – 100 kV, and using specialized custom fabricated drift step recovery diodes [6, 7], to lower voltage, off the shelf available, standard fast recovery rectifiers. II. DESIGN The design starts from the required pulse shape and amplitude at the load and works backward to the main energy source. The actual pulse is generated by a diode acting as an opening switch, interrupting the current in an inductor and commuting it into the load resistance as shown in Fig. 1. The pulse generating cycle begins with switch S 2  closed and S 1  open, so the first capacitor is fully charged and the second is empty. Then switch S 2  opens and the subsequent closing of switch S 1  generates a half cycle of forward current through the diode. This establishes s tored charge in the diode depletion laye r an d transfers the initial charge from the first to the seco nd capacitor. At the end o f this

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NANOSECOND PULSE GENERATOR USING A FAST RECOVERY

DIODE∗

A. Kuthi, P. Gabrielsson, M. Behrend and M. Gundersen

Department of Electrical Engineering - Electrophysics

University of Southern California

Los Angeles, CA 90089-0271

∗ This work was primarily funded by the Compact-Pulsed Power MURI program funded by the Director of DefenseResearch and Engineering (DDR&E) and managed by the Air Force Office of Scientific Research (AFOSR) and was

also funded by the Army Research Office (ARO).

ξ email: [email protected]

Abstract

Design and operation of a fast recovery diode based

pulse generator is presented. The generator produces 3 ns

wide, 600 V amplitude pulses into 50 ohm load at themaximum repetition rate of 100 kHz. Pulses shorter than

10 ns are essential for the studies of biological cell

response to high electric fields while avoiding ordinaryelectroporation effects dominant at long pulses. The use

of a mass-produced fast recovery surface-mount rectifier

diode in this circuit substantially simplifies the generatorand results in low cost and very small footprint. Similar

diode switched pulse generators have been described inthe literature using mostly custom fabricated snap-

recovery diodes. Here we give an example of an ordinary

low cost diode performing similarly to the custom

fabricated counterpart. The diode switched circuit relaxes

the requirement on the speed of the main closing switch,

in our case a low cost power MOSFET – saturable core

transformer combination.

I. INTRODUCTION

Electroperturbation of biological cells can be achieved

by the influence of pulsed electric fields. The voltageinduced across a cell membrane depends on the pulse

length and pulse amplitude. Pulses longer than ~1 µs willcharge the outer cell membrane and can lead to the

opening of pores, temporary or permanent, the latter

usually resulting in cell death [1]. Pulses much shorter

than ~1 µs can affect cell nuclei without adverselyaffecting the outer cell membrane. An interesting effect

of pulses of a few tens of ns duration and ~5–10 kV/mm

amplitude is triggering of apoptosis or programmed cell

death [2, 3]. There is a need for shorter, higher amplitude

electric pulses for cell biology research to probe andmanipulate intracellular structures.

Desired pulse amplitude depends on the exactgeometry of the sample chamber and electrode system

and on the duration of the pulse. The design target for

this "NanoPulser" was a pulse duration substantially less

than 10 ns and a peak voltage of at least 600 V in order to

establish an electric field intensity of 6 MV/m across a

100 micrometer wide interelectrode space. A repetition

rate of several kHz is also desirable so that the effects of

the pulses on the cells can be observed with good

statistics.

Existing pulse generator systems used in ultra short

pulse electroperturbation research are based on spark gapswitched transmission lines [4], or radiofrequency

MOSFET switched capacitors [5]. The spark gap based

system suffers from large size and low repetition rate,relatively short lifetime, and erratic, high jitter triggers.They also need rapid charging of the transmission line

capacitance in order to overvolt the spark gap for the fast

rise time requirement [4]. The MOSFET switched

capacitor cannot generate faster or narrower pulses than15 – 20 ns due to complications of the MOSFET driving

circuit and inherent limitations of the MOSFET device

[5]. We have designed and constructed a pulse generator

conforming to the above requirements. The circuit is an

adaptation of a design originally used for much higher

voltages, 50 – 100 kV, and using specialized custom

fabricated drift step recovery diodes [6, 7], to lower

voltage, off the shelf available, standard fast recoveryrectifiers.

