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AC 2009-251: A LABORATORY EXERCISE TO TEACH THE HYDROSTATIC PRINCIPLE AS A CORE CONCEPT IN FLUID MECHANICS Robert Edwards, Pennsylvania State University, Erie Robert Edwards is currently a Lecturer in Engineering at The Penn State Erie, The Behrend College where he teaches Statics, Dynamics, and Fluid and Thermal Science courses. He earned a BS degree in Mechanical Engineering from Rochester Institute of Technology and an MS degree in Mechanical Engineering from Gannon University. Gerald Recktenwald, Portland State University Gerald Recktenwald is an Associate Professor in the Mechanical and Materials Engineering Department at Portland State University. He is a member of ASEE, ASME, IEEE and SIAM. His research interests are in fluid mechanics, heat transfer, applications of numerical analysis, and in improving undergraduate engineering education. Brian Benini, Case Western Reserve University Brian Benini is a 2008 Mechanical Engineering Technology graduate of Penn State Behrend. He is now pursuing a Master of Science degree in Materials Science and Engineering at Case Western Reserve University in Cleveland, OH. His thesis work involves fracture and fatigue behavior of implantable medical wires. © American Society for Engineering Education, 2009 Page 14.37.1

A Laboratory Exercise To Teach The Hydrostatic Principle

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AC 2009-251: A LABORATORY EXERCISE TO TEACH THE HYDROSTATICPRINCIPLE AS A CORE CONCEPT IN FLUID MECHANICS

Robert Edwards, Pennsylvania State University, ErieRobert Edwards is currently a Lecturer in Engineering at The Penn State Erie, The BehrendCollege where he teaches Statics, Dynamics, and Fluid and Thermal Science courses. He earned aBS degree in Mechanical Engineering from Rochester Institute of Technology and an MS degreein Mechanical Engineering from Gannon University.

Gerald Recktenwald, Portland State UniversityGerald Recktenwald is an Associate Professor in the Mechanical and Materials EngineeringDepartment at Portland State University. He is a member of ASEE, ASME, IEEE and SIAM. Hisresearch interests are in fluid mechanics, heat transfer, applications of numerical analysis, and inimproving undergraduate engineering education.

Brian Benini, Case Western Reserve UniversityBrian Benini is a 2008 Mechanical Engineering Technology graduate of Penn State Behrend. Heis now pursuing a Master of Science degree in Materials Science and Engineering at CaseWestern Reserve University in Cleveland, OH. His thesis work involves fracture and fatiguebehavior of implantable medical wires.

© American Society for Engineering Education, 2009

Page 14.37.1

A Laboratory Exercise to Teach the Hydrostatic Principle

as a Core Concept in Fluid Mechanics

Abstract:

Every field of study has core concepts that are essential to the understanding of the material.

Students must understand these concepts and use them as a foundation for further study in the

field. Most students carry preconceived ideas based on previous life experiences into the

classroom which may conflict with the concepts being taught. These misperceptions can be

difficult to overcome. It is common for students to take the material presented in a lecture and

try to reconcile the new information with their preconceived ideas. This creates problems for

both the instructor who is trying to instill these core concepts and the students who struggle with

the conflicts.

One approach to overcome these problems is to create a laboratory experience that will help the

students to face their misperceptions and replace them with the appropriate core concept. The

authors are currently investigating this approach as it relates to the fluid and thermal sciences.

One of the key core concepts in the area of fluid mechanics is the hydrostatic principle relating

the pressure in a fluid to the depth of the fluid. A common misperception is that the pressure is a

function of the weight of the fluid above the point of interest when it is actually a function of the

depth of the fluid column. This paper describes a laboratory exercise designed to teach this

concept to the students. While a description of the apparatus and the test will be included, the

focus of the paper will be on some of the results of the exercise to date, qualitative conclusions

based on observing the exercise, and some suggestions for further refinements of the exercise.

The assessment data which is discussed in the paper tends to indicate that students do not have a

hard time comprehending the basic principle but do run into difficulty when trying to apply their

understanding to practical problems. The laboratory exercise has been used during three

different courses covering Mechanical Engineering, Civil Engineering, Mechanical Engineering

Technology and Electrical Engineering Technology students at both Penn State Erie and Portland

State University. Different assessment tools were used each time the exercise was run since they

were being developed and modified during that time. Each time the results related to

applications have been similar. This is discussed in the paper.

