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A Roadmap for Successful Adoption of Model-Based Enterprise Encore April 22
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A Roadmap for successfully adopting Model-Based EnterpriseEncore Webinar hosted by Geometric Ltd. And Anark Corporation
April 22, 2014
LogisticsSubmit your questions via the chat window during the Q&A session
The recorded version of the webinar will be available on Geometric website
Ashish DeshmukhDirector, Products at Geometric Ltd.
Chris GarciaExecutive Vice President at Anark Corporation
Speakers
Moderator
Isha Gupta
Marketing Manager at Geometric Ltd.
Enterprise challenges with engineering data exchange and collaboration
Enterprise Users Expectations : Easy access to Complete & Latest & Accurate product information at all times
Difficult to understand instructions
Instructions are not up-to-date and incomplete
MANUFACTURINGENGINEERING
Significant rework in creating 2D design
deliverables
Supplier data package is not in sync with the
Engineering release data
Protecting intellectual property across global
supply chains
QUALITYPROCUREMENT
Longer Supplier Turnaround time
Incomplete data to supplier
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Hard to incorporate data manually
Key Characteristics not readily identifiable
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▪ 3D MBD – Model Based Definition = Complete Product Definition inside native CAD which captures
Design Intent (associative 3D GD&T, 3D +/- Tolerances)
▪ 3D MBE – Model Based Enterprise = Reuse of Product Definition outside of CAD in 3D HTML or 3D PDF (with Design Intent maintained)
▪ 3D TDP – Technical Data Package = DOD Release Document with Complete Product Definition in 3D (in accordance with MIL-STD-31000 Rev A)
▪ PLM – Product Lifecycle Management = Global or Divisional repository of the Complete Product Definition
(i.e. Teamcenter, ENOVIA, Windchill, EPDM)
Terms…we will use today…
Forward Looking Companies are adopting a Model Based Enterprise approach
Companies that have benefitted from “Driving through Level 6 (DTL6) MBE Adoption”
50% Reduction Tooling design & fabrication33% Reduction Overall assembly hours30% Reduction Rework
50% Reduction Tooling design & fabrication30% Reduction Overall assembly hours50% Reduction Rework
Level 0 Level 1 Level 2 Level 3 Level 4 Level 5 Level 6
2D Drawings only
(Drawing Centric)
3D NeutralCAD to
CAM+2D Drawings
(Model Centric)
3D Native CAD+CAM
& 2D Drawings
(Model Centric)
3D MBD in Native CAD &Light Weight.
Viewable (3D PDF)
(Model Based Definition
“MBD-Centric”)
3D MBD deployed from PLM
(MBD Centric)
Automated 3D MBE
Deployment to Internal Operation
(Model Based Enterprise
“MBE-Centric”)
Automated 3D MBE
Deployment to External
Supplier Operations
(MBE - Centric)
DTL6MBE Capability Levels at major organizations
Source :http://model-based-enterprise.org/Starting-Model-Based-Enterprise/default.aspx
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Roadmap for Model-Based Enterprise adoption
6
MBE
Scalability
MBE Adoption
MBE Readiness
MBE Capability Assessment
MBE Solution lifecycle involves MBE Assessment, MBE Readiness, MBE Deployment & MBE ScalabilityM
BE
Mat
uri
ty L
eve
ls
Establishing 3D Model-Based Definition best practices
Migrating PMI plus GD&T from 2D drawings to 3D models
Deploying 3D Model-Based Definition best practices
MBE Readiness – What is it?
3D MBD CAD Model
Capture customers As-Is process and co-develop a transition plan to Model Based Definition for effective design to manufacturing collaboration
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• Differentiated Technology Platform with Anark Core MBEWeb
• Expertise in integrations to PLM, ERP, MES, Legacy
• COE at Geometric premises (Offshore)
• COE at Customer premises (Nearshore)
Note: Customer gets MBEWeb outcome as a service without upfront capital investments.
Geometric can Accelerate your deployment of MBE in two ways
MBEWeb Technology deployment at Customer site
MBEWeb Services deployment through Center of Excellence (COE)
Intelligent 3D Document Generation with MBEWeb
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1MBE Technology Deployment at customer site – How to?
Input OutputMBEWeb Solution
ProductAttributes
Process Steps
mBOMsBOM
CADDrawing
Sourcing
Manufacturing
Suppliers
Service
Design
Engineering
Consume engineering dataRe-purpose engineering dataManaged engineering data
ERP
Costing
PLM
Vis
BoM
CAD
MES
mBom
Legacy
Variants
Enterprise Integration
Co-design and develop use case
specific Templates
Implement integrationto CAD, PLM, ERP, MES
& legacy etc.
Deploy Recipes using use case
specific templates
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2
10
MBE Service Deployment through Centre of Excellence – How to?
Input OutputDesign
Engineering
Consume engineering dataReuse engineering dataManaged engineering data
< Geometric COE >
ProductAttributes
Process Steps
mBOMsBOM
CADDrawing
Har
vest
Cu
sto
me
r d
ata
fro
m C
AD
, P
LM,
ERP
, M
ES, L
EGA
CY
Design & Engineering Documents
Manufacturing & Quality Documents
Product Launch & Service Documents
Co-design and develop use case
specific Templates
Deploy Recipes using use case
specific templates
Generate and Deploy 3D PDF
Documents
Offshore + Nearshore Approach
MBEWeb scalability – How?
