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www.nigerdock.com
A SNAKE ISLAND INTEGRATED FREE ZONE ENTERPRISE
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Snake Island Integrated Free Zone is a leading West African industrial development. Focused on Maritime and Oil&Gas Services and Operations, it offers tremendous op-portunities for International Businesses to participate in Nigerian and West African Deepwater Projects.
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ployment opportunities resulting from the progressive development of an efficient, secure, commercially effective support infrastructure, and its continued cost-efficient operation.
Our VisionTo create and operate a fully functional support centre to the Deepwater Oil and Gas Industry in Nigeria, through the active attraction of investment and creation of em-
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A SNAKE ISLAND INTEGRATED FREE ZONE ENTERPRISE
WEST AFRICA’S LEADING OIL & GAS SERVICES COMPANY
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NIGERDOCK is West Africa’s Leading In-dustrial Corporation focused on Oil&Gas construction and marine services including offshore fabrication, ship building and repair, industrial training and specialised Oil&Gas and Maritime support. It is strategically lo-cated on Snake Island Integrated Free Zone, in Lagos, with immediate access to the open seas.
VISION: We lead the development of Nigeri-an Content in our industries, achieve opera-tional excellence and growth by continuously training our workforce and investing in tech-nological resources enabling us to deliver value to our shareholders, customers, em-ployees and the Nation.
MISSION: Nigerdock adds value to the Nige-rian Oil and Gas and Maritime Industries and the Nigerian Economy by providing products and services to world class standards of safety quality and on-schedule delivery.
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RECENT ACHIEVEMENTSNIGERDOCK
Award by the Institute of Government Research and Leadership Technology (IGRLT) for Outstanding Indigenous Structural Fabricator in the Nigerian Oil and Gas industry in 2011.
Successfully delivered its first Living Quarter Module in 2013 (for OFON Phase 2 Project)
Built first in-Country largest and heaviest topside JACKET (MEREN GGCP) in 2013
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Built the largest and heaviest topside JACKET (SONAM NWP), ever built in-country in 2014
Designed and built 2 Bridges and 2 Topsides Jackets in 2014 (OFON Project), under an EPCC Contract, being the first of a kind for a Nigerian company
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NIGERDOCK
Our deep resolve to make Nigeria an industrialized nation reflects in our unwavering commitment towards its ambition for change. We believe in our nation’s economic, social and technological aspirations in the global arena. That is why we consistently apply international best practices in all our operations. Our achievements demonstrate an undeniable passion for world-class standards.
FPSO INTEGRATION DEVELOPMENT
OUR VISION
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OFFSHORE FABRICATION MARINE SERVICES
SERVICES NIGERDOCK
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TRAININGLOGISTICS SUPPORT SERVICES13
Nigerdock has extensive experience in off-shore oil and gas with our activities focused on the Fabrication of offshore Marine Struc-tures, Marine services and fabric mainte-nance of later cycle production assets.
Our innovative approach means we can sup-ply multiple separate services under one contract, which ensures we consistently deliver comprehensive support for clients
such as Shell, Chevron, Exxon Mobil and To-tal Group. The ability to provide multi-skilled teams that can undertake a multitude of complex tasks at any one time is paramount to the successful operation of our offshore facilities.
Nigerdock’s business within the upstream oil and gas sector is rooted in forging strong customer-focused relationships, not just
with the national oil and gas companies but most of the major international oil and gas companies. Working for a broad spectrum of international clients on some of the largest and most complex, we have developed a complete understanding of individual operating procedures and the unique requirements of these hazardous environments.
OFFSHORE FABRICATIONNIGERDOCK SERVICES
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MARINE SERVICES
Nigerdock’s Shipyard Division is the largest facility of its kind in West Africa with an out-standing history in the marine industry. It is specialised in the fields of ship building, ship repair, maintenance and refurbishment. It has a 25,000DWT graving dry dock, a 3,500DWT floating dock, quayside facilities and weather proof multipurpose workshops.
