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Foam Update
January 2016
To Give Than To Receive - 1 -
A. Table of Contents
Contents
A. Table of Content ............................................................................. 1
B. Editorial ........................................................................................... 2
C. News ................................................................................................ 6
D. Patents and Journals ..................................................................... 11
a. New Foaming Technique: .................................................... 11
b. Blowing Agents: .................................................................. 15
c. Foam products: ..................................................................... 16
d. Applications: ........................................................................ 21
e. Degradable and Sustainable Foam: ..................................... 26
f. Thermoset Foam; PU and Others: ........................................ 29
g. Microcellular and Expanded Particle: ................................. 32
Foam Update
January 2016
To Give Than To Receive - 2 -
B. Editorial
Poly-Foam Shanghai 2015
This conference hosted by Foam Update had 22 quality presentations with over
100 attendees from all over the world at the Hilton Shanghai hotel; Dec. 2-3,
2015. Its front page with enhibition and support is attached in Fig. 1. Counting
years of participation in polymeric foam, it is literally over thousand years of
experience directly and indirectly, chemically and mechanically, regionally and
worldly. Fig. 2 is part of the auditorium during one of the technical sessions. It
is exciting to see so many experts complimenting and challenging one another
in one room for two days. Intermission seemed not long enough for ambitious
young participants in chasing new ideas and developmental paths.The bottom
line is new foam technology, application, and innovation are quite intriguing
and challenging, and its future simply way beyond our comprehension. The
good news is networking and wechat offer a good platform for continued
communication.
The keynote speech delivered by Mr. Mark Donzella; Vice Presdient of
performance packaging of Sealed Air Corp. left a clear impression regarding
the role of marketing in this ever changing and competitive new business
development environment. How to define, develop, and deliver the value to the
targeted customers is so critical to make them successful, then monetize the
value to close the development cycle. Thermoplastic polyurethane (TPU) foam
also captured technical and business attention, due mainly to its performance
merits and economics. As global polyethylene terephthalate (PET) has surplus
in 2015, its performance/cost can make it a good application case. A separate
session was dedicated to PET foam and its cellular formation which simply
highlight its R&D stand for new applications.
Professors Park (U. Toronto) and Cassagnau(U. Lyon1) talked about molded
bead PP foam technology and PMMA nanofoaming, respectively. When we
strive forward into new foaming technology, development trend would always
remind us be realistic in keeping right paces. In PMMA nanofoaming, the
thermoconductivity was reported around 25 mW/oK-min., which seemed lower
than anticipated. We know it is an ongoing research, but, no doubt, it is a good
reality check. Looking at future, 3D printing and elastic networks as shown in
Fig. 3 are intriguing methodology in making cellular structure products yet
Foam Update
January 2016
To Give Than To Receive - 3 -
without using blowing agent. It is not wise to be locked in a box. We need to be
careful on the frontier technology development to make every benefit for the
business. This conference offers wonderful and useful components, which
should be used properly with other elements to offer a valuable solution to
customers. With this, we are reasonably optimistic to expect more success
stories in the future PFC.
Editorial Office
Foam Update
January 2016
To Give Than To Receive - 5 -
Fig. 2: Part of the PFC-15 auditorium during one technical session
Fig. 3: 3D elastic network samples
Foam Update
January 2016
To Give Than To Receive - 6 -
C. News
DOW AND DU PONT PLAN TO MERGE
Author(s) Loepp, D.
Sources Plastic News Material Insight
Corporate/Assignee N/A
Publication Date December 28, 2015
Abstract:
Dow and Du Pont announced plan to merge on equals on
Dec. 8. It became the most read stories according to Plastics
News survey. In 2014, Dow has 58.1 billion revenues, and
Du Pont has 28.4 billion. After merger, it plans to form an
conglomerate worth about 130 billion, which will be divided
into three independent business units 18-24 months after
merger closes; each traded publicly. Those companies, each to be publicly traded, would
focus on agriculture, material sciences and specialty products in nutrition and electronics.
This simply makes 2015 a year of merger for plastics.
THOUSANDS OF TRAYS WASH ASHORE IN SAN FRANCISCO
Author(s) N/A
Sources Plastics News
Corporate/Assignee N/A
Publication Date December 17, 2015
Abstract:
A large number of PS trays wash ashore in San Francisco which caused cleaning and
environmental attention. It could highlight social and political push for alternative to keep
a clean environment.
U.S. HOUSE PASSES LEGISLATION TO BAN PLASTIC MICROBEADS
Author(s) Embree, K.
Sources Plastics Today
Foam Update
January 2016
To Give Than To Receive - 7 -
Corporate/Assignee N/A
Publication Date December 15, 2015
Abstract:
The U.S House on Monday swiftly passed a bill to ban
plastic microbeads in over-the-counter (OTC) and
personal-care products, starting in 2017. The
legislation, which is headed next to the Senate for
review, would ban the manufacture of microbeads
beginning in 2017 and eliminate their use in cosmetics
and over-the-counter drugs in 2018 and 2019,
respectively. The bill cleared the House unanimously
after previously passing the House Energy and Commerce Committee, also without
objection, in November. Plastic microbeads caused concerns among clean water
advocates on the challenging removal process typically done in wastewater treatment
processes. The microbeads are able to crossover into the waterways during these,
inflicting harm to marine life. Currently, there are other natural alternatives available to
replace plastic microbeads in personal care and OTC products.
GLOBAL FOAMS PIPELINE REVIEW 2015 BY MARKET RESEARCH STORE
Author(s) Diazion, D.
Sources www.medgadget.com
Corporate/Assignee N/A
Publication Date December 10, 2015
Abstract:
The report “Foams Global 2015 pipeline
review” includes comprehensive information
on the Foams pipeline products with
comparative analysis of the products at
different stages of development of Foams
scenario. The Foams report reviews major
players involved in the Foams pipeline
product development. It also includes
information about Foams clinical trials in
progress, which includes, trial status, Foams
trial phase, trial start and end dates, and, the
number of trials for the key Foams diagnostic
tests pipeline products.
LIQUID FOAM: PLASTIC, ELASTIC AND FLUID
Author(s) N/A
Foam Update
January 2016
To Give Than To Receive - 8 -
Sources European Physical Journal E
Corporate/Assignee N/A
Publication Date November 30, 2015
Abstract:
What differentiates complex fluids from mere fluids? What makes them unique is that
they are neither solid nor liquid. Among such complex fluids are foams. They are used as
a model to understand the mechanisms underlying complex fluids flow. Now, a team of
French physicists has gained new insights into predicting how complex fluids react under
stretching conditions due to the interplay between elasticity, plasticity and flow. These
findings were recently published in EPJ E by Benjamin Dollet and Claire Bocher from
the Rennes Institute of Physics, in Brittany, France. Ultimately, potential applications
include the design of new, optimised acoustic insulators based on liquid forms, or the
mitigation of blast waves caused by explosions.
COLD INSULATION (FIBER GLASS, PHENOLIC FOAMS, POLYSTYRENE
FOAMS, POLYURETHANE FOAMS, AND OTHERS) MARKET 2015 - TRENDS
& FORECASTS TO 2020
Author(s) N/A
Sources Research and Markets
Corporate/Assignee N/A
Publication Date November 26, 2015
Abstract:
The cold insulation market size is projected to reach USD 5.7 Billion by 2020, signifying
a firm annualized growth rate of 7.8% between 2015 and 2020. Global cold insulation
market has been segmented on the basis of material (Fiber glass, Phenolic foam,
Polyurethane foam, Polystyrene foam, and others), end-use industries (Oil & gas,
Chemicals, Refrigeration, HVAC, and others), and regions (North America, Asia-Pacific,
Europe, and RoW).