Introduction:

The exercise documented in this paper is part of a National Science Foundation funded project

being jointly conducted at Penn State Erie, The Behrend College (PSB) and Portland State

University (PSU). It is one in a suite of seven exercises being developed by the authors which

are intended to help teach core principles in the thermal and fluid sciences through the use of

everyday devices. These include a hair dryer, a bicycle pump, a blender, a computer power

supply, a toaster, straight and stepped tanks, and a pipe section with a change of area. The

project was first introduced at the 2007 ASEE national convention in a paper presented in the Page 14.37.2

DELOS division1. This paper focuses on just one of the exercises using the straight and stepped

tanks.

Traditional laboratory exercises in the fluid and thermal sciences tend to be centered around

particular equipment with specific functions. For example, at PSB a commercially purchased

refrigeration test bed is used to help demonstrate an ideal refrigeration cycle. The exercises

associated with this type of equipment tend to follow a “cookbook” approach. The equipment

functions essentially the same way every time. The data is similar each time the exercise is run

and is very predictable. Little is left to chance, and the exercise is generally successful. Students

follow the prescribed procedure and gather data. Generally this data is taken away from the lab,

analyzed, and a report is written. The goal of this type of exercise is to reinforce concepts

presented in a lecture and to show how the theory applies in the “real world”. This type of

exercise has its place in demonstrating basic principles and is often used by the authors. The

goal of the suite of exercises being developed by the authors is more to teach the core concepts

that the theory is based on and not so much to demonstrate that the theory works in “real life”.

Several alternative approaches have been becoming popular, particularly in science classrooms.

Many of them fall under the general umbrella of active learning methods. Some of these include

inquiry-based learning2, experiential learning

3, various types of project based learning

4, and

workshops5. An interesting comprehensive program for teaching physics using a hands-on

interactive environment in large classes has been developed by North Carolina State University6.

Known as SCALE-Up (Student-Centered Activities for Large Enrollment University Physics), it

is being incorporated in schools around the country including Arizona State, Massachusetts

Institute of Technology, and the authors own school, Penn State Behrend7. Much of the work in

these areas has taken place in science classrooms but is now finding its way into engineering

classrooms as well.

The approach taken by the authors is guided inquiry. In a basic inquiry based approach students

are asked to pose questions, develop experiments to try to answer those questions, analyze

information from those experiments, and draw conclusions. Guided inquiry is a variation of this

approach in which certain critical questions are posed to the students rather than by the students.

This approach tends to keep the students on track but still allows room for the students to pose

their own questions. In fact, they are encouraged to do so. The wording of the critical questions

is important. They should be open ended and not suggest an answer. A good example of this is

given by Buch and Wolff8. They suggest that a question intended to get the students to think

about improvements in construction materials might be posed two different ways: “How would

the presence of fibers affect concrete toughness?” or “How would you improve concrete

toughness properties?” Clearly the first question suggests an answer while the second is more

thought provoking. We do not claim to have all of the questions in our exercises worded in the

best way, but that is part of the development process.

Conceptual knowledge is the foundation that engineering theory is based on. Without a

fundamental understanding of the basic concepts involved in a problem it is difficult to apply

higher level or critical thinking to that problem. Much work is being done to develop concept

inventories to test not just the ability of a student to solve engineering problems but also their

grasp of the basic concepts. A recent paper by Streveler, Litzinger, et al.9 gives a very good

Page 14.37.3

overview of the research being done in this area. They list several areas where engineering

students struggle with basic concepts such as heat vs. energy. They conclude that much has been

done in the area of conceptual knowledge and misconceptions in science but little has been done

in the field of engineering. They make several recommendations for future research in this field,

one of which is the development of “learning experiences that help student learn difficult

concepts in engineering science”. This exercise and the overall work we are doing is a small part

of that recommended research.

Overview of the Exercise:

The tank filling exercise is designed to demonstrate to students the fundamental principle of fluid

statics that the pressure at the depth of a fluid depends only on the depth and not on the shape of

the container. It challenges the common misperception that the pressure depends on the weight

of the fluid above the point. During this exercise the students are asked to predict the effect of

increasing the depth of water in a container on the pressure at the bottom of the container. This

is done for both a straight cylinder and a stepped container. They then conduct the exercise and

compare their predictions with the actual results.

Students have three main tasks to complete as they go through the exercise. The first is a pre-

exercise worksheet designed to demonstrate their current understanding of the principle. They

are then required to fill out a worksheet as they proceed through the exercise, which forces them

to think about the basic principles involved. Finally, they retry the initial pre-exercise worksheet

to determine if they learned anything during the lab. The documents are described in more detail

below.