Nigerdock has impressive plans to develop and ex-pand its Shipyard Division with the objective to im-prove its specialist and engineering capacity and carry out more complex operations including rig refurbishment and the ability to build larger vessels. The shipyard management is focused on offering its clients the highest level of service and to consistent-ly improve on its quality and level of workmanship.
DRYDOCK
NIGERDOCK SERVICES
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MARINE SERVICESNIGERDOCK SERVICES
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QUAYSIDE FACILITIES
Skillbase is a cost-efficient logistics hub at the heart of a service centre for the oil&gas industry and forms an integral part of the Snake Island Deepwater Integrated Support Centre (DISC) Concept. It is a model of oil industry design and planning, bringing ser-vices and suppliers together on a single site, linked to deepwater quaysides with capacity to handle supply vessels and cargo imports simultaneously.
Skillbase is designed to support:- Exploration and Development Drilling- Subsea Construction and Maintenance- FPSO Module Assembly and Hook Up- Operations and Maintenance- Integrated Project Teams with offices, ac-commodation and passenger and material transport links
Clients have access to :- Purpose built workshops, industrial ware-housing, open storage- Specialised handling and lifting equipment, plant and transportation services- Fully computerised materials management systems coordinating the storage, handling and transportation of all items- Freight forwarding and customs facilities - State of the art telecommunications- Office facilities and administrative services- Training School- Residential compound and leisure facilities- A heliport licensed for direct offshore trans-portation
A WORLD CLASS DEEPWATER INTEGRATED SUPPORT CENTRE
LOGISTICS SUPPORT BASENIGERDOCKNIGERDOCK SERVICES
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TRAINING
The Training School offers world class train-ing of personnel in the fields of Welding, Pipefitting, Plating and Machining. The Train-ing School has been selected as a centre in Nigeria for the training and certification of welders to International Standards. This pro-gramme is being coordinated by the Nigeri-an National Petroleum Corporation (NNPC) and actively supported by stakeholders in the Industry. It is part of the Federal Govern-ment’s Nigerian Content Development Policy for the Oil and Gas Industry.
The Training School has fully equipped class-rooms which can be utilised for most train-ing requirements including Rigging, Safety, Quality and First Aid. It has the ability to train and test Welders in SMAW, MMAW, FCAW and TIG processes, in all positions and to any
Client’s requirements whilst certifying to Lloyds, ABS and DNV standards. All trainees must attend a thorough induction program including basic safety and quality training.
Pipefitters and platers are trained in prac-tical and theoretical fabrication techniques including manual and machine burning and cutting, layouts and fit-ups, auto-levelling, measuring, preparation methods and tack-ing.
Machinists are trained in manual and semi-automatic processes including detailed marking out, turning and screw threading on lathes, metal joining through processes, ma-chining of intricate components, sinking dies, cutting of Gears and machining of bushings and eccentric turning.
NIGERDOCK SERVICES
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TRAININGNIGERDOCK SERVICES
6,000 NIGERIANS TRAINED
NIGERIANCONTENTDEVELOPMENT
Welding - Pipefitting - Plating - Machining - Fabrication - Construction - HSEQ Disciplines
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HSESafety is a way of life at Nigerdock. No matter how hazardous the environment, we believe that every accident is preventable: our goal is zero accidents and injuries. Wherever we work, we apply the same industry leading standards of safety Employees receive regular safety train-ing in the format they can best relate to, a mes-sage that is reinforced on the ground at every opportunity. By coordinating our safety training under the Dedicated I care brand, we aim to ensure that all our people are working towards the same Health, Safety and Environmental (HSE) goals.
We have also introduced “Golden Rules”: a con-cise statement of our HSE principles that is designed both to protect the health and safety of our employees and the communities where we work. This is represented by our operations conforming to internationally recognized man-agement standards.