SLASHING THE WEIGHT AND COSTS OF PARTS MADE FROM TALC-
FILLED POLYPROPYLENE
Author(s) Kolditz, P., Scheerlinck, P.
Sources Kunststoffe International 105, No.9, 2015, p.66-67
Corporate/Assignee N/A
Publication Date September 2015
Abstract:
Combining a chemical blowing agent with special fibers as a highly efficient reinforcing
additive for polypropylene enables the manufacturing of compounds that make especially
lightweight parts. This approach allows the weight of parts based on talc-filled
compounds to be reduced further.
Foam Update
January 2016
To Give Than To Receive - 9 -
THE EUROPEAN MARKET FOR THERMAL INSULATION PRODUCTS –
NEW MARKET STUDY FROM IAL CONSULTANTS
Author(s) N/A
Sources PU Magazine 12, No.4, Aug.-Sept. 2015, p.270
Corporate/Assignee N/A
Publication Date N/A
Abstract:
IAL Consultants has released the tenth edition of its study on the market for thermal
insulation products in Europe. It updates and expands upon the information included in
the previous study published in 2013. The report contains market data by material type
and end-use application for the base year of 2014.
OPPORTUNITIES AND CHALLENGES FOR THE EUROPEAN FLEXIBLE
FOAM INDUSTRY
Author(s) N/A
Sources PU Magazine 12, No.4, Aug.-Sept. 2015, p.264-268
Corporate/Assignee N/A
Publication Date N/A
Abstract:
According to data collated and presented by Labyrinth Research & Markets Ltd at the
recent Europur and Euro-Moulders General Assembly in Frankfurt, the total production
of flexible polyurethane foam in the 28 EU member countries, Norway and Switzerland
reached just over 1.2 million t. Data also illustrated a positive growth trend in production
and consumption of foam containing products among many of the member countries.
Information from Europur members and various market research agencies and
associations was compiled to provide an overview of the industry supply chain from raw
materials to end use market consumption. Although there is some positive news, the
European industry still faces many challenges such as more proactive communication,
how to resolve end of life solutions in the face of forthcoming EU regulations, VOC
emissions and how to increase the sustainability and longevity of flexible polyurethane
foams in Europe.
THE ENERGY-SAVING, RESOURCE-EFFICIENT PRODUCTION OF PBS
USING THE 2-REACTOR PROCESS
Author(s) Hess, C., Inventa-Fischer, U.
Sources Bioplastics Magazine 10, No.5, Sept.-Oct. 2015, p.24
Corporate/Assignee N/A
Publication Date N/A
Abstract:
Uhde Inventa-Fischer, based in Berlin, Germany and Domat/Ems, Switzerland, can look
back on over 50 years of history serving the polymer industry. During this time more than
Foam Update
January 2016
To Give Than To Receive - 10 -
400 plants for the production of polyesters such as PET and PBT, as well as polyamides
like PA6 and PA 6.6, have been successfully built and commissioned worldwide. Years
of experience and intensive research and development work have enabled the company to
launch and successfully establish a multitude of innovative technologies and concepts on
the market.
Foam Update
January 2016
To Give Than To Receive - 11 -
D. Patents and Journals
a. New Foaming Technique
METHOD TO PRODUCE NANOPOROUS POLYMERIC MEMBRANES
Inventor(s) Kumar, V., Aher, B., Nadella, K., Waggoner, M.
Sources US Pat.: 9,203,070
Corporate/Assignee University of Washington through its Center for
Commercialization
Publication Date December 1, 2015
Abstract:
A method for making a flat polymer foam having a core
layer of nano-sized open, interconnected cells that includes
saturating a solid-state polymer with a supercritical fluid,
allowing the gas to desorb for at least 35 minutes, and then
heating the gas-saturated solid polymer for at least 3
minutes while constraining the foam in the thickness
dimension. Any skin layer formed on the exterior may be
removed via polishing, thus creating a foam with an open
structure from side to side. The foam can be used as a
battery separator.
POROUS GELS BASED ON AROMATIC POLYUREA
Inventor(s) Fricke, M., Schaedler, V.
Sources US Pat.: 9,206,281
Corporate/Assignee BASF SE
Publication Date December 8, 2015
Abstract:
The invention relates to a porous gel comprising the following components, in reacted
form: (a1) at least one polyfunctional isocyanate, (a2) at least one polyfunctional aromatic
amine and (a3) at least one polyalkylenepolyamine. The invention further relates to a
process for preparing porous gels, to the porous gels thus obtainable and to the use of the
porous gels as an insulating material and in vacuum insulation panels.
PMI FOAMS WITH IMPROVED MECHANICAL PROPERTIES, IN
PARTICULAR WITH INCREASED ELONGATION AT TEAR
Foam Update
January 2016
To Give Than To Receive - 12 -
Inventor(s) Bernhard, K., Hempler, M., Geyer, W., Barthel, T., Jahn, T.
Sources US Pat.: 9,212,269
Corporate/Assignee Evonik Roehm GmbH
Publication Date December 15, 2015
Abstract:
The invention relates to compounds for producing polymethacrylimide foam materials
(PMI foams) with particularly good mechanical properties, in particular with a particularly
advantageous elongation at tear. The invention further relates to methods for producing,
processing, and using said foam materials. In particular, the invention relates to novel
materials, the propensity of which to form tears is clearly reduced in comparison to the
prior art. This is tantamount to an elongation at tear that is higher in comparison to the
prior art.
COMPOSITION AND METHOD FOR RECOVERING HYDROCARBON FLUIDS
FROM A SUBTERRANEAN RESERVOIR
Inventor(s) Kurian, P. V., Wei, M., Chang, K.
Sources US Pat.App.: 20150322333
Corporate/Assignee Ecolab USA, Inc.
Publication Date November 12, 2015
Abstract:
A composition including crosslinked expandable polymeric microparticles capable of
hydrolysis at or below neutral pH and a method of modifying the permeability to water of
a subterranean formation by introducing such compositions into the subterranean
formation. This disclosure further relates to compositions and methods for the recovery of
hydrocarbon fluids from a subterranean reservoir or formation subjected to CO.sub.2 or
CO.sub.2 Water Alternating Gas flooding at low pH and increases the mobilization and/or
recovery rate of hydrocarbon fluids present in the subterranean formations.
POLYMERIC MATERIALS PROVIDING IMPROVED INFRARED EMISSIVITY
Inventor(s) Blaney, C., Jones, G. K., Bland, D. G.
Sources US Pat.App.: 20140271754
Corporate/Assignee Clopay Plastic Products Company, Inc.
Publication Date September 18, 2014
Abstract:
Polymeric fibers and films that
incorporate IR-emitting materials are
disclosed. These fibers and films can be
loaded with higher concentrations of IR-
emitting materials than was previously
thought possible. The IR emissivity of
the resulting polymeric materials can be
Foam Update
January 2016
To Give Than To Receive - 13 -
enhanced by increasing the surface area of these fibers and films. Laminates of the fibers
or films with other substrate layers are also disclosed.
POROUS POLYMERIC MEMBRANE WITH HIGH VOID VOLUME
Inventor(s) Larue, G., David, Y., Harton, S. E.
Sources EP 2913096
Corporate/Assignee N/A
Publication Date September 2, 2015
Abstract:
Membranes comprising first and second surfaces, the first surface comprising a patterned
surface comprising peaks and valleys, first region surfaces comprising peaks, and second
region surfaces comprising valleys; a porous bulk between the surfaces, the bulk
comprising first region bulks and second region bulks; the region bulks extending from
their respective region surfaces, the first region bulks comprising a first set of pores
having outer rims, and a second set of pores connecting the outer rims of the first set of
pores, and a first polymer matrix supporting the first set of pores; the second region bulks
comprising a third set of pores having outer rims, and a fourth set of pores connecting the
outer rims of the third set of pores, and a second polymer matrix supporting the third set of
pores; filters including the membranes, and methods of making and using the membranes,
are disclosed.