While this exercise uses simple devices and is simple to conduct it does expose misperceptions

on the part of the students. After the exercise most students should have a better understanding

of the principle than they would have had from a lecture only. Additionally, knowing that there

are persistent misperceptions among the students can help the instructor to design or modify

lectures to address those misperceptions.

Learning Objectives:

This exercise has several learning objectives:

• Identify a pressure transducer and explain its role in measuring/transmitting pressure

values to a data collection system.

• Identify the fluid properties and other physical variables that determine the pressure at

some depth in a tank partially filled with water and open to air.

• Predict the trend in pressure with tank depth.

• Compute the pressure at any depth below the free surface of a tank partially filled with

liquid.

• Predict how the relationship between pressure and depth changes with the shape of the

tank.

Page 14.37.4

Test Apparatus:

Figure 1 shows a schematic of the equipment for this laboratory exercise. Figure 2 is a picture of

the actual apparatus used at PSB. The apparatus at PSU is similar. The key components are

listed below:

• Pressure transducer to measure pressure at mounted location

• Uniform diameter tank

• Stepped tank (two diameter tank)

• Power supply to supply power to the pressure transducer.

• Data Acquisition Device (DAQ) for digitizing the pressure transducer output.

• Computer to record and display the output from the pressure transducer.

DAQ

Computer PowerSupply

Pressuretransducer

Water

Figure 1: Apparatus setup for the Tank Filling Laboratory

Figure 2: Apparatus in use at Penn State Behrend

Page 14.37.5

Exercise Procedure:

The exercise is comprised of four main sections: determine a calibration equation for the

pressure transducer, gather and analyze data for the straight tube, gather and analyze data for the

stepped tube, and reflection/extension. This section describes what the students are asked to do

as the exercise proceeds. The entire worksheet is included as Appendix 1.

To determine an equation to use for the pressure transducer the students are given two data

points and told that the transducer is linear over its’ useful range. On the surface it is a simple

task to determine the equation of the straight line describing the calibration curve, and the

students do manage to complete this task. However, observations during the lab exercise expose

that many students do not really understand the concept of transducer calibration and struggle

with this. While some students manage this task quite easily, others need guidance to get them

going in the right direction. No formal assessment is done to verify this, but it appears that the

learning benefits from this exercise extend beyond the hydrostatic principle to a better

understanding of calibration concepts and perhaps transducers in general.

Gathering the data for the straight tube involves filling the tanks to various levels with water.

Four depths are used for this exercise, which are determined by the students. Figure 3 shows the

two tanks that are used. Scales are mounted on the sides of the tanks to facilitate data collection.

The transducer output is directed to a data acquisition unit into a LabView program and

displayed on the computer screen. The output is in volts, so the students must convert the data to

pressure using the calibration equation they determined earlier. This data is plotted on a pressure

vs. depth graph to demonstrate that the curve truly is a straight line. At this point the students

can clearly see that there is a linear relationship between pressure and fluid depth for a straight

tank, but this could still be because of the weight or volume of the water. It is not necessarily

clear to the students at this point whether the linear relationship is due to depth or something

else.

At this point students are asked if they think if the relationship is due to

depth, weight, or some other parameter. They are also asked what

parameters they think might have an effect on the pressure. Some of the

results to these questions are given later in this paper.

Figure 3 - Tanks

The data collection that was done using the straight tank is repeated

using the stepped tank. Students can again use any depths they want.

They are encouraged to use different depths than they did for the straight

tank and to be sure that two of their readings are below the step and two

are above the step. Once this data is gathered and converted into

pressure the results for the two tanks are plotted on the same set of axes.

The graphs clearly demonstrate that the pressure depends only on the

depth and not on the total weight of the water.

As a side note, sometimes things can go wrong. The first time this exercise was run at PSB there

was an interesting “problem” with the data. The curve for the stepped tank was clearly offset

from but parallel to the curve for the straight tank.

Page 14.37.6

While this seems like it was a fairly trivial problem it did introduce into the exercise something

that is not usually present in traditional experiments. The students were required to think on the

spot rather than simply collect data and try to make sense of it later. A teaching moment was

created. Students tend to take data and simply accept it at face value, so this offset in the data

brought up the question whether it was caused by something in the theory or if it was a problem

in the test set-up. They needed to make sense of the data based on their understanding of the

concept.

Students engaged in an informal discussion to try to figure out what was causing the offset.