II. DESIGN

The design starts from the required pulse shape and

amplitude at the load and works backward to the main

energy source.

The actual pulse is generated by a diode acting as an

opening switch, interrupting the current in an inductor andcommuting it into the load resistance as shown in Fig. 1.

The pulse generating cycle begins with switch S2 closed

and S1 open, so the first capacitor is fully charged and thesecond is empty. Then switch S2 opens and the subsequent

closing of switch S1 generates a half cycle of forward

current through the diode. This establishes stored charge

in the diode depletion layer and transfers the initial charge

from the first to the second capacitor. At the end of this

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half period the second switch S2 closes and starts a reverse

current through the diode depleting the stored charge. In

an ideal circuit with ideal switches and lossless circuit

elements the two capacitors and the two inductors must beequal. For constant capacitor voltage the peak inductor

current is proportional to the circuit admittance,

LC I ∝ . During the forward current phase the total

circuit inductance is 2L and the net capacitance is C/2.During the reverse current phase the net inductance is

only L and the net capacitance is C. Both phases have the

same resonant frequency. Thus the peak reverse current

will be twice the peak forward current, and the charge will

be extracted at exactly a quarter period, at the peak of the

reverse current. The opening of the switch S1 recharges

the first capacitor and completes the cycle.

Figure 1. Principle of pulse generation by a diode

opening switch

Our circuit shown in Fig. 2 is a modified version of the

basic model. The modifications are due to the use of non-

ideal switches and lossy inductors. Switch S1 is two

parallel MOSFETs and switch S2 is a saturable core

transformer. The inductances L are the primary and

secondary leakage inductances of the saturable core

transformer.

IRFS430A

IRFS430A

2

2

4,5

4,5

1,8

1,8

6,7

6,7

1k50

10n

1u

1u

1k

+150Vin

+18Vin

90nsTTL in

4420

4420

1:4

All diodes MURS360

450

100

50

1n 270p

30n

Figure 2. Diode pulser circuit

A. Electrical LoadThe load is an instrumented microscope slide. Several

gold deposited electrode lines separated by 100 µm andcovered by a second glass slide hold the cell solution [5].

The electrical load impedance is 200 - 400 Ω. However,the pulse generator must be able to work into a load of

50 Ω, as the generator is connected to the slide by a

coaxial cable of 50 Ω characteristic impedance. The cable

is terminated at the slide by a 50 Ω surface mount resistorconnected parallel with the electrode structure. We have

opted for this brute force solution to establish a ~50 Ω electrical load impedance instead of the more efficient,

but troublesome transmission line transformer approach,

as efficiency is less important than good match over a

range of variable cell impedances. The instrumented slideinstalled in the microscope is shown in Fig. 3.

Rch

C

RD

+V

S1 S2

I1I2

LC L

Figure 3. The instrumented slide mounted in the

microscope.

B. Energy StorageThe final energy storage inductance, L2, can be

calculated from the fall time of the designed pulse width,t p. The inductor current decays with the L/R time, where

the resistance is that of the load and the inductance isgiven by L2. The minimum current commuted into the

load, I2 = V/R, is estimated from the peak voltagerequired at the load. However, the nonlinear diode

capacitance needs to charge to the full output voltage, and

the charge absorbed by this and all stray capacitance

increases the current requirement significantly.The quarter period of the L-C circuit must be shorter

than the diode recovery time for fast current turn-off. A

diode fully saturated with charges will have a delay to

turn-off given by the recovery time presented in the data

sheets and the actual turn-off time will be approximately a

third of this delay. Thus, the diode should not be

saturated, as the pulse width then will be unacceptablylong. The diodes used in our circuit are type MURS360,600 V, 3 A, 75 ns reverse recovery time rated devices.