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VALUING OUR PEOPLE
At Nigerdock people are our greatest asset. That’s why we invest so much time making sure they are well looked after. We believe a healthy employee is a productive one and with exten-sive health screening programs distributed across our facility, we’re continually assessing all the relevant welfare issues that may arise as a result of working in such varied environments.
Nigerdock invests significant resources into the Local Nigerian community and training facil-ities that provide all our employees with the relevant technical and safety training. In addition to this, we actively implement an ongoing career development programs that looks to identify and fast-track talented Nigerian individuals within our organization.
The success of Nigerdocks Local footprint is down to many factors, none more so than our commitment to the local communities we work in. By employing from the regions we operate in, we can generate a more detailed understanding of the local environment. With a growing Nigerian workforce, Nigerdock puts a high value on the experience these key individuals bring to our business.
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QUALITY
At Nigerdock We believe that Quality doesn’t cost – it pays.
Providing quality of service starts with our people, and we are committed to developing a competent and highly motivated Nigerian workforce that is united in delivering perfor-mance excellence. To drive this, the compa-ny’s strategic goals, values and expectations have been communicated to all of our em-ployees to ensure alignment and belief of our shared vision.
Our people are accountable to follow the documented work processes available in our Management System, Nigerdock have achieved certification to Internatinally rec-ognised standards and we continue to drive and challenge our people and processes for ongoing improvements. As a result a dedi-cated team has been formed to identify how we can do our jobs better, and to improve our fabrication efficiency in Nigeria to be more competitive with our overseas coun-terparts.
Work has begun on the development of a peer leading management system incor-porating technology and innovation which will set the standard for our Enterprise Re-source Planning.
The effort and enthusiasm of our people combined with a robust Management Sys-tem will drive our execution to deliver on our commitment of performance excellence in everything we do.
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1 NEW ROLLING SHOP
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5 OFFSHORE FABRICATION (200,000m2) 6 HELIPORT FACILITY
10 SHIPYARD
2 FREE ZONE OFFICES - DEEPWATER CENTRE
FACILITIES
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7 FLOATING DOCK
9 OFFSHORE FABRICATION WORKSHOPS
4 TRAINING SCHOOL3 RESTAURANT & LOUNGE
8 HOUSING FACILITIES
11 FIRE STATION
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HELIPORTFACILITIES
Atlantic Aviation Free Zone Enterprise is a Nigerian helicopter services company dedi-cated to providing safe and efficient aviation support by adhering to the highest stan-dards of integrity and quality.
It is dedicated to serving Nigeria’s offshore oil & gas industry to provide transportation to platforms and other offshore installations, helicopter maintenance repair & overhaul, and Search & Rescue (SAR) operations.
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NIGERDOCK
PROJECTS EXECUTED
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CHEVRON/NNPC SONAMTOPSIDE
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THE LARGEST TOPSIDE MODULE EVER BUILT IN
NIGERIA
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DSO MEREN GGCP & SONAM NWP PROJECTS
LARGEST JACKETS FABRICATED IN NIGERIA
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OFON PHASE II JACKETS
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OFON PHASE II LIVING QUARTERS
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OFON PHASE II BRIDGES
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In July 2008, Mobil (MPN) in joint venture with the Nigeria National Petroleum Compa-ny (NNPC) awarded the procurement and fabrication of Abang and Itut well platforms as part of the Satellite Field Development Project Phase 1 in OMLs 67 and 70.
The project is the first of its kind to be execut-ed in Nigeria where two complete platforms (from mud-mat to helideck) are fabricated si-multaneously in-country. The Scope of Work comprised of jackets/appurtenances, piles, subsea templates, topsides/associated skids and E&I systems fabrication.
MOBIL SATELLITE FIELD PROJECTS
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TRANSOCEAN ADRIATIC VIII REFURBISHMENT
In December 2009, Transocean and Niger-dock along with the Nigerian Ports Authori-ty (NPA), Nigerian Maritime Administration and Safety Agency (NIMASA) and the Nigeri-an Content Division of the Nigerian National Petroleum Corporation (NNPC) collaborat-ed to take on a project that was yet another first of its kind in Nigeria, the refurbishment and maintenance of the gigantic jack-up rig - the Adriatic VIII.