They were asked to consider the basic theory, the shape of the tanks, the slope of the lines, the

test set-up, and any other factors that may have caused it. They correctly concluded that since

the lines were parallel that the basic hydrostatic relationship seemed to be demonstrated and that

the offset was likely due to a problem with the test set-up. They discovered that the scale on the

stepped tank had been jarred during the test and was not centered on the centerline of the

transducer. After correcting the curve for the measurement offset the results matched the theory,

as expected. Even though no qualitative data is available to verify this, the author suspects that

the students gained a deeper understanding of the basic concept through this informal tangent to

the overall exercise than they otherwise would have. This clearly demonstrates one of the

strengths of inquiry based exercises.

After the data has been gathered, plotted and discussed there is a brief reflection and extension

portion of the worksheet. This section is designed to see if the students recognize similarities

and differences between the measurements for the two tanks and to see if they can extend their

understanding of the principle beyond the tests. As part of this section they are asked three

extension questions to test a deeper understanding of the principle.

1) If a heavy object such as a rock was placed into either of the tanks before the water was

added, what effect would it have on the pressure indicated by the transducer? Why?

2) If the object was added after the water was filled to a given depth, would the result be

different? Why?

3) Suppose the two tanks are placed on weigh scales. For a given depth of water, the straight-

walled tank will weigh more than the step-walled tank. Considering the static equilibrium at

the interface between the bottom of the tank and the top of the scales, it would appear that the

pressure in the bottom of the step-walled tank needs to be less than the pressure at the bottom

of the straight-walled tank. How do you resolve this paradox?

These three questions are intended to determine if the students can apply a basic understanding

of the hydrostatic principle to a problem that is different from those they have seen in class or in

the lab. This level of reasoning can not occur if the students are not grounded in the basic

principles.

Page 14.37.7

Pre and Post Exercise Worksheets:

We have been trying out various ideas for the pre and post test worksheets in order to develop

questions that will provide meaningful data. Currently PSB and PSU are using different but

similar versions of these worksheets. The pre test and post test worksheets are identical to each

other to help assess any change in student understanding gained during the exercise. The

worksheets used at PSB consist of four questions (this worksheet is attached as Appendix 2).

The PSU worksheet has 5 questions and is attached as Appendix 3. In both cases the questions

ask the student to predict the results of the exercise. The PSU worksheet includes extension

questions to determine if students can apply a basic understanding of the principle to other

situations. Since part of the purpose of this research is to develop these assessment instruments

they have been revised and updated several times and are not yet finalized. Eventually both

schools will be using the same documents.

Results and Assessments:

The tank fill exercise has been used three times – once at PSU and twice at PSB.

At PSU it was conducted during the first meeting of the lab section for EAS 361, a required

course for students in the undergraduate Civil Engineering and Mechanical Engineering

programs. In Fall 2008, 137 students enrolled in one of two lecture sections of EAS 361. One of

the sections was comprised mostly of ME students and the other of mostly CE students. The 137

students were divided into six lab sections with a maximum enrollment of 24 students. Students

from the lecture sections were free to enroll in any of six laboratory sections, so the ME’s and

CE’s were mixed. Of the 137 students enrolled in the class, 118 volunteered to participate in the

research study.

The exercise has been run twice at PSB. The first time was during a junior level mechanical

measurements course in the Mechanical Engineering Technology program during the spring of

2008. There were 20 students who participated at that time. The second time it was used at PSB

was in the Fall of 2008 when 15 Electrical Engineering Technology seniors participated during a

course in fluid and thermal sciences for non-MET majors.

The pre and post test assessment instrument was different each time the test was run. The spring

of 2008 group at PSB used a fairly crude pre/post worksheet that was not at all well designed for

gathering assessment data. However, some anecdotal information was obtained, which is

described below. The Fall 2008 group at PSB used the worksheet shown in Appendix 2. This

was an improvement over the original one, but problems remained. Again, some information

can be derived from the testing, but nothing of any statistical significance. This is discussed in

more detail below. The most recent version used at Portland State in Fall 2008 (Appendix 3) is

much improved and did show some trends in the data that are of interest at this point. More

work needs to be done to further refine the exercise and assessment tools.

The Spring 2008 group at PSB exposed problems with the exercise and assessment instruments.

Nevertheless, some information did come out of the exercise. The 20 students involved in the

exercise did have some background with the material by way of a lecture on the hydrostatic

Page 14.37.8

principle. The students were asked to list two parameters that have an effect on the pressure at

the bottom of the tank. Only 70% listed depth as a factor, even after having a lecture on the

material. Volume and diameter were incorrectly listed by 45% and 10% of the students

respectively. Various other parameters were listed by a small number of students. This tends to

show that even after a lecture many of the students were still confused by the basic concept. As

an extension question the students were asked if the pressure would be affected by the presence

of a rock in the tank. 65% of the student incorrectly said that the pressure would increase if a

rock was placed in the tank before the test. As reported below, this result is not uncommon.

