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A VISION FOR U.S. MANUFACTURING:EVERY PART BETTER THAN THE LAST
Chandra Brown Chief Executive Officer, MxD
MxD Proprietary: Do Not Distribute
MANUFACTURING USA EXISTS TO INCREASE U.S. COMPETITIVENESS
Lightweight Metal ManufacturingDetroit, MI
Additive ManufacturingYoungstown, OH
Pittsburg, PA
Photonic Integrated CircuitsRochester, NY
Rapid Advancement in ProcessIntensification Deployment Institute
Rochester, NY
Manchester, NY
Advanced Functional Fabrics of AmericaBoston, MA
Rapid Advancement in ProcessIntensification Deployment Institute
New York, NY
The National Institute for Innovationin Manufacturing Biopharmaceuticals
Newark, DERaleigh, NC
The Institute for Advanced CompositesManufacturing Innovation
Knoxville, TN
Clean Energy Smart ManufacturingInnovation InstituteLos Angeles, CA
San Jose, CA
3
THE UNITED STATES IS EXPECTED TO SURPASS CHINA IN MANUFACTURING COMPETITIVENESS BY 2020
5
MANUFACTURERS WANT TO MAKE SENSE OF THE DIGITAL NOISE
6
$70,000
$30,000
$25,000
$20,000
$15,000
$10,000
$5,000
GD
P/C
APIT
A
U.S.
WEST EUROPE
JAPAN
EAST EUROPE
CHINA
INDIA
AFRICA
INDUSTRY 4.0 IS POISED TO GENERATE UNPRECEDENTED WEALTH
Three revolutions exploited mechanical leverage
The fourth revolution ushers in cognitive leverage
REVOLUTION 1.0STEAM
REVOLUTION 2.0ELECTRIC
REVOLUTION 3.0COMPUTERS
REVOLUTION 4.0CYBER-PHYSICAL
1784 1870 1969 2018
7
U I L A B S . O R G 8
THE ROLE OF DIGITAL TECHNOLOGIES 8
U I L A B S . O R G 9
A BRIEF HISTORY OF ARTIFICIAL INTELLIGENCE…
1642 FIRST
MECHANICAL CALCULATOR
1834 BABBAGE
INVENTS PUNCH-CARD
1943 HUMAN NEURAL
NETWORK MODELED
1959 NEURAL
NETWORK MAKES CALLS CLEARER
1997 DEEP BLUE
BEATS CHESS WORLD
CHAMPION
1999 WATSON BEATS
JEOPARDY! CHAMPIONS
2011 GOOGLE BRAIN RECOGNIZES
FACES WITHOUT TRAINING
2016 ALPHAGO
BEATS WORLD GO CHAMPION
https://cloud.withgoogle.com/build/data-analytics/explore-history-machine-learning
9
ACCELERATED LEARNING IS AT THE CORE OF ALL THESE TRENDS
10
A VISION FOR U.S. MANUFACTURING
EVERY PART BETTER THAN THE LAST
11
A QUICK LOOK AT MxD
12
MxD leverages collective expertise to solve problems too large for any one organization
13
~164,000 Small Manufacturers < 20 Employees
~83,000 Mid-Size Manufacturers20 < Employees < 500
251,774 U.S. MANUFACTURING F IRMS
| Source: http://www.nam.org/Newsroom/Facts-About-Manufacturing/
3,813 Large Manufacturers > 500
Employees
WORKSHOPS PROJECTS TESTBEDS
Topic-focused sessions where partners engage in solution oriented discussions to drive projects and investments.
Collaborative R&D focused on reduction to practice and business impact
Creating an experiential manufacturing environment to demo, test & prove a wide variety of DM&D technologies
15
TESTBEDS SUPPORT ACADEMIC-INDUSTRY COLLABORATION
DISCRETE TESTBED
OBJECTIVEProvide a flexible venue for our members to test digital technology related to discrete manufacturing. Provide a low cost method to generate data streams on a regular basis for analytics use cases.
