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Introducing … the new A1000 Variable Speed Drive !Introducing … the new A1000 Variable Speed Drive !
A single drive for all your needswith outstanding performance and flexibility !
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G5-HHP
3Leve
l
G7
F7
G5
P7
Yaskawa Industrial Drives Portfolio (prior to A1000)Yaskawa Industrial Drives Portfolio (prior to A1000)F
lexi
bilit
y &
Per
form
ance
P5
25HP 1000HP 1750HP200HP 500HP 2250HP
3
G5-HHP A1000-HHP A1000
3Leve
l
F7G5
P7P5
G7
Fle
xibi
lity
& P
erfo
rman
ce
P1000 (by end of 2011)
25HP 1000HP 1750HP200HP 500HP 2250HP
Yaskawa Industrial Drives Portfolio (A1000 and beyond)Yaskawa Industrial Drives Portfolio (A1000 and beyond)
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A1000 Value PropositionsA1000 Value Propositions
• Highest Quality in the Industry• Designed for Global Use• Easy to Apply and Maintain• Outstanding Performance• Maximum Flexibility• Environmentally Friendly
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Highest Quality in the IndustryHighest Quality in the Industry
2X “Design Life” Increase F7 (predecessor)
» Design Life = 5 years
» Field experience = 400,000 hrs MTBF !! A1000
» Design Life = 10 years– Improved Thermal Design– Cooler Running Bus Capacitors– Longer Life Cooling Fans– Longer Life IGBT Power Transistors (4x increase !)– Enhanced Short Circuit Protection– Enhanced Self Diagnostics– Reduced Parts Count
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Worldwide CertificationsWorldwide CertificationsWorldwide CertificationsWorldwide CertificationsGlobalDesign
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Power RangePower RangePower RangePower Range
1000HP (1200 A)
GlobalDesign
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A1000 averages 30% smaller than previous generation
New hybrid heatsink enables greater heat transfer
Side by side mounting saves even more panel space
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Ambient temperature reduction to 40°C and parameter setting required for side-by-side mounting
GlobalDesignWorld Class Power DensityWorld Class Power DensityWorld Class Power DensityWorld Class Power Density
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Local Keypad for convenient access LCD display for descriptive information Remote mountable Built-in memory for configuration backup Multi-Language Support
» English, Spanish, French
» Portuguese, German, Italian
» Japanese, Chinese
Configuration and Monitoring ToolsConfiguration and Monitoring ToolsConfiguration and Monitoring ToolsConfiguration and Monitoring ToolsEasy to Apply
USB Copy Unit One button feature for copy and paste
DriveWizard® PC Configuration Software Uses A1000’s Built-in USB Port
(no special cables required !) Configuration, Monitoring, Trending
Application Presets
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Preventative Maintenance Monitors Preventative Maintenance Monitors Preventative Maintenance Monitors Preventative Maintenance Monitors
Use a programmable output to warn
when an expected lifetime
reaches 0%
IGBT remaining expected life (%)
Precharge relay remaining expected life (%)
Cooling fan remaining expected life (%)
Bus capacitor remaining expected life (%)
Heatsink Temp (oC)
Easy to Maintain
Send status information across your network to make intelligent system decisions
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Improved position for easier access
24Vdc for all ratings (including drives up to 1200 amps !)
No tools required
Reliable and Easily Replaceable Cooling FansReliable and Easily Replaceable Cooling FansReliable and Easily Replaceable Cooling FansReliable and Easily Replaceable Cooling FansEasy to Maintain
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Enjoy Peace of MindEnjoy Peace of Mindwith the Memory Module Terminal Boardwith the Memory Module Terminal BoardEnjoy Peace of MindEnjoy Peace of Mindwith the Memory Module Terminal Boardwith the Memory Module Terminal Board
All parameter
changes
automatically
saved to Drive
and terminal
board
Installing the terminal board on another
drive prompts you to accept or reject the settings
Optimize Mean Time To Repair(MTTR) !
Easy to Maintain
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Have It Your Way !Have It Your Way !
