About All-Fill Rotary Fillers

Semi-AutomaticAuger FillersPG.10

About All-FillPG. 4

UnscramblersPG. 44

High Speed Rotary FillersPG. 16

Vibratory FillersPG. 18

CheckweighersPG. 30

Cup FillersPG. 24

Automatic Auger FillersPG. 14

Piston FillersPG. 28

INTRODUCTION:

About All-Fill ................................................................................................Page 4-5Our Solutions / Applications Testing ..........................................................Page 6-7Custom Solutions & Integrated Systems Overview ................................... Page 8-9

OUR EQUIPMENT Auger FillersSemi-Automatic ..........................................................................................Page 10-11Fill-To-Weight ..............................................................................................Page 12-13Automatic ....................................................................................................Page 14-15High Speed Rotary ...................................................................................... Page 16Multiple Auger Filler ....................................................................................Page 17

Vibratory Fillers ..........................................................................................Page 18-23Cup Fillers ..................................................................................................Page 24 -27Piston Fillers ..............................................................................................Page 28-29

Checkweighers ..........................................................................................Page 30-35Vertical Form Fill & Seal (VFFS) Baggers ................................................ Page 36-39Labelers ......................................................................................................Page 40-43Unscramblers .............................................................................................Page 44-45Cappers ......................................................................................................Page 46-47Machine Accessories ................................................................................ Page 48-49

SUPPORT:

Service & Parts ...........................................................................................Page 50

Service & PartsPG. 50

LabelersPG. 40

Vertical Form Fill & Seal BaggersPG. 36

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ADVANCING PACKAGING® FOR OVER 50 YEARS. ALL-FILL IS THE SINGLE SOURCE FOR ALL OF YOUR PACKAGING MACHINERY NEEDS. Since the very beginning in 1969, some employees have come and gone, others are still employed to this day. The industry has changed and All-Fill has been eager to adapt along the way. No matter the business, the key to success is hard work and determination. Never was this truer than in the beginning, the early years in which the first employees were laying the structural foundation and required work ethic for long-term success and continued growth.

Our 65,000 square-foot facility in Exton, PA.

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ABOUT ALL-FILL

ALL-FILL WEST

All-Fill is now under 3rd generation of management. Pictured left to right; Kyle Edginton(Executive Vice President), Dick Edginton(Founder), Ryan Edginton(President & CEO), Eric Edginton(Auger Fabrication Executive Vice President) & Chris Trabbold(Executive Vice President)

The need for speed, accuracy, and reduced waste has never been more critical in the packaging industry. All-Fill applies more than 50 years of experience to provide exceptionally rugged, reliable, and accurate filling equipment to help you meet the increasing production requirements of today's world.

Founded in 1969, All-Fill’s initial offering was an economical, highly reliable auger filler for powder filling and liquid filling that featured a simplified, “no nonsense” design that could accurately dispense product with a minimum of setup, maintenance, or operator intervention. From its founding in Newtown Square, PA (1969), it has expanded, first to a 25,000 square foot facility in Malvern, PA (1977), then to its present 65,000 square foot facility in Exton, PA (1989).

Since then, All-Fill has expanded its offering and working consistently/routinely to be the single source for your packaging equipment. All-Fill takes great pride in manufacturing from start to finish to ensure the customer that we have complete control over our internal processes. Proudly manufactured in the USA, All-Fill’s business model is firmly established between five distinct product lines that can be sold individually or full integrated as a complete packaging solution. We bring your product and packaging together with the right equipment, tailored for maximum performance. We are committed more than ever to becoming the single source for all your packaging machinery solutions.

All-Fill has recently established a new facility in Scottsdale, Arizona near route 101 and interstate 17 in the Northern Phoenix area. Our 8,000 square foot facility features a sales team and service technicians who are ready to support and reduce our customers downtime. We also have an onsite product testing lab, and an assembly team building stock equipment for quick deliveries. This facility gives us the ability to offer quick responses for sales and service calls and better support our expanding customer base in the Western United States. To learn more, please visit www.all-fill.com/company/west.


WE OFFER COMPLIMENTARY PRODUCT TESTING.

You name it, there is a good chance we've filled it or something similar. Your project will depend on a variety of factors, including product flow characteristics and density, fill sizes, container size and configuration, filling times and accuracy. All-Fill provides free product testing for customers to receive the most accurate information regarding their product application. By sending us samples of all the products intended to run on one machine as well as containers that will be used, we can provide you with information on your application such as speeds, accuracies, and a suitable machine for your production requirements.


NOW TESTING YOUR BOTTLES FOR LABELING, UNSCRAMBLING AND CAPPING CHARACTERISTICS.

A PARTIAL LIST OF PRODUCTS & APPLICATIONS SUCCESSFULLY EXECUTED BY ALL-FILL MACHINES.