Four diodes are connected in parallel in order to reduce

the pre-pulse pedestal due to the resistive phase of thereverse current and decrease the rise time of the output

pulse. More than four diodes will increase the rise time

due to the increased diode capacitance. The fall time is

shortened by the output coupling capacitor.

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D. MOSFET SwitchThe forward pumping current should last about half the

recovery time, 22C Lπ , and this value is used to

calculate the capacitance C2.

The primary switch, S1, consists of two IRFS430A

MOSFETs operating in parallel. Each MOSFET has a

DC on resistance of 1.7 Ω, so the two parallel devices present a best-case loss resistance in the primary resonant

circuit of 0.85 Ω. Actual losses are significantly higherdue to the turn on switching speed of ~15 ns. The gateinput capacitance of the MOSFETs is only 150 pF. The

6 A rated 4420 type gate driver ICs can saturate the gates,thus the turn on time is determined by the inherent gate

resistance of the MOSFET devices.

Equating the energy stored in the inductor L2 at peak

current to the energy in the capacitor C2 gives the peak

charging voltage across C2.

The above estimates are only valid for zero diode and

load capacitance and for a lossless L2 inductor, none ofwhich hold very well in our case. The saturable coretransformer used as the switch S2 introduces the greatest

departure from ideal conditions.The switch connects the charged up capacitor C1 across

the primary of the transformer. In the absence of losses

this C1 capacitor should be the same effective capacitance

as the secondary C2, so C1 = (ns/n p)2 C2. This arrangement

has the highest efficiency, as there is no charge remaining

in C1 when C2 is fully charged. Due to losses, however,

we have doubled the value of C1 to 30 nF, as this enabledus to stay within 150V primary charging voltage. The

reduced efficiency is not important in this application, but

must be carefully considered when designing similar

circuits for higher output powers.

C. Saturable Core TransformerThe transformer acting as switch S2 is wound on an

amorphous core from Toshiba, type SA 14x8x4.5.

External core dimensions are: OD = 16.3 mm, ID =6.3 mm, H = 7.5 mm and effective core area Acore =

10.13 mm2. The core supports a flux swing of Φ =

10.94 µWb and saturates at Bsat = 0.55 T. The inductance

factor for intermediate frequencies is AL = 3 µH/turn2.The core frequency response does not extend to the range

we are using it, and the above data is therefore only

approximate. In particular, the inductance is strongly

frequency and excitation dependent and the switching

characteristics are slower than what is necessary for

efficient operation. Because of these issues the

transformer was matched to the circuit by trial and error.

Best operation, with the shortest output pulse at the fullvoltage rating of the diodes were achieved with a 1:4

turns ratio, the primary being a single turn of 16 awg solid

copper wire and the secondary four turns of 20 awg solid

copper wire evenly distributed around the toroid.

Another effect of the charge remaining in the primarycapacitor is that the core reset is now dependent on the

on-time of the switch S1, thus causing hysteresis in the

output pulses for long S1 on-times. We avoid hysteresis

by optimizing core reset, limiting the S1 on time to 90 ns.

III. OPERATION

The present system uses a resistive charging supply.

The pulser has been tested at repetition rates up to 100

kHz with resistive charging, higher repetition rates can be

achieved with resonant charging methods at the cost ofincreased complexity, especially in the area of optimizingcore reset. Ultimately the repetition rate is limited to

5 MHz by the duration of the charge transfer sequence.

0 25 50 75 100 125 15040

20

0

20

Time [ns]

C u r r e n t [ A ]

086 108

Typical output into 50 Ω is shown in Fig. 4. The pulseamplitude is 600 V, and the FWHM is 3 ns.

Figure 4. Total current through the diodes; positive part

until 86 ns is pumping, negative is the reverse current

interrupted at charge depletion at 108 ns.

The saturated secondary inductance was less than the

design value, L2, and the peak current, I2, is significantly

higher, as shown in Fig. 5. The higher current

compensates for the nonlinear diode capacitance and the

losses of the saturable core. The forward diode pumping

current is not a half sine wave; the distortion is due to

slow core saturation and to resistive losses in the core and

the primary MOSFET switch.

