10
1. Mech. Phys. Solids, 1965, Vol. 13, pp. 213 to 222. Pergamon Press Ltd. Printed in Cleat Britain. A SELF-CONSISTENT MECHANICS OF COMPOSITE MATERIALS Ry R. HILL lhzpartrncnt of Applied Nuthenlutics and Theoretical Physics, University of Cambridge SUMMARY THE WACROSCOP~C elastic nloduli of two-phase composites arc tstimated by a method that takes account of the inhomogeneity of stress and strain in a way similar to the Hershey-Kriiner theory of crystalline aggregates. The phases may be arbitrarily neolotropic and in any concentrations, but are required to have the character of 8 matrix and cffcctivcly ellipsoidal inclusions. IMailed results arc given for an isotropic dispersion of sphcrcs. hkx~~cwoxs of macroscopic properties of two-phase solid composites have mostly been restrict4 to stating universal bounds on various overall elastic moduli (I-las~r~ 1 C%-$ ; 1 O65 ; HILL 1963). Such hounds depend only on the relative volumes and do not reilect any particular geometry, except when one phase consists of continuous aligned fibres (H~srrrs and ROSES 1964; HILL 19(X). HoweT-er, when one phase is a dispersion of ellipsoidal inclusions, not necessarily dihltc, a much more direct approach is availahlet. This is the self-consistent method of HERSHEY (I 054) and KWSNEIL (LX%), origirlally proposed for aggregates of crystals. In &at connexion it has recently been reviewed and elaborated by the writer (1065a). The method draws on the familiar solution to an auxiliary elastic prohlem, namely a uniformly loaded infinite mass containing an ellipsoidal inhomogeneityy. In applying this solution the properties and oriel~tation of a typical crystal are assigned to the inchtsion, and the macroscopic properties of the polycrystal to the matrix. For self-consistency the orientation average of the inclusion stress or strain is set equal to the overall stress or strain. The result is an implicit tensor formula for the macroscopic moduli. The analysis for the composite proceeds in similar spirit but necessarily tliffcrs in an important respect : only the particulate phase can reasonably be treated on this footing. However, as is well known (op. cit. 1063; 5 2 (iii)), a knowledge of average stress or strain in this one phase sull?ces to determine the overall properties when the matrix is I~oinogeI~co~~s. As a matter of fact, not~itlistanclii~g this difference in viewpoint, the entire analysis is found to remain strurturally close to that for a crystal aggregate (as given in 011. cit. 1965a, §$ 3 and 4). tNo mention of it in this context has been traced in the literature. But Professor B. Budiaasky recently informed me that he tried the npprowh in 1961; his conclusions appear elserhere in this issue of the Journal. My own invest@ tion dates from March 1962. when prelimituiry results were given in a letter to Dr. J. D. Eshctby. 213

A Self-Consistent Mechanics of Composite Materials

Embed Size (px)

Citation preview

Page 1: A Self-Consistent Mechanics of Composite Materials

1. Mech. Phys. Solids, 1965, Vol. 13, pp. 213 to 222. Pergamon Press Ltd. Printed in Cleat Britain.

A SELF-CONSISTENT MECHANICS OF

COMPOSITE MATERIALS

Ry R. HILL

lhzpartrncnt of Applied Nuthenlutics and Theoretical Physics, University of Cambridge

SUMMARY

THE WACROSCOP~C elastic nloduli of two-phase composites arc tstimated by a method that takes

account of the inhomogeneity of stress and strain in a way similar to the Hershey-Kriiner theory

of crystalline aggregates. The phases may be arbitrarily neolotropic and in any concentrations,

but are required to have the character of 8 matrix and cffcctivcly ellipsoidal inclusions. IMailed

results arc given for an isotropic dispersion of sphcrcs.

hkx~~cwoxs of macroscopic properties of two-phase solid composites have mostly

been restrict4 to stating universal bounds on various overall elastic moduli

(I-las~r~ 1 C%-$ ; 1 O65 ; HILL 1963). Such hounds depend only on the relative volumes

and do not reilect any particular geometry, except when one phase consists of

continuous aligned fibres (H~srrrs and ROSES 1964; HILL 19(X). HoweT-er, when

one phase is a dispersion of ellipsoidal inclusions, not necessarily dihltc, a much

more direct approach is availahlet. This is the ‘ self-consistent method ’ of

HERSHEY (I 054) and KWSNEIL (LX%), origirlally proposed for aggregates of crystals.