With the addition unscrambling, labeling and capping capabilities to the All-Fill arsenal, we are now offering bottle, container and cap testing free of charge. Our engineers and test lab will advise you on the right application and provide you with approximate rates per minute based on your container.

Applications are found in hundreds of packaging lines, process industries and factory automation projects. The wide experience represented by this far-reaching background is available to assist manufacturing engineers in all types of industries to solve specific problems efficiently.

ABC PowerAcid (Sulphuric)Activated CarbonActivatorsAdhesiveAjax CleanserAluminum PowderAmmonium NitrateAmmonium SulphateAnhyd Iron ChlorideApple SauceArsenic TrioxideAsphaltAsphalt PrimerBFI PowderBaby FormulaBaby OilBaby PowderBaking PowderBarbecue SauceBarium SulphateBasilBath SaltsBiscuit MixBody Filler (Auto)Body PowderBoraxoBoric AcidBoron AnhydrideBread CrumbsBromo SeltzerBronze DustBurrito MixBubble BathButterCadmium SulfideCake IcingCake MixesCalcium HypochlorideCandy MixesCarbon BlackCaulking Compound

Cellulose PulpCementCement PaintCeramic ColorsCeramic PowderChalkCheese Dip Cheese, gratedChicken FatChicken StuffingChili PowderChloride of LimeChlorine BleachChlorine GranulesChocolate ChipsCitric AcidClay SlurryCocoaCoffee (Ground)Coffee, InstantCologneCopper Brazing PasteCopper FungicideCornstarchCough SyrupCracker CrumbsCranberry SauceCyano Acrylic AdhesiveDental PowderDeodorantDetergentsDeveloper and FixerDextrose PowderDouche PowderDrink MixesDry Acid PowderDye (Tintex)EccospheresEpoxiesEpoxy AdhesiveEpsom SaltsExplosive PowdersExplosive Slurries

Face PowderFertilizerFire Extinguisher PowderFlea PowderFlocking MaterialFloor WaxFlourFlourescent PowderFluxFood ColoringFoot PowderFruit Drink PowdersGelatinGlass BeadsGlass PowderGlazing CompoundGlazing PuttyGlitterGlueGlycerin SolutionGraphiteGrass SeedGravyGreaseGrease PowderGround GlassGround MeatGround Walnut ShellsGrouting CementGun PowderHand CleanerHeavy OilHerbicidesHorse RadishHumusHydrogen PeroxideHydraulic CementHydroxylamine SolutionIce Cream PowderInkInsecticide PowderIon Exchange Resin

IsocyanateJoint CementKeroseneKetchupLatexLead Oxide PigmentLemon IceLemonade PowderLiquid ChocolateLiquid GlueLiquid SoapLyeMagnesium OxideMalted MilkMascaraMeat TenderizerMercuryMetallic PasteMicro BalloonsMilk PowdersMince MeatMolybdic OxideMoly SulfideMSGMuffler SealerMustard PowderNitric AcidNutmegOintmentsOreganoOxalic AvidPaint PigmentPancake MixPaper PulpPaste WaxPatching CementPeat MossPenicillinPepperPerfumePesticide PowderPetrolatum

Phosphor PowderPhosphor SlurryPitch CompoundPlasterPlastic AdhesivePlastic CementPlastic Lead SealPlastic ChipsPolishing CompoundPolyestersPolyester ResinPolyethylene BeadsPopcornPopcorn OilPortland CementPotato GranulesPuddingPumicePurple "K' PowderPuttyR.T.V. SiliconeRat PoisonRelishRiceRoofing CementSaccharinSal HepaticaSaltSealantsSelenium OxideSerutanShampooShaving CreamShoe PolishShorteningSilica GelSilica SandSilicone OilSilver PolishSilvering BeadsSnuffSoap Powders

Soda AshSodium BicarbonateSodium BisulphiteSodium HydroxideSodium SilicateSolder PasteSolventsSoup BaseSpackling PowderSpicesStarchStreptomycinSugarSulfurSweeping CompoundTalcTarTeaTeflon PowderTempera PaintsTempera PowdersThiocyanate SolutionTin OxideTitanium DioxideToilet Bowl CleanerToner ProductsUrea CrystalsUrethane ElastomerUrethane FoamVegetable OilVinegarVitamin PowdersWater ColorsWaterless CleanerWaxWheat PasterWhipped ButterWood FillerYeast PowderZinc OxideZinc PowderZirconium Oxide


CUSTOM SOLUTIONS & SYSTEM INTEGRATIONS: In the world of packaging machinery, just about everything is custom. From the product you are filling and its characteristics to the relative humidity of the facility, we will help design, execute, and implement the perfect workflow or integrate with your existing setup. Our engineers are experts in customizing All-Fill equipment for maximum performance, versatility, and efficiency. From design through testing, integration, installation and beyond, we work tirelessly to ensure optimized performance for the life of your equipment.