SYNTHESIS, CHARACTERIZATION AND ADSORPTION PROPERTIES OF
ALGINATE POROUS BEADS
Author(s) Peretz, S., Anghel, D. F., Vasilescu, E., Florea-Spiroiu, M., Stoian, C.,
Zgherea, G.
Sources Polymer Bulletin 72, No.12, Dec. 2015, p.3169-3182
Corporate/Assignee N/A
Publication Date July 22, 2015
Abstract:
Original calcium alginate beads with porous structure and high adsorption surface are
proposed. The beads were synthesized using sodium alginate in the presence of sodium
dodecyl sulfate as foaming agent, NaCl as porogen agent and CaCl2 as cross-linker. They
were characterized by Fourier transform infrared spectroscopy, scanning electron
microscopy and Brunauer–Emmett–Teller method. The adsorption capacity of beads was
tested with methylene blue (MB). The data show that the adsorption efficiency increases
with the amount of beads, decreases with pollutant concentration, and is maximal at pH =
9. The adsorption is fast in the first 3 hours, and slows down thereafter. The kinetic
results show that the adsorption of MB on alginate porous beads obeys the Langmuir
model. A scheme of MB adsorption taking into account the ionic interactions with
calcium alginate beads has been proposed.
Foam Update
January 2016
To Give Than To Receive - 14 -
HEAT STORAGE AND DIMENSIONAL STABILITY OF POLY(VINYL
ALCOHOL) BASED FOAMS CONTAINING MICROENCAPSULATED PHASE
CHANGE MATERIALS
Author(s) Bonadies, I., Renzi, A. I., Cocca, M., Avella, M., Carfagna, C., Persico, P.
Sources Industrial and Engineering Chemistry Research 54, No.38, 30 Sept. 2015,
p.9342-9350
Corporate/Assignee N/A
Publication Date August 31, 2015
Abstract:
The footwear market is addressing eco-sustainable solutions to the continuous demand
for materials that at the same time show lighter weight with higher comfort. Toward this
aim, a biodegradable matrix, poly(vinyl alcohol) (PVA), was used to obtain foams
through an eco-sustainable methodology based on high speed mixing, without the use of
chemical blowing agents. Moreover, considering that good thermoregulating performance
in terms of heat transfer and perspiration is required for good quality shoes,
microencapsulated phase change materials (PCMs) were incorporated into PVA foams.
Foam morphologies investigated by SEM reveal that PCMs are finely dispersed through
the PVA matrix. Mechanical properties of foams were analyzed in terms of compression
behavior and shape memory recovery, triggering the dimensional changes by both
temperature and relative humidity. The thermoregulating properties confirm that the
presence of microcapsules affects the heat transfer phenomenon, since part of the heat
provided by the source is involved in the wax phase transition.
NOVEL CORDIERITE FOAMS FROM PRECERAMIC POLYMERS AND
REACTIVE OXIDE FILLERS
Author(s) Fiocco, L., Bernardo, E.
Sources Materials Letters 159, No.1, 2015, p.98-101
Corporate/Assignee N/A
Publication Date July 2, 2015
Abstract:
Cordierite (Mg2Al4Si5O18) ceramic foams have been successfully prepared by a novel
approach, consisting of the firing at 1350 °C of commercial silicone resins (Silres® MK
and H62C) embedding micro-sized Mg(OH)2 and Al2O3 powders, acting as reactive
fillers. The foaming was due to a preliminary heating stage, at 300 °C, at which
magnesium hydroxide decomposed, releasing water vapor in the viscous mass offered by
silicone resins before their ceramic conversion. Two different strategies were employed
for the mixing of components, depending on the nature of the preceramic polymer used.
For a liquid polymer, the fillers were added starting from polymer solutions; for a solid
polymer, the fillers were incorporated by melting in a conventional extruder. Despite
significant differences in the formulations and in the mixing, the resulting ceramics are
similar, in terms of remarkable phase purity, total porosity (in the order of 64%) and
mechanical properties (compressive strength≈2.3 MPa).
Foam Update
January 2016
To Give Than To Receive - 15 -
INFLUENCE OF GRAPHENE ON THE CELL MORPHOLOGY AND
MECHANICAL PROPERTIES OF EXTRUDED POLYSTYRENE FOAM
Author(s) Okolieocha, C., Köppl, T., Kerling, S., Tölle, F. J., Fathi, A., Mülhaupt, R.,
Altstädt, V.
Sources Journal of Cellular Plastics 51, No.4, 2015, p.413-426
Corporate/Assignee N/A
Publication Date January 26, 2015
Abstract:
The incorporation of nanoparticles to polymer foams not only reinforces the cell walls
and struts but can also lead to a decrease of cell size and enhanced cell morphology
which in turn, yield foams with superior mechanical properties. For this purpose, several
studies have focused on identifying close-to-ideal nucleating agents as well as
understanding the influence of processing parameters on foam cell morphology.
This research provides a systemic approach to low-density polystyrene foams produced
with graphene (thermally reduced graphite oxide), talc and carbon nanotubes (MWCNTs)
via foam extrusion. Remarkably, the cell morphologies of polystyrene/thermally reduced
graphite oxide foams show enhanced cell homogeneity with a tremendous increase of the
cell densities by more than one order of magnitude compared to neat polystyrene and its
counterparts.
b. Blowing Agents
POLYURETHANE FOAM PREMIXES CONTAINING HALOGENATED OLEFIN
BLOWING AGENTS AND FOAMS MADE FROM SAME
Inventor(s) Williams, D. J., Bogdan, M. C., Gittere, C. P., Poss, A. J.
Sources US Pat.App.: 20150344660
Corporate/Assignee N/A
Publication Date December 3, 2015
Abstract:
The invention provides polyurethane and polyisocyanurate foams and methods for the
preparation thereof. More particularly, the invention relates to closed-celled, polyurethane
and polyisocyanurate foams and methods for their preparation. The foams are
characterized by a fine uniform cell structure and little or no foam collapse. The foams are
produced with a polyol premix composition which comprises a combination of a
hydrohaloolefin blowing agent, a polyol, a silicone surfactant, and a non-amine catalyst
used alone or in combination with an amine catalyst.
BATCH FOAMING POLY(VINYL ALCOHOL)/MICROFIBRILLATED
CELLULOSE COMPOSITES WITH CO2 AND WATER AS CO-BLOWING
Foam Update
January 2016
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AGENTS
Author(s) Zhao, N., Zhu, C., Mark, L. H., Park, C. B., Li, Q.
Sources Journal of Applied Polymer Science 132, No.48, 2015, paper 42551, pp.10
Corporate/Assignee N/A
Publication Date July 16, 2015
Abstract:
We studied the foaming behavior of
poly(vinyl alcohol) (PVOH) and
microfibrillated cellulose (MFC)
composites in a batch process using
supercritical carbon dioxide (scCO2)
and water as co-blowing agents. In PVOH/MFC composites, water is an economical
plasticizer. It not only suppresses the potential thermal degradation of PVOH but also
extends the processing window. A uniform cell structure and a high cell density were
achieved in the PVOH/MFC foams. The results showed that cell density was increased by
increased water content. Further, the MFC contained both micro- and nano-sized fibers.
These created numerous heterogeneous nucleation sites and caused local pressure
variations. However, cell density decreased when the MFC was overdosed. Due to the
high crystallinity that then developed around the MFC, the gas content was too low, and
the stiffness was too high. The experimental results also showed that the cell morphology
and density could both be controlled by the water and the MFC content. The effects of
the foaming temperature and pressure on the cellular morphology of the PVOH/MFC
composite foams were examined systematically.
c. Foam Products
POLYPROPYLENE FOR FOAM AND POLYPROPYLENE FOAM
Inventor(s) Tran, A. T., Klimke, K., Braun, H., Filipe, S.