In &at connexion it has recently been reviewed and elaborated by the writer

(1065a).

The method draws on the familiar solution to an auxiliary elastic prohlem,

namely a uniformly loaded infinite mass containing an ellipsoidal inhomogeneityy.

In applying this solution the properties and oriel~tation of a typical crystal are

assigned to the inchtsion, and the macroscopic properties of the polycrystal to the

matrix. For self-consistency the orientation average of the inclusion stress or

strain is set equal to the overall stress or strain. The result is an implicit tensor

formula for the macroscopic moduli.

The analysis for the composite proceeds in similar spirit but necessarily tliffcrs

in an important respect : only the particulate phase can reasonably be treated

on this footing. However, as is well known (op. cit. 1063; 5 2 (iii)), a knowledge of

average stress or strain in this one phase sull?ces to determine the overall properties

when the matrix is I~oinogeI~co~~s. As a matter of fact, not~itlistanclii~g this

difference in viewpoint, the entire analysis is found to remain strurturally close

to that for a crystal aggregate (as given in 011. cit. 1965a, §$ 3 and 4).

tNo mention of it in this context has been traced in the literature. But Professor B. Budiaasky recently informed me that he tried the npprowh in 1961; his conclusions appear elserhere in this issue of the Journal. My own invest@ tion dates from March 1962. when prelimituiry results were given in a letter to Dr. J. D. Eshctby.

213

Page 2: A Self-Consistent Mechanics of Composite Materials

214 It. HILL

2. SYMBOLIC NOTATION

For brevity Cartesian tensors of second order are denoted simply by their kernel letter, u say, set in lower case bold face as if for a vector. Correspondingly, their tensor components are considered to be arranged in some definite sequence as a 9 X 1 column. Tensors of fourth order are denoted by an ordinary capital, A say, and are regarded as 9 x 9 matrices. More precisely, the leading pair of indices is set in correspondence with rows, and the terminal pair with columns (both in the chosen sequence), so that the second-order inner product of tensors -4 and u can be written as the matrix product Au. Similarly, AR can stand for the fourth-order inner product of A and B.

We shall only be concerned with fourth-order tensors that are symmetric! with respect to interchange of the leading pair of indices and also of the terminal pair. The representative matrices are consequently singular, with rank < 6. Neverthe- less, equations of type u = Au are compatible when u and v are any symm&ric

second-order tensors and matrix A has rank 6. In this sense we can define a unique inverse A-1 as the solution of

AA-1 = I or d-1 A = I

where I is the suitably symmetric ‘ unit ’ tensor

Ii/k2 = !? (&lc s/1 + &1 &c)

formed with the Kronecker delta. One can then verify that

A-‘u=A-‘Av=~v=v

as required, for any A, u and v with the stated properties.

3. THE AI’XILIAKY PROBLEM

-4 single inclusion, arbitrarily ellipsoidal in shape, is imagined to be embedded in a homogeneous mass of some different material. The tensors of elastic moduli. not necessarily isotropic, are denoted by L, and L, respectively, and their inverse compliances by Jf, and ~11. In addition to the symmetries mentioned already in 5 2, the representative matrices have full diagonal symmetry so that all cross- moduli and compliances are pairwise equal.

The displacement at infinity is prescribed to correspond to a uniform overall strain 2. Across the phase interface both displacement and traction are required to be continuous. The solution, certainly unique when the tensors of moduli are positive definite, has the character of a uniform field locally perturbed in the neighbourhood of the inclusion. In particular the overall average, or macroscopic. stress 0 is equal to L;i, since the contribution from the inclusion is vanishing11 small; furthermore, ti and Z are also the local field values at infinity. The principal feature of the solution is that the inclusion is strained uniformly, though not necessarily’ coaxially (ESHELBY 1957 ; 1961).

This property prompts t,he introduction of an ‘ overall constraint ’ tensor L* for the L phase. with inverse ilJ*, in respect of loading over the interface by

Page 3: A Self-Consistent Mechanics of Composite Materials

A self-consistent mechanics of composite materials 215

any distribution of traction-rate compatible with a uniform field of stress, u* say.

