A Open Discussion on IRC 37_SG

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  • 8/18/2019 A Open Discussion on IRC 37_SG

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    Sanjay Garg, SE(B)-S&R 1

    A open discussion

    on

    IRC:37-2012By

    Sanjay Garg

    S.E(B), MORT&H

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    Sanjay Garg, SE(B)-S&R 2

    Characterization of Materials

    For a successful and effective pavementdesign, characterization should be based on

    material properties that accurately capture the

    material response which influenced by

    construction quality, applied traffic loading andenvironmental conditions varies over design life.

    At present, no such consideration in material

    characterization is taken care of. 

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    Sanjay Garg, SE(B)-S&R 3

    • What is the correct modulus for the

    different materials?• Is computation of effective subgrade

    strength based on empirical procedure is

     justified and in order?

    • How E-value is same for DBM and BC?

    • What is the validity of table 7.1 in IRC 37?

    • Why effect of environmental influences on

    material properties is not considered?

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    Sanjay Garg, SE(B)-S&R 4

    Mathematical Modeling

    • Details of mathematical modeling need tobe furnished. It need to be refined after

    considering adequate nos. of

    layers/sublayers as per their damagemechanics and behaviour under loading.

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    Sanjay Garg, SE(B)-S&R 5

    Characterization of Traffic

    •Axle load spectra approach need to beadopted after considering axle multiplicity,

    change in axle loading and configurations;

    change in tire type and tire pressure; and change

    in pavement failure modes.

    • Lateral traffic wander effect need to be

    considered.

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    Sanjay Garg, SE(B)-S&R 6

    Location of critical pavement responses

    •Currently  - 2 locations - directly beneath thecenter of the tire and at the centre of dual tire for

    a single axle with dual tires.

    • To evaluate the maximum principal (design)

    strains/stress  under single or multi-axle

    loadings, pavement response should be evaluated

    at several locations and corresponding pavement

    damages (distresses) will be calculated for eachlocation. Location of maximum damage will be

    the critical location and should be made part of

    design process.

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    Sanjay Garg, SE(B)-S&R 7

    Distress Prediction & Failure Criterion

    •Flexibility to choose a failure criteriashould be given,

    • Rutting in bituminous layers as well as in

    base/sub-base layers need to be taken,• Top-down fatigue (longitudinal) cracking and

    thermal fatigue (transverse) cracking will also

    be considered in design process.

    • Functional distresses like surface roughness

    and friction may also be included as failure

    criterion.

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    Sanjay Garg, SE(B)-S&R 8

    Transfer functions

    •Transfer functions need to redefined as percurrent practices of materials and their quality,

    varied conditions of traffic, climate, mix designs,

    pavement constructions, reliability and

    maintenance practices etc. as per actual field

    conditions found in India.

    • Calibration is also essential.

    • Weakest part of entire design process.

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    Sanjay Garg, SE(B)-S&R 9

    Reliability concept

    •Reliability concept need to defined properly afteraccounting adequately for traffic prediction,

    material characterization and behavior modeling,

    environmental conditions, construction quality,

    and maintenance practices etc.

    • It is kept as an input variable in order to have a

    choice for the desired degree of certainty into the

    design process and to ensure that the variousdesign alternatives will survive for the analysis

    period without reaching to unacceptable condition

    of pavement performance.

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    Sanjay Garg, SE(B)-S&R 10

    Incremental DamageAccumulation Procedure

    • Accumulation of damage as a function of

    time, traffic and climate need to be

    defined properly after accounting properly

    the changes in all input data occurring

    over the design period.

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    Sanjay Garg, SE(B)-S&R 11

    Pavement Performance & its Prediction

    • Pavement Performance in terms of functionalperformance, structural performance, and

    safety need to defined and should be made

    part of design process.

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    Sanjay Garg, SE(B)-S&R 12

    Design Period

    • Why only 15 years or 20 years?

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    Sanjay Garg, SE(B)-S&R 13

    Thickness & Gradation of GSB

    Cl. 7.2.1.3 - composed of two layers -separation/filter (lower) layer and drainage layer,

    • What are the minimum thickness of these two

    layers for satisfying their intended purposes?

    • Drainage layer –  cl. 11.8/Annex-V of IRC:37 &

    Ministry’s   “Specifications  for Roads and Bridges

    (2013))” .

    • Gradation of both layers.

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    Sanjay Garg, SE(B)-S&R 14

    Stabilised base and sub-base layer

    • Reference to relevant IRC codes fordesigning/constructing the respective

    bound sub-base and base layer should be

    specified in IRC:37 as there is lot ofconfusion among the use of IRC:60,

    IRC:74, IRC:88, IRC:SP:89 and

    IRC:SP:49.