Sources US Pat.: 9,200,095
Corporate/Assignee Borealis AG
Publication Date December 1, 2015
Abstract:
The present invention is concerned with a polypropylene composition comprising a
polypropylene base resin, the polypropylene composition having--a XHU content of less
than 1.25 wt. %;--a F30 melt strength of at least 30 cN, determined in the Rheotens test at
200.degree. C.; and--a melt extensibility v30 of at least 200 m/s, determined in the
Rheotens test at 200.degree. C. In another aspect the present invention is concerned with a
polypropylene composition having an MFR (2.16 kg, 230.degree. C., ISO 1133) of 1.0 to
5.0 g/10 min comprising a polypropylene base resin, the polypropylene base resin being
obtainable by producing an intermediate polypropylene having an MFR (2.16 kg,
230.degree. C., ISO 1133) of 0.5 to 2.5 g/10 min in the presence of an asymmetric
catalyst; mixing the intermediate polypropylene with peroxide and at least one diene at a
Foam Update
January 2016
To Give Than To Receive - 17 -
temperature of 20 to 90.degree. C. for at least 2 minutes to form a pre-mixed material;
melt mixing the pre-mixed material in a melt mixing device at a barrel temperature in the
range of 180 to 300.degree. C., whereby the melt mixing device is a melt mixing device
includes a feed zone, a kneading zone and a die zone, whereby an initial barrel
temperature T1 is maintained in the feed zone, a barrel temperature T2 is maintained in the
kneading zone and a die barrel temperature T3 is maintained in the die zone, whereby the
barrel temperatures T1, T2, and T3 satisfy the following relation: T1<T3<T2. In yet
another aspect the present invention is concerned with a process for the production of a
polypropylene composition having--a XHU content of less than 1.25 wt. %;--a F30 melt
strength of at least 30 cN, determined in the Rheotens test at 200.degree. C.; and--a melt
extensibility v30 of at least 200 m/s, determined in the Rheotens test at 200.degree. C.
whereby an asymmetric catalyst derived intermediate polypropylene having an MFR (2.16
kg, 230.degree. C., ISO 1133) of 0.5 to 2.5 g/10 min is mixed with peroxide and at least
one diene at a temperature of 20 to 90.degree. C. for at least 2 minutes to form a pre-
mixed material; and the pre-mixed material is melt mixed in a melt mixing device at a
barrel temperature in the range of 180 to 300.degree. C. In yet another aspect the present
invention is concerned with foam comprising the polypropylene composition according to
the present invention. The present invention is further concerned with the use of the
polypropylene composition for producing foamed articles.
POLYMER FOAMS
Inventor(s) Igualada, J. A., Feijoo, J. L.
Sources US Pat.App.: 20150337103
Corporate/Assignee N/A
Publication Date November 26, 2015
Abstract:
Monomodal foamed polymeric compositions containing clay nucleating agents are
described. The clays are preferably sepiolite, palygorskite/attapulgite, or combinations
thereof. Also described are processes for forming the foamed compositions.
POLYMER FOAMS
Inventor(s) Tippet, J., Ashbaugh, J., Li, F., Burmaster, D., Nairn, J. E., Mayhall, M.,
Daniels, L., Cortes, L.
Sources US Pat.App.: 20150315349
Corporate/Assignee Fina Technology, Inc.
Publication Date November 5, 2015
Abstract:
A polymer composition that includes a polyolefin having a molecular weight distribution
of greater than or equal to 8 as measured by GPC and a metallic acrylate salt.
Foam Update
January 2016
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POLYLACTIDE BASED COMPOSITIONS
Inventor(s) Coupin, T.
Sources WO 2015165919
Corporate/Assignee N/A
Publication Date November 5, 2015
Abstract:
The present invention relates to a composition comprising: (a) at least one first polymer
selected from polylactide-polybutadiene (PLA-PB) block copolymer, polylactide-
urethane-polybutadiene block copolymer, or a mixture thereof; and (b) at least one second
polymer selected from polylactide, polylactide-urethane, or a mixture thereof; wherein the
composition comprises from 20 % to 50 % by weight of said first polymer based on the
total weight of the composition and from 50 % to 80 % by weight of said second polymer
based on the total weight of the composition. The present invention also relates to a
process for preparing said composition. The present invention also relates to an article
comprising said composition.
POLYMER FOAMS
Inventor(s) Tippet, J., Ashbaugh, J., Li, F., Burmaster, D., Nairn, J. E., Mayhall, M.,
Daniels, L.
Sources WO 2015168510
Corporate/Assignee N/A
Publication Date November 5, 2015
Abstract:
A polymer composition may include polyolefin having a molecular weight distribution of
greater than or equal to 8 as measured by GPC and a metallic acrylate salt. The polymer
composition may be characterized by one or more of: a melt flow rate of from 0. Ig/lOmin
to 10 g/lOmin min; a melt flow viscosity between 2,000 Pa.s and 6,000 Pa.s; a die swell of
between 2 and 8; and a die swell characteristic time of between 0.3 seconds and 1.2
seconds. The polymer composition may be in the form of foam. A process of forming
foam may include supplying polymer composition including metallic acrylate salt and
polyolefin resin, and mixing the polymer composition with foaming agent. A foam may
include a polymer composition that includes polyolefin and polar polymer and does not
include an ionomer. The foam may have a foam density of less than 0.25 g/cc.
ONE KIND OF PE EASY TO TEAR-TYPE BARRIER COMPOSITE FOAM FILM
PROCESSING METHODS
Inventor(s) Zhang, J.
Sources CN 104786622
Corporate/Assignee N/A
Publication Date July 22, 2015
Abstract:
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The present invention is a process PE easy to tear-type barrier foam composite film,
wherein: the composite foam film made PET12 / PE147 / PE45 / PET12 / AL20 / PE45
components. By: (1) PET12 and PE147 pre-closing; (2) PET12 and AL12 pre-closing; (3)
PET12 / AL20 composite and PE45 pre-closing; (4) PET12 and PE147 composites and
PET12 / AL20 / PE45 Composite Composite ; (5) cut into bundles of five steps. Beneficial
effects: PE present invention is easy to tear-type composite foam barrier film improves the
strength of the film itself, to overcome the traditional products ductility, easy tear, easy to
break when folded and other defects. Further improve the hardness of the film body, and
also have to adapt to external environmental conditions such as temperature and humidity
performance, the product has good gas barrier, water-blocking performance.
ONE KIND OF POLYETHYLENE FOAM PACKAGING FILM
Inventor(s) Fan, T.
Sources CN 204687472
Corporate/Assignee Anhui Source Chau Packaging Material Co., Ltd.
Publication Date October 7, 2015
Abstract:
The utility model is a polyethylene
foam packaging film, wherein:
polyethylene foam packaging film of
the polymer layer are sequentially set
to a foam layer, a polymer layer two,
metal composite layer, a barrier layer,
high polymer layer according to a set
of high-polymer layer PET12 material, the foam layer is provided according to EPE147
material foam layer, the second set of the high-polymer layer is high polymeric material
PET12 layer, said metal layer is a composite material AL12 aluminum foil layer, said
barrier layer material is set to PEY45 barrier layer. The utility model is a polyethylene
foam packaging film is set to five-layer structure, greatly improving the quality of
performance polyethylene foam film, using a polymer layer and the foam layer in the
process, the second polymer layer and the metal composite layer and the barrier layer
combination after combination, and finally the total complex manner, improve the quality
of performance polyethylene foam film, and enhance its flexibility, mechanical strength,
surface strength and surface flatness.
