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Foam Update January 2016 To Give Than To Receive - 1 - A. Table of Contents Contents A. Table of Content ............................................................................. 1 B. Editorial ........................................................................................... 2 C. News ................................................................................................ 6 D. Patents and Journals ..................................................................... 11 a. New Foaming Technique: .................................................... 11 b. Blowing Agents: .................................................................. 15 c. Foam products:..................................................................... 16 d. Applications: ........................................................................ 21 e. Degradable and Sustainable Foam: ..................................... 26 f. Thermoset Foam; PU and Others: ........................................ 29 g. Microcellular and Expanded Particle: ................................. 32

A. Table of Contents - foamupdate.com€¦ · Blowing Agents: ... processes. The microbeads are ... Publication Date September 2015 Abstract: Combining a chemical blowing agent with

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Foam Update

January 2016

To Give Than To Receive - 1 -

A. Table of Contents

Contents

A. Table of Content ............................................................................. 1

B. Editorial ........................................................................................... 2

C. News ................................................................................................ 6

D. Patents and Journals ..................................................................... 11

a. New Foaming Technique: .................................................... 11

b. Blowing Agents: .................................................................. 15

c. Foam products: ..................................................................... 16

d. Applications: ........................................................................ 21

e. Degradable and Sustainable Foam: ..................................... 26

f. Thermoset Foam; PU and Others: ........................................ 29

g. Microcellular and Expanded Particle: ................................. 32

Foam Update

January 2016

To Give Than To Receive - 2 -

B. Editorial

Poly-Foam Shanghai 2015

This conference hosted by Foam Update had 22 quality presentations with over

100 attendees from all over the world at the Hilton Shanghai hotel; Dec. 2-3,

2015. Its front page with enhibition and support is attached in Fig. 1. Counting

years of participation in polymeric foam, it is literally over thousand years of

experience directly and indirectly, chemically and mechanically, regionally and

worldly. Fig. 2 is part of the auditorium during one of the technical sessions. It

is exciting to see so many experts complimenting and challenging one another

in one room for two days. Intermission seemed not long enough for ambitious

young participants in chasing new ideas and developmental paths.The bottom

line is new foam technology, application, and innovation are quite intriguing

and challenging, and its future simply way beyond our comprehension. The

good news is networking and wechat offer a good platform for continued

communication.

The keynote speech delivered by Mr. Mark Donzella; Vice Presdient of

performance packaging of Sealed Air Corp. left a clear impression regarding

the role of marketing in this ever changing and competitive new business

development environment. How to define, develop, and deliver the value to the

targeted customers is so critical to make them successful, then monetize the

value to close the development cycle. Thermoplastic polyurethane (TPU) foam

also captured technical and business attention, due mainly to its performance

merits and economics. As global polyethylene terephthalate (PET) has surplus

in 2015, its performance/cost can make it a good application case. A separate

session was dedicated to PET foam and its cellular formation which simply

highlight its R&D stand for new applications.

Professors Park (U. Toronto) and Cassagnau(U. Lyon1) talked about molded

bead PP foam technology and PMMA nanofoaming, respectively. When we

strive forward into new foaming technology, development trend would always

remind us be realistic in keeping right paces. In PMMA nanofoaming, the

thermoconductivity was reported around 25 mW/oK-min., which seemed lower

than anticipated. We know it is an ongoing research, but, no doubt, it is a good

reality check. Looking at future, 3D printing and elastic networks as shown in

Fig. 3 are intriguing methodology in making cellular structure products yet

Foam Update

January 2016

To Give Than To Receive - 3 -

without using blowing agent. It is not wise to be locked in a box. We need to be

careful on the frontier technology development to make every benefit for the

business. This conference offers wonderful and useful components, which

should be used properly with other elements to offer a valuable solution to

customers. With this, we are reasonably optimistic to expect more success

stories in the future PFC.

Editorial Office

Foam Update

January 2016

To Give Than To Receive - 4 -

Fig. 1: Front page of PFC-15

Foam Update

January 2016

To Give Than To Receive - 5 -

Fig. 2: Part of the PFC-15 auditorium during one technical session

Fig. 3: 3D elastic network samples

Foam Update

January 2016

To Give Than To Receive - 6 -

C. News

DOW AND DU PONT PLAN TO MERGE

Author(s) Loepp, D.

Sources Plastic News Material Insight

Corporate/Assignee N/A

Publication Date December 28, 2015

Abstract:

Dow and Du Pont announced plan to merge on equals on

Dec. 8. It became the most read stories according to Plastics

News survey. In 2014, Dow has 58.1 billion revenues, and

Du Pont has 28.4 billion. After merger, it plans to form an

conglomerate worth about 130 billion, which will be divided

into three independent business units 18-24 months after

merger closes; each traded publicly. Those companies, each to be publicly traded, would

focus on agriculture, material sciences and specialty products in nutrition and electronics.

This simply makes 2015 a year of merger for plastics.

THOUSANDS OF TRAYS WASH ASHORE IN SAN FRANCISCO

Author(s) N/A

Sources Plastics News

Corporate/Assignee N/A

Publication Date December 17, 2015

Abstract:

A large number of PS trays wash ashore in San Francisco which caused cleaning and

environmental attention. It could highlight social and political push for alternative to keep

a clean environment.

U.S. HOUSE PASSES LEGISLATION TO BAN PLASTIC MICROBEADS

Author(s) Embree, K.

Sources Plastics Today

Foam Update

January 2016

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Corporate/Assignee N/A

Publication Date December 15, 2015

Abstract:

The U.S House on Monday swiftly passed a bill to ban

plastic microbeads in over-the-counter (OTC) and

personal-care products, starting in 2017. The

legislation, which is headed next to the Senate for

review, would ban the manufacture of microbeads

beginning in 2017 and eliminate their use in cosmetics

and over-the-counter drugs in 2018 and 2019,

respectively. The bill cleared the House unanimously

after previously passing the House Energy and Commerce Committee, also without

objection, in November. Plastic microbeads caused concerns among clean water

advocates on the challenging removal process typically done in wastewater treatment

processes. The microbeads are able to crossover into the waterways during these,

inflicting harm to marine life. Currently, there are other natural alternatives available to

replace plastic microbeads in personal care and OTC products.

GLOBAL FOAMS PIPELINE REVIEW 2015 BY MARKET RESEARCH STORE

Author(s) Diazion, D.

Sources www.medgadget.com

Corporate/Assignee N/A

Publication Date December 10, 2015

Abstract:

The report “Foams Global 2015 pipeline

review” includes comprehensive information

on the Foams pipeline products with

comparative analysis of the products at

different stages of development of Foams

scenario. The Foams report reviews major

players involved in the Foams pipeline

product development. It also includes

information about Foams clinical trials in

progress, which includes, trial status, Foams

trial phase, trial start and end dates, and, the

number of trials for the key Foams diagnostic

tests pipeline products.

LIQUID FOAM: PLASTIC, ELASTIC AND FLUID

Author(s) N/A

Foam Update

January 2016

To Give Than To Receive - 8 -

Sources European Physical Journal E

Corporate/Assignee N/A

Publication Date November 30, 2015

Abstract:

What differentiates complex fluids from mere fluids? What makes them unique is that

they are neither solid nor liquid. Among such complex fluids are foams. They are used as

a model to understand the mechanisms underlying complex fluids flow. Now, a team of

French physicists has gained new insights into predicting how complex fluids react under

stretching conditions due to the interplay between elasticity, plasticity and flow. These

findings were recently published in EPJ E by Benjamin Dollet and Claire Bocher from

the Rennes Institute of Physics, in Brittany, France. Ultimately, potential applications

include the design of new, optimised acoustic insulators based on liquid forms, or the

mitigation of blast waves caused by explosions.

