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ABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division Unità Operativa ADDA HV

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Page 1: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

ABB SpA in Lodi Product portfolio overview

ABB S.pA. Power Products Division – Unità Operativa ADDA HV

Page 2: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

ABB in Lodi Long heritage based on innovation

Month DD, Year | Slide 2

© ABB Group

1926 – Established

Oil insulated Current Transformers for more than 50 years.

GIS Technology - 1974

1981 – SF6 Stand-alone Current Transformers

Pioneering Spirit – late 1990’s

Inventors the Hybrid Switchgear

2005 – New Focus Factory for High Voltage Power Products

Worldwide success

Page 3: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

Production portfolio 1-PASS hybrid technology switchgear

© ABB Group

May 28, 2014 | Slide 3

PASS M00 PASS M0 PASS M0S 252 PASS M0S 420 PASS M0H / SCRI

Rated voltage (kV)

Up to 100 Up to 170 Up to 252 Up to 420 Up to 170

Rated current (A)

2000/2500 2500/3150 3150/4000 5000 2500/3150

Rated breaking current (kA)

31,5/40 40/50 50 63 31,5/40/50

Power frequency withstand voltage (kV)

185 325 460 650 325

Lightning impulse withstand voltage (kV)

450 750 1050 1425 750

Page 4: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

Production portfolio 2-SF6 isolated current, voltage and power transformers

© ABB Group

May 28, 2014 | Slide 4

TG - SF6 insulated current

transformers

- Tensions up to 800 kV

TVI - SF6 insulated inductive

voltage transformer

- Tensions up to 550 kV

TIP and T-PASS - SF6 insulated inductive

power transformer

- Tensions up to 550 kV

- Power ratings up to 500

kVA

TG Combi - SF6 insulated combined

current and inductive

voltage transformer

- Tensions up to 245 kV

Page 5: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

COMPASS is the result of the multifunctional modular approach applied to air insulated switchgears. It combines:

- Circuit breaker.

- Air disconnectors with clearly visible separation of contacts.

- Earthing blades, manual or motorized.

- Current transformers, voltage transformers and surge arresters mounted on brackets attached to the supporting structure.

The advantages of COMPASS are:

- Modularity and full-integration made available for users that are attached to air insulation.

- Easy maintenance thanks to possibility to lower the frame without unclamping the module.

- Cheap and easy building of H-scheme substations by using the NABLA bus bar system.

Month DD, Year | Slide 5

© ABB Group

Production portfolio 3-Air insulated compact switchgear COMPASS

Insulation AIR

Configuration SBB only

Rated voltages 100 to 170 kV

Breaking current 40 kA

Page 6: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

Month DD, Year | Slide 6

© ABB Group

Production portfolio 3 – COMPASS – function integration

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Month DD, Year | Slide 7

© ABB Group

Production portfolio 3 – COMPASS – maintenance

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Month DD, Year | Slide 8

© ABB Group

Production portfolio 3 – COMPASS – NABLA bus bar

Page 9: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

Month DD, Year | Slide 9

© ABB Group

- Mobile substations up to 420 kV HV

- Long experience in many countries and climates

- Lean or traditional design

- MFM concept for permanent compact pre-assembled

substations

Production portfolio 4-Mobile substations and MFM modular concept

Page 10: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

low

no

Functional integration

Encapsulation

partial full

me

diu

m

hig

h

DTB Circuit Breaker

Current Transformer

Hybrid Modules Circuit Breaker

Current Transformer

Voltage Transformer

Disconnector

Earthing Switch

GIS Circuit Breaker

Current Transformer

Voltage Transformer

Disconnector

Earthing Switch

Busbar / Busducts

LTB Circuit Breaker

© ABB Group

May 28, 2014 | Slide 10

DTB

LTB

GIS

PASS – ABB’s hybrid module Overview

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PASS – ABB’s hybrid module Overview

May 28, 2014 | Slide 11

© ABB Group

SF6 self blast

autopuffer CB

SF6

combined

DS/ES

switches

CTs ring type

resin insulated

SF6 voltage

transformer

Cable sealings,

various

environmental

protections,

integrated

solutions (M0H),

flexible design.