Even the students who seem to understand the basic concept struggle with applications.

The Spring 2008 group at PSB was the first group to run the tank filling exercise. There were

several weaknesses exposed in the exercise itself that helped to improve the worksheets.

1) Propagation of error – the answers to various questions throughout the worksheet

were never checked but were used as the basis for later questions. This meant that the

students were likely learning the wrong things because of incorrect answers

propagating through the worksheet. This was corrected on later worksheets by

adding checkpoints along the way to assure the students understood what they had

just done.

2) Pre and Post Test Weaknesses – The pre and post tests used during the first running

of the exercise were quite weak and did not provide any good information for

measuring learning gains. The tests have subsequently been revised several times.

The latest tests used at Portland State represent a dramatically improved version

allowing for meaningful learning gain analysis.

3) “Voluntary Ignorance” – The students that were part of the initial exercise at PSB

were volunteers who were not receiving any kind of grade for their efforts. It was

evident that several of the students did not take the exercise seriously and guessed at

many of the answers. They seemed to be more interested in finishing the exercise

than in actually learning anything.

4) General Aptitude – Weakness in basic algebra and plotting skills became evident

during the exercise. Mistakes in these areas can lead to incorrect conclusions by the

students. Later versions of the worksheets were modified in part to address this

problem.

The Fall 2008 group at PSB used the pre/post worksheet shown in Appendix 2. Although this

data was better suited to a statistical analysis there were still problems which made the analysis

unreliable. First, the questions were too basic and did not provide any application questions.

Secondly, the group size was too small with only 15 students to yield any statistically meaningful

results. Again however there were things to be learned from this group. The exercise itself

contained application questions (see Appendix 1 – Section 8). There were 16 students who

completed the exercise worksheets. Three questions had interesting results:

1) If a heavy object such as a rock was placed into either of the tanks before the water was

added, what effect would it have on the pressure indicated by the transducer? Six

students incorrectly answered that the rock would increase the pressure in the tank for the

same depth of water. One thought the pressure would decrease and one thought it would

Page 14.37.9

2) If the object was added after the water was filled to a given depth, would the result be

different? Nine students correctly recognized that the rock would displace some of the

water causing an increase in depth. Five students said that it would not have any effect

on the pressure. Two students thought that the pressure would spike as the rock settled,

but would then return to the original pressure.

3) Suppose the two tanks are placed on scales as depicted in the sketch below. For a given

depth of water, the straight-walled tank will weigh more than the step-walled tank.

Considering the static equilibrium at the interface between the bottom of the tank and the

top of the scales, it would appear that the pressure in the bottom of the step-walled tank

needs to be less than the pressure at the bottom of the straight-walled tank. How do you

resolve this paradox? There were no students who could answer this question. This is

probably because they were electrical engineering technology students with no

background in statics.

These results were similar to the previous group in that the basic concept seemed to be fairly

well understood but the students had difficulty extending the concept to other applications. No

statistically significant results came from the pre/post worksheets.

The PSU exercise in Fall 2008 involved many more students and revised pretest and posttest

questions. The learning gains were measured from the responses to five multiple choice

questions on pretests and posttests administered immediately before (pretest) and immediately

after (posttest) the students participated in the laboratory exercise (see Appendix 3). The

learning gain was computed from 118 matched tests.

Figure 4 shows the fraction of students getting the correct answer on each question of the pretest

and posttest (see Appendix 3 for the questions). The maximum possible score was 1, which is

indicated by the dashed horizontal line in the plot. Figure 4 shows that student performance

increased from pretest to posttest on each of the five questions. However, given the simplicity of

the concept being tested, it is surprising that the posttest scores were not higher. Questions 1, 2

and 4 on the pre/posttest are directly related to the hydrostatic equation. Questions 3 and 5

required students to generalize their understanding of the hydrostatic equation to an engineering-

like application.

The overall improvement in student performance was measured by the normalized gain10

g =f post − f pre

1− f pre

(1)

where fpre and fpost are the arithmetic averages of the fraction of correct answers on each test.

The overall learning gain was 0.67, which Hake classifies as at the high end of medium learning

gain. Student performance increased most for those questions that were directly related to the

hydrostatic equation such as the comparison of the pressure for the straight and step-walled tank

(Questions 1 and 2). Student performance increased, but not as much, for questions that required

reasoning about the hydrostatic equation in engineering applications, such as the dam problem

Page 14.37.10

(Question 3). These results tend to reinforce the anecdotal results obtained from the exercises at

PSB.