That is, if E* is the accompanying uniform strain of the ellipsoid,

o* = - L* 2*, l * = - M*o*. (I)

The corresponding matrices naturally have diagonal symmetry, as may be shown by Retti’s reciprocal theorem, and are functions of L or 111 and the aspect ratios

of the ellipsoid. Once L* and M* have been determined, the solution of the auxiliary

problem follows by superimposing the uniform fields 0 and Z, and identifying u*

with crl - 5 and l * with c1 - Z where o1 and s1 are the actual fields in the inclusion.

Then

=1 - 6 = L* (Z - q), q - c = At* (a - UJ, (2) and so

(L* + L,) E1 = (L* + L) z, (Al* + M,) a71 = (Au* + M) 0, (8)

which furnish the required stress and strain in the inclusion in terms of the macro-

scopic quantities (HERSHEY 1954).

In an alternative approach (ESHELBY 1957), seemingly adopted by all later

writers, attention is focussed first on a certain transformation problem for an

infinite homogeneous elastic continuum with stiffness tensor L. In this, an ellipsoi-

dal region would undergo a transformation strain e if free, but attains only the

strain Se in situ. The components of tensor S, being dimensionless, are functions

of the moduli ratios and of the aspect ratios of the ellipsoid and its orientation

in the frame of reference. When L is isotropic, explicit formulae for the components

on the principal axes have been given by Eshelby (op. cit.). When L is orthotropic

and the transformed region is an elliptic cylinder whose axes coincide with the

material axes, explicit formulae have been given by BHARGAVA and RADHAKRISHNA

(1964); when L has cubic symmetry equivalent results have also been given by

WILLIS (1964).

The general connexion with L* or M* is most easily obtained by imagining the

transformation problem solved from the viewpoint of (1). That is, we substitute

E* = Se, u* = L (c* - e) in U* = - L* f*.

Then, since these hold for all e,

L* s = L (I -s), (I -s) nI* =s,u, (4) where 1 is the unit tensor defined in $2. These are equivalent formulae for L*

or ill* in terms of S. Or they can be put inversely as

s = (L* + L)-‘L = x* (M* + Al)-1

for S in terms of L* or M*.

Another dimensionless tensor T, the dual of S, could just as well be admitted

on this footing. Set JI* T = SM = P, say,

TL=L*S=Q, say, so that

> (5)

and

iIf* T = M (I - T), (I - T) L* = TL,

T = L* (L* + L)-’ = (M* + Al)-1 M. > (6)

Page 4: A Self-Consistent Mechanics of Composite Materials

216 R. HIM,

The significance of T is that the stress U* in the transformed region can be written as Ts, where s is the stress that would remove the strain e. Separate symbols P and Q haI-e been introduced for the products in (5) since these appear frequently hereafter. We note thr further connexions

PI, -1 JfQ - I. -l

I’ : .lf (I - 2’). y == I4 (f -- S),

and P-1 = L* -r I,, Q-1 = df * -I- Jf. i

(7)

From the latter pair one sees that matrices P and Q have the diagonal symmetry stipulated for the moduli and compliances (while S and T generally do not). This can of course also be established purely within the context of the transformation problem by means of Uetti’s reciprocal theorem. The interpretation of Q is that an ellipsoidal cavity in a medium under stress QE at infinity wo111d deform by amount E : a dual intrrprctntion may be gi\-en for 1’.

4. S1:I.l~'-CO~SISTl~~'~ ‘~IIEOILY

We consider statistically homogeneous dispersions in which the inclusions can be treated, on average, either as variously-sized splleres or as similar ellipsoids with corresponding axes aligned?. Each phase may be arbitrarily anisotropic but is assumed homogeneous i/L ai2u. Consequently, in a common frame of reference, every tensor in the generic auxiliary problem has the same components for all inclusions.

Let the respecti\-e phase properties be distinguished by subscripts 1 and 2, and let c1 and c2 be the fractional concentrations by vohm~, such that c1 + c2 = 1.

The clemcntnry relations bctwcen the phase and o\-crall averages of stress and strain arc

Cl (ii1 - a) + c2 (;iz - 5) = 0,

Cl (Z1 - Z) + cg (Z, - a) = 0. 1 (*)

These incidentally imply tlir \,nnisliing of the n\‘crages of the ‘ polarization ’ stress or strain :

Cl (tT1 - G,) $m c2 (52 - LE*) = 0,

El (Z, - *Ifi?,) + c2 (Z, - MO,) : 0,

since 0 = LZ and Z =- JfO.