Pictured above: All-Fill Model 3200 VFFS system integration with OEM mezzanine, OEM bucket elevator, OEM 12-head combination scale and 45° incline conveyor brings pouches from ground level to sorting table.

Pictured below: All-Fill Twin Auger Automatic(TAA) with CW/10 checkweigher with feedback. Parallel conveyors allows for diverge and merge configuration and increased production rates. A pneumatic indexing pin allows for proper spacing prior to the checkweigher.

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Pictured left: Rotary turret with pneumatic plunger to assist in clearing non free-flowing products from individual transfer funnels.

Pictured left: Multiple semi-automatic auger fillers integrated with OEM pneumatic vacuum conveyor infeed.

Pictured above right: Racetrack-style conveyor for multiple ingredient fills, or layering of products into rigid containers with single and twin auger configurations.


• Agricultural Chemicals

• Baking Powder

• Detergents

• Ground Coffee

• Protein Powder

• Cosmetics

• Flours

• Food Powders

• Seasonings

• Spices

• Talc

• Household Chemicals

SEMI-AUTOMATICAll-Fill’s field-proven semi-automatic auger fillers excel in a wide variety of applications with virtually any type of product. Typical models consist of a sturdy cast aluminum head containing the drive components, and a stainless-steel column mounted on a rugged aluminum column.

Controls offered include a variety of PLC-based packages, which can consist of a keypad or touchscreen operator interface. All-Fill’s semi-automatic models can be seamlessly integrated with packaging equipment such as form-fill-seal machines, cup fillers, and thermoformers. They can also be used for standalone bench-top filling. Standard configurations can be easily adapted to individual requirements.

MODEL B/350E with Keypad Interface

Optional painted Mild Steel Support Frame with 7” travel jack assembly, and casters.

AUGER FILLERS

COMMON APPLICATIONS:


SEMI-AUTOMATICB/SERIES

Powder Filling Stainless steel augers dispense product from within a large capacity hopper. We offer a variety of accessories for filling free-flowing and non-free flowing powder and granular products.

Liquid Filling An alternative progressive cavity pump is installed on a drive shaft for dispensing viscous liquids, creams, gels, etc.

Product Supply A stainless steel 10 or 16-gallon hopper provides ample capacity and sufficient head pressure for repeatable, accurate filling. A self-aligning, quick-disconnect coupling on the hopper allows for fast removal and replacement for cleaning or product changeover.

Product Agitation High and low speed agitation accessories move product evenly into the auger flights. When required, a high-speed agitator blade is installed directly onto the auger shaft. Slow-speed agitation is driven by a separate motor and gearbox.

Product Level Optional level controls are available to provide high/low detection of product in the hopper, with actuation to external equipment for re-supply. The control and sensor assembly are easily mounted in the hopper cover.

Dispensing Control An optical shaft encoder provides 200 pulses per revolution to the controller for precise control of auger revolutions. An alternative time mode control is provided as backup to continue production in case of encoder failure.

Mounting Standard cast aluminum bench/floor base, with or without lockable casters. Also available for direct mounting on form-fill-seal machines and other packaging line equipment.

Fill Drive Systems Clutch Brake: Standard 3-step belt drive with a 1-1/2 HP, 1200 RPM fill motor. An integral electro-magnetic clutch brake controls shaft movement. Servo: Model SV: Servomotor models include a brushless AC direct servomotor drive.

Electrical Fill Motor Input: 208/230/460V; 3-Phase; 60Hz. Standard. Controls: 115V 50-60 Hz. Other ratings available upon request.

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MODEL Integrated Scale Servo Motor

Upgraded Controls

B - - -B/350e - - -B/600 - - -B/S - - -


CF/SV - -CF/S/SV - -


Upgraded Controls

B/SV - - -B/SV/600 - - -B/S/SV/600 - - -

SV/SERIES CF/SERIES

SPECIFICATION SUMMARY:


AUGER FILLERS

SEMI AUTOMATICFILL-TO-WEIGHTSemi-automatic fill-to-weight auger fillers are used when a specific, verified, weighed quantity of product is to be dispensed. All models include scales and load cell components to determine accurate weight reading before, during, and after each fill cycle. Accessories such as bag clamps, roller conveyors, and lifts are implemented according to specific customer requirements and constraints. Sophisticated feedback/feedforward controls allow for fill value adjustment, error correction, and accept/reject tolerance control.


• Baking Powder

• Detergents

• Ground Coffee

• Protein Powder

• Cosmetics

• Flours

• Food Powders

• Seasonings

• Spices

• Talc


MODEL BS/SV/600



AUGER FILLERS

SEMI AUTOMATICFILL-TO-WEIGHT

Weighing Systems

Separate floor/tabletop platform scale or combination bag clamp/load cell scale assemblies for accurate weight control of containers and filled product.