COVER MATERIAL
Inventor(s) Juno, M.
Sources JP 2015202879
Corporate/Assignee Dai Nippon Printing Co., Ltd.
Publication Date November 16, 2015
Abstract:
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[Problems] The present invention aims
at providing a lid for solving the
foaming appearance failure problems
due caused by easy peel layer during
the heat sealing the lid to the opening
of the container.
The invention relates to a lid obtained
by the easy peel layer and the lid base
layer made of a sealing resin layer and
the substrate resin layer are laminated,
two-liquid curing type urethane-based adhesive at a dry laminating adhesive laminate
strength between the easy peel layer and the lid substrate layer is dry lamination is
characterized in that a 3N / 15mm~10N / 15mm through to provide a lid.
POLYSTYRENE RESIN LAMINATED FOAM
Inventor(s) Iwamoto, A., Saito, Y.
Sources JP 2015193192
Corporate/Assignee N/A
Publication Date November 5, 2015
Abstract:
Disclosed is a polystyrene-based resin
laminate foam, which has a beautiful striped
pattern, surface smoothness, lightweight
properties, printability, excellent heat
moldability, etc., furthermore, also prepared
a simple inexpensive polystyrene resin
laminated foam to provide a body.
An on at least one side of a polystyrene type
resin foamed layer 2, and a plurality of polystyrene resin layers 3 and 4 is a polystyrene-
based resin laminate foam 3 and 4 are laminated by co-extrusion, the plurality of
polystyrene resin layer, with being stacked on the stripe-like in the direction of extrusion,
polystyrene resin laminate foam 1, characterized in that it is laminated in a state of being
continuous in the width direction.
LAMINATED SHEET AND FOAM LAMINATED SHEET AS WELL AS
METHODS FOR THEIR PREPARATION
Inventor(s) Nezu, Y., Narita, M.
Sources JP 2015189178
Corporate/Assignee Dai Nippon Printing Co., Ltd.
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January 2016
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Publication Date November 2, 2015
Abstract:
The present invention has both a good
strength with good flow properties and the
foamed laminate sheet of the foamed resin
layer of the resin composition at the time of
film formation the blowing agent-containing
resin layer, to provide a foamed laminate
sheet and a manufacturing method thereof.
The invention relates to a laminated sheet
having at least the foaming agent-containing resin layer on a substrate, wherein the
blowing agent-containing resin layer
(1) white carbon, and
(2) the compatibility improving agent
(a) carboxyl groups and / or a resin having a carboxylic acid anhydride group,
and a wax having a (b) a carboxyl group and / or carboxylic acid anhydride group
laminated sheet characterized by containing.
WHITE FILM
Inventor(s) Maekawa, S., Nakamura, H., Uchida, H., Tanaka, T.
Sources JP 2015193818
Corporate/Assignee Toray Industries, Inc.
Publication Date November 5, 2015
Abstract:
An object of the present invention is to provide an excellent white film in reflectance and
concealing property. More particularly suitable as a reflecting member for a surface light
source, to provide a white film having a concealing property and a high reflectivity.
[SOLUTION]
A white film containing bubbles, white film the number of bubbles containing organic
particles and inorganic particles in the same bubble, characterized in that at least 10% of
all the bubbles number.
d. Applications
PROCESS FOR PREPARING FOAMABLE POLYMER COMPOSITIONS,
PROCESS FOR PREPARING FOAMED POLYMER COMPOSITIONS
THEREFROM, FOAMED POLYMER COMPOSITIONS AND ADHESIVE TAPE
THEREWITH
Inventor(s) Czerwonatis, F., Kleinhoff, K., Burmeister, A.
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Sources US Pat.: 9,200,129
Corporate/Assignee Tesa SE
Publication Date December 1, 2015
Abstract:
The invention relates to a process
for preparing a foamed polymer
composition using expandable
hollow microbeads, wherein, in a
first process strand, first starting
materials, which include at least the
predominant portion of the polymer
or polymers to be used, are mixed
and degassed to give a premix,
whereafter this premix is subjected
to a pressure such that the pairing of
this pressure with the temperature of
the premix is below the pressure and
temperature pairing that is critical for triggering the expansion of the hollow microbeads
to be used, wherein, in a second process strand, second starting materials, including the
hollow microbeads to be used, are degassed, whereafter the second starting materials
treated in the second process strand are added to the premix prepared in the first process
strand, whereafter the second starting materials are mixed with the premix.
FOAMED POLYESTER EXTRUSION EQUIPMENT WHICH CAN BE USED IN
PLANTS FOR PRODUCING SHEETS, BOARDS OR TUBES OF FOAMED
POLYESTER
Inventor(s) Bandera, F., Venegoni, E.
Sources US Pat.App.: 20150336319
Corporate/Assignee Costruzioni Meccaniche Luigi Bandera S.P.A.
Publication Date November 26, 2015
Abstract:
Foamed polyester extrusion equipment
has two co-rotating screws defining with
an internal walls of an insulated frame,
first degassing zone between a feeding
zone at a feeding inlet for polyester and a
first tight zone, a second degassing zone
downstream of the first degassing zone,
foaming agent inlet zone downstream of
the second degassing zone and a pumping
end zone for melted material downstream
of the foaming agent zone. The first
degassing zone carries out forced atmospheric degassing at lower temperature and has a
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first vent stack adjacent the first tight zone. The second degassing zone carries out vacuum
degassing at a temperature equal to or greater than the melting point of the treated
polyester material. The first degassing zone has, upstream of the first vent stack, a nozzle
for inlet of preheated nitrogen gas to entrain vapours.
FOAMING TRAY FOR FOOD PACKAGING AND METHOD FOR
MANUFACTURING SAME
Inventor(s) Jeon, B. J., Lee, E. K., Choi, C. J., Kim, M. H., Kim, J. M., Ji, S. W., Park,
G. P., Song, K. B.
Sources WO 2015167135
Corporate/Assignee LG Hausys, Ltd.
Publication Date November 5, 2015
Abstract:
Provided are a foaming tray for food
packaging and a method for
manufacturing the same, wherein the
foaming tray comprises a stacked
structure of a first foaming layer having
an inner moisture absorption property and
a second foaming layer having an outer
moisture barrier property, the first and
second foaming layers containing a
biodegradable polymer.
The drawing shows a cross-sectional view of foaming tray.
100 Foaming tray
110,120 Foaming layers
d1,d2 Thickness of foaming layers
A METHOD AND APPARATUS FOR CONTROLLING SUPPLIES OF NEW
PACKAGING FOAM EQUIPMENT
Inventor(s) Tu, Z., Zhuo, Y.
Sources CN 105000224
Corporate/Assignee Xiamen Yi Meisen Packing Co., Ltd.
Publication Date October 28, 2015
Abstract:
The present invention discloses a method and apparatus for controlling a supply of new
packaging foam equipment, programmable array device password, the password matches
the password in an array corresponding consumables A foam material, the foam material
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January 2016
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consumption flow rate consumables B
Gross, gross and the currently active
password corresponding to the
password is activated by entering the
appropriate password in the
corresponding array supplies flow
gross consumption while the device is
running, the real-time accumulation
of gross consumption of current flow
of supplies, and the flow rate of
consumption Equipment preset flow
compares gross consumption in order
to achieve effective control of the
packaging foam equipment supplies.
LAMINATED FOAM SHEET FOR THERMOFORMING
Inventor(s) Hayashi, M.
Sources JP 2015189052
Corporate/Assignee Sekisui Plastics Co., Ltd.
Publication Date November 2, 2015
Abstract:
The present invention hardly
occurs to provide a laminated
foam sheet of poor appearance
and functional decline in
thermoforming.