1 (9)

Now, according to tlic basic postulate of the srlf-consistent method.

o1 - a = IA* (Z - q, (10)

from the leading ecjlliltioll (2). It follows alltomatically from (X) that

o2 - 0 = L* (E - Z,), (11)

and vice rewn. Thus. right at the outset, it is evident that both phases will enter subsequent formulae on the same footing. However. this does not imply that the

+Fibren of elliptic section may be c~rrvisagrd as R limiting raw in which one prinripal axis beromes infinite. :\

direct analysis is given rlarwlwrc (1111.r. 1!)65b).

Page 5: A Self-Consistent Mechanics of Composite Materials

A self-consistent mechanics of composite materials 217

matrix phase also is treated as particulate in the theory, through a kind of con-

ceptual fragmentation. It simply means that the same overall moduli are predicted

for another composite in which the roles of the phases are reversed : that is, where

the first phase fortis a coherent matrix and the second phase is distributed as

inclusions shaped and oriented as before, both in their original concentrations.

It is also obvious that either of (8) would imply the other, and then (9), if both (10) and (11) were postulated. This, indeed. is the standpoint in the polycrystal

theory, where an equation corresponding to (2) is assumed for grains of all orienta-

tions. But, as already remarked, such an a priori standpoint for a dispersion would

seem unconvincing.

Equations (10) and (ll), which may as well now be taken together, can be

re-arranged as

(L* + L,) 2, = (L* $- L,) 5, = (L* + L) z or dually as (12)

(AU* + 31,) Q1 = (Ill* + -11,) Gz =7 (111* + ill) Cr 1

as in (3). Combining these with (8) yields a pair of equivalent formulae for the

overall stiffness and compliance tensors L and Jf :

Cl (L* + L,)-1 + c* (L* + L,)-1 = (L* + L)-1 = I’,

rl (Al* + 111,)-l + r2 (Jf* + ;II,)-’ = (*II* + N-1 :- Q. 1 (13)

Since the constraint tensor L* and its inverse &II* are themselves functions of

L and AI, these formulae are actually quite complex. Variants obtainable with

the help of the last pair in (7) are

c, [(L, - L)-1 + PI-1 + c-2 [(L, - L)-’ + PI-’ = 0.

c1 [(M, - ill)-’ + Q]-’ + c2 [(ill, - M-1 + e]-1 = 0, 1 (14)

which are essentially in the form (9). An inversion immediately produces

Cl (L - L,)-1 + c2 (L -- 45,)-l = P.

c, (Ill - Jf,)-1 + c-2 (flf - *If,)-’ = Q, 1 (15)

which seem to be the simplest obtainable, superficially at least.

Finally, we can read off from (12) the phase ‘ concentration-factor ’ tensors,

A, and A, for strain, B, and B, for stress, which are defined bj

A,-1 z, = A,-’ z, = z, B,-1 ii1 = B,-l OS = o. Thus :

f/-l = P (L* + L,) = f + P (L, - L),

A,-1 = P (L* + L*) = f i- P (L, - L),

f&-l = Q (M* + Jfl) = f + Q (iif, - N),

f&-l = Q (Jf* + Jf,) = f f Q (Jf, - ill).

Equations (13) are of course an expression of the basic connexions

c1 A, + C2 A, = I = C1 II, -t C2 II,.

Page 6: A Self-Consistent Mechanics of Composite Materials

218 IX. HILL

When the dispersion is dihlte, with cr small, (14) reduces to

L - L, = Cl (L, - L,) [I + p, (L, - &)I-‘,

M - M, 2: c1 (M, - M,) [I + Q2 (M, - A&)]-‘, (16)

correct to first order. These can alternatively be obtained (HILL 1962, 5 7) by

substituting the zeroth order approximation for the concentration factors in

L - L, = c, (L, - L,) A,, M - M, = Cl (W, - M,) R,,

which are exact relations.

