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A VISION FOR U.S. MANUFACTURING: EVERY PART BETTER THAN THE LAST Chandra Brown Chief Executive Officer, MxD MxD Proprietary: Do Not Distribute

A VISION FOR U.S. MANUFACTURING · reduction to practice and business impact . Creating an experiential manufacturing environment to demo, test & prove a wide variety of DM&D technologies

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  • A VISION FOR U.S. MANUFACTURING:EVERY PART BETTER THAN THE LAST

    Chandra Brown Chief Executive Officer, MxD

    MxD Proprietary: Do Not Distribute

  • MANUFACTURING USA EXISTS TO INCREASE U.S. COMPETITIVENESS

    Lightweight Metal ManufacturingDetroit, MI

    Additive ManufacturingYoungstown, OH

    Pittsburg, PA

    Photonic Integrated CircuitsRochester, NY

    Rapid Advancement in ProcessIntensification Deployment Institute

    Rochester, NY

    Manchester, NY

    Advanced Functional Fabrics of AmericaBoston, MA

    Rapid Advancement in ProcessIntensification Deployment Institute

    New York, NY

    The National Institute for Innovationin Manufacturing Biopharmaceuticals

    Newark, DERaleigh, NC

    The Institute for Advanced CompositesManufacturing Innovation

    Knoxville, TN

    Clean Energy Smart ManufacturingInnovation InstituteLos Angeles, CA

    San Jose, CA

    3

  • THE UNITED STATES IS EXPECTED TO SURPASS CHINA IN MANUFACTURING COMPETITIVENESS BY 2020

    5

  • MANUFACTURERS WANT TO MAKE SENSE OF THE DIGITAL NOISE

    6

  • $70,000

    $30,000

    $25,000

    $20,000

    $15,000

    $10,000

    $5,000

    GD

    P/C

    APIT

    A

    U.S.

    WEST EUROPE

    JAPAN

    EAST EUROPE

    CHINA

    INDIA

    AFRICA

    INDUSTRY 4.0 IS POISED TO GENERATE UNPRECEDENTED WEALTH

    Three revolutions exploited mechanical leverage

    The fourth revolution ushers in cognitive leverage

    REVOLUTION 1.0STEAM

    REVOLUTION 2.0ELECTRIC

    REVOLUTION 3.0COMPUTERS

    REVOLUTION 4.0CYBER-PHYSICAL

    1784 1870 1969 2018

    7

  • U I L A B S . O R G 8

    THE ROLE OF DIGITAL TECHNOLOGIES 8

  • U I L A B S . O R G 9

    A BRIEF HISTORY OF ARTIFICIAL INTELLIGENCE…

    1642 FIRST

    MECHANICAL CALCULATOR

    1834 BABBAGE

    INVENTS PUNCH-CARD

    1943 HUMAN NEURAL

    NETWORK MODELED

    1959 NEURAL

    NETWORK MAKES CALLS CLEARER

    1997 DEEP BLUE

    BEATS CHESS WORLD

    CHAMPION

    1999 WATSON BEATS

    JEOPARDY! CHAMPIONS

    2011 GOOGLE BRAIN RECOGNIZES

    FACES WITHOUT TRAINING

    2016 ALPHAGO

    BEATS WORLD GO CHAMPION

    https://cloud.withgoogle.com/build/data-analytics/explore-history-machine-learning

    9

  • ACCELERATED LEARNING IS AT THE CORE OF ALL THESE TRENDS

    10

  • A VISION FOR U.S. MANUFACTURING

    EVERY PART BETTER THAN THE LAST

    11

  • A QUICK LOOK AT MxD

    12

  • MxD leverages collective expertise to solve problems too large for any one organization

    13

  • ~164,000 Small Manufacturers < 20 Employees

    ~83,000 Mid-Size Manufacturers20 < Employees < 500

    251,774 U.S. MANUFACTURING F IRMS

    | Source: http://www.nam.org/Newsroom/Facts-About-Manufacturing/

    3,813 Large Manufacturers > 500

    Employees

  • WORKSHOPS PROJECTS TESTBEDS

    Topic-focused sessions where partners engage in solution oriented discussions to drive projects and investments.

    Collaborative R&D focused on reduction to practice and business impact

    Creating an experiential manufacturing environment to demo, test & prove a wide variety of DM&D technologies

    15

  • TESTBEDS SUPPORT ACADEMIC-INDUSTRY COLLABORATION

    DISCRETE TESTBED

    OBJECTIVEProvide a flexible venue for our members to test digital technology related to discrete manufacturing. Provide a low cost method to generate data streams on a regular basis for analytics use cases.