ManualsInstructions
Design FreezeAssembly Work
Instructions
Manufacturing Work Instructions
Inspection Plan Document
First Article Document / Built
in Quality
Test / Validation Document
MBOM-EBOM Process Planning
Manufacturing and Quality
PRODUCT DEVELOPMENT PHASE
Technical Spec
Training Manuals
Technical Manuals
User manuals
Aftermarket
PRODUCT LAUNCH PHASE
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Forward Looking Companies are adopting a Model Based Enterprise approach
Companies that have benefitted from “Driving through Level 6 (DTL6) MBE Adoption”
Level 0 Level 1 Level 2 Level 3 Level 4 Level 5 Level 6
2D Drawings only
(Drawing Centric)
3D NeutralCAD to
CAM+2D Drawings
(Model Centric)
3D Native CAD+CAM
& 2D Drawings
(Model Centric)
3D MBD in Native CAD &Light Weight.
Viewable (3D PDF)
(Model Based Definition
“MBD-Centric”)
3D MBD deployed from PLM
(MBD Centric)
Automated 3D MBE
Deployment to Internal Operation
(Model Based Enterprise
“MBE-Centric”)
Automated 3D MBE
Deployment to External
Supplier Operations
(MBE - Centric)
DTL6MBE Capability Levels at major organizations
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3D MBE Examples: Aero-Prime to Supplier (3D MBE Level 6)
3D MBD Pixel Perfect Data Transformations -
What you see CAD is what you get in 3D PDF MBE is what you get in SolidWorks
3) In SolidWorks2) 3D PDF TDP
1) In Native NX 4) 3D PDF Tooling
To Supplier
Back to Prime
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http://www.navistarsupplier.com/espec/3DPDFSupplierComunication2.pdf
3D MBE Example Truck Manufacture to Supplier 3D PDF BOM TDP
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3D MBE NAVAir to Manufacturing Production 3D PDF TDP
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3D MBE Examples: 3D PDF AS9102 First Article Inspection Doc.
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3D MBE Examples: 3D PDF Welding Best Practice Doc
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3D MBE Examples: 3D PDF Tack Welding Work Instruction
Tactical Objective
• Transition to a 3D Model Based Definition (MBD) methodology by eliminating the creation and the use of 2D drawings in the manufacturing process throughout the supply chain
Strategic Objectives
• Provide a streamlined approach to sharing product design and engineering data with their suppliers to accelerate the product realization and the speed to market
Success Story : Leading Truck Mfg. Co. gained significant benefits by adopting 3D-based model definition
Benefits to adopting MBE methodology:
1. Reduced engg & procurement costs
2. Reduced supplier costs
3. Reduced scrap and rework costs
4. Increased supplier response
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Geoffrey Moore – “Crossing the Chasm”
2014-2015
2011
3%
14%
34% 34%
15%
1) Innovators:U.S. ArmyBoeing Defense A-10 PilotHoneywell Defense PilotEricsson Comm Pilot.…
3) Crossing the Chasm: Pragmatists trust PragmatistBoeing Defense IPDM, GE Aviation, Raytheon…
4) Early Mass Market: Many SolidWorks Users…Elbit/ELOp, General Dynamics, Kvichek Marine, U.S. Air Force, Booz Allen (U.S. Marines)
2014
2) Early Production Adopters :U.S. Army, Boeing A-10 Production,GE Power and Water
2013
3D MBE Technology Adoption if Moving FAST
Innovators Early Adopters Early Majority Late Majority Laggards
The
Ch
asm
The 3D MBEwave is Approaching Fast!
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• 3D MBE will become the preferred from of documentation
• Model Based Enterprise approach accelerates engineering data exchange and collaboration processes
• 3D MBE is Scalable to Many Use cases (Engr Release, Manu WI, FAI, RFQs…)
• 3D MBE Offers Significant Savings (30% Engr, 20% Scrap/Rework, 50% Supplier Response time)
• 3D MBE Technology Adoption if Moving FAST (DOD-Enterprise-Small Businesses)
• Geometrics' COE – can Accelerate your deployment of MBE in a low cost, low risk, low disruption way.
3D MBE Roadmap Summary
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…Don’t just sit on the boat
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Ride the 3D MBEWeb Wave…
Q&A?
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The material contained in this deck represents proprietary, confidential information pertaining to products, technologies &processes from Geometric. All information in this document is to be treated in confidence. The names and trademarks used inthis document are the sole property of the respective companies and are governed/ protected by the relevant trademark andcopyright laws.
Geometric Limited
www.geometricglobal.com
END OF PRESENTATIONEND OF PRESENTATION
Anark Corporation
www.anark.com
For a Copy of this 3D MBE Presentation and 3D MBE Docs OR to Schedule a more in-depth demoWrite to : [email protected]
Recorded webinar available at www.geometricglobal.com
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