COLD INSULATION (FIBER GLASS, PHENOLIC FOAMS, POLYSTYRENE

FOAMS, POLYURETHANE FOAMS, AND OTHERS) MARKET 2015 - TRENDS

& FORECASTS TO 2020

Author(s) N/A

Sources Research and Markets

Corporate/Assignee N/A

Publication Date November 26, 2015

Abstract:

The cold insulation market size is projected to reach USD 5.7 Billion by 2020, signifying

a firm annualized growth rate of 7.8% between 2015 and 2020. Global cold insulation

market has been segmented on the basis of material (Fiber glass, Phenolic foam,

Polyurethane foam, Polystyrene foam, and others), end-use industries (Oil & gas,

Chemicals, Refrigeration, HVAC, and others), and regions (North America, Asia-Pacific,

Europe, and RoW).

SLASHING THE WEIGHT AND COSTS OF PARTS MADE FROM TALC-

FILLED POLYPROPYLENE

Author(s) Kolditz, P., Scheerlinck, P.

Sources Kunststoffe International 105, No.9, 2015, p.66-67

Corporate/Assignee N/A

Publication Date September 2015

Abstract:

Combining a chemical blowing agent with special fibers as a highly efficient reinforcing

additive for polypropylene enables the manufacturing of compounds that make especially

lightweight parts. This approach allows the weight of parts based on talc-filled

compounds to be reduced further.

Foam Update

January 2016

To Give Than To Receive - 9 -

THE EUROPEAN MARKET FOR THERMAL INSULATION PRODUCTS –

NEW MARKET STUDY FROM IAL CONSULTANTS

Author(s) N/A

Sources PU Magazine 12, No.4, Aug.-Sept. 2015, p.270

Corporate/Assignee N/A

Publication Date N/A

Abstract:

IAL Consultants has released the tenth edition of its study on the market for thermal

insulation products in Europe. It updates and expands upon the information included in

the previous study published in 2013. The report contains market data by material type

and end-use application for the base year of 2014.

OPPORTUNITIES AND CHALLENGES FOR THE EUROPEAN FLEXIBLE

FOAM INDUSTRY

Author(s) N/A

Sources PU Magazine 12, No.4, Aug.-Sept. 2015, p.264-268

Corporate/Assignee N/A

Publication Date N/A

Abstract:

According to data collated and presented by Labyrinth Research & Markets Ltd at the

recent Europur and Euro-Moulders General Assembly in Frankfurt, the total production

of flexible polyurethane foam in the 28 EU member countries, Norway and Switzerland

reached just over 1.2 million t. Data also illustrated a positive growth trend in production

and consumption of foam containing products among many of the member countries.

Information from Europur members and various market research agencies and

associations was compiled to provide an overview of the industry supply chain from raw

materials to end use market consumption. Although there is some positive news, the

European industry still faces many challenges such as more proactive communication,

how to resolve end of life solutions in the face of forthcoming EU regulations, VOC

emissions and how to increase the sustainability and longevity of flexible polyurethane

foams in Europe.

THE ENERGY-SAVING, RESOURCE-EFFICIENT PRODUCTION OF PBS

USING THE 2-REACTOR PROCESS

Author(s) Hess, C., Inventa-Fischer, U.

Sources Bioplastics Magazine 10, No.5, Sept.-Oct. 2015, p.24

Corporate/Assignee N/A

Publication Date N/A

Abstract:

Uhde Inventa-Fischer, based in Berlin, Germany and Domat/Ems, Switzerland, can look

back on over 50 years of history serving the polymer industry. During this time more than

Foam Update

January 2016

To Give Than To Receive - 10 -

400 plants for the production of polyesters such as PET and PBT, as well as polyamides

like PA6 and PA 6.6, have been successfully built and commissioned worldwide. Years

of experience and intensive research and development work have enabled the company to

launch and successfully establish a multitude of innovative technologies and concepts on

the market.

Foam Update

January 2016

To Give Than To Receive - 11 -

D. Patents and Journals

a. New Foaming Technique

METHOD TO PRODUCE NANOPOROUS POLYMERIC MEMBRANES

Inventor(s) Kumar, V., Aher, B., Nadella, K., Waggoner, M.

Sources US Pat.: 9,203,070

Corporate/Assignee University of Washington through its Center for

Commercialization

Publication Date December 1, 2015

Abstract:

A method for making a flat polymer foam having a core

layer of nano-sized open, interconnected cells that includes

saturating a solid-state polymer with a supercritical fluid,

allowing the gas to desorb for at least 35 minutes, and then

heating the gas-saturated solid polymer for at least 3

minutes while constraining the foam in the thickness

dimension. Any skin layer formed on the exterior may be

removed via polishing, thus creating a foam with an open

structure from side to side. The foam can be used as a

battery separator.

POROUS GELS BASED ON AROMATIC POLYUREA

Inventor(s) Fricke, M., Schaedler, V.

Sources US Pat.: 9,206,281

Corporate/Assignee BASF SE

Publication Date December 8, 2015

Abstract:

The invention relates to a porous gel comprising the following components, in reacted

form: (a1) at least one polyfunctional isocyanate, (a2) at least one polyfunctional aromatic

amine and (a3) at least one polyalkylenepolyamine. The invention further relates to a

process for preparing porous gels, to the porous gels thus obtainable and to the use of the

porous gels as an insulating material and in vacuum insulation panels.

PMI FOAMS WITH IMPROVED MECHANICAL PROPERTIES, IN

PARTICULAR WITH INCREASED ELONGATION AT TEAR

Foam Update

January 2016

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Inventor(s) Bernhard, K., Hempler, M., Geyer, W., Barthel, T., Jahn, T.

Sources US Pat.: 9,212,269

Corporate/Assignee Evonik Roehm GmbH

Publication Date December 15, 2015

Abstract:

The invention relates to compounds for producing polymethacrylimide foam materials

(PMI foams) with particularly good mechanical properties, in particular with a particularly

advantageous elongation at tear. The invention further relates to methods for producing,

processing, and using said foam materials. In particular, the invention relates to novel

materials, the propensity of which to form tears is clearly reduced in comparison to the

prior art. This is tantamount to an elongation at tear that is higher in comparison to the

prior art.

COMPOSITION AND METHOD FOR RECOVERING HYDROCARBON FLUIDS

FROM A SUBTERRANEAN RESERVOIR

Inventor(s) Kurian, P. V., Wei, M., Chang, K.

Sources US Pat.App.: 20150322333

Corporate/Assignee Ecolab USA, Inc.

Publication Date November 12, 2015

Abstract:

A composition including crosslinked expandable polymeric microparticles capable of

hydrolysis at or below neutral pH and a method of modifying the permeability to water of

a subterranean formation by introducing such compositions into the subterranean

formation. This disclosure further relates to compositions and methods for the recovery of

hydrocarbon fluids from a subterranean reservoir or formation subjected to CO.sub.2 or

CO.sub.2 Water Alternating Gas flooding at low pH and increases the mobilization and/or

recovery rate of hydrocarbon fluids present in the subterranean formations.

POLYMERIC MATERIALS PROVIDING IMPROVED INFRARED EMISSIVITY

Inventor(s) Blaney, C., Jones, G. K., Bland, D. G.

Sources US Pat.App.: 20140271754

Corporate/Assignee Clopay Plastic Products Company, Inc.

Publication Date September 18, 2014

Abstract:

Polymeric fibers and films that

incorporate IR-emitting materials are

disclosed. These fibers and films can be

loaded with higher concentrations of IR-

emitting materials than was previously

thought possible. The IR emissivity of

the resulting polymeric materials can be

Foam Update

January 2016

To Give Than To Receive - 13 -

enhanced by increasing the surface area of these fibers and films. Laminates of the fibers

or films with other substrate layers are also disclosed.

POROUS POLYMERIC MEMBRANE WITH HIGH VOID VOLUME

Inventor(s) Larue, G., David, Y., Harton, S. E.