Page 12: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 12

PASS – ABB’s hybrid module Advantages

Advantages over GIS

- Outdoor installation

- Lower price

- Less gas compartments

- Easier maintenance due to separation in modules

- Native air connections

- Delivered fully assembled

- Faster and easier to install and commission.

Advantages over AIS

- Space reduction due to SF6 insulation and integrated design

- More reliable due to the use of GIS components

- Lower engineering, construction and logistics cost.

- Easier project management.

- Delivered assembled with no repetition of HV tests needed.

- Faster and easier to install and commission.

Page 13: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

PASS – ABB‘s hybrid module Footprint comparison

Month DD, Year | Slide 13

© ABB Group

Page 14: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

PASS Hybrid Erection & Commissioning

Month DD, Year | Slide 14

© ABB Group

Philosophy:

• Pre-Engineered

• Pre-Assembled

• Pre-Tested

• No High Voltage Test on Site

• Arrives on site «Ready for

use».

16 hours - 132kV SBB*

*Approximate and relative

Page 15: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

PASS Hybrid Life cycle cost

Month DD, Year | Slide 15

© ABB Group

Page 16: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 16

PASS – Plug And Switch System Portholes

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© ABB Group

May 28, 2014 | Slide 17

Common operating mechanism for combined DS/ES with red/green

flags on the drive.

PASS – Plug And Switch System DS\ES drive

Page 18: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 18

PASS – Plug And Switch System Current Transformers

Cast-resin insulated ring

type

Several cores can be installed, to

suit the end customers’

specifications. The transformer is

generally fitted to the front

bushing, but can also be installed

on the rear one or on both to

comply with specific requirements.

Page 19: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 19

PASS – Plug And Switch System Gas density control

Density monitor

Since the dielectrical strenght of

the switchgear and the breaking

capacity of the SF6 circuit-

breaker depend on the density

of the SF6 gas, a gas density

relay is installed to control gas

density and detect leakage.

Page 20: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 20

PASS – Plug And Switch System Fast earthing Switch

PASS M0 can be equipped on

request with the fast earthing

switch

Fast Earthing Switch SBT/R 145-

170 kV consists of three separate

poles driven by mechanical drive

BES 7. Energy needed for fast

closing operation of earthing switch

is stored in two springs.

The SBT/R can carry out two closing

operations at 40 kA - 100kA peak,

without any reduction of insulation

level. Subsequentely maintenance is

needed and consists in substitution

of mobile and fixed contacts and

SF6 gas replacement for gas

compartment where FES is

allocated.

Page 21: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 21

PASS – Plug And Switch System Voltage Transformers and Surge Arresters

SF6 Insulated Voltage

transformers

PASS can be equipped on

request with conventional GIS

inductive voltage transformers.

Similarly to Current

Transformers, several

combinations of windings for

protection and measurements

with different loads are available.

AIS/ GIS Surge Arrester

AIS or Gas insulated surge

arresters can be equipped on

request.

Page 22: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 22

PASS – Plug And Switch System Basic configurations

SINGLE

BUS BAR

DOUBLE

BUS BAR

DOUBLE

CIRCUIT

BREAKER

M00H &

M0H

Page 23: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 23

PASS – Plug And Switch System Basic configurations

SINGLE

BUS BAR

DOUBLE

BUS BAR

DOUBLE

CIRCUIT

BREAKER

M00H &

M0H (up to

170 kV)

Page 24: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 24

PASS – Plug And Switch System PASS M0 145 kV SBB, H4 substation layout

4 PASS M0 SBB

Page 25: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 25

PASS – Plug And Switch System PASS M0 145 kV DB, H4 substation layout

2 PASS DB are equivalent to four

complete switchgear bays

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PASS – Plug And Switch System The step forward: PASS M0 H

© ABB Group May 28, 2014 | Slide 26

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PASS – Plug And Switch System Transportability of PASS M0H

© ABB Group May 28, 2014 | Slide 27

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PASS – Plug And Switch System PASS 420kV

Month DD, Year | Slide 28

© ABB Group

Fully Transportable

PASS Philosophy:

• Pre-Engineered

• Pre-Assembled

• Pre-Tested

Configuration:

• Single Bus Bar

• Double Bus Bar

• Double circuit

breaker

Page 29: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

PASS – Plug And Switch System PASS 420kV - Transportable

Month DD, Year | Slide 29

© ABB Group

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PASS – Plug And Switch System PASS 420kV – Transportable

Month DD, Year | Slide 30

© ABB Group

12.3 m

2.4 m

2.6 m

Fully Transportable

With Bushings in a

container.