Fill-to-Weight

Available Fill-to-Weight models include:

Bulk & Dribble: Specifies filling and weighing in a two-stage fill cycle where the greater portion of product is dispensed and weighed, then filled again to a desired target weight. After the second dribble-fill, the container is weighed again and is categorized as acceptable, underweight, or overweight.

Applications: High accuracy, low production rates, consistent product density. Semi-automatic operation; requires an operator.

Set point: Specifies filling and weighing in a single stage fill where product is dispensed as its weight approaches a user-defined target weight. Product is weighed at the end of fill and categorized as acceptable, underweight, and overweight.

Applications: Moderate accuracy/moderate production rates (higher than Bulk & Dribble).

Used with products that change density.

Semi-automatic operation; requires an operator.

Fill by Time: Specifies filling only; no weighing occurs. Product is dispensed for a user-specified fill time. Bypasses load cell and encoder in case of failure/malfunction.

Applications: Accuracy dependent on product density. High production rates. Capable of fully automatic operation without operator intervention. Allows production to continue with load cell/encoder failures or malfunctions.

Fill by Revolutions: Specifies filling only. No weighing occurs. Product is dispensed for a user-specified number of auger revolutions. Bypasses load cell in cases of failure/malfunction.

Model BS with Load Cell,Model BS with Roller Scale, Electric Ball Screw Lift, Dust Shroud and PLC Controls

FILL-TO-WEIGHT MACHINES

Model BS Pouch Filling System

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AUGER FILLERS

AUTOMATICAll-Fill’s automatic fillers are designed for complete, continuous container transport, positioning, filling and discharge to the next stage in the packaging process. Automatic models combine a standard fill head with an integral conveyor to move containers. An indexing system mounted on the conveyor regulates container movement toward the filling position, centers each container for filling, and then moves the container away. Available in single or multiple head configurations, automatic models can be equipped with a variety of accessories and options to suit container handling requirements or product characteristics.

MODEL TAA Twin Auger Automatic Filler


• Baking Powder

• Detergents

• Ground Coffee

• Protein Powder

• Cosmetics

• Flours

• Food Powders

• Seasonings

• Spices

• Talc





SHA - -SHA/S - -SHA/SV - -SHA/S/SV


DHA - -DHA/S - -DHA/SV - -DHA/S/SV


TAA - -TAA/S - -TAA/SV - -TAA/S/SV

Base

• Tubular frame with removable access doors.

• Includes mechanical jack to raise/lower fill head.

Conveyor

• Stainless steel conveyor channel with dual-strand stainless steel block conveyor chain or plastic tabletop conveyor, adjustable guide rails, and variable speed conveyor drive. Pneumatic container indexing with round end, cone point, wedge stop, or pressure stop adjustable indexing pins.

Options

Available options include, but are not limited to:

• Slow-speed agitation with separate motor, reducing gearbox, and drive components. Includes stainless steel slow speed agitator blade.

• Adjustable speed, jogging container vibrator to settle and distribute product in container

• Pneumatic or servo container lift to raise/lower container to funnel

• Product cutoff device with time/limit switch actuation

• Raise/lower filling nozzle (air or servo operated)

• Container clamp to secure container during filling

• Electronic scale for filling amount adjustment

• Off-line scale with feedback

SHA/SERIES DHA/SERIES TAA/SERIES

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AUGER FILLERS

HIGH SPEED ROTARY FILLERSAll-Fill’s automatic rotary fillers provide high throughput and speeds for even the most demanding production environments. Rotary auger filling systems operate continuously with product dispensed into funnels traveling on a circular, multi-position turret by an integral infeed conveyor. Timing screws and starwheel components space and position containers into the turret. Variable speed auger drives operate continuously to dispense product accurately. Product weight is easily adjusted by the operator or from checkweigher feedback signals, and production rates (CPM) are adjusted by varying turret speeds.

SINGLE HEAD 24 STATION ROTARY FILLER


• Baking Powder

• Detergents

• Ground Coffee

• Protein Powder

• Cosmetics

• Flours

• Food Powders

• Seasonings

• Spices

• Talc




AUGER FILLERS

HIGH SPEED ROTARY FILLERS

AUGER FILLERS

MULTIPLE AUGER FILLERS

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All-Fill’s multiple spindle auger systems provide controlled, multiple augers dispensing of product across production lines using cup machines, form-fill-seal equipment, thermoformers, and strip/pouch machines. Filling positions can range from 3 to 12+ across with a minimum center distance of 1 - 3/4”. Multiple spindle auger models are available in baseplate, cantilever, or overhead gantry mounting configurations to best suit the equipment or application. Individual servo drives are independently adjusted. 360-degree agitation is available (3 - 1/2” centers and up). Multiple auger models can be mounted and installed onto production equipment at All-Fill for thorough integration and testing.