Sources EP 2913096

Corporate/Assignee N/A

Publication Date September 2, 2015

Abstract:

Membranes comprising first and second surfaces, the first surface comprising a patterned

surface comprising peaks and valleys, first region surfaces comprising peaks, and second

region surfaces comprising valleys; a porous bulk between the surfaces, the bulk

comprising first region bulks and second region bulks; the region bulks extending from

their respective region surfaces, the first region bulks comprising a first set of pores

having outer rims, and a second set of pores connecting the outer rims of the first set of

pores, and a first polymer matrix supporting the first set of pores; the second region bulks

comprising a third set of pores having outer rims, and a fourth set of pores connecting the

outer rims of the third set of pores, and a second polymer matrix supporting the third set of

pores; filters including the membranes, and methods of making and using the membranes,

are disclosed.

SYNTHESIS, CHARACTERIZATION AND ADSORPTION PROPERTIES OF

ALGINATE POROUS BEADS

Author(s) Peretz, S., Anghel, D. F., Vasilescu, E., Florea-Spiroiu, M., Stoian, C.,

Zgherea, G.

Sources Polymer Bulletin 72, No.12, Dec. 2015, p.3169-3182

Corporate/Assignee N/A

Publication Date July 22, 2015

Abstract:

Original calcium alginate beads with porous structure and high adsorption surface are

proposed. The beads were synthesized using sodium alginate in the presence of sodium

dodecyl sulfate as foaming agent, NaCl as porogen agent and CaCl2 as cross-linker. They

were characterized by Fourier transform infrared spectroscopy, scanning electron

microscopy and Brunauer–Emmett–Teller method. The adsorption capacity of beads was

tested with methylene blue (MB). The data show that the adsorption efficiency increases

with the amount of beads, decreases with pollutant concentration, and is maximal at pH =

9. The adsorption is fast in the first 3 hours, and slows down thereafter. The kinetic

results show that the adsorption of MB on alginate porous beads obeys the Langmuir

model. A scheme of MB adsorption taking into account the ionic interactions with

calcium alginate beads has been proposed.

Foam Update

January 2016

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HEAT STORAGE AND DIMENSIONAL STABILITY OF POLY(VINYL

ALCOHOL) BASED FOAMS CONTAINING MICROENCAPSULATED PHASE

CHANGE MATERIALS

Author(s) Bonadies, I., Renzi, A. I., Cocca, M., Avella, M., Carfagna, C., Persico, P.

Sources Industrial and Engineering Chemistry Research 54, No.38, 30 Sept. 2015,

p.9342-9350

Corporate/Assignee N/A

Publication Date August 31, 2015

Abstract:

The footwear market is addressing eco-sustainable solutions to the continuous demand

for materials that at the same time show lighter weight with higher comfort. Toward this

aim, a biodegradable matrix, poly(vinyl alcohol) (PVA), was used to obtain foams

through an eco-sustainable methodology based on high speed mixing, without the use of

chemical blowing agents. Moreover, considering that good thermoregulating performance

in terms of heat transfer and perspiration is required for good quality shoes,

microencapsulated phase change materials (PCMs) were incorporated into PVA foams.

Foam morphologies investigated by SEM reveal that PCMs are finely dispersed through

the PVA matrix. Mechanical properties of foams were analyzed in terms of compression

behavior and shape memory recovery, triggering the dimensional changes by both

temperature and relative humidity. The thermoregulating properties confirm that the

presence of microcapsules affects the heat transfer phenomenon, since part of the heat

provided by the source is involved in the wax phase transition.

NOVEL CORDIERITE FOAMS FROM PRECERAMIC POLYMERS AND

REACTIVE OXIDE FILLERS

Author(s) Fiocco, L., Bernardo, E.

Sources Materials Letters 159, No.1, 2015, p.98-101

Corporate/Assignee N/A

Publication Date July 2, 2015

Abstract:

Cordierite (Mg2Al4Si5O18) ceramic foams have been successfully prepared by a novel

approach, consisting of the firing at 1350 °C of commercial silicone resins (Silres® MK

and H62C) embedding micro-sized Mg(OH)2 and Al2O3 powders, acting as reactive

fillers. The foaming was due to a preliminary heating stage, at 300 °C, at which

magnesium hydroxide decomposed, releasing water vapor in the viscous mass offered by

silicone resins before their ceramic conversion. Two different strategies were employed

for the mixing of components, depending on the nature of the preceramic polymer used.

For a liquid polymer, the fillers were added starting from polymer solutions; for a solid

polymer, the fillers were incorporated by melting in a conventional extruder. Despite

significant differences in the formulations and in the mixing, the resulting ceramics are

similar, in terms of remarkable phase purity, total porosity (in the order of 64%) and

mechanical properties (compressive strength≈2.3 MPa).

Foam Update

January 2016

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INFLUENCE OF GRAPHENE ON THE CELL MORPHOLOGY AND

MECHANICAL PROPERTIES OF EXTRUDED POLYSTYRENE FOAM

Author(s) Okolieocha, C., Köppl, T., Kerling, S., Tölle, F. J., Fathi, A., Mülhaupt, R.,

Altstädt, V.

Sources Journal of Cellular Plastics 51, No.4, 2015, p.413-426

Corporate/Assignee N/A

Publication Date January 26, 2015

Abstract:

The incorporation of nanoparticles to polymer foams not only reinforces the cell walls

and struts but can also lead to a decrease of cell size and enhanced cell morphology

which in turn, yield foams with superior mechanical properties. For this purpose, several

studies have focused on identifying close-to-ideal nucleating agents as well as

understanding the influence of processing parameters on foam cell morphology.

This research provides a systemic approach to low-density polystyrene foams produced

with graphene (thermally reduced graphite oxide), talc and carbon nanotubes (MWCNTs)

via foam extrusion. Remarkably, the cell morphologies of polystyrene/thermally reduced

graphite oxide foams show enhanced cell homogeneity with a tremendous increase of the

cell densities by more than one order of magnitude compared to neat polystyrene and its

counterparts.

b. Blowing Agents

POLYURETHANE FOAM PREMIXES CONTAINING HALOGENATED OLEFIN

BLOWING AGENTS AND FOAMS MADE FROM SAME

Inventor(s) Williams, D. J., Bogdan, M. C., Gittere, C. P., Poss, A. J.

Sources US Pat.App.: 20150344660

Corporate/Assignee N/A

Publication Date December 3, 2015

Abstract:

The invention provides polyurethane and polyisocyanurate foams and methods for the

preparation thereof. More particularly, the invention relates to closed-celled, polyurethane

and polyisocyanurate foams and methods for their preparation. The foams are

characterized by a fine uniform cell structure and little or no foam collapse. The foams are

produced with a polyol premix composition which comprises a combination of a

hydrohaloolefin blowing agent, a polyol, a silicone surfactant, and a non-amine catalyst

used alone or in combination with an amine catalyst.

BATCH FOAMING POLY(VINYL ALCOHOL)/MICROFIBRILLATED

CELLULOSE COMPOSITES WITH CO2 AND WATER AS CO-BLOWING

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January 2016

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AGENTS

Author(s) Zhao, N., Zhu, C., Mark, L. H., Park, C. B., Li, Q.

Sources Journal of Applied Polymer Science 132, No.48, 2015, paper 42551, pp.10

Corporate/Assignee N/A

Publication Date July 16, 2015

Abstract:

We studied the foaming behavior of

poly(vinyl alcohol) (PVOH) and

microfibrillated cellulose (MFC)

composites in a batch process using

supercritical carbon dioxide (scCO2)

and water as co-blowing agents. In PVOH/MFC composites, water is an economical

plasticizer. It not only suppresses the potential thermal degradation of PVOH but also

extends the processing window. A uniform cell structure and a high cell density were

achieved in the PVOH/MFC foams. The results showed that cell density was increased by

increased water content. Further, the MFC contained both micro- and nano-sized fibers.