Support structure and

LCC in a separate

container.

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PASS – Plug And Switch System PASS 420kV – Transportable

Month DD, Year | Slide 31

© ABB Group

Transportable

assembled

Rotation of bushing:

• 30s per Bushing

• No special tool

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© ABB Group

May 28, 2014 | Slide 32

PASS – The ABB Hybrid Module Reference Map

More than 5500 modules installed at July 2012 More than 7500 equivalent bays*

* • SBB = 1 bay equivalent • DBB = 1,5 bay equivalent • DCB = 2 bays equivalent

Page 33: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

PASS Motor Drive 1.4 and I-LCC

Month DD, YYYY

Page 34: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

Comparison

Month DD, YYYY

BLK drive // LCC Motor Drive 1.4 // I-LCC

The circuit breaker is operated

by the release of energy stored

in a spring

Input-output and interlocking

are managed by

electromechanical relays

Standard secondary terminals Standard secondary terminals

Input-output and interlocking

are managed by electronic

boards

The circuit breaker is operated

by a servomotor energized by

capacitors

Page 35: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

Motor Drive 1.4 and I-LCC

Month DD, YYYY

2 components

Servodrive… - Single Pole Operation or Three Poles Operation

- Configurable travel curve

- Wide energy range (up to 12kJ)

- Programmable automation of operations (e.g. in case of power loss, SF6

blocking level, low energy level)

- Design ready to integrate IEC61850 communication

…and configurable LCC: - Integrated capability for control of various devices:

- Up to four DS/ES drives can be managed by a single cabinet

- DS/ES positions (e.g. line, neutral, line to earth) can be easily programmed

- Wide number of I/O combinations: - The number of inputs and outputs can be adjusted depending on needs by

simply adding a board in the rack

- Input and output assignments can be easily changed by changing the

software

- Embedded interlocking management: - The interlocking logic does not use external devices, it is totally inside the

electronics

- Can be easily configured and changed anytime with dedicated software

Page 36: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

Motor Drive 1.4 and I-CC

Month DD, YYYY

Advantages

- Reliability exceeding M2 by a factor of 3 (test performed at 30’000

operations), less moving parts.

- Event log easily downloadable through PC on site, soon available by

remote.

- Continuous self monitoring, live: MD signals malfunctioning real time, while

spring drives reveal problems when attempted operations can’t be

performed.

- Basic version integrates sensors for CB (event log register CB speed,

profile, time), temperature and SF6 pressure; historic data is recorded and

accessible by downloading the event log.

- LCCs can be easily an quickly reconfigured acting only on software

- Automatic operations

- Interlocking

- I/O signals

- Managed data or drives expandable simply by adding boards.

- Wider aux voltage range: 45 Vdc to 220 Vdc and 110/220 Vac.

- Easy maintenance: hardware-wise all boards are the same – the spare parts

list is short and covers all different LCCs, that differ only on Software.

- Low noise.

- Easy maintenance; all boards except the power board can be replaced

maintaining PASS in service.

Page 37: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

Motor Drive 1.4 and I-CC

Month DD, YYYY

I-LCC

Local control cabinet After first door: HMI After second door: electronics

Page 38: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

Motor Drive 1.4 and I-CC

Month DD, YYYY

Motor Drive rack

Power unit(s)

Motor connections

Capacitor unit

Input and Output units

Communication unit

Charger unit(s)

Page 39: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

Motor Drive 1.4 and I-LCC Operating principle

Month DD, YYYY

CLOSED

MOTOR

CHARGER UNIT CAPACITOR UNIT POWER UNIT

AC/DC

HMI

OUTPUT UNIT INPUT UNIT

BPWR BCAP BCHRG

BOUT-B/M BIN BCOM

PWR

OPEN OPEN Breaker Contact Travel

msec

mm

BKC

INTERLOCKING LOGIC OK!