STATUS All mechanics including CAD, CAM, washer, metrology,
and digital fingerprinting complete Display gantry complete All data stream capture complete except for digital
fingerprinting implementation in January. Analytics package(s) integration in process with
implementation in January
DATA STREAMS CNC temperature CNC vibration CNC current Ambient temperature Washer water turbidity Washer pump current Token weight
Ambient humidity Ambient light intensity Washer water temperature Washer water level Token diameter Token thickness Digital fingerprint (January)
Fully autonomous work cell to run first shift every weekday.Output of 50 to 60 tokens per day.
16
Smart Printed Circuit Board Digital Factory
AI Design Advisor (Launching)
Direct CAD to CNC
Integrated Part Variation Management
Automated CNC Process Planning Software: CNC-RP
Sensor kits and machine vision for legacy equipment
Cybersecure Dashboard
Benchmarking DFARS Compliance
National Center for Cybersecurity in Manufacturing (Launching)
Real-time Supply Chain Visibility through Predictive Analytics
Scheduling & Control for Real-time Optimization of Factory Operations
MBE Across the Supply Chain
63 projects $90M+ invested Focused on
reducing R&D to practice
17
NEARLY 100%REDUCTION IN SCRAP
Integrated Part Variation ManagementLed by Caterpillar Inc.
18
IMPROVED
COMPETITIVENESSOF U.S. PCB INDUSTRY
Smart Printed Circuit Board Digital FactoryLed by Lockheed Martin Corp.
19
50% IMPROVEMENTIN SUPPLIER FULFILMENTDATE PREDICTION
Real-Time Supply Chain Visibility Through Predictive AnalyticsLed by University of Washington
20
OVER 95%REDUCTION IN PROCESS PLANNING TIME
Automated CNC Process Planning Software: CNC-RPLed by Iowa State University
21
FUTURE INVESTMENT
National Center for Cybersecurity in Manufacturing Initiatives
Adaptive Open Space Manufacturing Projects
Building Digital Workforce Initiatives
AI-Powered Digital Twins
22
35% OF ALL CYBER-ESPIONAGE ATTACKS IN THE U.S. ARE TARGETED AT
THE MANUFACTURING SECTOR
| Source: NDIA Cybersecurity for Manufacturing Networks (October 2017), http://www.ndia.org/-/media/sites/ndia/divisions/working-groups/cfam/ndia-cfam-2017-white-paper-20171023 23
CYBERSECURITY FOR MANUFACTURINGNew National Center at MxD
24
MxD’s programming with focus on developing a continuously improving industrial base will be built by creating feedback loops across the network of manufactures so that learnings from one part are continuously leveraged across the whole.
CYBERSECURITY POSTURE ACROSS INDUSTRIAL BASE
PROGRAM STRUCTURE:Designed to gradually step manufacturers through improving their cybersecurity practices
OUTCOME:Continuous measurable reduction in industrial vulnerabilities
IDENTIFY
PROTECTRECOVER
DETECTRESPOND
25
Workforce development efforts focused on addressing industry and government needsFoundational Programs Ongoing Programs Future Programs
Jobs Taxonomy Report identifying 165 data-centric jobs
necessary for the future of manufacturing Used by MxD corporate partners to inform
hiring decisions
Partners: ManpowerGroup, MxD industry and academic members
DM&D 101-Series 10-part MOOC featuring digital manufacturing
and design technologies Certificate issued upon completion of the
program
Partners: University at Buffalo, Coursera
IGNITE: Mastering Manufacturing Curriculum development program at the high
school level Pilot will consist of 3 years of hands-on
advanced manufacturing skills training, including a focus on cybersecurity programming
Partners: LIFT, America Makes, Amatrol, Waukegan High School
Digital Capabilities Workshops Workshops to help industry understand where
the application of digital technologies can improve their operations
Partners: John Deere, IMEC (IL MEP)
Jobs Taxonomy 2.0 Building off the current taxonomy, but with a
focus on cybersecurity roles including the identification of those roles and the roadmaps to achieving those roles
Partners: ManpowerGroup
Internship Program Working with regional partners to develop a
formal MxD apprenticeship program Interns will help on the factory floor and receive
hands-on experience with cutting-edge digital technology design and implementation
Partners: To be finalized
26
MxD HELPS U.S. MANUFACTURERS MAKEEVERY PART BETTER THAN THE LAST
c h a n d r a . b r o w n @ m x d u s a . o r g@ M x D I n n o v a t e s@ C h a n d r a B r o w n U S A
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