These created numerous heterogeneous nucleation sites and caused local pressure

variations. However, cell density decreased when the MFC was overdosed. Due to the

high crystallinity that then developed around the MFC, the gas content was too low, and

the stiffness was too high. The experimental results also showed that the cell morphology

and density could both be controlled by the water and the MFC content. The effects of

the foaming temperature and pressure on the cellular morphology of the PVOH/MFC

composite foams were examined systematically.

c. Foam Products

POLYPROPYLENE FOR FOAM AND POLYPROPYLENE FOAM

Inventor(s) Tran, A. T., Klimke, K., Braun, H., Filipe, S.

Sources US Pat.: 9,200,095

Corporate/Assignee Borealis AG

Publication Date December 1, 2015

Abstract:

The present invention is concerned with a polypropylene composition comprising a

polypropylene base resin, the polypropylene composition having--a XHU content of less

than 1.25 wt. %;--a F30 melt strength of at least 30 cN, determined in the Rheotens test at

200.degree. C.; and--a melt extensibility v30 of at least 200 m/s, determined in the

Rheotens test at 200.degree. C. In another aspect the present invention is concerned with a

polypropylene composition having an MFR (2.16 kg, 230.degree. C., ISO 1133) of 1.0 to

5.0 g/10 min comprising a polypropylene base resin, the polypropylene base resin being

obtainable by producing an intermediate polypropylene having an MFR (2.16 kg,

230.degree. C., ISO 1133) of 0.5 to 2.5 g/10 min in the presence of an asymmetric

catalyst; mixing the intermediate polypropylene with peroxide and at least one diene at a

Foam Update

January 2016

To Give Than To Receive - 17 -

temperature of 20 to 90.degree. C. for at least 2 minutes to form a pre-mixed material;

melt mixing the pre-mixed material in a melt mixing device at a barrel temperature in the

range of 180 to 300.degree. C., whereby the melt mixing device is a melt mixing device

includes a feed zone, a kneading zone and a die zone, whereby an initial barrel

temperature T1 is maintained in the feed zone, a barrel temperature T2 is maintained in the

kneading zone and a die barrel temperature T3 is maintained in the die zone, whereby the

barrel temperatures T1, T2, and T3 satisfy the following relation: T1<T3<T2. In yet

another aspect the present invention is concerned with a process for the production of a

polypropylene composition having--a XHU content of less than 1.25 wt. %;--a F30 melt

strength of at least 30 cN, determined in the Rheotens test at 200.degree. C.; and--a melt

extensibility v30 of at least 200 m/s, determined in the Rheotens test at 200.degree. C.

whereby an asymmetric catalyst derived intermediate polypropylene having an MFR (2.16

kg, 230.degree. C., ISO 1133) of 0.5 to 2.5 g/10 min is mixed with peroxide and at least

one diene at a temperature of 20 to 90.degree. C. for at least 2 minutes to form a pre-

mixed material; and the pre-mixed material is melt mixed in a melt mixing device at a

barrel temperature in the range of 180 to 300.degree. C. In yet another aspect the present

invention is concerned with foam comprising the polypropylene composition according to

the present invention. The present invention is further concerned with the use of the

polypropylene composition for producing foamed articles.

POLYMER FOAMS

Inventor(s) Igualada, J. A., Feijoo, J. L.

Sources US Pat.App.: 20150337103

Corporate/Assignee N/A

Publication Date November 26, 2015

Abstract:

Monomodal foamed polymeric compositions containing clay nucleating agents are

described. The clays are preferably sepiolite, palygorskite/attapulgite, or combinations

thereof. Also described are processes for forming the foamed compositions.

POLYMER FOAMS

Inventor(s) Tippet, J., Ashbaugh, J., Li, F., Burmaster, D., Nairn, J. E., Mayhall, M.,

Daniels, L., Cortes, L.

Sources US Pat.App.: 20150315349

Corporate/Assignee Fina Technology, Inc.

Publication Date November 5, 2015

Abstract:

A polymer composition that includes a polyolefin having a molecular weight distribution

of greater than or equal to 8 as measured by GPC and a metallic acrylate salt.

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January 2016

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POLYLACTIDE BASED COMPOSITIONS

Inventor(s) Coupin, T.

Sources WO 2015165919

Corporate/Assignee N/A

Publication Date November 5, 2015

Abstract:

The present invention relates to a composition comprising: (a) at least one first polymer

selected from polylactide-polybutadiene (PLA-PB) block copolymer, polylactide-

urethane-polybutadiene block copolymer, or a mixture thereof; and (b) at least one second

polymer selected from polylactide, polylactide-urethane, or a mixture thereof; wherein the

composition comprises from 20 % to 50 % by weight of said first polymer based on the

total weight of the composition and from 50 % to 80 % by weight of said second polymer

based on the total weight of the composition. The present invention also relates to a

process for preparing said composition. The present invention also relates to an article

comprising said composition.

POLYMER FOAMS

Inventor(s) Tippet, J., Ashbaugh, J., Li, F., Burmaster, D., Nairn, J. E., Mayhall, M.,

Daniels, L.

Sources WO 2015168510

Corporate/Assignee N/A

Publication Date November 5, 2015

Abstract:

A polymer composition may include polyolefin having a molecular weight distribution of

greater than or equal to 8 as measured by GPC and a metallic acrylate salt. The polymer

composition may be characterized by one or more of: a melt flow rate of from 0. Ig/lOmin

to 10 g/lOmin min; a melt flow viscosity between 2,000 Pa.s and 6,000 Pa.s; a die swell of

between 2 and 8; and a die swell characteristic time of between 0.3 seconds and 1.2

seconds. The polymer composition may be in the form of foam. A process of forming

foam may include supplying polymer composition including metallic acrylate salt and

polyolefin resin, and mixing the polymer composition with foaming agent. A foam may

include a polymer composition that includes polyolefin and polar polymer and does not

include an ionomer. The foam may have a foam density of less than 0.25 g/cc.

ONE KIND OF PE EASY TO TEAR-TYPE BARRIER COMPOSITE FOAM FILM

PROCESSING METHODS

Inventor(s) Zhang, J.

Sources CN 104786622

Corporate/Assignee N/A

Publication Date July 22, 2015

Abstract:

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The present invention is a process PE easy to tear-type barrier foam composite film,

wherein: the composite foam film made PET12 / PE147 / PE45 / PET12 / AL20 / PE45

components. By: (1) PET12 and PE147 pre-closing; (2) PET12 and AL12 pre-closing; (3)

PET12 / AL20 composite and PE45 pre-closing; (4) PET12 and PE147 composites and

PET12 / AL20 / PE45 Composite Composite ; (5) cut into bundles of five steps. Beneficial

effects: PE present invention is easy to tear-type composite foam barrier film improves the

strength of the film itself, to overcome the traditional products ductility, easy tear, easy to

break when folded and other defects. Further improve the hardness of the film body, and

also have to adapt to external environmental conditions such as temperature and humidity

performance, the product has good gas barrier, water-blocking performance.

ONE KIND OF POLYETHYLENE FOAM PACKAGING FILM

Inventor(s) Fan, T.

Sources CN 204687472

Corporate/Assignee Anhui Source Chau Packaging Material Co., Ltd.

Publication Date October 7, 2015

Abstract:

The utility model is a polyethylene

foam packaging film, wherein:

polyethylene foam packaging film of

the polymer layer are sequentially set

to a foam layer, a polymer layer two,

metal composite layer, a barrier layer,

high polymer layer according to a set

of high-polymer layer PET12 material, the foam layer is provided according to EPE147

material foam layer, the second set of the high-polymer layer is high polymeric material

PET12 layer, said metal layer is a composite material AL12 aluminum foil layer, said

barrier layer material is set to PEY45 barrier layer. The utility model is a polyethylene

foam packaging film is set to five-layer structure, greatly improving the quality of

performance polyethylene foam film, using a polymer layer and the foam layer in the

process, the second polymer layer and the metal composite layer and the barrier layer

combination after combination, and finally the total complex manner, improve the quality

of performance polyethylene foam film, and enhance its flexibility, mechanical strength,

surface strength and surface flatness.