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    Sanjay Garg, SE(B)-S&R 15

    Design with stabilized base course

    • Pavement design with stabilized basecourse along with material properties,

    failure criterion, damage accumlation,

    transfer function need to reviewed andrefined in view of changes occurring

    AustRoad 2012 & current developments

    therein in 2015.

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    Sanjay Garg, SE(B)-S&R 16

    Mix Design issues

    Fatigue resistant and durable bituminous mix

    • Adoption of 3% air void may cause failure due to their

    tendering nature or rutting. Adoption of bitumen

    content in excess of 0.50-0.60% will further aggrieved

    the problem.

    • For flexible pavements having bituminous layer

    thickness more than 200 mm, What are special

    requirement for bituminous layers? Desired properties

    like NMAS, ratio of fine aggregates to bitumen, layer

    thickness, bitumen content, air void, bitumen

    modulus, VFB & VMA requirements need to be

    mentioned.

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    Sanjay Garg, SE(B)-S&R 17

    Rutting resistant Mix

    What is the criterion for governing mix design toobtain a Rutting resistant bituminous layer?

    • Mix Design guidelines or manual for dense graded

    bituminous layers need to developed for Indian

    conditions of traffic and climate.

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    Sanjay Garg, SE(B)-S&R 18

    Other Bituminous Mix issues

    If RAP (Recycled asphalt) content is less than15%, then its properties including modulus value

    is almost similar to that of neat bituminous mix

    and need to be accordingly incorporated in

    IRC:37. Further, adoption of a modulus value of

    600 MPa for any mix having RAP is too less and

    strongly need to be revised in order to evolve an

    economical pavement design.

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    Sanjay Garg, SE(B)-S&R 19

    Other Bituminous Mix issues

    Para I.2 (page 50) of Annex-I of IRC:37-2012states

     “…….unacceptable rutting in the bituminous layer is

    observed probably due to use of softer bitumen for

    the climate, higher temperatures and heavy axle

    loads. This problem is now addressed by the

    selection of high viscosity binder for the bituminous

    mix in line with the European practice.”  

    • However, details of high viscosity binder need to

    be furnished.

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    Sanjay Garg, SE(B)-S&R 20

    Tack coat with modified bitumen must beprovided at the interface of all bituminous layers

    to enhance the interface friction.

    • Type, content and relative effectiveness of the

    bitumen modifier need to be mentioned so that a

    highway engineer may obtain a fatigue resistant

    and durable bituminous mix at his site.

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    Sanjay Garg, SE(B)-S&R 21

    Wearing Surface

    For regions of truck volumes > 3000 CVPD perdesign lane, a wearing coat having adequate rutting

    resistance, durability, impermeability and wear

    resistance, like Stone Mastic (Matrix) Asphalt (SMA)

    as per IRC:SP:79 should be used. Thickness maybe 50 mm to 100 m. High bitumen content (6-7 %

    or more) and low in-place air voids (< 6%) should

    be used to ensure mix impermeability and durability

    for SMA. Use of BC should be limited for the

    highway stretches having truck traffic volumes per

    design lane less than 3000 CVPD.

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    Sanjay Garg, SE(B)-S&R 22

    Design of Perpetual Pavements

    Design details furnished for the design ofperpetual pavement in IRC:37 are totally wrong

    and inadequate. It should be revised thoroughly

    either in view of the paper titled as  “Perpetual 

    Flexible Pavements: Pavements of Future”  

    published in the Journal of the Indian Road

    Congress, Vol.73-2, 2012 or else.

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    Sanjay Garg, SE(B)-S&R 23

    Preventive Maintenance

    • A program employing a network level, long term

    strategy that enhances functional pavement

    performance by using an integrated, cost effective set

    of practices that extend pavement life, improve safety

    and meet motorist expectations.

    • Pavement preservation is applying the right

    treatment …at the right time…on the right

     pavement   in order to provide a sustainable

    pavement condition, prolong the life of a pavement,

    used funds most efficiently, reduces the frequency of

    costly and time consuming rehabilitation/

    reconstruction projects and the associated traffic

    disruptions.

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    Sanjay Garg, SE(B)-S&R 24

    Pavement Management System

    Need for the development ofcomprehensive pavement management

    system to obtain an effective pavement

    maintenance approach for ensuringcost optimized pavement performance

    and longevity.

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    Sanjay Garg, SE(B)-S&R 25

    Thanks