A melt tension at 180 ℃ of the non-foamed layer formed to have thermoplastic resin is to
provide a laminated foam sheet for thermoforming is 5cN below.
DEEP DRAWING RESIN FOAM SHEET FOR MOLDING, CONTAINER AND A
METHOD FOR PRODUCING THEM
Inventor(s) Kato, O.
Sources JP 2015189133
Corporate/Assignee Sekisui Plastics Co., Ltd.
Publication Date November 2, 2015
Abstract:
The present invention can be molded container aperture ratio is high, it does not cause
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cracks in the container, to obtain a
container of good appearance.
SOLUTION: In the resin foam sheet
1 for deep drawing comprises a foam
layer 10 including a polystyrene-
based resin, the static friction coefficient α at 110 ℃ of one side, is 0.2 to 4.5, and the
other static friction coefficient β at 110 ℃ of surface is made of that same or smaller and
the static friction coefficient α. The static friction coefficient is α is 0.5 or ultra 4.5 or less,
it is preferable that the static friction coefficient β is 0.5 or less.
THERMOPLASTIC RESIN FOAM SHEET, LAMINATED FOAM SHEET AND
METHOD FOR MANUFACTURING A LAMINATED FOAM SHEET
Inventor(s) Iwata, M.
Sources JP 2015189835
Corporate/Assignee Sekisui Plastics Co., Ltd.
Publication Date November 2, 2015
Abstract:
The present invention sound quality good, it is
easy to weight and thickness, can be used as a
member of inexpensive speakers, thermoplastic
resin foamed sheet, it is an object of the present
invention to provide a laminated foam sheet and a
method for manufacturing a laminated foam sheet.
The invention relates to a thermoplastic resin
foam sheet having a foam, thickness
0.10~1.00mm, apparent density 0.30~1.50G / cm
3 is and to 10μm in the thickness direction of the
sheet As bubbles or voids, the average cell
diameter in the thickness direction (VD) in a cross
section cut in the thickness direction along the
extrusion direction of the sheet, the ratio of the
average cell diameter in the extrusion direction in
the cross section (MD) (VD / MD) is less than
0.20, the thermoplastic resin foam sheet.
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e. Degradable and Sustainable Foam
RESIN COMPOSITION FOR FOAMING CONTAINING BIODEGRADABLE
RESIN, AND FOAM MANUFACTURED THEREFROM
Inventor(s) Chun, J. P., Kim, H. S., Choi, S. Y., Kim, Y. J., Yun, K. C., Kim, M. K.
Sources US Pat.: 9,200,128
Corporate/Assignee Samsung Fine Chemicals Co., Ltd.
Publication Date December 1, 2015
Abstract:
There are provided a resin composition for foaming including a biodegradable resin and a
foamed article made thereof. The resin composition for foaming according to the present
invention includes an ethylene-vinyl acetate resin, a biodegradable polyester resin
containing a monomer of a double bond compound, a cross-linking agent, a co-
crosslinking agent, a filler, and a foaming agent. In the resin composition, the double bond
in the biodegradable polyester resin can be chemically cross-linked to the ethylene-vinyl
acetate resin by a cross-linking agent, so that a compatibility with the ethylene-vinyl
acetate resin can be improved, processability (mold releasability) during a mixing and
melting process can be improved, and a foaming property and a mechanical property of a
foamed article can be remarkably improved.
METHOD FOR PRODUCING EXPANDABLE GRANULATES CONTAINING
POLYLACTIC ACID
Inventor(s) Fu.beta.l, A., Sampath, B., Hofmann, M., Bellin, I., Nalawade, S., Hahn, K.,
Kunkel, A., Loos, R.
Sources US Pat.: 9,212,270
Corporate/Assignee BASF SE
Publication Date December 15, 2015
Abstract:
The invention relates to a process for producing expandable pelletized material which
comprises polylactic acid which comprises the following steps: a) melting and
incorporation by mixing of the following components: i) from 50 to 99.9% by weight,
based on the total weight of components i to iii), of polylactic acid, ii) from 0 to 49.9% by
weight, based on the total weight of components i to iii), of one or more further polymers,
iii) from 0.1 to 2% by weight, based on the total weight of components i to iii), of a
diepoxide or polyepoxide, and iv) from 0 to 10% by weight of one or more additives, b)
incorporation by mixing of v) from 3 to 7% by weight, based on the total weight of
components i to iv), of an organic blowing agent into the polymer melt by means of a
static or dynamic mixer at a temperature of at least 140.degree. C., c) discharging through
a die plate with holes, the diameter of which at the exit from the die is at most 1.5 mm,
and d) pelletizing the melt comprising blowing agent directly downstream of the die plate,
and under water, at a pressure in the range from 1 to 20 bar. The invention further relates
to expandable pelletized material which comprises polylactic acid and which is obtainable
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by said process, and also to specific expandable pelletized material which comprises
polylactic acid and which has a proportion of from 3 to 7% by weight of an organic
blowing agent, preferably n-pentane and particularly preferably isopentane. The invention
further relates to a preferred process for producing expandable pelletized material which
comprises blowing agent and which comprises polylactic acid, and which has low bulk
density.
POLYMER COMPOSITION COMPRISING POLY-LACTIDE-
POLYBUTADIENE BASED BLOCK COPOLYMER
Inventor(s) Coupin, T.
Sources WO 2015165918
Corporate/Assignee Total Research & Technology Feluy
Publication Date November 5, 2015
Abstract:
The present
invention relates to a
composition
comprising: (a) at
least one first
polymer selected
from the group
consisting of poly-
L-lactide-
polybutadiene
(PLLA-PB) block
copolymer, poly-D-
lactide-
polybutadiene
(PDLA-PB) block
copolymer, poly-L-
lactide-urethane-
polybutadiene block
copolymer, and poly-D-lactide- urethane-polybutadiene block copolymer; and (b) at least
one second polymer selected from the group consisting of poly-L-lactide, poly- L-lactide-
polybutadiene (PLLA-PB) block copolymer, poly-L-lactide-urethane- polybutadiene block
copolymer, poly-L-lactide-urethane, poly-D-lactide, poly-D-lactide- polybutadiene
(PDLA-PB) block copolymer, poly-D-lactide-urethane-polybutadiene block copolymer,
poly-D-lactide-urethane, and mixture thereof, wherein when the at least one first polymer
is poly-L-lactide-polybutadiene (PLLA-PB) block copolymer, or poly-L-lactide-urethane-
polybutadiene block copolymer, then the at least one second polymer is selected from the
group consisting of poly-D-lactide, or poly- D-lactide-polybutadiene (PDLA-PB) block
copolymer, poly-D-lactide-urethane- polybutadiene block copolymer, poly-D-lactide-
urethane, and mixture thereof, or wherein when the at least one first polymer is poly-D-
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lactide-polybutadiene block copolymer, or poly-D-lactide-urethane-polybutadiene block
copolymer, then the at least one second polymer is selected from the group consisting of
poly-L-lactide, or poly-L- lactide-polybutadiene block copolymer, poly-L-lactide-
urethane-polybutadiene block copolymer, poly-L-lactide-urethane, and mixture thereof;
wherein said composition comprises from 40 % to 99 % by weight of said second polymer
based on the total weight of the composition. The present invention also relates to a
process for preparing said composition. The present invention also relates to an article
comprising said composition.
A REVIEW: STARCH-BASED COMPOSITE FOAMS
Author(s) Soykeabkaew, N., Thanomsilp, C., Suwantong, O.