COVER MATERIAL

Inventor(s) Juno, M.

Sources JP 2015202879

Corporate/Assignee Dai Nippon Printing Co., Ltd.

Publication Date November 16, 2015

Abstract:

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January 2016

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[Problems] The present invention aims

at providing a lid for solving the

foaming appearance failure problems

due caused by easy peel layer during

the heat sealing the lid to the opening

of the container.

The invention relates to a lid obtained

by the easy peel layer and the lid base

layer made of a sealing resin layer and

the substrate resin layer are laminated,

two-liquid curing type urethane-based adhesive at a dry laminating adhesive laminate

strength between the easy peel layer and the lid substrate layer is dry lamination is

characterized in that a 3N / 15mm~10N / 15mm through to provide a lid.

POLYSTYRENE RESIN LAMINATED FOAM

Inventor(s) Iwamoto, A., Saito, Y.

Sources JP 2015193192

Corporate/Assignee N/A

Publication Date November 5, 2015

Abstract:

Disclosed is a polystyrene-based resin

laminate foam, which has a beautiful striped

pattern, surface smoothness, lightweight

properties, printability, excellent heat

moldability, etc., furthermore, also prepared

a simple inexpensive polystyrene resin

laminated foam to provide a body.

An on at least one side of a polystyrene type

resin foamed layer 2, and a plurality of polystyrene resin layers 3 and 4 is a polystyrene-

based resin laminate foam 3 and 4 are laminated by co-extrusion, the plurality of

polystyrene resin layer, with being stacked on the stripe-like in the direction of extrusion,

polystyrene resin laminate foam 1, characterized in that it is laminated in a state of being

continuous in the width direction.

LAMINATED SHEET AND FOAM LAMINATED SHEET AS WELL AS

METHODS FOR THEIR PREPARATION

Inventor(s) Nezu, Y., Narita, M.

Sources JP 2015189178

Corporate/Assignee Dai Nippon Printing Co., Ltd.

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January 2016

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Publication Date November 2, 2015

Abstract:

The present invention has both a good

strength with good flow properties and the

foamed laminate sheet of the foamed resin

layer of the resin composition at the time of

film formation the blowing agent-containing

resin layer, to provide a foamed laminate

sheet and a manufacturing method thereof.

The invention relates to a laminated sheet

having at least the foaming agent-containing resin layer on a substrate, wherein the

blowing agent-containing resin layer

(1) white carbon, and

(2) the compatibility improving agent

(a) carboxyl groups and / or a resin having a carboxylic acid anhydride group,

and a wax having a (b) a carboxyl group and / or carboxylic acid anhydride group

laminated sheet characterized by containing.

WHITE FILM

Inventor(s) Maekawa, S., Nakamura, H., Uchida, H., Tanaka, T.

Sources JP 2015193818

Corporate/Assignee Toray Industries, Inc.

Publication Date November 5, 2015

Abstract:

An object of the present invention is to provide an excellent white film in reflectance and

concealing property. More particularly suitable as a reflecting member for a surface light

source, to provide a white film having a concealing property and a high reflectivity.

[SOLUTION]

A white film containing bubbles, white film the number of bubbles containing organic

particles and inorganic particles in the same bubble, characterized in that at least 10% of

all the bubbles number.

d. Applications

PROCESS FOR PREPARING FOAMABLE POLYMER COMPOSITIONS,

PROCESS FOR PREPARING FOAMED POLYMER COMPOSITIONS

THEREFROM, FOAMED POLYMER COMPOSITIONS AND ADHESIVE TAPE

THEREWITH

Inventor(s) Czerwonatis, F., Kleinhoff, K., Burmeister, A.

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January 2016

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Sources US Pat.: 9,200,129

Corporate/Assignee Tesa SE

Publication Date December 1, 2015

Abstract:

The invention relates to a process

for preparing a foamed polymer

composition using expandable

hollow microbeads, wherein, in a

first process strand, first starting

materials, which include at least the

predominant portion of the polymer

or polymers to be used, are mixed

and degassed to give a premix,

whereafter this premix is subjected

to a pressure such that the pairing of

this pressure with the temperature of

the premix is below the pressure and

temperature pairing that is critical for triggering the expansion of the hollow microbeads

to be used, wherein, in a second process strand, second starting materials, including the

hollow microbeads to be used, are degassed, whereafter the second starting materials

treated in the second process strand are added to the premix prepared in the first process

strand, whereafter the second starting materials are mixed with the premix.

FOAMED POLYESTER EXTRUSION EQUIPMENT WHICH CAN BE USED IN

PLANTS FOR PRODUCING SHEETS, BOARDS OR TUBES OF FOAMED

POLYESTER

Inventor(s) Bandera, F., Venegoni, E.

Sources US Pat.App.: 20150336319

Corporate/Assignee Costruzioni Meccaniche Luigi Bandera S.P.A.

Publication Date November 26, 2015

Abstract:

Foamed polyester extrusion equipment

has two co-rotating screws defining with

an internal walls of an insulated frame,

first degassing zone between a feeding

zone at a feeding inlet for polyester and a

first tight zone, a second degassing zone

downstream of the first degassing zone,

foaming agent inlet zone downstream of

the second degassing zone and a pumping

end zone for melted material downstream

of the foaming agent zone. The first

degassing zone carries out forced atmospheric degassing at lower temperature and has a

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first vent stack adjacent the first tight zone. The second degassing zone carries out vacuum

degassing at a temperature equal to or greater than the melting point of the treated

polyester material. The first degassing zone has, upstream of the first vent stack, a nozzle

for inlet of preheated nitrogen gas to entrain vapours.

FOAMING TRAY FOR FOOD PACKAGING AND METHOD FOR

MANUFACTURING SAME

Inventor(s) Jeon, B. J., Lee, E. K., Choi, C. J., Kim, M. H., Kim, J. M., Ji, S. W., Park,

G. P., Song, K. B.

Sources WO 2015167135

Corporate/Assignee LG Hausys, Ltd.

Publication Date November 5, 2015

Abstract:

Provided are a foaming tray for food

packaging and a method for

manufacturing the same, wherein the

foaming tray comprises a stacked

structure of a first foaming layer having

an inner moisture absorption property and

a second foaming layer having an outer

moisture barrier property, the first and

second foaming layers containing a

biodegradable polymer.

The drawing shows a cross-sectional view of foaming tray.

100 Foaming tray

110,120 Foaming layers

d1,d2 Thickness of foaming layers

A METHOD AND APPARATUS FOR CONTROLLING SUPPLIES OF NEW

PACKAGING FOAM EQUIPMENT

Inventor(s) Tu, Z., Zhuo, Y.

Sources CN 105000224

Corporate/Assignee Xiamen Yi Meisen Packing Co., Ltd.

Publication Date October 28, 2015

Abstract:

The present invention discloses a method and apparatus for controlling a supply of new

packaging foam equipment, programmable array device password, the password matches

the password in an array corresponding consumables A foam material, the foam material

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January 2016

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consumption flow rate consumables B

Gross, gross and the currently active

password corresponding to the

password is activated by entering the

appropriate password in the

corresponding array supplies flow

gross consumption while the device is

running, the real-time accumulation

of gross consumption of current flow

of supplies, and the flow rate of

consumption Equipment preset flow

compares gross consumption in order

to achieve effective control of the

packaging foam equipment supplies.

LAMINATED FOAM SHEET FOR THERMOFORMING

Inventor(s) Hayashi, M.