Figure 4 – Fraction of correct answers on the pretest and posttest at PSU during Fall 2008

Future Work:

The exercise described in this paper is part of a suite of exercises aimed at teaching core

principles in the fluid and thermal science through the use of guided inquiry. The exercise

procedure is being tested at PSB and Portland State. Since the exercises are currently being

developed and tested they are undergoing constant revision and improvement. Final versions of

the worksheets will ultimately be available for others to use. Future work planned for this

project includes:

1) Continuing to test and improve the worksheets at the authors’ schools.

2) Making the exercises, including the worksheets, LabView VI’s, and hardware

requirements available to other schools for beta testing.

3) Possibly providing workshops to describe not only the test goals and procedures, but

also the overall pedagogy involved.

4) Publishing all of the exercises on the website http://eet.cecs.pdx.edu.

Acknowledgements

This work is supported by the National Science Foundation under Grant No. DUE 0633754. Any

opinions, findings, and conclusions or recommendations expressed in this material are those of

the author(s) and do not necessarily reflect the views of the National Science Foundation.

Page 14.37.11

References: 1. G. Recktenwald, R.C. Edwards, “Using Simple Experiments to Teach Core Concepts in the Thermal and

Fluid Sciences,” Proceedings of the 2007 American Society for Engineering Education Annual Conference

& Exposition, 2007.

2. L.C. McDermott, et.al., “Physics by Inquiry,” John Wiley & Sons, 1996.

3. D.A. Kolb, “Experiential Learning,” New Jersey, Prentice Hall, 1984.

4. H.L. Cooper, “Using Projects to Improve Understanding of Introductory Thermal Science Concepts,”

Proceedings of the American Society for Engineering Education Annual Conference & Exposition, 2004.

5. D. Hanson, T. Wolfskill, “Process Workshops – A New Model for Instruction,” Journal of Chemical

Education, 77, 120-129, 2000.

6. R. Beichner, “SCALE-UP Project Summary,” North Carolina State University, Raleigh, NC, 2000.

7. J. Bernard, “The Tough Road to Better Science Teaching,” The Chronicle of Higher Education, August 3,

2007, Volume LIII, Number 48

8. N.J. Buch, T.F. Wolff, “Classroom Teaching Through Inquiry,” Journal of Professional Issues in

Engineering Education and Practice, Vol 126 No 3, July, 2000.

9. R. Streveler, T. Litzinger, R. Miller, P. Steif, “Learning Conceptual Knowledge in the Engineering

Sciences: Overview and Future Research Directions,” Journal of Engineering Education, Vol. 97 No. 3:

279-294, July, 2008.

10. Richard R. Hake, “Interactive-engagement versus traditional methods: A six-thousand-student survey of

mechanics test data for introductory physics courses”, American Journal of Physics, 66(1), 64-74

Page 14.37.12

Appendix 1 – In Class Worksheet:

THE TANK FILLING LABORATORY

The Engineering of Everyday Things

SECTION 1 – INTRODUCTION

This experiment is likely to take about 1 ½ hours to complete. If you are participating in the

study and have forgotten your code number the instructor can look it up for you. If you are not

participating in the study use “not in study” for your code number above.

You will be asked to take a brief quiz before you start the exercise to assess your knowledge

prior to performing the exercise and a similar survey at the end to assess the effectiveness of the

exercise. These quizzes will not affect your grade in the course. The answers on the quizzes are

a way to measure how well the lab exercises help you learn the material.

Page 14.37.13

SECTION 2 - APPARATUS

Figure 1 shows the equipment for this laboratory exercise. The key components are listed below:

• Pressure transducer to measure pressure at mounted location

• Uniform diameter tank

• Stepped tank (two diameter tank)

• Power supply to supply power to the pressure transducer.

• Data Acquisition Device (DAQ) for digitizing the pressure transducer output.

• Computer to record and display the output from the pressure transducer.

DAQ

Computer PowerSupply

Pressuretransducer

Water

Figure 1: Apparatus setup for the Tank Filling Laboratory

Page 14.37.14

SECTION 3 – LAB PREPARATION

As part of this exercise you will be asked to make simple plots of measured data. You can use

Excel if you wish, but you must give a copy of the Excel file to the instructor before the end of

the session. All plots on Excel must be clearly labeled so that the instructor can correctly assess

the plots as part of the worksheet. If you want to use Excel you may want to log on to a

computer and load Excel at this time.

