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ABB industrial drives Introd cing ACS880 series dri es Introducing ACS880 series drives

ABB industrial drives Introd cing ACS880 series dri ... · PDF fileABB industrial drives Introd cing ACS880 series dri esIntroducing ACS880 series drives

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ABB industrial drivesIntrod cing ACS880 series dri esIntroducing ACS880 series drives

Presentation Overview

Concept of an “All compatible Drive”Concept of an All compatible Drive

ACS880 Wall mount drives

ACS880 Modules

ACS880 Cabinet Drives

Highlights of the ACS880 Series

Control Panel

DriveComposer Software

Sync Reluctance Motor support

© ABB GroupMay 20, 2013 | Slide 2

Why “All Compatible”

Many VSD sizes and voltage ranges

Many VSD mounting options and arrangements

Customers / Industries have different application requirements

Many environment and efficiency requirements

“All compatible “ VideoAll compatible Video…….

© ABB GroupMay 20, 2013 | Slide 3

What does “all-compatible” mean?

Our drives are easy to select, use and maintain

Our drives meet the unique demands of different processes

Our drives and services add value to our customer’s business enabling him to focus more on his core business

Our drives and services also help our customers meet their environmental goals

© ABB Group May 20, 2013 | Slide 4

Wall / Cabinet Mount range IP21 or IP55

0.55 to 55 kW (208 to 240 V) @ 230 VAC0.55 to 55 kW (208 to 240 V) @ 230 VAC

0.55 to 250 kW (380 to 415 V) @ 400 VAC

0.55 to 250 kW (380 to 500 V) @ 500 VAC

5.5 to 250 kW (525 to 690 V) @ 690 VAC

© ABB GroupMay 20, 2013 | Slide 5

Wall / Cabinet Mount Frame sizes

R2 R3 R4 R6 R7R1 R5 R8 R9

0.75-5.5kW 7.5-11kW 15-18.5kW 22-30kW 37-45kW 55-75kW 90-110kW 132-160kW 200-250kW

0 75kW (1hp) 55kW (75hp)

R2 R3 R4 R6 R7R1 R5 R8 R9

380-415 V or 380-500V * (+10/-15%)

5 5kW (7 5hp)

0.75kW (1hp) 55kW (75hp)3~ 208-240V * (+10/-15%)

250kW (350hp)

© ABB GroupMay 20, 2013 | Slide 6

5.5kW (7.5hp) 250kW (350hp)525 - 690V * (+10/-15%)

Wall-mounted single drive highlights

Compact industrial design

Flexible programming and wide range of options

Coated boards as standard

Improved reliability in harsh environments

Direct side-by-side installationDirect side by side installation

Savings in required installation space and cost

Controlled fan

R d d i Reduced noise

Longer fan lifetime

© ABB GroupMay 20, 2013 | Slide 7

Wall / Cabinet Mount Standard features

Assistant control panel

Built-in choke

Built-in braking chopper

(R1 to R4,<30kW 380 to 500 V)

No EMC filters

Cable lead through entry

Documentation

Printed quick guides (in select languages) Printed quick guides (in select languages)

Electronic manuals (in all available languages)

Link to Drive composer entry PC tool

© ABB GroupMay 20, 2013 | Slide 8

Wall / Cabinet Mount Hardware options

Enclosure class IP55 (UL type 12)

Standard enclosure is IP21 (UL type 1)

Braking chopper (frames R5 to R9)

EMC filters (category C2 and C3)

Marine construction

Vibration dampers (frames R4-R9)

© ABB GroupMay 20, 2013 | Slide 9

High Power Cabinet Mount Modules

• Most compact design available:

R10 Frame 250-355kW @ 400V

1377(h) x 305(w) x 505(d) 161kKg

R11 Frame 400-500kW @ 400V

1537(h) x 305(w) x 505(d) 200Kg

Fits in Rittal TS8 600mm wide enclosure with cabling termination

© ABB GroupMay 20, 2013 | Slide 10

High Power Cabinet Mount Modules

© ABB GroupMay 20, 2013 | Slide 11

ACS880-07 cabinet built single drive 45 to 3000 kWCommon Drives architecture

Control panel and parameter menu structure

Universal accessories and engineering toolsg g

Built-to-order to meet customers’ needs

Array of standardized options that are all mountable within the cabinet, including filters, brake resistor, switches etc

Customer specific engineering also available

Integrated safety features, including

Safe torque off (STO) as standard optional Safe stop 1 (SS1) Safe torque-off (STO) as standard, optional Safe stop 1 (SS1) or Safely-limited speed (SLS)

New cabinet design

Possibility for ducted air inlet/outlet Possibility for ducted air inlet/outlet

Easy installation and maintenance

© ABB GroupMay 20, 2013 | Slide 12

Highlights of the ACS880 series

New intuitive control panel

New Drive composer PC tool

Enhanced direct torque control (DTC)