Sources JP 2015189052

Corporate/Assignee Sekisui Plastics Co., Ltd.

Publication Date November 2, 2015

Abstract:

The present invention hardly

occurs to provide a laminated

foam sheet of poor appearance

and functional decline in

thermoforming.

A melt tension at 180 ℃ of the non-foamed layer formed to have thermoplastic resin is to

provide a laminated foam sheet for thermoforming is 5cN below.

DEEP DRAWING RESIN FOAM SHEET FOR MOLDING, CONTAINER AND A

METHOD FOR PRODUCING THEM

Inventor(s) Kato, O.

Sources JP 2015189133

Corporate/Assignee Sekisui Plastics Co., Ltd.

Publication Date November 2, 2015

Abstract:

The present invention can be molded container aperture ratio is high, it does not cause

Foam Update

January 2016

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cracks in the container, to obtain a

container of good appearance.

SOLUTION: In the resin foam sheet

1 for deep drawing comprises a foam

layer 10 including a polystyrene-

based resin, the static friction coefficient α at 110 ℃ of one side, is 0.2 to 4.5, and the

other static friction coefficient β at 110 ℃ of surface is made of that same or smaller and

the static friction coefficient α. The static friction coefficient is α is 0.5 or ultra 4.5 or less,

it is preferable that the static friction coefficient β is 0.5 or less.

THERMOPLASTIC RESIN FOAM SHEET, LAMINATED FOAM SHEET AND

METHOD FOR MANUFACTURING A LAMINATED FOAM SHEET

Inventor(s) Iwata, M.

Sources JP 2015189835

Corporate/Assignee Sekisui Plastics Co., Ltd.

Publication Date November 2, 2015

Abstract:

The present invention sound quality good, it is

easy to weight and thickness, can be used as a

member of inexpensive speakers, thermoplastic

resin foamed sheet, it is an object of the present

invention to provide a laminated foam sheet and a

method for manufacturing a laminated foam sheet.

The invention relates to a thermoplastic resin

foam sheet having a foam, thickness

0.10~1.00mm, apparent density 0.30~1.50G / cm

3 is and to 10μm in the thickness direction of the

sheet As bubbles or voids, the average cell

diameter in the thickness direction (VD) in a cross

section cut in the thickness direction along the

extrusion direction of the sheet, the ratio of the

average cell diameter in the extrusion direction in

the cross section (MD) (VD / MD) is less than

0.20, the thermoplastic resin foam sheet.

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e. Degradable and Sustainable Foam

RESIN COMPOSITION FOR FOAMING CONTAINING BIODEGRADABLE

RESIN, AND FOAM MANUFACTURED THEREFROM

Inventor(s) Chun, J. P., Kim, H. S., Choi, S. Y., Kim, Y. J., Yun, K. C., Kim, M. K.

Sources US Pat.: 9,200,128

Corporate/Assignee Samsung Fine Chemicals Co., Ltd.

Publication Date December 1, 2015

Abstract:

There are provided a resin composition for foaming including a biodegradable resin and a

foamed article made thereof. The resin composition for foaming according to the present

invention includes an ethylene-vinyl acetate resin, a biodegradable polyester resin

containing a monomer of a double bond compound, a cross-linking agent, a co-

crosslinking agent, a filler, and a foaming agent. In the resin composition, the double bond

in the biodegradable polyester resin can be chemically cross-linked to the ethylene-vinyl

acetate resin by a cross-linking agent, so that a compatibility with the ethylene-vinyl

acetate resin can be improved, processability (mold releasability) during a mixing and

melting process can be improved, and a foaming property and a mechanical property of a

foamed article can be remarkably improved.

METHOD FOR PRODUCING EXPANDABLE GRANULATES CONTAINING

POLYLACTIC ACID

Inventor(s) Fu.beta.l, A., Sampath, B., Hofmann, M., Bellin, I., Nalawade, S., Hahn, K.,

Kunkel, A., Loos, R.

Sources US Pat.: 9,212,270

Corporate/Assignee BASF SE

Publication Date December 15, 2015

Abstract:

The invention relates to a process for producing expandable pelletized material which

comprises polylactic acid which comprises the following steps: a) melting and

incorporation by mixing of the following components: i) from 50 to 99.9% by weight,

based on the total weight of components i to iii), of polylactic acid, ii) from 0 to 49.9% by

weight, based on the total weight of components i to iii), of one or more further polymers,

iii) from 0.1 to 2% by weight, based on the total weight of components i to iii), of a

diepoxide or polyepoxide, and iv) from 0 to 10% by weight of one or more additives, b)

incorporation by mixing of v) from 3 to 7% by weight, based on the total weight of

components i to iv), of an organic blowing agent into the polymer melt by means of a

static or dynamic mixer at a temperature of at least 140.degree. C., c) discharging through

a die plate with holes, the diameter of which at the exit from the die is at most 1.5 mm,

and d) pelletizing the melt comprising blowing agent directly downstream of the die plate,

and under water, at a pressure in the range from 1 to 20 bar. The invention further relates

to expandable pelletized material which comprises polylactic acid and which is obtainable

Foam Update

January 2016

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by said process, and also to specific expandable pelletized material which comprises

polylactic acid and which has a proportion of from 3 to 7% by weight of an organic

blowing agent, preferably n-pentane and particularly preferably isopentane. The invention

further relates to a preferred process for producing expandable pelletized material which

comprises blowing agent and which comprises polylactic acid, and which has low bulk

density.

POLYMER COMPOSITION COMPRISING POLY-LACTIDE-

POLYBUTADIENE BASED BLOCK COPOLYMER

Inventor(s) Coupin, T.

Sources WO 2015165918

Corporate/Assignee Total Research & Technology Feluy

Publication Date November 5, 2015

Abstract:

The present

invention relates to a

composition

comprising: (a) at

least one first

polymer selected

from the group

consisting of poly-

L-lactide-

polybutadiene

(PLLA-PB) block

copolymer, poly-D-

lactide-

polybutadiene

(PDLA-PB) block

copolymer, poly-L-

lactide-urethane-

polybutadiene block

copolymer, and poly-D-lactide- urethane-polybutadiene block copolymer; and (b) at least

one second polymer selected from the group consisting of poly-L-lactide, poly- L-lactide-

polybutadiene (PLLA-PB) block copolymer, poly-L-lactide-urethane- polybutadiene block

copolymer, poly-L-lactide-urethane, poly-D-lactide, poly-D-lactide- polybutadiene

(PDLA-PB) block copolymer, poly-D-lactide-urethane-polybutadiene block copolymer,

poly-D-lactide-urethane, and mixture thereof, wherein when the at least one first polymer

is poly-L-lactide-polybutadiene (PLLA-PB) block copolymer, or poly-L-lactide-urethane-

polybutadiene block copolymer, then the at least one second polymer is selected from the

group consisting of poly-D-lactide, or poly- D-lactide-polybutadiene (PDLA-PB) block

copolymer, poly-D-lactide-urethane- polybutadiene block copolymer, poly-D-lactide-

urethane, and mixture thereof, or wherein when the at least one first polymer is poly-D-

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lactide-polybutadiene block copolymer, or poly-D-lactide-urethane-polybutadiene block

copolymer, then the at least one second polymer is selected from the group consisting of

poly-L-lactide, or poly-L- lactide-polybutadiene block copolymer, poly-L-lactide-

urethane-polybutadiene block copolymer, poly-L-lactide-urethane, and mixture thereof;

wherein said composition comprises from 40 % to 99 % by weight of said second polymer

based on the total weight of the composition. The present invention also relates to a

process for preparing said composition. The present invention also relates to an article

comprising said composition.

A REVIEW: STARCH-BASED COMPOSITE FOAMS

Author(s) Soykeabkaew, N., Thanomsilp, C., Suwantong, O.