SECTION 4 – LEARNING OBJECTIVES

After completing this lab exercise you should be able to

• Identify a pressure transducer and explain its role in measuring/transmitting pressure

values to a data collection system.

• Identify the fluid properties and other physical variables that determine the pressure at

some depth in a tank partially filled with water and open to air.

• Predict the trend in pressure with tank depth.

• Compute the pressure at any depth below the free surface of a tank partially filled with

liquid.

• Predict how the relationship between pressure and depth changes with the shape of the

tank.

SECTION 5 – THE TANK WITH UNIFORM DIAMETER

a) Start the LabView virtual instrument (VI) by clicking on the “Run” arrow, and select the

correct DAQ device. (Note: the instructor should have LabView running on the

computer and the VI loaded).

b) Data Collection:

(1) Add water into tank to about 3” above the transducer

(2) Record transducer voltage on the table on below

(3) Record tank depth on the table below

(4) Repeat steps 1) through 3) at least 3 more times. Make sure your readings are

spread over the entire range of the possible fluid depths for the tank.

(5) Inspect the raw data you have recorded

(a) Be sure to add units to the table.

(b) What is the appropriate reference point for the depth of water measurement?

In other words, where is the physical location of the “zero depth” point in the

tank?

Page 14.37.15

Table 1: Summary Table for Uniform Diameter Tank (add units to the table)

Measured

Water Depth Transducer

Output

Page 14.37.16

c) Calibration and data conversion:

To relate the preceding measurements to the standard model of fluid behavior, the voltage

output of the pressure transducer must be converted to pressure.

Calibration data from the manufacturer: At p=0 the transducer output is 1V. At p=1 psig

the transducer output is 5V.

(1) Use the grid below to create a plot of pressure versus voltage for the tansducer.

Be sure to label the axes. Assume that the transducer output is linear with

pressure.

(2) Using the plot you just created as a guide, what is the calibration formula for the

pressure transducer? In other words, if p = f(v): what is f(v)?

(3) Apply your calibration formula to the transducer output data from table 1 and fill

in the table below.

Table 2: Second Summary Table for Uniform Diameter Tank (add units to the table)

Water Depth Transducer

Output

Pressure

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d) Analysis of Pressure Data

1. For the experimental data collected above what is (are) the independent variable(s)?

What is (are) the dependent variables?

Dependent Variable(s):

Independent Variable(s):

Given definitions: An independent variable is an input or parameter that is directly

controllable by the person performing the experiment. An independent variable is often,

though not always, the quantity on the x-axis of a plot.

A dependent variable is the output or result of changing a system. A dependent variable

is often, but not always, the quantity on the y-axis of a plot.

In an experiment, both independent and dependent variables are measured.

e) Use the following grid to make a plot of the data you collected using the variables you

listed in d above as your axes. Plot your choice of independent variable on the horizontal

axis and the dependent variable on the vertical axis. Be sure to label your axes.

(Alternatively, you may use Excel to make this plot).

f) What, if any, observations can you make from the plot you just created?

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g) Based on your results is the pressure related to the water height, volume, or some other

parameter? How does the data support your answer?

h) List at least two possible parameters that may have an effect on the pressure. (Hint: One

of the parameters is a property of the fluid.)

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SECTION 6 – THE STEP-WALLED TANK

a. Repeat the experiment from Part 1, but use the stepped tank instead of the straight-walled

tank. Record your data on the table below. (Record the tank diameter at the free surface

for each depth)

b. Run the experiment so that at least two data points are from the larger diameter tube and

at least two are from the smaller diameter tube. Be sure to add units to the table.

c. Use the calibration developed above to convert the pressure transducer output to pressure

and record it in the fourth column of the table.

Table 3 – Summary Table for The Step-Walled Tank (add units to the table)

Measured

Diameter Water

Depth

Transducer

Output

Pressure

d. For the experimental data collected above what is (are) the independent variable(s)?

What is (are) the dependent variables?

Dependent Variable(s):

Independent Variable(s):

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SECTION 7 – COMPARING MEASUREMENTS FROM THE TWO TANKS

a. Plot data from the two tanks on the same axes. Label the axes appropriately. (This may

be done on the grid below or using Excel. If you use the grid below be as accurate as

possible with your plots.) Based on your plots, answer the questions below.

(1) How does the change in diameter at the free surface affect the pressure? Does this

make sense based on your personal experience or intuition?

(2) For each of the lines on the graph above, what is the numerical value of the slope?

What are the units of the slope?

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(3) What theory can be used to explain the data? In other words, if you were to add a

third plot of theoretical values, what formula would you use?