10 SPINDLE DIRECT DRIVE SERVO SYSTEM


• Baking Powder

• Detergents

• Ground Coffee

• Protein Powder

• Cosmetics

• Flours

• Food Powders

• Seasonings

• Spices

• Talc




VIBRATORY FILLERS

The E/Series line of machinery is the logical solution in taking scoop and scale companies to the next level. Our economical linear net-weigher provides precise feeding and weighing of free-flowing and occasionally non-free flowing products such as coffee, popcorn, granola, and others. Rates of up to 12-15 containers per minute, depending on model and application can be achieved. These units come standard with a 3.5ft³ hopper, 3-liter weigh bucket and 4 locking casters. This series of feeder can precisely feed, weigh, and dispense a variety of products at accuracies of ± 1/2 to 1%. The machine is backed by All-Fill's 1 year parts warranty. Featuring a color touch screen HMI, stainless steel construction, and stepper motor driven weigh bucket, this economical series of linear feeders stands out against others in the market. With no pneumatic requirements, and a standard wall outlet voltage of 120V, the E/Series is the perfect machine for growing production needs at an economical price point.

Our dual-lane model VF200e doubles the rates achieved on the VF100e by adding an additional weig-hing lane. Our VF110e cascading machine allows you to better control the flow of irregular products.

E/SERIES

Construction: All stainless steel with 4 locking castors

Controls: Embedded controller, 5.00" Color touch screen HMI, foot pedal initiation

Control Features: Individual control of all settings, alphanumeric product naming, self-adjusting bulk and dribble speed control, Containers per minute readout, automatic tare, batch count readout

Hopper Capacity: Supply hopper capacity of 6 cu. ft., or 3.5 cubic feet standard, other options available: hopper extensions and covers

Weigh Bucket Sizes: 3 liter standard, 7 Liter or 11 Liter options available

Machine Dimensions: E/Series 100: 30" wide x 36" deep x 86" high, E/Series 200: 43" wide x 36" deep x 86" high

Storage: 50 product Memory

Electrical Requirements: 120V /1ph/60HZ standard(other voltages available)

Pneumatic Requirements: None required

Options:Variety of fill accessories, nozzles or chutes, Electric dribble feed gate, heavy duty vibrator, additional lanes for increased production, product level control to signal infeed device, hopper cover, integration with OEM


MODEL VF/100E

Economical Feeder

VF200eVF200e

VF110e


The ST/Series of vibratory feeders is the filling solution for the precise feeding and weighing of free-flowing and occasionally non-free flowing products. Vibratory fillers can move and fill products such as snack foods, hardware, and more without causing damage to the product. The ST/Series is available in multiple lanes as non-cascading, cascading, or bulk and dribble. Speeds range up to 60 containers per minute with fill weights of 0.5 oz to 10 lbs. The ST/Series allows products to be precisely conveyed, weighed, and dispensed at accuracies of ± 0.5 to 1%. Like the E/Series, our ST line of machines offers a stepper motor actuator to discharge product eliminating the need for pneumatics

VIBRATORY FILLERS

MODEL VST/110Stepper Feeder

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ST/SERIES

Construction: All stainless steel, available in 1-4 lane configurations for semi-automatic of automatic models

Production Rates: Speeds ranging up to 15 CPM per lane, depending on fill size.


Control Features:Individual control of all settings, alphanumeric product naming, Containers per minute readout, automatic tare, batch count readout, Users / Maintenance / Supervisor Login, Statistical analysis of a shift run, Weigh units of measure, Weight or count mode

Hopper Capacity: Supply hopper capacity of 1.5 cu. ft. standard, other options and sizes available: hopper extensions and covers

Weigh Bucket Sizes: 3 liter standard, 7 Liter or 11 Liter options available

Machine Dimensions: Feed pan widths from .5" to 5.0" wide

Storage: 100 product MemoryElectrical Requirements: 120V /1ph/60HZ standard(other voltages available)

Changeovers: Tool-Less” disassembly of hopper, weigh bucket and funnel for ease of cleanup and changeover

Options:

Conveyor, indexing and automation packages, Partition hopper for ingredient mixing, Nylon coating and dimpled contact surfaces, Statistical package (USB), Low pressure washdown designs, Variety of fill accessories, nozzles or chutes, Electric dribble feed gate, heavy duty vibrator, additional lanes for increased production, product level control to signal infeed device, hopper cover, integration with OEM, 316 stainless steel contact and quick removal parts available



The PN/Series of vibratory feeders is the pneumatically operated general purpose feeder that is specifically designed for the controlled feeding and weighing of free-flow products. With the same product capabilities as the ST/Series, the PN/Series is for general use and utilizes weigh buckets with capacities from 0.5 oz to 25 lbs. Available in multiple lanes (1-4 lanes standard) as non-cascading, cascading, or bulk and dribble with speeds ranging up to 60 containers per minute. The pneumatically operated machine is washdown capable and explosion-proof for facilities with volatile products. This series also features a large capacity, stainless steel hopper for the bulk supply of product. The pneumatic actuator provides complete control of the weigh bucket dispensing. The PN/Series can range in capacities from .05oz to 25lbs per fill cycle and achieve production rates of up to 60 cycles per minute, depending on fill size.