Sources Composites Part A: Applied Science and Manufacturing 78, No.1, 2015,

p.246-263

Corporate/Assignee N/A

Publication Date August 20, 2015

Abstract:

The large quantities of the petroleum-based foam materials used have raised concern due

to their negative effects on the environment, predominantly single-use articles in

packaging applications. Thus, considerable efforts have been put forth to develop

environmentally friendly alternatives and, in particular, starch foams. Many techniques

including extrusion, hot-mold baking/compression, microwave heating, freeze-

drying/solvent exchange, and supercritical fluid extrusion can be used to produce starch

foams with different cellular structures and properties. Starch by itself is, however, rather

weak and water sensitive. To improve microstructure, mechanical and thermal properties,

moldability, water resistance, lightness and other properties of starch-based foams, many

approaches, e.g., chemical modification of starches, blending with various biodegradable

polymers, incorporation of natural fibers, and addition of nanofillers, have been

attempted and are intensively reviewed in this article.

FOAMING BEHAVIOR OF BIO-BASED BLENDS BASED ON

THERMOPLASTIC GELATIN AND POLY(BUTYLENE SUCCINATE)

Author(s) Oliviero, M., Sorrentino, L., Cafiero, L., Galzerano, B., Sorrentino, A.,

Iannace, S.

Sources Journal of Applied Polymer Science 132, No.48, 2015, paper 42704, pp.9

Corporate/Assignee N/A

Publication Date July 24, 2015

Abstract:

Biodegradable thermoplastic gelatin/poly(butylene succinate) (TPG/PBS) foams were

prepared by melt mixing and subsequent batch foaming with supercritical CO2. Shear

viscosity and calorimetric properties of the various blends were investigated using a

rotational rheometer and a differential scanning calorimeter, respectively. TPG/PBS

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blends show poor miscibility at all blend ratios. The

addition of PBS reduced the melt viscosity and

increased both the CO2 diffusivity and the thermal

stability of TPG. Results from foaming experiments

show that the blend foams exhibit smaller cell size and

higher cell density compared to the neat TPG foam due

to the lower melt viscosity and to their lower gas

barrier.

f. Thermoset Foam; PU and Others

METHOD OF IMPROVING MECHANICAL STRENGTH OF FLEXIBLE

POLYURETHANE FOAMS MADE FROM BIO-BASED POLYOLS, THE

POLYOL COMPOSITIONS UTILIZED THEREIN AND THE FOAMS

PRODUCED THEREBY

Inventor(s) Kaplan, W. A., Guo, X. A., Norberg, D. J.

Sources US Pat.: 9,212,250

Corporate/Assignee Stepan Company

Publication Date December 15, 2015

Abstract:

A method of improving the mechanical strength of polyurethane foams made from bio-

based polyols, the polyol-containing compositions utilized in the method of the invention,

and the polyurethane foams produced by the method of the invention are provided. The

method of the invention involves the incorporation of aromatic polyester polyol in the

polyol-containing composition used to manufacture the foams. In one embodiment, the

aromatic polyester polyol is utilized in a polyol-containing composition which is

employed in the manufacture of flexible polyurethane foam. In another embodiment, the

aromatic polyester polyol transesterified with a natural oil-containing composition to form

a transesterification reaction product that is utilized in a polyol-containing composition

which is employed in the manufacture of flexible polyurethane foam. Flexible

polyurethane foams of the invention exhibit substantial improvements in mechanical

strength properties, such as tear strength, tensile strength and elongation relative to foams

made from bio-based polyols such as soybean oil-based polyols.

METATHESIZED TRIACYLGLYCEROL POLYOLS FOR USE IN

POLYURETHANE APPLICATIONS AND THEIR RELATED PROPERTIES

Inventor(s) Narine, S., Pillai, P. K. S., Li, S., Bouzidi, L., Mahdevari, A.

Sources US Pat.App.: 20150337073

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Corporate/Assignee Trent University

Publication Date November 26, 2015

Abstract:

Metathesized triacylglycerol polyols and their related physical and thermal properties are

disclosed. Such metathesized triacylglycerol polyols are also used as a component of

polyurethane applications, including polyurethane foams.

METHODS AND APPARATUS FOR MIXING CHEMICAL COMPONENTS FOR

THE MANUFACTURE OF POLYURETHANE

Inventor(s) Nguyen, V. C., Hoong, C. M., Lee, T. C.

Sources US Pat.App.: 20150336308

Corporate/Assignee N/A

Publication Date November 26, 2015

Abstract:

Embodiments of the invention describe

methods and apparatus for mixing

chemical components in the

manufacture of polyurethane foam. The

chemical components include a polyol

and different blowing agents. The

blowing agents are injected directly into

a mixing chamber (100) at different

height levels according to their boiling

points. The mixing chamber allows

continuous discharge of the mixture into

a static mixer (400) for further mixing

before being stored into a storage tank

(600). The blowing agents are chemical

compounds selected from the group

consisting of hydrocarbon-containing

compounds, hydrofluorocarbon-containing compounds or hydrofluoroolefin-containing

compounds.

EFFECT OF NANO-MONTMORILLONITE AS CELL OPENER ON CELL

MORPHOLOGY AND RESILIENT PERFORMANCE OF SLOW-RESILIENCE

FLEXIBLE POLYURETHANE FOAMS

Author(s) Zou, J., Lei, Y., Liang, M., Zou, H.

Sources Journal of Polymer Research 22, No.10, 2015, paper 201, pp.11

Corporate/Assignee N/A

Publication Date September 28, 2015

Abstract:

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In this paper, polypropylene glycol Y-1900, unmodified nano-montmorillonite (MMT)

and organically modified nano-montmorillonite (OMMT) serving as cell openers are

introduced into slow-resilience flexible polyurethane foams (FPUFs), aiming at

investigating the effects of them on cell morphology and the relationships between cell

structure, nano-montmorillonite types and resilient performance of slow-resilience

FPUFs. Experimental results indicate that OMMT can sever as an excellent alternative

for conventional cell openers. The ability of nano-montmorillonite to open cells mainly

depends on their surface property. Both MMT and OMMT are exfoliated in foaming

process and play a significant role in cell diameter for nucleating function. The resilient

performance of foams is closely related to open cell content and polyurethane matrix

nature, due to that the friction effect of nano-montmorillonite and the deformation of

open cells will lead to large energy dissipation. The mechanical properties (tensile

strength, elongation at break and compression set) are related to cell structure and nano-

montmorillonite. The addition of nano-montmorillonite especially organically modified

nano-montmorillonite is an effective method to improve resilient performance and

mechanical strength. However, this improvement is at the expense of impairing

toughness of foams.

RAPID ADSORPTION FOR OIL USING SUPERHYDROPHOBIC AND

SUPEROLEOPHILIC POLYURETHANE SPONGE

Author(s) Li, B., Liu, X., Zhang, X., Zou, J., Chai, W., Lou, Y.

Sources Journal of Chemical Technology and Biotechnology 90, No.11, 2015,

p.2106-2112

Corporate/Assignee N/A

Publication Date February 5, 2015

Abstract:

BACKGROUND

Cleanup of oil spills is a worldwide task needed to avoid serious environmental pollution.

Recently, polyurethane (PU) sponge has been used as an oil absorbent, however, its

efficacy is limited by its hydrophilic property.

RESULTS

This work describes the modification of PU sponge with ZnO microrods and palmitic

acid (PA). A coating of ZnO microrods made the surface of PU sponge rough, which

improved the hydrophobicity and oil-adsorption capacity of the sponge. Further

immersion in PA solution reduced the surface energy, which enabled the rough surface to

be superhydrophobic (water contact angle (CA) > 150°). The contact angles of water and

oil on the prepared ZnO and PA modified (ZnO-PA sponge) sponge were 168.9° and 0°,

respectively. Adsorption capacities of ZnO-PA sponge varied between 33 and 44 g g−1

for different oil samples, which were higher than those of the non-modified PU sponge

(21–23 g g−1). Adsorption equilibrium for the adsorption process of ZnO-PA sponge was

achieved within tens of seconds. Additionally, the ZnO-PA sponge showed excellent

selectivity for oil over water, and high reusability.

