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A New Low Head Turbine Northwest Hydroelectric Association: Low Impact Hydropower Workshop September 22-23, 2010 The Riverhouse, Bend, Oregon

A New Low Head Turbine

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Page 1: A New Low Head Turbine

A New Low Head Turbine

Northwest Hydroelectric Association:

Low Impact Hydropower Workshop

September 22-23, 2010

The Riverhouse, Bend, Oregon

Page 2: A New Low Head Turbine

22

Why low head hydropower?

1,200 cfs through 10 feet is 1 MW

Page 3: A New Low Head Turbine

33

Why low head hydropower in canals / conduits?

Minimal environmental impacts

Multiple benefits

Page 4: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.44

Significant conduit potential compared to in-stream low head

1,774

167

644

117

56

241

865

1,153

445

713

263

202

74

489

50

California Navigant study concluded 255 MW of in-conduit potential in CA that is

not reflected in any of the DOE resource assessments

Page 5: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.5

Page 6: A New Low Head Turbine

66

However:

Scant development of 100’s of GW potential

6

Page 7: A New Low Head Turbine

77

Why?

Cost.

7

Page 8: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

Conventional hydro technology:

high cost at low head

8

Page 9: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

SLH: Simple, Low cost, Highly scaleable

Water intake

Outlet to draft tube

Housing

Lid

(removable to lift out cassette)

SLH cassette

Output shaft

(drives generator)

Idler shaft

9

Page 10: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

Filling a competitive voidturbine type

impulse reaction

(simple, low mfg cost) (complex, costly blades)

head

low Kaplan, propeller

medium crossflow, Turgo Kaplan, Francis

high Pelton

SLH

better for low-head

10

Page 11: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

Strong performance over wide range of flows…

…without blade or wicket gate servos

… at fixed shaft speed

11

Page 12: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

intake/penstock

draft tube

gearing

generator

SLH

12

Page 13: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

intake/penstock

draft tube

gearing

SLH lid

removable

SLH

cassette

module

13

Page 14: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

tainter gate

bypass/chute gatetrash rack

XY gantry crane

SLH

intake

SLH draft tube

Scenario:

SLH-50, 4 m head

106 kW, 129 cfs

No cavitation

(reduce excavation cost & uncertainty)

14

Page 15: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

Example bypass or run of river layout

15

Page 16: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

SLH-10

25 kW

SLH-50

106 kW

SLH-100

212 kW

16

SLH-500

1.06 MW

Page 17: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.17

Buckeye South Extension Project

Page 18: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

Old irrigation drop Construction completed winter 2009 Grid-connected

April 2010

from an old irrigation drop…

…to a grid-connected pilot plant

18

Page 19: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

Pilot Plant: Buckeye, AZ

Irrigation drop owned by Buckeye Water Conservation & Drainage District.

Power sold to Arizona Public Service.

Project uses an SLH-10 unit, with a rating of 25 kW at 4 m head.

1919

From left, Abe Schneider, Ed Gerak

(District General Manager), Joe

Blankenship and Ken Saline standing

downstream of site

The old South Extension

drop structure

Page 20: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

Pilot Plant: Buckeye, AZ, continued

December 2008: Buckeye completed work on drop and canal. Project required

an “exemption from licensing” from FERC before it can connect to the grid.

April 19, 2009: Public comment period closed with no comments raised.

September 2, 2009: Letter granting FERC Exemption issued

December 2009: SLH engine installed

2020

Page 21: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.2121

View looking along intake out

towards draft tube

Dan Schneider and Ed Gerak

View looking down on the

SLH from above

SLH

Generator

Intake

Switchgear

Page 22: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

Water back on: December 12, 2009

2222

Page 23: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.2323

Running in off-grid mode prior to grid-connection

Page 24: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.2424

Security fence installed

around powerhouse

Installation of the pole

and transformer

Page 25: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.2525

Grid-connected April 23, 2010

Commissioning event held on May 4, 2010

Page 26: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.26

Buckeye South Extension Recap

2008 2009 2010

Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May

Draft application filed with FERC

Supplemental information (publication of public notice) filed with FERC

Final application filed with FERC containing results of first consultation process and waivers of second consultation process

Notice of application accepted for filing by FERC starting 45 day comment period

45 day comment period closes; no comments; application moved to FERC internal review process

FERC internal review

Exemption granted

Final site drawings filed with regional FERC office

All drawings approved

Installation of SLH

Interconnect application filed with APS

Off-grid operation of SLH

Interconnect

Commission event

Page 27: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

Experience at Buckeye

FERC Exemption

Integrated Civil – Machine Design

Programming for PLC and SCADA

Construction and Installation

Interconnection

Operating Data

27

Page 28: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

Natel Pilot Program

Canal Diversion

5 – 20 Ft Drop

Variable Flow is Acceptable

Potential for cost participation on project

28

Page 29: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.

Summary Points

• Primary barriers to new low-head hydro development are 1) cost and 2)

environmental, particularly fish passage

• Our product cuts the cost of the water-to-wire package by as much as 50%

over competing technology for low-head applications

• Our product is fish friendly (downstream passage)

• Product line will have 5 unit sizes 20 kW, 100kW, 200 kW, 400 kW and

1 MW targeting sites with heads (dam height) between 5 and 30 feet and

per-unit flows ranging from 20 to 1,500 cfs

• Demonstrated technology tested in lab and field settings; 10,000 hours

of field test operation; pilot commercial project installed in December 2009

29

Page 30: A New Low Head Turbine

Copyright 2010, Natel Energy, Inc.30

Thank You

Gia Schneider

office 510 984 3644

cell 917 558 2718

[email protected]

www.natelenergy.com