VIBRATORY FILLERS


Production Rates: Speeds ranging up to 15 cycles per minute per lane, depending on fill size.


Control Features:

Alphanumeric product naming, Containers per minute readout, bulk and dribble speed control, individual control of all settings, automatic tare of weigh bucket, Users / Maintenance / Supervisor Login, Statistical analysis of a shift run, Weigh units of measure, Weight or count mode

Hopper Capacity: Supply hopper capacity of 5 cu. ft., other options available: hopper extensions and covers

Weigh Bucket Sizes: 3 in³ to 1 ft³, Custom options available

Machine Dimensions: Feed pan widths from .5" to 12" wide



Pneumatic Requirements: 10 SCFM @ 60 PSI

Changeovers: Fix mounted - tools required

Options:

Conveyor, indexing and automation packages, Partitioned hopper for ingredient mixing, Nylon coating and dimpled contact surfaces, Statistical package (USB), Low pressure washdown designs, Variety of fill accessories, nozzles or chutes, Electric dribble feed gate, heavy duty vibrator, additional lanes for increased production, product level control to signal infeed device, hopper cover, integration with OEM, 316 stainless steel contact and quick removal parts available

PN/SERIES


MODEL V200/PN Featuring DisplacementNozzle


VIBRATORY FILLERS

The HX/Series is expertly designed for the feeding of free-flowing products into cases or drums ranging in weights of 5 to 75 lbs. Free-flowing products like nuts, seeds, spices, or snack foods, and more can be fed, weighed, and dispensed at accuracies of ± 0.25 to 1%. The pneumatically operated HX/Series is available in 1 to 4 lanes with speeds ranging up to 15 containers per minute per lane. The heavy-duty series consists of large volume weigh buckets, heavy duty electromagnetic vibrator, bulk product gates, and custom designed 16” wide vibrating trays to transport product making this a series leader in its class.

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PN/SERIES HX/SERIES




Control Features:

Individual control of all settings, alphanumeric product naming, bulk and dribble speed control, Containers per minute readout, individual control of all settings, automatic tare of weigh bucket, Users / Maintenance / Supervisor Login, Statistical analysis of a shift run, Weigh units of measure, Weight or count mode


Weigh Bucket Sizes: 3 in³ to 1 ft³

Machine Dimensions: Feed pan widths from .5" to 12" wide





Options:

Conveyor, indexing and automation packages, Partitioned hopper for ingredient mixing, Nylon coating and dimpled contact surfaces, Statistical package (USB), various washdown designs, Variety of fill accessories, nozzles or chutes, Electric dribble feed gate, heavy duty vibrator, additional lanes for increased production, product level control to signal infeed device, hopper cover, integration with OEM, 316 stainless steel contact and quick removal parts availableMODEL VHX/310

Large & Bulk Size Vibratory Filler



All-Fill's HT/Series is a high precision net weigh filler designed to fill high valued products, such as pharmaceuticals, cannabis, and precious metals with force restoration load cell technology with accuracy’s of .01g resolution scales. Custom designed for each application using small, light-weight buckets or tipping platforms, the product is dispensed with bulk and dribble V-style pans for precise dispensing of product. The HT/Series is a semi-automated footswitch-controlled system, fully automatic configurations are also available. The HT/Series can achieve production rates of up to 60 cycles per minute, depending on fill size and number of lanes.

VIBRATORY FILLERS

HT/SERIES


Production Rates: Speeds ranging up to 15 CPM per lane, depending on fill size and number of lanes


Control Features:

Individual control of all settings, alpha-numeric product naming, self-adjusting bulk and dribble speed control, Containers per minute readout, automatic tare, Users / Mainte-nance / Supervisor Login, Statistical analysis of a shift run, Weigh units of measure, Weight or count mode, 3 tiered light tower (green, yellow, red)

Hopper Capacity: 2 cubic feet standard with product height adjusting gates, other options available: hopper extensions and covers

Weigh Bucket Sizes: .3L (18.3cuin) weigh buckets, or customized tipping bucket

Machine Dimensions: Feed pan widths from .5" to 3"



Changeovers: "Tool-Less” disassembly of hopper, weigh bucket and funnel for ease of cleanup and changeover