CAN

Q

Page 40: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

Motor Drive 1.4 // I-CC

Month DD, YYYY

HMI

MD1.4 features – HMI

The HMI is totally configurable. It

displays by default:

Single line diagram (e.g. n° of

CB, DS and their position).

Status indicator positioning

(e.g. SF6 status, energy level,

system functionalities,

operation counter).

Any other system info can be

visualized in configurable sub-

menus.

Page 41: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

I-LCC

Month DD, YYYY

User interface

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I-LCC

Month DD, YYYY

User interface

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I-LCC

Month DD, YYYY

User interface

Contrarily to electromechanical

relays, malfunctioning is detected

real time (e.g. a malfunctioning

board).

Failures are signalled live and

recorded with reference to the date.

The system continuously records:

- Charger functionality

- Correct functioning of all the I/O

boards

- Verification of internal supplies

- Check of integrity of system

control logic

- Verification of the inverter’s

functionality.

Page 44: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

I-LCC

Month DD, YYYY

Logs

Two performance logs are available anytime:

- Travel curve log that allows to verify a large number of

motor control parameters (e.g. motor phases current,

torque profile, speed profile, position profile, flux and

torque currents).

- System log that allows to check (with date and time stamp)

all the events occurred in the system, e.g.:

i. Each attempted maneuvers and the status (performed

/ failed)

ii. System malfunctioning detected by diagnostic - i.e.

warning or failure (e.g. position not communicated by

the encoder, motor not connected, main/backup

supply not functioning, incorrect board in the slot etc.)

iii. Service access to the system (e.g. to upload a new

configuration).

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Motor drive and I-LCC Advantages summary 1 of 2

Month DD, YYYY

MD 1.4 // electronic LCC

- Servomotor

- Electronic LCC

- Programmable travel curve with

no change in components

(universal) - one spare LCC fits

them all

- Exceedingly reliable (tested for

30’000 operations)

- Extremely silent

- Always stable, precise and

measurable performance

- Continuous self reporting on

status and performance

- No setting on shop floor (mistake

chances in production are zero)

BLK 222 // standard LCC

- Spring drive

- Electromechanical LCC

- Calibrated for one type of

operation only (application

specific) – each module has its

own LCC

- Reliable (tested for 10’000

operations)

- Noisy

- Mechanical mechanisms go out

of calibration

- No feedback on performance

without external devices

- Fine settings needed during

production (reliance on highly

skilled technicians)

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Motor Drive 1.4 and I-LCC Advantages summary 2 of 2

Month DD, YYYY

MD 1.4//electronic LCC

- Easily connected for event log

downloading

- Malfunctioning are reported in

real time

- Few components, few moving

parts

- Fast replacement of boards

- Few moving parts

- Reconfigurable on site, without

changing cabling.

BLK 222//standard LCC

- No native reporting

predisposition

- Malfunctioning are discovered

during operation

- Many components, many

moving parts

- Possibly long maintenance

- Many moving components

- Hardly reconfigurable

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Motor Drive 1.4 and I-LCC Emergency supply

Month DD, YYYY

Emergency supply MD – 12 V Battery inverter

When all station supplies are down,

or for testing purpose without available

power outlet, a standard battery inverter

can be deployed.

This is the equivalent of pushing buttons in case

of BLK drive but additional with MD and capacitor

energy storage can be decided for an automatic trip

in case of auxiliary voltage loss w/o any

additional device like 0 voltage coil

- 12VDC/230VAC

- Connects to any 12V vehicle battery

- Idling engine -> unlimited operation time

- Complies to vehicle safety regulations

- To be used with precaution!

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TIP and T-PASS SF6 Station Service Voltage Transformers and Low Power SS

Month DD, YYYY

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© ABB Group

May 28, 2014 | Slide 49

TIP (SF6 Station Service Voltage Transformer) Introduction

TIP Features

- LV or MV power supply

directly from HV

- Non degradable insulation,

no partial discharges or

sampling

- Safety: explosion proof,

non flammable

- Maintenance free

- Fast delivery lead time and

commissioning

- Simple to install

- Power up to 0.5 MVA

- System voltages: 72.5 to

550 kV

Page 50: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 50

TIP (SF6 Station Service Voltage Transformer) Issues

How to Supply auxiliary

power to a remote

substation w/o a power

transformer? Ex: switching substation, series

compensation, wind farms, cell

tower

How to provide electricity to an

isolated low power user?