5. ISOTROPIC DISPERSION OF SPHERES

Suppose that the inclusions are spheres distributed in any way such that the

composite is statistically isotropic overall. The first equation (15) then reduces

to a pair of scalar formulae for the bulk and shear moduli, K and p :

(17)

(18)

where

X=3--/?=K/(K+$& (19)

The dimensionless quantities a and /3 are those that appear in the specific form

of Eshelby’s S tensor in the auxiliary problem for a sphere (cf. HILL 1965a, 3 4 (ii)) :

After substituting for CL, (17) can be solved for K parametrically in terms of

t.~, for instance in the form

It is noteworthy that this is identical with the known exact solution for composites

with arbitrary geometry, when the phases have equal shear moduli (HILL 1963,

§ 4; 1964, $6), and also with the solution for a spherical composite element whose

shell has rigidity p. To discuss (18) in general terms one may retain /l as a parameter in view of its

restricted range, namely 8 < fl < 1 When K, p > 0.

Then, clearing fractions,

(1 - P) CL2 + (P (P1 + PZ) - (c1 IL1 + c2 P2)) CL - B Pl Pz = 0.

The left side is found to be positive or negative respectively when p is put equal

in turn to the so-called Voigt and Reuss estimates :

Page 7: A Self-Consistent Mechanics of Composite Materials

A self-consistent mechanics of composite materials 219

Consequently, the required root lies between these limits. It follows that K is

certainly in the interval obtained by substituting ~LB and fir in the monotonic

relation (20), and hence a fortiori between the rigorous best-possible bounds for

arbitrary geometry, which are known to correspond to pL1 and p2 in (20) (HILL

1963, 5 5). These are further satisfactory features of the theory.

To derive the explicit equation for p in its most convenient form, however,

we express both sides of the first of (19) in terms of (L with the help of (18) and (20).

The result is

Cl KI

Kl ++cL +

Cl Pz c2 Pl -+- +2=0. (21) P - I*2 CL - Pl

[This could be multiplied out as a quartic but is far better left as it stands for

iterative or graphical solution, by tabulating ci or c2 as a function of TV between

PI and p2]. As to increases from 0 to co, the first bracketed function decreases

monotonically to zero from 1 if pi ~~ # 0, from c1 if ~~ = 0, from c2 if or = 0,

and vanishes if both pi and K2 are 0. If pi p2 # 0, with p1 > cl2 say, the second

bracketed function decreases monotonically from - 1 to - 00 in the range

(0, p2); from + co to - co in (p2, pl), with values 6 and - 1 at tan and PV; and

from + co to o in (pi, co). It is thereby confirmed again, provided neither phase

rigidity vanishes, that there is precisely one positive root and that it lies between

the Reuss and Voigt estimates.

This root can be stated explicitly when the dispersion is dilute. Thus, if

ci Q 1, we find p z p2 (1 -+ A ci) where

1 -= CL1

A ___ - (2 + Qz) Pl - PLP

from (21), correct to zeroth order. That is,

JYK=!s21 [l+&(;-l)]-lcl, Pl - CL2

which is a special case of (16). This coincides with formulae of OLDROYD (1956,

equation (40)) and ESHELBT (1957, $ 5; 1961, equation (6.10)).

When one phase is vacuous, say ~~ and p2 + 0, equation (21) has a positive

root when and only when the concentration of this phase is less than ?J; for instance

the root is CL, (1 - Zc,)/(l - f q,) when K1 -+ co. On the other hand, when both

phases are incompressible ( K~, ~~ + co), equation (21) can be reduced to

which gives either volume fraction explicitly in terms of IL, or to

3~~ + { (2 - 5~) p1 + (2 - SC,) p2} P - 2~~ p2 = 0

giving p as a function of concentration. In particular, when pi/p2 --f co, the re- levant root of this quadratic behaves asymptotically like

2P2/@ - 5c,), Cl < 5

P"

p1 (5~~ - 2)/3, Cl > g.

Page 8: A Self-Consistent Mechanics of Composite Materials

220 R. HILL

A study of these examples makes it plain that the theory is unreliable under

extreme conditions, except when the dispersed phase is .mJkiently dilute. Some such

restriction on the range of validity was already to be expected : the general

formulae in 3 4 do not distinguish between the phases and yet the actual overall

properties arc totally different according to which of two disparate materials is

the matrix.