(4) In order to use the theoretical equation identified in your answer to the previous

question, what other information is needed in order to compute numerical values

before adding the data to the plot? Could the missing value(s) in the formula be

obtained from the measured data? How?

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SECTION 8– REFLECTION, DISCUSSION and EXTENSION

4) List the key similarities and differences for the two tanks.

Similarities:

Differences:

5) How do the differences in the shape of the tanks affect the variation of pressure with depth?

6) Does the theory “explain” the data? In other words, given the agreement (or disagreement)

between the theory and measurements, how well will theory predict the pressure versus depth

relationship for any shape of tank?

7) If a heavy object such as a rock was placed into either of the tanks before the water was

added, what effect would it have on the pressure indicated by the transducer? Why?

If the object was added after the water was filled to a given depth, would the result be

different? Why?

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8) Suppose the two tanks are placed on scales as depicted in the sketch below. For a given

depth of water, the straight-walled tank will weigh more than the step-walled tank.

Considering the static equilibrium at the interface between the bottom of the tank and the top

of the scales, it would appear that the pressure in the bottom of the step-walled tank needs to

be less than the pressure at the bottom of the straight-walled tank. How do you resolve this

paradox?

Page 14.37.24

Appendix 2 – Pre/Post Assessment Worksheet – Penn State Behrend

Pre/Post-Exercise Worksheet

Figure 1 shows a cylindrical tank of water with a pressure transducer attached near the base of

the tank. The pressure transducer is a sensor that produces an electrical signal (voltage in this

case) that is proportional to the pressure. A DC power supply provides electrical energy to the

transducer. The output of the transducer is connected to a data acquisition (DAQ) device that

converts the voltage to a digital value, which is then sent to a computer.

DAQ

Computer

Powerupply

Water

S

Pressuretransducer

Figure 1: Apparatus for the hair dryer experiment.

Page 14.37.25

Questions

1. Which of the following sketches shows the correct trend of pressure with depth of water

in the cylinder?

2. Consider a second tank made from two cylinders of different diameters as shown on the

right below. The base of the stepped tank is the same diameter as the base of the straight

tank.

Which of the following sketches shows the correct trend of pressure with depth of water

in the stepped tank?

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3. Consider a third tank shaped as shown.

Which of the following sketches shows the correct trend of pressure with depth of water

in this tank?

4. The pressure caused by a fluid is related to:

a. The volume of the fluid above the point

b. The weight of the fluid above the point

c. The depth of the fluid above the point

d. The shape of the tank the fluid is in

B

C

D

A

Page 14.37.27

Appendix 3– Pre/Post Assessment Worksheet – Portland State

1. For a stationary fluid, the pressure at a point is determined by

(a) the volume of the fluid above the point.

(b) the weight of the fluid above the point.

(c) the depth of the fluid above the point.

(d) the shape of the tank containing the fluid.

(e) none of the above reasons are sufficient.

2. The Sketch to the right depicts a cylindrical tank that can be filled with

water to different depths. Which of the following miniature graphs

shows the correct trend of pressure at the bottom of the tank as a

function of depth of water in the cylinder?

3. The sketches below depict two identical dams holding back two different reservoirs of

water. Both reservoirs have the same H and W dimensions, and the same width in the

direction into the page.

a.) Which of the following statements is true?

i The hydrostatic load on Dam 1 is greater than the hydrostatic load on Dam 2.

ii The hydrostatic load on Dam 1 is greater than the hydrostatic load on Dam 1.

iii The hydrostatic load on Dam 1 is equal to the hydrostatic load on Dam 2.

iv Not enough information is given to determine the hydrostatic load on the Dams.

b.) Explain your choice of answer for part (a).

Page 14.37.28

4. Consider a sloped tank shaped as shown in the right half of the

following sketch. Which of the following sketches shows the correct

trend of pressure with depth of water in this tank? The solid line is a

reference. The data connected with dashed lines indicate possible

trends in the pressure at the bottom of the sloped tank as a function of

water depth.

5. The sketch to the right depicts an open tank with an opening

on its side. The opening is covered with a flange that is held

in place by six bolts arranged in a circle around the

periphery of the flange. The design engineer needs to

choose the correct size of bolts to keep the flange from

leaking. Which of the following choices provides the best

description of how the hydrostatic load on the bolts would

change if the diameter D is changed?

a.) Increases linearly with D

b.) Increases with D2

c.) Is independent of D

d.) Decreases as 1/D

e.) Decreases as 1/D2

f.) Varies with D in some way not listed here.

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