Page 51: ABB S.pA. Power Products Division Unità Operativa ADDA · PDF fileABB SpA in Lodi Product portfolio overview ABB S.pA. Power Products Division – Unità Operativa ADDA HV . ... GIS

© ABB Group

May 28, 2014 | Slide 51

TIP (SF6 Station Service Voltage Transformer) Supply of auxiliary power to remote S/s

Typical solutions Problems solved

Build a distribution line High costs, long time to make,

voltage drops

Build a 5 MVA substation High investment, long time to make,

overdimensioned

Use diesel generation Unreliable, unsafe, requires

frequent maintenance

Use solar generation Energy hard to store and stabilize

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TIP (SF6 Station Service Voltage Transformer) Design

Grading rings

Shield

Solid insulating barrier

Magnetic core

HV Terminal

Composite insulator

Tank

Primary and secondary winding

© ABB Group

May 28, 2014 | Slide 52

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© ABB Group

May 28, 2014 | Slide 53

TIP (SF6 Station Service Voltage Transformer) Reference Customers

Terna (Italy)

Atco (Canada)

BC Hydro (Canada)

SDG&E (US)

Quadra Mining (Chile)

Rio Doble (Peru)

PDVSA (Venezuela)

Elering (Estonia)

ABB Service (Brazil)

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© ABB Group

May 28, 2014 | Slide 54

TIP (SF6 Station Service Voltage Transformer) Issues

How to Supply auxiliary

power in a remote

substation w/o a power

transformer? Ex: switching substation, series

compensation, wind farms, cell

tower

How to provide electricity to

an isolated village?

How to convince a village

w/o power to have overhead

transmission line passing

over their home?

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© ABB Group

May 28, 2014 | Slide 55

T – PASS (TIP for Rural Electrification) Features & Benefits

Outage:

Increased safety thanks to

breaking/disconnecting function

in case of:

- short circuit on the line: the

breaker opens, no damage to

the breaker nor to the village

- failure on the T-PASS: the

breaker opens, no effect on the

line

- failure on MV: HV breaker

opens, no damage to the T-

PASS nor to the line

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© ABB Group

May 28, 2014 | Slide 56

T – PASS (TIP for Rural Electrification) The solution

Integrated plug and switch

substation designed to

serve small power demand

for isolated communities

Safe and reliable source to

supply up to 0,5 MVA

directly from the nearest HV

line (up to 420 kV)

Pre-assembled and pre-

tested bay, easy installation

No HV test at site required.

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T-PASS compact substation Function integration

© ABB Group

May 28, 2014 | Slide 57

Typical T-PASS components

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T-PASS compact substation Function integration

© ABB Group

May 28, 2014 | Slide 58

Typical T-PASS components

- Surge arrester

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T-PASS compact substation Function integration

© ABB Group

May 28, 2014 | Slide 59

Typical T-PASS components

- Surge arrester

- HV connection

(bushing/cable)

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T-PASS compact substation Function integration

© ABB Group

May 28, 2014 | Slide 60

Typical T-PASS components

- Surge arrester

- HV connection

(bushing/cable)

- 2 disconnecting and

earthing switches

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T-PASS compact substation Function integration

© ABB Group

May 28, 2014 | Slide 61

Typical T-PASS components

- Surge arrester

- HV connection

(bushing/cable)

- 2 disconnecting and

earthing switches

- Circuit breaker

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T-PASS compact substation Function integration

© ABB Group

May 28, 2014 | Slide 62

Typical T-PASS components

- Surge arrester

- HV connection

(bushing/cable)

- 2 disconnecting and

earthing switches

- Circuit breaker

- Current transformer

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T-PASS compact substation Function integration

© ABB Group

May 28, 2014 | Slide 63

Typical T-PASS components

- Surge arrester

- HV connection

(bushing/cable)