With this proviso it appears that. in practice, the theory should be useful

when rigorous bounds arc either not known or are too far apart for empirical

interpolation. This conclusion, already indicated for the bulk modulus, is reinforced

by consideration of the only non-trivial bounds presently available for the rigidity

moduhls. These have been given by HASIIIN and SHTRIKMAPU (1963). It is con-

venient to re-arrange their formular so as to isolate the volume fractions :

where CL’ is the upper and p” the lower bound when the materials are numbered

so that j+ > p2, and where p1 and fi2 denote the phase values of #I in (19). The

coefficients of the volume fractions are thr shear-strain concentration factors in

the respective phases. These bounds were derived under the apparently essential

restriction K, ‘,I +. We now recast (IX) similarly in thr alternative ways

These, of course, are scalar counterparts of the matrix formulae in 5 4. Our plan

is to compare the respective values of c1 and cZ defined by (23) and (24) when

P’ an d p” are fornbally set equal to any chosen value of p between p1 and p2.

That is, we take a horizontal section of the respective (modulus ~1. concentration)

relations, in preference to a vertical section which would here be unprofitable.

III preparation we note the identity

together with a similar one in the second subscript. Now

(25)

is a monotonically increasing function of both K and p. Hence the right-hand

bracket in the identity is positive when K~ 3 K (as is the case when K1 >, K2, b)

Page 9: A Self-Consistent Mechanics of Composite Materials

A self-consistent mechanics of composite materials 221

what was proved before). It follows that each bracketed factor on the left of the identity exceeds the reciprocal of the other, and thus that the value of c1 defined in (24) is greater than that defined in (23) when TV’ = CL. Similarly, the value of c2

in (24) is greater than that in (23) when CL” = p. It may be concluded that, when (pi - pLz) (K1 - K2) > 0, the theoretical rigidity

lies between the Hashin-Sktriknzan bounds at any concentration. More especially, for a dilute dispersion, (22) coincides with the first-order approximation to one of the bounds (namely CL” when c1 is small). On the other hand, when (pi - pg) (K1 - K2) < 0, nothing can be concluded from the identity by this line of argument, just as the status of the Hashin-Shtrikman expressions themselves is then also undecided. Indeed, their difference is given by

its sign being controlled by a precisely similar factor in the right-hand numerator. Finally, it should be observed that the modulus (25) has a precise mechanical

significance. The overall constraint tensor of an isotropic continuum with a spherical cavity is

from the first of (4) and the components of S given in 5 5 (cf. Hill 1965a, equation (20)). That is, by the definition (l),

Consequently, a unit fractional increase in radius calls for an internal pressure 4 CL, while a unit shear of the cavity calls for tractions corresponding to an internal field of shear stress 2 TV (1 - /3)/p.

ACKNOWLEDGMENT

This work is part of a programme of research on mechanics of materials which is supported by a grant from the Department of Scientific and Industrial Research.

REFERENCES

Ba.~cava, R. D. and RADHAKRIRRNA, H.C. 1964

ESHELBY, J.D. 1957 1961

HASHIN, Z. 1984 1965

HASHIN, Z. and ROSEN, B. W. 1964 HASHIN, Z. and

SHTRIKhfAN, s. 1963 HERSHEY,A.V. 1954

J. Phys. Sot. Japan 19, 396. Proc. Roy. Sot. A 241, 376. Progress in Solid Mechanics (Edited by I. N. SNEDDON

and FL HILL) Vol. 2, Chap. III (North-Holland Pub. Co.).

Appl. Mech. Rev. 17, 1. J. Mech. Phys. Solids 13, 119. J. Appl. Mech. 31, 223.

J. Mech. Phys. Solids 10, 335. J. Appl. Mech. 21, 236.

Page 10: A Self-Consistent Mechanics of Composite Materials

222

HILL, II

KRBNEIL, E.

OLDHOYII, J. G.

1962 1963 1964 1965e 1965b 1958 1956

Wr~r.rs, J. FL 1964

R. HILL

Brit. Iron SL Res. Ass., Rep. P/19/62. J. Mech. Phys. Solids 11, 357. Ibid. 12, 199. Ibid. 13, 89. Ilki. 13, to appear.

2. Physik 151, 504. DeJmmation andFlow ofSolids (Edited by IL. Grmn~~el),

p. 304 (Springer, Berlin).

Quart. J. Mech. Appl. Math. 17, 15’7.