Sources Composites Part A: Applied Science and Manufacturing 78, No.1, 2015,
p.246-263
Corporate/Assignee N/A
Publication Date August 20, 2015
Abstract:
The large quantities of the petroleum-based foam materials used have raised concern due
to their negative effects on the environment, predominantly single-use articles in
packaging applications. Thus, considerable efforts have been put forth to develop
environmentally friendly alternatives and, in particular, starch foams. Many techniques
including extrusion, hot-mold baking/compression, microwave heating, freeze-
drying/solvent exchange, and supercritical fluid extrusion can be used to produce starch
foams with different cellular structures and properties. Starch by itself is, however, rather
weak and water sensitive. To improve microstructure, mechanical and thermal properties,
moldability, water resistance, lightness and other properties of starch-based foams, many
approaches, e.g., chemical modification of starches, blending with various biodegradable
polymers, incorporation of natural fibers, and addition of nanofillers, have been
attempted and are intensively reviewed in this article.
FOAMING BEHAVIOR OF BIO-BASED BLENDS BASED ON
THERMOPLASTIC GELATIN AND POLY(BUTYLENE SUCCINATE)
Author(s) Oliviero, M., Sorrentino, L., Cafiero, L., Galzerano, B., Sorrentino, A.,
Iannace, S.
Sources Journal of Applied Polymer Science 132, No.48, 2015, paper 42704, pp.9
Corporate/Assignee N/A
Publication Date July 24, 2015
Abstract:
Biodegradable thermoplastic gelatin/poly(butylene succinate) (TPG/PBS) foams were
prepared by melt mixing and subsequent batch foaming with supercritical CO2. Shear
viscosity and calorimetric properties of the various blends were investigated using a
rotational rheometer and a differential scanning calorimeter, respectively. TPG/PBS
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blends show poor miscibility at all blend ratios. The
addition of PBS reduced the melt viscosity and
increased both the CO2 diffusivity and the thermal
stability of TPG. Results from foaming experiments
show that the blend foams exhibit smaller cell size and
higher cell density compared to the neat TPG foam due
to the lower melt viscosity and to their lower gas
barrier.
f. Thermoset Foam; PU and Others
METHOD OF IMPROVING MECHANICAL STRENGTH OF FLEXIBLE
POLYURETHANE FOAMS MADE FROM BIO-BASED POLYOLS, THE
POLYOL COMPOSITIONS UTILIZED THEREIN AND THE FOAMS
PRODUCED THEREBY
Inventor(s) Kaplan, W. A., Guo, X. A., Norberg, D. J.
Sources US Pat.: 9,212,250
Corporate/Assignee Stepan Company
Publication Date December 15, 2015
Abstract:
A method of improving the mechanical strength of polyurethane foams made from bio-
based polyols, the polyol-containing compositions utilized in the method of the invention,
and the polyurethane foams produced by the method of the invention are provided. The
method of the invention involves the incorporation of aromatic polyester polyol in the
polyol-containing composition used to manufacture the foams. In one embodiment, the
aromatic polyester polyol is utilized in a polyol-containing composition which is
employed in the manufacture of flexible polyurethane foam. In another embodiment, the
aromatic polyester polyol transesterified with a natural oil-containing composition to form
a transesterification reaction product that is utilized in a polyol-containing composition
which is employed in the manufacture of flexible polyurethane foam. Flexible
polyurethane foams of the invention exhibit substantial improvements in mechanical
strength properties, such as tear strength, tensile strength and elongation relative to foams
made from bio-based polyols such as soybean oil-based polyols.
METATHESIZED TRIACYLGLYCEROL POLYOLS FOR USE IN
POLYURETHANE APPLICATIONS AND THEIR RELATED PROPERTIES
Inventor(s) Narine, S., Pillai, P. K. S., Li, S., Bouzidi, L., Mahdevari, A.
Sources US Pat.App.: 20150337073
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Corporate/Assignee Trent University
Publication Date November 26, 2015
Abstract:
Metathesized triacylglycerol polyols and their related physical and thermal properties are
disclosed. Such metathesized triacylglycerol polyols are also used as a component of
polyurethane applications, including polyurethane foams.
METHODS AND APPARATUS FOR MIXING CHEMICAL COMPONENTS FOR
THE MANUFACTURE OF POLYURETHANE
Inventor(s) Nguyen, V. C., Hoong, C. M., Lee, T. C.
Sources US Pat.App.: 20150336308
Corporate/Assignee N/A
Publication Date November 26, 2015
Abstract:
Embodiments of the invention describe
methods and apparatus for mixing
chemical components in the
manufacture of polyurethane foam. The
chemical components include a polyol
and different blowing agents. The
blowing agents are injected directly into
a mixing chamber (100) at different
height levels according to their boiling
points. The mixing chamber allows
continuous discharge of the mixture into
a static mixer (400) for further mixing
before being stored into a storage tank
(600). The blowing agents are chemical
compounds selected from the group
consisting of hydrocarbon-containing
compounds, hydrofluorocarbon-containing compounds or hydrofluoroolefin-containing
compounds.
EFFECT OF NANO-MONTMORILLONITE AS CELL OPENER ON CELL
MORPHOLOGY AND RESILIENT PERFORMANCE OF SLOW-RESILIENCE
FLEXIBLE POLYURETHANE FOAMS
Author(s) Zou, J., Lei, Y., Liang, M., Zou, H.
Sources Journal of Polymer Research 22, No.10, 2015, paper 201, pp.11
Corporate/Assignee N/A
Publication Date September 28, 2015
Abstract:
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In this paper, polypropylene glycol Y-1900, unmodified nano-montmorillonite (MMT)
and organically modified nano-montmorillonite (OMMT) serving as cell openers are
introduced into slow-resilience flexible polyurethane foams (FPUFs), aiming at
investigating the effects of them on cell morphology and the relationships between cell
structure, nano-montmorillonite types and resilient performance of slow-resilience
FPUFs. Experimental results indicate that OMMT can sever as an excellent alternative
for conventional cell openers. The ability of nano-montmorillonite to open cells mainly
depends on their surface property. Both MMT and OMMT are exfoliated in foaming
process and play a significant role in cell diameter for nucleating function. The resilient
performance of foams is closely related to open cell content and polyurethane matrix
nature, due to that the friction effect of nano-montmorillonite and the deformation of
open cells will lead to large energy dissipation. The mechanical properties (tensile
strength, elongation at break and compression set) are related to cell structure and nano-
montmorillonite. The addition of nano-montmorillonite especially organically modified
nano-montmorillonite is an effective method to improve resilient performance and
mechanical strength. However, this improvement is at the expense of impairing
toughness of foams.
RAPID ADSORPTION FOR OIL USING SUPERHYDROPHOBIC AND
SUPEROLEOPHILIC POLYURETHANE SPONGE
Author(s) Li, B., Liu, X., Zhang, X., Zou, J., Chai, W., Lou, Y.
Sources Journal of Chemical Technology and Biotechnology 90, No.11, 2015,
p.2106-2112
Corporate/Assignee N/A
Publication Date February 5, 2015
Abstract:
BACKGROUND
Cleanup of oil spills is a worldwide task needed to avoid serious environmental pollution.
Recently, polyurethane (PU) sponge has been used as an oil absorbent, however, its
efficacy is limited by its hydrophilic property.
RESULTS
This work describes the modification of PU sponge with ZnO microrods and palmitic
acid (PA). A coating of ZnO microrods made the surface of PU sponge rough, which
improved the hydrophobicity and oil-adsorption capacity of the sponge. Further
immersion in PA solution reduced the surface energy, which enabled the rough surface to
be superhydrophobic (water contact angle (CA) > 150°). The contact angles of water and
oil on the prepared ZnO and PA modified (ZnO-PA sponge) sponge were 168.9° and 0°,
respectively. Adsorption capacities of ZnO-PA sponge varied between 33 and 44 g g−1
for different oil samples, which were higher than those of the non-modified PU sponge
(21–23 g g−1). Adsorption equilibrium for the adsorption process of ZnO-PA sponge was
achieved within tens of seconds. Additionally, the ZnO-PA sponge showed excellent
selectivity for oil over water, and high reusability.