Standard I/O Digital Inputs (8) Analog Inputs (3) Pulse Inputs (1) Digital Outputs (4) Analog Outputs (2) Pulse Outputs (1)
I/O Expansion Modules Digital Inputs (16) Analog Inputs (3) Digital Outputs (8) Analog Outputs (2)
Feedback Modules Incremental Encoder Resolver Absolute Encoder (Stegmann, Heidenhain)
Flexibility
3 Expansion Ports
Standard Communication Port Modbus RTU
Communication Modules DeviceNet EtherNet / IP Modbus TCP / IP Profibus DP ProfiNet Mechatrolink II
Auxiliary Control Power Input Module Keeps network and drive control alive
while main power is removed !
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Safe Torque Off (STO)
Safety Category 3 Solution TUV certified to EN/ISO 13849-1 (PLd) and IEC 62061 (SIL CL2) Status feedback signals to safety controller (relay)
Embedded Functional SafetyEmbedded Functional SafetyEmbedded Functional SafetyEmbedded Functional Safety
Safety ratedInput devices
A1000
H1
HC
Motor
Power Supply
Controller
H2
DM+
DM-
EDM
Safetycontroller
Feedback loop
Flexibility
• Fix mechanical problemsor perform maintenance without lockout / tagout !
• Save $$ with this integrated solution !
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Overload Fault Prevention keeps applications running during periods of high demand
Overtorque Detection helps protect against equipment damage
Optimal Deceleration automatically achieves best deceleration based on load and inertia
Overexcitation Braking achieves fast deceleration without dynamic brake resistors
High Slip Braking provides fast stops without dynamic brake resistors
Dynamic Braking for highly demanding or frequent decelerating applications(built-in brake transistors now through 50HP (ND))
Kinetic Energy Braking (KEB) uses system inertia to keep drive powered during momentary power loss
Speed Search allows drive to start into rotating loads (without encoder feedback !)
Droop Control automatically balances load between multiple drives
Swing PWM minimizes audible noise in motors
Advanced control functions benefit applicationsAdvanced control functions benefit applicationsAdvanced control functions benefit applicationsAdvanced control functions benefit applications Flexibility
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Need a Custom Function?
Build one internally in the A1000 using DriveWorksEZ®
Up to 100 connections
Offload or eliminatea Programmable Logic Controller
Embedded Function BlocksEmbedded Function BlocksEmbedded Function BlocksEmbedded Function Blocks Flexibility
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Control for today’s and tomorrow’s motor technologiesControl for today’s and tomorrow’s motor technologies
InductionMotors
Flexibility
SurfacePermanent
Magnet(SPM) Motors
InteriorPermanent
Magnet(IPM) Motors
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High Torque & Smooth OperationHigh Torque & Smooth Operation
A1000
PreviousGeneration
OutstandingPerformance
Speed Control Range
1500:1 Closed Loop Vector (Induction and PM Motors)200:1 Open Loop Vector (Induction Motors)
100:1 Open Loop Vector (IPM Motors)
Speed Accuracy
0.02% - Closed Loop Vector (Induction Motors)0.2% - Open Loop Vector (Induction Motors)0.00% - Closed Loop Vector (IPM & SPM Motors)0.00% - Open Loop Vector (IPM Motors)
Speed Response
60 Hz - Closed Loop Vector10 Hz - Open Loop Vector
Torque Response 300 Hz - Closed Loop Vector
Advanced motor control algorithms provide up to 200% torque with or without feedback! Continuous Autotuning automatically compensates
for changes in motor temperature Inertia Autotuning automatically sets gains
for speed and torque loops Dead-Time Compensation
drastically reduces torque ripple at low speeds High Frequency Injection (for IPM motors)
enables high precision control without feedback, including positioning to within 5 degrees !
Torque Ripple (0.5% / div)
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Higher efficiencieswith Permanent Magnet motor control
Environmentally FriendlyEnvironmentally Friendly
Made with RoHS compliant materials(restricted levels of lead, mercury, cadmium, etc.)
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Without Reactor (88% THD)
With Reactor (40% THD)
Reduced Harmonic Distortionwith built-in reactors
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A1000 SummaryA1000 Summary• Highest Quality in the Industry• Designed for Global Use• Easy to Apply and Maintain• Outstanding Performance• Maximum Flexibility• Environmentally Friendly