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CONCLUSION

These findings indicated that the superhydrophobic PU sponge was a promising oil

adsorbent for large-scale oil-spill collection.

MANUFACTURE AND PROPERTIES OF PROTECTIVE SOUND-ABSORBING

MESH-REINFORCED COMPOSITE FOAM BOARD: EFFECTS OF FILLER

CONTENT AND MESH OPENING

Author(s) Lin, J., Li, T., Huang, C., Chuang, Y., Lou, C.

Sources Fibers and Polymers 16, No.9, Sept. 2015, p.2046-2055

Corporate/Assignee N/A

Publication Date October 3, 2015

Abstract:

In this article, the mesh fabric and porous filler are combined with polyurethane (PU)

foam to fabricate sound-absorbing composite boards with puncture resistance and

cushion protections, after which sound absorption and static puncture resistance are

improved. Effects of fillers (vermiculites and perlites) content and mesh opening ratio on

sound absorbing, puncture resisting and cushioning properties are explored respectively.

Result shows that, mesh fabric improves the low-frequency coefficients, and also

increases the puncture resistance by 2 times and 1.5 times for 2-mm-diameter and 4.5-

mm-diameter probes penetrations. Absorption peak shifts to the lower frequency with

increase of fillers content and mesh opening, but static puncture resistance against 4.5-

mm-diameter probe decreases with mesh opening ratio. The fabricated composite foam

boards can absorb 90 % of impact energy when compounding with 10 wt% vermiculite

fillers and 45 % opening fabric, which shows the favorable cushioning protection. This

mesh-reinforced composite foam boards can be applied as protective compartment walls

whatever in gerocomium, women and children care center, kindergarten or karaoke TV

room.

g. Microcellular and Expanded Particle

AN AROMATIC POLYESTER POROUS FOAM MATERIAL AND

PREPARATION METHOD

Inventor(s) Shin, C., Hey, Y., Yang, Z., Guo, Y., Zhang, B.

Sources CN 104817830

Corporate/Assignee Beijing University of Chemical Technology

Publication Date August 5, 2015

Abstract:

The present invention discloses a microporous foam aromatic polyester, an aromatic

polyester composition prepared by foaming process, the aromatic polyester composition

comprising 100 parts by weight of an aromatic polyester, benzylidene sorbitol derivatives

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was 0.5 to 5 parts by weight, 0.1 to 0.3 parts by

weight of an antioxidant, a chain extender 0-2

parts by weight, foam cell nucleating agent 0-2

parts by weight; the aromatic polyester

microporous an apparent density of foamed

material 0.05-1.10g / cm 3 , obturator rate of not

less than 80%. The present invention also

discloses a method for preparing the aromatic

polyester variety of porous foam material. The

aromatic polyester porous foam material of the

present invention has a foaming temperature

zone width, process control easier, the small cell size and uniform products have excellent

heat resistance characteristics and mechanical properties.

PREPARATION OF MICROCELLULAR LOW-DENSITY PMMA

NANOCOMPOSITE FOAMS: INFLUENCE OF DIFFERENT FILLERS ON THE

MECHANICAL, RHEOLOGICAL AND CELL MORPHOLOGICAL

PROPERTIES

Author(s) Okolieocha, C., Beckert, F., Herling, M., Breu, J., Mülhaupt, R., Altstädt, V.

Sources Composites Science and Technology 118, No.1, 2015, p.108-116

Corporate/Assignee N/A

Publication Date August 24, 2015

Abstract:

Poly(methyl methacrylate) (PMMA) nanocomposites were prepared by incorporating

talc, carbon black (CB) and thermally reduced graphite oxide (TRGO) respectively. At a

loading content of 5 wt %, the fillers were well dispersed within the PMMA matrix with

the exception of CB. As expected, the inclusion of the respective fillers led to an increase

of the tensile modulus at the expense of tensile strength and elongation at break compared

to neat PMMA.

The addition of TRGO (5 wt %) increased the dynamic complex shear viscosity (η*) and

storage modulus (G/) of PMMA by one order of magnitude compared to talc and CB at

the same concentration. Van Gurp-Palmen-plot further revealed the formation of filler

network only for CB and TRGO particles.

Physisorption measurements showed that TRGO and CB fillers were more CO2-phillic in

comparison to talc and may have contributed to increasing the amount of CO2 retention

as confirmed by sorption measurements. These features were exploited to prepare closed-

cell microcellular low-density PMMA nanocomposite foams via batch-foam process.

FOAMING BEHAVIORS OF POLYETHERIMIDE/ POLYPROPYLENE-

GRAFT-MALEIC ANHYDRIDE BLENDS IN THE MICROCELLULAR

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January 2016

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INJECTION MOLDING PROCESS

Author(s) Liu, T. Chen, Z., Lei, Y., Wang, X., Luo, S.

Sources Journal of Cellular Plastics 51, No.4, 2015, p.387-400

Corporate/Assignee N/A

Publication Date July 22, 2015

Abstract:

In this study, foaming behaviors of polyetherimide (PEI)/polypropylene-graft-maleic

anhydride (PPMA) blends with different fractions of PPMA are investigated by the

microcellular injection molding (Mucell) using N2 as the blowing gas. The results

indicate that the addition of PPMA can obtain more the interface in blends than PP.

Meanwhile, the microcellular PEI/PPMA foams achieve higher void fraction and cell

density than that of PEI/PP and neat PEI matrix, and then the cell diameter also

significantly decreases from 30 µm to less 10 µm. The excellent cell properties can be

attributed to interfacial effect of binary blends. The binary interface decreases the

nucleation energy barrier and forms sufficient paths which improve diffusibility of

blowing gas, so the microcellular PEI/PPMA foams obtain more nucleating points and

paths of supporting cell growth.

EFFECTS OF ENHANCED COMPATIBILITY BY TRANSESTERIFICATION

ON THE CELL MORPHOLOGY OF POLY(LACTIC ACID)/

POLYCARBONATE BLENDS USING SUPERCRITICAL CARBON DIOXIDE

Author(s) Bao, D., Liao, X., He, G., Huang, E., Yang, Q., Li, G.

Sources Journal of Cellular Plastics 51, No.4, 2015, p.349-372

Corporate/Assignee N/A

Publication Date June 6, 2014

Abstract:

Poly(lactic acid)/polycarbonate blends were prepared by melt mixing. The

transesterification reaction between poly(lactic acid) and polycarbonate was promoted by

using tetrabutyl titanate as a catalyst. For poly(lactic acid)/polycarbonate (weight ratio of

75/25) blend with catalyst content up to 0.5 wt%, polycarbonate particles finely dispersed

in the poly(lactic acid) matrix and the adhesion between the phases were improved, due

to the enhanced compatibility by transesterification reaction. The blends were foamed by

using batch-foaming process with CO2 as the blowing agent. Cell density of poly(lactic

acid)/polycarbonate blend increased at low-catalyst content, while decreased at high-

catalyst content, which was due to the changes of interfacial properties of blend phases

through transesterification reaction and crystallinity of polycarbonate component. Cell

types of poly(lactic acid)/polycarbonate blends were transferred from submicro-sized and

even nanoscale cells to microscale cells by the deceased crystallinity of poly(lactic acid)

component, which was caused by the increased degree of transesterification reaction and

temperature. The declined viscosity of poly(lactic acid)/polycarbonate blend because of

degradation during blend processing led to large cell size and low-cell density. However,

the improvement of elasticity and viscosity of poly(lactic acid)/polycarbonate blend by

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transesterification reaction could decrease the cell size.