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CONCLUSION
These findings indicated that the superhydrophobic PU sponge was a promising oil
adsorbent for large-scale oil-spill collection.
MANUFACTURE AND PROPERTIES OF PROTECTIVE SOUND-ABSORBING
MESH-REINFORCED COMPOSITE FOAM BOARD: EFFECTS OF FILLER
CONTENT AND MESH OPENING
Author(s) Lin, J., Li, T., Huang, C., Chuang, Y., Lou, C.
Sources Fibers and Polymers 16, No.9, Sept. 2015, p.2046-2055
Corporate/Assignee N/A
Publication Date October 3, 2015
Abstract:
In this article, the mesh fabric and porous filler are combined with polyurethane (PU)
foam to fabricate sound-absorbing composite boards with puncture resistance and
cushion protections, after which sound absorption and static puncture resistance are
improved. Effects of fillers (vermiculites and perlites) content and mesh opening ratio on
sound absorbing, puncture resisting and cushioning properties are explored respectively.
Result shows that, mesh fabric improves the low-frequency coefficients, and also
increases the puncture resistance by 2 times and 1.5 times for 2-mm-diameter and 4.5-
mm-diameter probes penetrations. Absorption peak shifts to the lower frequency with
increase of fillers content and mesh opening, but static puncture resistance against 4.5-
mm-diameter probe decreases with mesh opening ratio. The fabricated composite foam
boards can absorb 90 % of impact energy when compounding with 10 wt% vermiculite
fillers and 45 % opening fabric, which shows the favorable cushioning protection. This
mesh-reinforced composite foam boards can be applied as protective compartment walls
whatever in gerocomium, women and children care center, kindergarten or karaoke TV
room.
g. Microcellular and Expanded Particle
AN AROMATIC POLYESTER POROUS FOAM MATERIAL AND
PREPARATION METHOD
Inventor(s) Shin, C., Hey, Y., Yang, Z., Guo, Y., Zhang, B.
Sources CN 104817830
Corporate/Assignee Beijing University of Chemical Technology
Publication Date August 5, 2015
Abstract:
The present invention discloses a microporous foam aromatic polyester, an aromatic
polyester composition prepared by foaming process, the aromatic polyester composition
comprising 100 parts by weight of an aromatic polyester, benzylidene sorbitol derivatives
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was 0.5 to 5 parts by weight, 0.1 to 0.3 parts by
weight of an antioxidant, a chain extender 0-2
parts by weight, foam cell nucleating agent 0-2
parts by weight; the aromatic polyester
microporous an apparent density of foamed
material 0.05-1.10g / cm 3 , obturator rate of not
less than 80%. The present invention also
discloses a method for preparing the aromatic
polyester variety of porous foam material. The
aromatic polyester porous foam material of the
present invention has a foaming temperature
zone width, process control easier, the small cell size and uniform products have excellent
heat resistance characteristics and mechanical properties.
PREPARATION OF MICROCELLULAR LOW-DENSITY PMMA
NANOCOMPOSITE FOAMS: INFLUENCE OF DIFFERENT FILLERS ON THE
MECHANICAL, RHEOLOGICAL AND CELL MORPHOLOGICAL
PROPERTIES
Author(s) Okolieocha, C., Beckert, F., Herling, M., Breu, J., Mülhaupt, R., Altstädt, V.
Sources Composites Science and Technology 118, No.1, 2015, p.108-116
Corporate/Assignee N/A
Publication Date August 24, 2015
Abstract:
Poly(methyl methacrylate) (PMMA) nanocomposites were prepared by incorporating
talc, carbon black (CB) and thermally reduced graphite oxide (TRGO) respectively. At a
loading content of 5 wt %, the fillers were well dispersed within the PMMA matrix with
the exception of CB. As expected, the inclusion of the respective fillers led to an increase
of the tensile modulus at the expense of tensile strength and elongation at break compared
to neat PMMA.
The addition of TRGO (5 wt %) increased the dynamic complex shear viscosity (η*) and
storage modulus (G/) of PMMA by one order of magnitude compared to talc and CB at
the same concentration. Van Gurp-Palmen-plot further revealed the formation of filler
network only for CB and TRGO particles.
Physisorption measurements showed that TRGO and CB fillers were more CO2-phillic in
comparison to talc and may have contributed to increasing the amount of CO2 retention
as confirmed by sorption measurements. These features were exploited to prepare closed-
cell microcellular low-density PMMA nanocomposite foams via batch-foam process.
FOAMING BEHAVIORS OF POLYETHERIMIDE/ POLYPROPYLENE-
GRAFT-MALEIC ANHYDRIDE BLENDS IN THE MICROCELLULAR
Foam Update
January 2016
To Give Than To Receive - 34 -
INJECTION MOLDING PROCESS
Author(s) Liu, T. Chen, Z., Lei, Y., Wang, X., Luo, S.
Sources Journal of Cellular Plastics 51, No.4, 2015, p.387-400
Corporate/Assignee N/A
Publication Date July 22, 2015
Abstract:
In this study, foaming behaviors of polyetherimide (PEI)/polypropylene-graft-maleic
anhydride (PPMA) blends with different fractions of PPMA are investigated by the
microcellular injection molding (Mucell) using N2 as the blowing gas. The results
indicate that the addition of PPMA can obtain more the interface in blends than PP.
Meanwhile, the microcellular PEI/PPMA foams achieve higher void fraction and cell
density than that of PEI/PP and neat PEI matrix, and then the cell diameter also
significantly decreases from 30 µm to less 10 µm. The excellent cell properties can be
attributed to interfacial effect of binary blends. The binary interface decreases the
nucleation energy barrier and forms sufficient paths which improve diffusibility of
blowing gas, so the microcellular PEI/PPMA foams obtain more nucleating points and
paths of supporting cell growth.
EFFECTS OF ENHANCED COMPATIBILITY BY TRANSESTERIFICATION
ON THE CELL MORPHOLOGY OF POLY(LACTIC ACID)/
POLYCARBONATE BLENDS USING SUPERCRITICAL CARBON DIOXIDE
Author(s) Bao, D., Liao, X., He, G., Huang, E., Yang, Q., Li, G.
Sources Journal of Cellular Plastics 51, No.4, 2015, p.349-372
Corporate/Assignee N/A
Publication Date June 6, 2014
Abstract:
Poly(lactic acid)/polycarbonate blends were prepared by melt mixing. The
transesterification reaction between poly(lactic acid) and polycarbonate was promoted by
using tetrabutyl titanate as a catalyst. For poly(lactic acid)/polycarbonate (weight ratio of
75/25) blend with catalyst content up to 0.5 wt%, polycarbonate particles finely dispersed
in the poly(lactic acid) matrix and the adhesion between the phases were improved, due
to the enhanced compatibility by transesterification reaction. The blends were foamed by
using batch-foaming process with CO2 as the blowing agent. Cell density of poly(lactic
acid)/polycarbonate blend increased at low-catalyst content, while decreased at high-
catalyst content, which was due to the changes of interfacial properties of blend phases
through transesterification reaction and crystallinity of polycarbonate component. Cell
types of poly(lactic acid)/polycarbonate blends were transferred from submicro-sized and
even nanoscale cells to microscale cells by the deceased crystallinity of poly(lactic acid)
component, which was caused by the increased degree of transesterification reaction and
temperature. The declined viscosity of poly(lactic acid)/polycarbonate blend because of
degradation during blend processing led to large cell size and low-cell density. However,
the improvement of elasticity and viscosity of poly(lactic acid)/polycarbonate blend by