Built-in safety featuresy

Support for all major fieldbus protocols

Removable memory unit for easy y ydrive commissioning

Energy optimizer and energy efficiency information

Supports IE4 Sync Reluctance Motors

© ABB Group May 20, 2013 | Slide 13

New intuitive control panel

New benchmark for user friendliness

One look and feel across the all-compatible drives portfolio

© ABB Group May 20, 2013 | Slide 14

New intuitive control panel

New benchmark for user friendliness

One look and feel across the all-compatible drives portfolio

High contrast and resolution display

S ft k d i t iti 4 di ti i ti Soft keys and intuitive 4-direction navigation

© ABB Group May 20, 2013 | Slide 15

New intuitive control panel

New benchmark for user friendliness

One look and feel across the all-compatible drives portfolio

High contrast and resolution display

S ft k d i t iti 4 di ti i ti Soft keys and intuitive 4-direction navigation

Context sensitive help-key

Supports a wide range of languages

© ABB Group May 20, 2013 | Slide 16

New intuitive control panel

New benchmark for user friendliness

One look and feel across the all-compatible drives portfolio

High contrast and resolution display

S ft k d i t iti 4 di ti i ti Soft keys and intuitive 4-direction navigation

Context sensitive help-key

Supports a wide range of languages

Assistants for simplified configurations

One panel to multiple drives

© ABB Group May 20, 2013 | Slide 17

New intuitive control panel

New benchmark for user friendliness

One look and feel across the all-compatible drives portfolio

High contrast and resolution display

S ft k d i t iti 4 di ti i ti Soft keys and intuitive 4-direction navigation

Context sensitive help-key

Supports a wide range of languages

Assistants for simplified configurations

One panel to multiple drives

USB connection

Text Editor

© ABB Group May 20, 2013 | Slide 18

New intuitive control panel

New benchmark for user friendliness

One look and feel across the all-compatible drives portfolio

High contrast and resolution display

S ft k d i t iti 4 di ti i ti Soft keys and intuitive 4-direction navigation

Context sensitive help-key

Supports a wide range of languages

Assistants for simplified configurations

One panel to multiple drives

USB connection

Text Editor

Several display formats

Custom displays

© ABB Group May 20, 2013 | Slide 19

Custom displays

ACS880 intuitive control panel Examples of control panel displays

N i History graphA l

Examples of control panel displays

Numeric History graphAnalog

© ABB Group May 20, 2013 | Slide 20

Removable Memory Unit

Stores the software that includesStores the software that includes• user settings• parameter settings• motor data

Can easily be removed for• maintenance• updateupdate• replacement

Common memory used throughout the ACS880 series.

© ABB Group May 20, 2013 | Slide 21

DriveComposer PC ToolFree version

provides startup and maintenance capabilities

Read/write save to file, open from file, search parameters

Monitor 2 signals at 1 second intervals

Connection to 1 drive at a time

Professional version

Offline parameter editing

Networking and multiple drives per connection Networking and multiple drives per connection

Custom parameter windows

Simultaneous monitoring and logging of <32 signals

Control diagrams - real time view of drive's logic configuration

Partial backward compatibility with ACS800

© ABB Group May 20, 2013 | Slide 22

Safety settings –FSO-11 safety module.

Connecting with USBDrive composer entry and proDrive composer entry and pro

Point-to-point USB connection between a PC and the control panel

With Assistant panel: No extra hardware adapters needed

With Basic panel or without a panel:USB (’mini B’ type)

USB-to-RS485 or RJ45-to-RS485 adapter needed

Typically for wall mounted single and standard drives

Drive composer entry/proentry/pro

© ABB Group May 20, 2013 | Slide 23

Connecting with USBDrive composer entry and proDrive composer entry and pro

Point to point connection

USB

RS485-networking

RS485

Panels removed, 2 RJ45 connectors for chaining the bus

USB Panel or other USB/RS485USB/RS485 converter

© ABB Group May 20, 2013 | Slide 24

Connecting via networkDrive composer proDrive composer pro

Networking: modules with Ethernet switch enables daisy chaining

Ethernet

Separate switch

PC tool communication over the Ethernet fieldbus

1 communication slot for fieldbus and PC toolLimited PC tool functionality

Ethernet Selected fieldbuses can be used

Profinet

© ABB Group May 20, 2013 | Slide 25

P t S h l

DriveComposer PC Tool Parameter Search example

© ABB Group May 20, 2013 | Slide 26

M it i l

DriveComposer PC Tool Monitoring example

© ABB Group May 20, 2013 | Slide 27

SynRM Drive + Motor PackagesHigher efficiency requires new technology – IE2 withg y q gystd VSD no longer the benchmark.

IE4 Synchronous Reluctance motor => Magnet free.

IE2 Induction motor

IE4 P t t t E iIE4 Permanent magnet motor => Expensive.

IE4 IM => Large size and thus very costly.© ABB Group May 20, 2013 | Slide 28

Summary

Control panel PLC and drive engineering tools

Memory unitMotorsSynchronous motorsIEC motorsNEMA motors

Drive composer PC tool Speed feedback options

Fieldbus interfaces

Braking options

© ABB GroupMay 20, 2013 | Slide 29

Safety options

SummaryACS880 drives are the all-compatible choiceACS880 drives are the all compatible choice

Do you agree?

Our drives are easy to select, use and maintain

Our drives meet the unique demands of different processes

Our drives and services add value to our customer’s business enabling him to focus more on his core business

Our drives and services also help our customers meet their i t l lenvironmental goals

© ABB Group May 20, 2013 | Slide 30

ACS880 drives are the all-compatible choice

© ABB Group May 20, 2013 | Slide 31