Options:

Conveyor, indexing and automation packages, hopper cover, Partition hopper for ingre-dient mixing, Nylon coating and dimpled contact surfaces, Statistical package (USB), Low pressure washdown designs, Variety of fill accessories, nozzles or chutes, Electric dribble feed gate, heavy duty vibrator, additional lanes for increased production, product level sensor and control to signal infeed device, hopper cover, integration with OEM, 316 stainless steel contact and quick removal parts available, washdown & sanitary designs available, adjustable height leveling feet and optional rolling casters

MODEL VHT/211 High Precision Vibratory Filler



VIBRATORY FILLERS

MODEL VGF/100 Gross & Bulk Vibratory Filler

All-Fill’s gross filling vibratory feeder is designed for the accurate bulk feeding, weighing, and dispensing of 5 to 100 lbs. of free-flowing products such as pretzels, aggregate, and candies while using a bag, box, or rigid container. The GF/Series is capable of filling at speeds of up to 10 containers per minute with accuracies of ±0.25 to 1%.

VIBRATORY FILLERS

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HT/SERIES GF/SERIES

Construction: All stainless steel, available in 1-4 lane configurations for semi-automatic or automatic models, painted mild steel available



Control Features:

Individual control of all settings, alpha-numeric product naming, bulk and dribble speed control, Containers per minute readout, individual control of all settings, automatic tare of weigh plat-form, Users / Maintenance / Supervisor Login, Statistical analysis of a shift run, Weigh units of measure, Weight or count mode


Machine Dimensions: Feed pan widths from 4.00” to 16.00”, Platform scale sizes from 12.00” to 24.00”





Options:

Conveyor with indexing/automation may require container lift, Nylon coating and dimpled con-tact surfaces, Statistical package (USB), various washdown and sanitary designs, Variety of fill accessories, nozzles or chutes, Electric dribble feed gate, heavy duty vibrator, additional lanes for increased production, product level control to signal infeed device, hopper cover, integration with OEM, 316 stainless steel contact and quick removal parts available, bag clamp



All-Fill’s line of Volumetric Cup Filling Systems offer an economic, high quality solution for filling dry free flowing products. The SC/Series cup filler can accurately dispense free-flow products such as rice, popcorn, pecans, seeds, candy and more. Fill weights from .25oz to 15lbs can be achieved at speeds up to 120 per minute. Easily removable volume cups and servo position control are standard features on this line. With standard PLC controls, touch screen interface, and an integral servo gearmotor, this system is designed to run flawlessly in production requirements up to 120 CPM. The All-Fill SC/Series Cup Fillers are equipped with servo technology that surpasses the competition and meets your needs. Additionally, the All-Fill line is manufactured with all stainless steel and other approved product contact parts to meet packaging regulation in all industries. Operators can expect a durable long-lasting machine that will time-in and time-out bring profit to your bottom line.

CUP FILLERS

CSC/400 Standard Cup Filler

SC/SERIES

Construction: Painted aluminum base, Anodized aluminum, Stainless steel contact parts

Production Rates: Speeds ranging up to 120 CPM, depending on amount of cups.


Control Features:Individual control of all settings, alphanumeric product naming, Containers per minute readout, individual control of all settings, Users / Maintenance / Supervisor Login, Sta-tistical analysis of a shift run,

Hopper Capacity: Supply hopper capacity of 16 gal., other options available: hopper extensions and covers

Changeovers: Thumbscrews for quick access to product contact

Machine Dimensions: Need from engineering-standard VCSV600 dims


Electrical Requirements: 220V /1ph/60HZ (standard other voltages available)

Pneumatic Requirements: None

Options:

Vibratory pan infeed, Single or dual discharge, Servo cup position control, Conveyor with indexing/automation may require container lift, Nylon coating and dimpled contact surfaces, Statistical package (USB), various washdown and sanitary designs, Variety of fill accessories, nozzles or chutes, additional cups for increased production, product level control to signal infeed device, hopper cover, integration with OEM, 316 stainless steel contact and quick removal parts available, bag clamp



CUP FILLERS

The CM/Series cup filler has been expertly designed to accurately dispense free-flow products such as peanuts, snacks, rice, candies, and spices. Weights from .25oz to 3lbs can be automatically and continuously filled into containers as they pass under the dispensing plate. Speeds of 30 to 250 per minute can be achieved with the same easily removable volume cups. Volume ranges from 1in³ to 700in³.

CUP FILLERS

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CM/SERIES

Construction: Painted aluminum base, Anodized aluminum, Stainless steel contact parts, stainless con-struction available

Production Rates: Speeds ranging up to 120 CPM, depending on amount of pockets.