- 2 disconnecting and

earthing switches

- Circuit breaker

- Current transformer

- SF6 power transformer

(inclusion of metering

winding possible)

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T-PASS compact substation Function integration

© ABB Group

May 28, 2014 | Slide 64

Typical T-PASS components

- Surge arrester

- HV connection

(bushing/cable)

- 2 disconnecting and

earthing switches

- Circuit breaker

- Current transformer

- SF6 power transformer

(inclusion of metering

winding possible)

- LV/MV output

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T-PASS compact substation Function integration

© ABB Group

May 28, 2014 | Slide 65

Typical T-PASS components

- Surge arrester

- HV connection

(bushing/cable)

- 2 disconnecting and

earthing switches

- Circuit breaker

- Current transformer

- SF6 power transformer

(inclusion of metering

winding possible)

- LV/MV output

In one compact unit.

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T – PASS compact substation Ratings

© ABB Group

May 28, 2014 | Slide 66

T-PASS T-PASS

72,5 kV

T-PASS

170 kV

T-PASS

245 kV

T-PASS

420 kV

Rated Voltage

[kV] 72 100 145 170 245 420

Frequency

[Hz] 50-60 50-60 50-60 50-60

Breaking Current

[kA] Up to 40 kA Up to 40 kA Up to 50 kA Up to 63 kA

AC Test Voltage

[kV] 140 185 275 325 460 630

Impulse Test

Voltage [kV] 325 450 650 750 1050 1425

Rated Power

Output [kVA] Up to 500 Up to 500 Up to 500 Up to 500

Max MV/LV output Up to 20 kV

/ 400V

Up to 20 kV

/ 400V

Up to 20 kV

/ 400V

Up to 20 kV

/ 400V

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Advantages

Availability

Expected life time 30 years

Disadvantages

Dependant on distance and accessibility

of electrical grid

Very high cost of investment

Overrated power supply (minimum

5MVA) respect to the demand of a

small community (below 0,5 MVA)

Long bureaucracy

High Maintenance cost

High risk of failure

High cost of land

© ABB Group

May 28, 2014 | Slide 67

T – PASS (TIP for Rural Electrification) Rural electrification Solution 1 – HV substation

Distribution

Line

HV

substation

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Advantages

Low starting investment

Off grid application

Easy to use

Disadvantages

Low reliability

Need for monthly maintenance and spare parts

Dependent on fuel availability and price

Revenues to oil companies, not for electrical utilities

Risk of frequent energy outage

Short life cycle (1 year w/o maintenance)

Noise and pollution

© ABB Group

May 28, 2014 | Slide 68

T – PASS (TIP for Rural Electrification) Rural electrification Solution 2 - Diesel generator

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Advantages

Reliable technology

Off grid application

Lower oil consumption

Disadvantages

High starting investment

Need for power storage

Need for power stabilization

Need for monthly maintenance and spare parts

Unavailability

© ABB Group

May 28, 2014 | Slide 69

T – PASS (TIP for Rural Electrification) Rural electrification Solution 3 – PV hybrid solution

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© ABB Group

May 28, 2014 | Slide 70

T – PASS (TIP for Rural Electrification) Rural electrification Solution 4 – T – PASS

A SMART SUBSTATION

Reliability

Availability

Optimized power supply respect to the demand of a small community

(below 0,5 MVA)

Environment friendly

No fuel cost

One third of a cost of a traditional substation

Minimum bureaucracy

Expected life time 30 years

Maintenance free

No land or minimal land requirement.

Transmission Line

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COSTS HV

Substation

Diesel

Generator

PV hybrid

system T-PASS

Starting investment

• Main system High Low High Medium

Installation

• Transportation High Low High Low

• Burocracy / Permits High Low High Low

• Civil Works High Low High Low

• Site activity High Low High Low

Usage

• Fuel consumption/transport - High Low -

• Maintenance / Spare Low High High Free

• Substitution Low High High Low

• Risk of outage Low High Low Low

Revenues for the Utility YES NO YES/NO YES

T – PASS (TIP for Rural Electrification) Rural electrification Qualitative comparison

© ABB Group

May 28, 2014 | Slide 71

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T – PASS (TIP for Rural Electrification) Rural electrification Qualitative comparison

© ABB Group

May 28, 2014 | Slide 72

Life cycle cost analysis Assumption:

Load 1 MVA

Oil price: 0,81 €/l

Load to T-PASS: 25km

Load to HVSS: 50km

HV rated voltage: 220 kV

0

2

4

6

8

10

12

14

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Years

p.u. of Diesel Generator cost

T-PASS

HV Substation

Diesel Generator

PV Hybrid System

T-PASS is the most cost-effect solution already after 2 years thanks to the lower O&M costs.