    STATUS All mechanics including CAD, CAM, washer, metrology,

    and digital fingerprinting complete Display gantry complete All data stream capture complete except for digital

    fingerprinting implementation in January. Analytics package(s) integration in process with

    implementation in January

    DATA STREAMS CNC temperature CNC vibration CNC current Ambient temperature Washer water turbidity Washer pump current Token weight

    Ambient humidity Ambient light intensity Washer water temperature Washer water level Token diameter Token thickness Digital fingerprint (January)

    Fully autonomous work cell to run first shift every weekday.Output of 50 to 60 tokens per day.

    16

  • Smart Printed Circuit Board Digital Factory

    AI Design Advisor (Launching)

    Direct CAD to CNC

    Integrated Part Variation Management

    Automated CNC Process Planning Software: CNC-RP

    Sensor kits and machine vision for legacy equipment

    Cybersecure Dashboard

    Benchmarking DFARS Compliance

    National Center for Cybersecurity in Manufacturing (Launching)

    Real-time Supply Chain Visibility through Predictive Analytics

    Scheduling & Control for Real-time Optimization of Factory Operations

    MBE Across the Supply Chain

    63 projects $90M+ invested Focused on

    reducing R&D to practice

    17

  • NEARLY 100%REDUCTION IN SCRAP

    Integrated Part Variation ManagementLed by Caterpillar Inc.

    18

  • IMPROVED

    COMPETITIVENESSOF U.S. PCB INDUSTRY

    Smart Printed Circuit Board Digital FactoryLed by Lockheed Martin Corp.

    19

  • 50% IMPROVEMENTIN SUPPLIER FULFILMENTDATE PREDICTION

    Real-Time Supply Chain Visibility Through Predictive AnalyticsLed by University of Washington

    20

  • OVER 95%REDUCTION IN PROCESS PLANNING TIME

    Automated CNC Process Planning Software: CNC-RPLed by Iowa State University

    21

  • FUTURE INVESTMENT

    National Center for Cybersecurity in Manufacturing Initiatives

    Adaptive Open Space Manufacturing Projects

    Building Digital Workforce Initiatives

    AI-Powered Digital Twins

    22

  • 35% OF ALL CYBER-ESPIONAGE ATTACKS IN THE U.S. ARE TARGETED AT

    THE MANUFACTURING SECTOR

    | Source: NDIA Cybersecurity for Manufacturing Networks (October 2017), http://www.ndia.org/-/media/sites/ndia/divisions/working-groups/cfam/ndia-cfam-2017-white-paper-20171023 23

  • CYBERSECURITY FOR MANUFACTURINGNew National Center at MxD

    24

  • MxD’s programming with focus on developing a continuously improving industrial base will be built by creating feedback loops across the network of manufactures so that learnings from one part are continuously leveraged across the whole.

    CYBERSECURITY POSTURE ACROSS INDUSTRIAL BASE

    PROGRAM STRUCTURE:Designed to gradually step manufacturers through improving their cybersecurity practices

    OUTCOME:Continuous measurable reduction in industrial vulnerabilities

    IDENTIFY

    PROTECTRECOVER

    DETECTRESPOND

    25

  • Workforce development efforts focused on addressing industry and government needsFoundational Programs Ongoing Programs Future Programs

    Jobs Taxonomy Report identifying 165 data-centric jobs

    necessary for the future of manufacturing Used by MxD corporate partners to inform

    hiring decisions

    Partners: ManpowerGroup, MxD industry and academic members

    DM&D 101-Series 10-part MOOC featuring digital manufacturing

    and design technologies Certificate issued upon completion of the

    program

    Partners: University at Buffalo, Coursera

    IGNITE: Mastering Manufacturing Curriculum development program at the high

    school level Pilot will consist of 3 years of hands-on

    advanced manufacturing skills training, including a focus on cybersecurity programming

    Partners: LIFT, America Makes, Amatrol, Waukegan High School

    Digital Capabilities Workshops Workshops to help industry understand where

    the application of digital technologies can improve their operations

    Partners: John Deere, IMEC (IL MEP)

    Jobs Taxonomy 2.0 Building off the current taxonomy, but with a

    focus on cybersecurity roles including the identification of those roles and the roadmaps to achieving those roles

    Partners: ManpowerGroup

    Internship Program Working with regional partners to develop a

    formal MxD apprenticeship program Interns will help on the factory floor and receive

    hands-on experience with cutting-edge digital technology design and implementation

    Partners: To be finalized

    26

  • MxD HELPS U.S. MANUFACTURERS MAKEEVERY PART BETTER THAN THE LAST

    c h a n d r a . b r o w n @ m x d u s a . o r g@ M x D I n n o v a t e s@ C h a n d r a B r o w n U S A

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