Figure 5. Output of the diode pulser into a 50 Ohm load

Higher amplitude can be generated by using series

connected diodes. However, the saturable transformer

must be retuned for higher input voltages, as the time tosaturation is voltage dependent. This is not a trivial

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IV. REFERENCESmatter, proper choice must be made between increased

number of turns or increasing the core area; none of

which can be made in a continuous manner. We have

tried using the unmodified circuit with two seriesconnected diodes, four diode doubles in parallel, and the

best result is shown in Fig. 6. At the cost of increasing the

pulse width to 4.5 ns the amplitude could be increased to

800 V. A new version of the series connected diode

circuit is being designed at present, and we expect thatfull 1200 V amplitude pulse output will be achieved withthe 3 ns pulse width.

[1] E. Neumann, A.E. Sowers, and C.A. Jordan,

“Electroporation and electrofusion in cell biology”Plenum Press, New York, NY 1989.

[2] J. Deng, R.H. Stark, and K.H. Schoenbach, “A Nanosecond Pulse Generator for Intracellular

electromanipulation” 24th Int. Power Modulator

Symposium, June 26-29, 2000. pages 47-50.[3] M. Gundersen, P.T. Vernier, L. Marcu, A. Li, X. Zhu,

A.Z. Gallam, T. Katsouleas, C. Young, M. Behrend, and

C.M. Craft, “Ultrashort pulse electroporation: applications

of high pulsed electric fields to induce caspase activation

of human lymphocytes” Proc. 25th Int. IEEE PowerModulator Symp. (2002) pp.667

80 90 100 110 120 130 140200

0

200

400

600

800

1000

Time [ns]

V o l t a g e [ V ]

103 107.5

[4] M. Behrend, A. Kuthi, X. Gu, P. T. Vernier, L.

Marcu, C. M. Craft, and M. A. Gundersen, “Pulse

generators for pulsed electric field exposure of biologicalcells and tissues”, Dielectrics and Electrical Insulation,

IEEE Transactions on 10 (2003) 820-825.

[5] M. Behrend, A. Kuthi, P.T. Vernier, L. Marcu, C.

Craft, and M. Gundersen, “Micropulser for real timemicroscopy of cell electroperturbation”, Proc. 25th Int.

IEEE Power Modulator Symp. (2002) pp. 358.

[6] I.V. Grekhov, V.M. Efanov, A.F. Kardo-Sysoev, and

S.V. Shenderey, “Formation of high nanosecond voltage

drop across semiconductor diode” Sov. Tech. Phys. Lett.,

Vol. 9. (1983) n4.

Figure 6. Output pulse of two diodes in series

+150V in

+ 18V in

90ns gate in

-26dB out @ 50 Ω

Pulse out into 50 Ω

4 x MURS360 diodes

Saturable core

[7] Y. Kotov, G. Mesyats, S. Rufkin, A. Filatov, and S.

Lyubutin, ”A novel nanosecond semiconductor openingswitch for megavolt repetitive pulsed power technology:

Experiment and applications”Proc. IX Int. IEEE PulsedPower Conf., Albuquerque, NM, 1993, pp. 134-139.

[8] P. T. Vernier, Y. Sun, L. Marcu, S. Salemi, C. M.

Craft, and M. A. Gundersen, “Calcium bursts induced bynanosecond electric pulses”, Biochem. Biophys. Res.

Commun. 310 (2003) 286-295.

Figure 7. The completed diode pulser on a 3.8” x 2.5”

circuit board

A built-in -26dB attenuator, calibrated by commercialattenuator sets, was used to sense the output voltage. The

diode current was measured by a P6021 Tektronix current

probe. The complete diode pulser was assembled on a

3.8” x 2.5” double-sided printed circuit board shown in

Fig. 7.

The pulse generator is presently being used for real-

time microscopy of cell electroperturbation [8]. It has

operated reliably for a period of over two months.