The 3-leg 70m x 70m rig weighs 16,000 tons with each leg measuring 140 meters in height. The scope of work included steel re-pair and general maintenance. The rig was the first of its kind to be berthed alongside any facility within Nigeria.
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USAN FPSO TOPSIDESIn June 2008, Nigerdock was awarded the fabrication of 7,500 tons of structural steel components to be integrated onto the Total Usan FPSO vessel. The award package in-cluded the laydown module area comprising modules P1 and S1, module P4, 15 sets of pressure vessels, the fabrication of the he-lideck and its support, the flare tower, the riser protector structures, the boat land-ings, the mooring protection structures and the water caissons.
A total of 30,000 man hours of training was expended in the training of welders and fit-ters in a special training program conducted between October 2008 and March 2009. Also, an additional five trainee engineers were assigned by the NNPC’s Nigerian Con-tent Division to Nigerdock for a special on-the-job capacity building program.
HELIDECK STRUCTURE
PRESSURE VESSEL
TOTAL USAN FPSO FLAIR TOWER
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LOAD OUT OF FPSO TOPSIDE MODULES
INSTALLATION OF FLARE TOWER TOTAL USAN FPSO FLAIR TOWER
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CHEVRON MEJI PLATFORM
The Chevron Escravos Gas Project Phase 3A (EGP3A) was awarded to Nigerdock in August 2005, for the fabrication of the Meji and Okan Platforms. The award package included the fab-rication of the Meji GGCP jacket & piles, Meji GGCP flare bridge and support tripod, Meji GGCP to Meji RP utility bridge, Okan NWP jacket and piles.
The overall scope for the project included the expansion of existing facilities, construction of an onshore gas treatment plant, modification of the floating, storage and offloading (FSO) unit and the fabrication of the two offshore platforms.
Nigerdock’s scope included the fabrication, shop engineering, installation of piping, electrical instrumentation, painting, mechanical completion, load out and sea fastening.
MEJI PLATFORM: Installed Meji GGCP Flare Bridge: 130M (Length) x 4.0M (width) x 4.5 M (height), weight: 156.3 MT connected to support Tripod and Meji GGCP Platform.
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CHEVRON OKAN PLATFORM
OKAN PLATFORM: Installed 4-leg Jacket structure: 9.0 M (Length) X 9 .0M (width) x 12.4 M (height), weight: 159MT
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In July 2008, Mobil Producing Nigeria (MPN) in joint venture with the Nigeria National Petroleum Company (NNPC) awarded the procurement and fabrica-tion of Abang and Itut well platforms as part of the Satellite Field Development Project Phase 1 in OMLs 67 and 70.
The project is the first of its kind to be executed in Nigeria where two complete platforms (from mud-mat to helideck) are fabricated simultaneously in-coun-try. The Scope of Work comprised of jackets/appurtenances, piles, subsea templates, topsides/associated skids and E&I systems fabrication.
SHELL BONGA DEEPWATER BUOY
The Shell Nigeria Exploration and Production Company (SNEPCO) Bonga field was the first deepwater project of its kind in Nigeria.
The Bonga Deepwater Buoy was awarded to Nigerdock by in April 2003. The contract was to complete the fabrication of a deep-water single point mooring (SPM) buoy to facilitate crude oil transfer from a floating, production, storage and offloading vessel (FPSO) to export tankers in deepwater depth of over 1000m.
In June, 2004 a major feat in the history of oil and gas deepwater development in Ni-geria was recorded on the successful com-pletion and launching of the first deepwater SPM buoy built in-country.
LEAVING SNAKE ISLAND
TOWED OUT TO LOCATION FOR HOOK - UP WITH BONGA FPSO
LEAVING SNAKE ISLAND
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SHELL BONGA FPSO INTEGRATION
The Shell Bonga FPSO (Floating, Production, Storage and Offloading vessel) was commis-sioned in 2005 and is one of the largest in the world with a hull length of 305m and has 22,000 tons of topsides.