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© ABB Group

May 28, 2014 | Slide 73

T – PASS (TIP for Rural Electrification) Other accessories

Current transformer:

On HV side for protection

On MV/LV side for protection / revenue

metering ($)

Protection system:

Protection system in case of line fault

Control system for remote monitoring

(optional)

Battery system:

To switch on the T-PASS

REF615

Protection Relay

50

51

51N

79TIP

AC

DC

Battery

AC/DC

Converter

T0

Surge arrester

HV Line

MV side

152

89

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© ABB Group

May 28, 2014 | Slide 74

T – PASS (TIP for Rural Electrification) Features & Benefits

Engineering:

Pre-engineered solution (variables are only HV/MV/power)

Production:

Fully assembled in the factory

Fully tested in the internal HV lab

Ready for shipping 5-6 months after technical definition

Transportation:

Transportable in a standard container

Easy logistics/custom managing (just one crate)

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© ABB Group

May 28, 2014 | Slide 75

T – PASS (TIP for Rural Electrification) Features & Benefits

Installation (1-2 days): • Plug and Switch: site activities

limited to the HV and MV

connection and SF6 filling

only

• Minimization of civil works,

structures, connections

Energization:

fast feeder connection to existing transmission line;

immediate revenues generation;

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© ABB Group

May 28, 2014 | Slide 76

T – PASS (TIP for Rural Electrification) Features & Benefits

Maintenance:

Maintenance free

Only visual inspections

(no skilled personnel)

No wear/ageing

Easy maintenance in case of

damage (integrated DS/ES)

Expected life time:

30+ years in full service

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© ABB Group

May 28, 2014 | Slide 77

T – PASS (TIP for Rural Electrification) Features & Benefits

Outage:

Increased safety thanks to

breaking/disconnecting function

in case of:

- short circuit on the line: the

breaker opens, no damage to

the breaker nor to the village

- failure on the T-PASS: the

breaker opens, no effect on the

line

- failure on MV: HV breaker

opens, no damage to the T-

PASS nor to the line

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© ABB Group

May 28, 2014 | Slide 78

T – PASS (TIP for Rural Electrification) Features & Benefits

Other solutions to protect the TIP:

No protection: risk for the TIP in case of short-circuit on the line

& vice-versa

HV fuse in the bushing: high risk of unavailability (long

outages), maintenance on the full product needed for any short

circuit on the line (in a remote location, by skilled technicians)

External HV fuse(up to 145kV): medium risk of unavailability,

substitution of the fuse needed for any short-circuit on the line.

Substation breakers: if the TIP is installed in a substation

Other type of breakers: COMPASS, DTB, LTB, GIS, etc.

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© ABB Group

May 28, 2014 | Slide 79

T – PASS (TIP for Rural Electrification) Technical Features

LV/MV Section:

Up to 0,4 kV: suitable for direct

feeding of auxiliary system

(less then 500 m)

Up to 5 kV: suitable for feeding

medium voltage overhead lines

1 to 8 km length, according to

conductor material and type of

distribution network

Up to 11 kV: suitable for

feeding enough power to feed

small villages at a distance

ranging from 5 to 20 km

distance from high voltage

OHL, according to conductor

material and type of distribution

network

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T-PASS Comparison Case Study Tanzania Kilimatinde Hospital

© ABB Group

May 28, 2014 | Slide 80

Manyoni

Kilimatinde

220 kV OHL

33 kV line built

11 kV T-PASS line

19 km

1 km

[VALUE] [VALUE] [VALUE]

85.1%

17.4%

79.4%

I N V E S T M E N T M A I N T E N A N C E C O S T

L C C

Expansion MV line T-PASS solution

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