Nigerdock and Snake Island Integrated Free Zone are strategic partners to Snepco (Shell Nigeria Exploration and Production Compa-ny) who coordinated the entire operations, logistics and support services for the Bonga project from Nigerdock’s support base in Lagos. Snepco had heliport operations that included 2 Super Puma Helicopters, crew boats, support vessels, a 2,000sqm state-of-the-art office, housing and hostel facilities,
restaurant and catering services.Snepco also awarded Nigerdock the topside structural steel and pipe works for final inte-gration onto the Bonga FPSO. The package also included manpower services for onsite fabrication, construction and shop engineer-ing, procurement of materials, blasting/paint-ing, hydro testing of pipe spools, upgrading the living accommodation and load out.
DEPARTING UKHULL BUILT IN KOREA INSTALLED OFFSHORE NIGERIA
INTEGRATION IN UK
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CHEVRON AGBAMI FPSO TOPSIDES
Nigerdock was awarded the fabrication of topside module 3S and STB laydown module 1S for the Chevron (Star Deep Water Pe-troleum) Agbami FPSO. The scope of work comprised the fabrication engineering, pro-curement, fabrication of girder beams, con-struction, pipe works, painting, loadout and seafastening of the two topside modules.
Nigerdock completed 230,000 man-hours and delivered the topside packages, totaling 1,150 tons, all fabricated in its yard in La-gos, Nigeria. The completed modules were shipped to Korea for final integration onto the FPSO. COMPLETED TOPSIDES MODULES BEING
INSTALLED ON FPSO IN KOREA
FABRICATION AND LOAD OUT OF TOPSIDES
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CHEVRON AGBAMI DEEPWATER BUOY
The Chevron (Star Deep Water Petroleum) Agbami Buoy was awarded to Nigerdock in 2006. The award package included the fabrication, engineering, materials procurement, testing, inspection, pre-mechanical completion, electrical instrumentation and load out of the buoy.
The buoy is approximately 23m in diameter and 10m in height. It has 12 compartments, 9 chain stoppers and a turntable with attached platforms and high tech E&I equipment. The total weight of the buoy is 1,287 tonnes.
From a safety perspective Nigerdock achieved a distinct accomplishment as the only Nigeri-an fabrication yard on the Agbami project without a lost time incident.
BUOY LOAD OUT
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MOBIL ERHA DEEPWATER BUOY
ExxonMobil’s Erha Deepwater Buoy is a catenary anchor leg mooring buoy and was awarded to Nigerdock in March 2004. The award package included fabrication, inte-gration of the turn table platform, blasting/painting, full testing, pre-mechanical comple-tion, load out and sea fastening. In addition, Nigerdock also provided all the required fab-rication engineering.
Additional investment in capacity building via training and certification programs were implemented (scaffolding, Rigging, Machin-ing, Welding and Painting) to boost Nigeri-an Content Expectations and to support the project in terms of Safety, Quality, Schedule and Cost.
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TOTAL AKPO DEEPWATER BUOY
The Total Upstream Akpo Deepwater Buoy was awarded to Nigerdock in 2006. The award package included the fabrication engineering, materials procurement, complete fabrication including testing, inspection, pre-mechanical completion, electrical, instrumentation and blasting/painting.
The buoy comprises a flat cylindrical buoy body with a 19m outer diameter and is 10m in height with12 compartments and 9 chain stoppers. The total weight of the buoy is 1,149 tons.
A heavy-duty Main Roller Bearing (MRB) assembly supports the turntable, associated plat-forms and ancillary equipment and incorporates state-of-the-art electrical and instrumenta-tion equipment.
BUOY LOAD OUT
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www.nigerdock.com
Nigerdock Nigeria PLC - FZESnake Island Integrated Free Zone
Snake Island, Lagos, NigeriaT + 234 (0) 909 333 3305
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