Control Features:Individual control of all settings, alpha-numeric product naming, Containers per minute readout, individual control of all settings, Users / Maintenance / Supervisor Login, Statis-tical analysis of a shift run

Hopper Capacity: Supply hopper capacity of 16gal, other options available: hopper extensions and covers





Options:

Product Level Sensor, Servo cup position control, Nylon coating and dimpled contact surfaces, Statistical package (USB), various washdown and sanitary designs, product level control to signal infeed device, hopper cover, integration with OEM, 316 stainless steel contact and quick removal parts available


CCM/2000 Continuous MotionCup Filler


The PF/Series cup filler is designed to fill uniformed products such as paint balls, pretzel nuggets, and candy by count. Individual pockets for each item are machined into a delrin plate and indexed via a servo motor for the correct count. Fill counts as low as 1 can be achieved.

CUP FILLERS

CPF/1810 Pocket Cup Filler

Construction: Painted aluminum base, Anodized aluminum, Stainless steel contact parts, stainless construction is available



Control Features:Individual control of all settings, alphanumeric product naming, Containers per minute readout, individual control of all settings, Users / Maintenance / Supervisor Login, Statistical analysis of a shift run

Hopper Capacity: Supply hopper capacity of 1.5 cu. ft., other options available: hopper extensions and covers

Machine Dimensions: Custom





Options:

Vibratory pan infeed, Product Level Sensor, Single or dual discharge, Servo cup position control, Conveyor with indexing/automation may require container lift, Nylon coating and dimpled contact surfaces, Statistical package (USB), various washdown and sanitary designs, Variety of fill accessories, nozzles or chutes, product level control to signal infeed device, hopper cover, integration with OEM, 316 stainless steel contact and quick removal parts available

PF/SERIESSPECIFICATION SUMMARY:


CUP FILLERS

The PR/Series volumetric filler is designed to fill chewing tobacco, or synthetic chewing tobacco into tins at high rates of speed. A volumetric plate is filled with product and gently scraped/pushed into the container. While the container rotates around, pneumatic plungers push the product into the can for a clean level fill.

CUP FILLERS

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Construction: Painted aluminum base, Anodized aluminum, Stainless steel contact parts, stainless construction is available




Hopper Capacity: Supply hopper capacity of 1.5 cu. ft., other options available: hopper extensions and covers






Options:

Vibratory pan infeed, Product Level Sensor, Single or dual discharge, Servo cup position control, Conveyor with indexing/automation may require container lift, Nylon coating and dimpled contact surfaces, Statistical package (USB), various washdown and sanitary designs, Variety of fill accessories, nozzles or chutes, product level control to signal infeed device, hopper cover, integration with OEM, 316 stainless steel contact and quick removal parts available

PR/SERIES

Construction: Painted aluminum base, Anodized aluminum, Stainless steel contact parts, all stainless available

Production Rates: Speeds ranging up to 120 CPM, depending upon amount of pockets.

Controls: Embedded controller, 10.00" Color touch screen HMI


Hopper Capacity: Possibly remove, complex infeed system



Pneumatic Requirements: Need to check with engineering


Options:

Product Level Sensor, Conveyor with indexing/automation may require container lift, Nylon coating and dimpled contact surfaces available, Statistical package (USB), various washdown and sanitary designs, heavy duty vibrator, product level control to signal infeed device, integration with OEM, 316 stainless steel contact and quick removal parts available


CPR/1800 Rotary Plunger Cup Filler


Liquids, creams, pastes, and other viscous products can be dispensed using All-Fill’s line of volumetric piston fillers. Models are available to dispense product in amounts ranging from less than an ounce to over a gallon per cycle. A wide range of accessories is offered, including cutoffs, conveyors, and container handling packages. All pneumatic operation and stainless-steel construction make these models ideal for washdown food/dairy applications and for use in hazardous environments.

PISTON FILLERS

MODEL 305 Semi Automatic Piston Filler with Hopper

Model 205 Compact, small, capacity, single-nozzle filler for small fill quantities of cosmetics, pharmaceuticals, etc.

Fill Range: Up to 2 oz.

Cylinder Sizes Various sizes available

Features Compact size well suited for tabletop/bench top operation. Built-in cutoff assures clean fills.

Model 305 Single-nozzle piston filler with rotary valve for universal applications.

Completely pneumatic. Available with direct product feed.

Fill Range: 1/3 oz. to 87 oz.


Features Dual speed filling for greater control. 305 variations for dispensing directly from bulk source. Convenient front panel volume adjustment; auto recycle.

Model 505 Heavy duty, low capacity, single-nozzle filler for liquids, creams, pastes, and gels with particulate matter.

Fill Range: 8 oz. to 1.16 gal.


Features Large port rotary valve accommodates particles up to 0.8” diameter. Variations available for greater capacity and multiple positions for fully automatic operation.


SEMI-AUTOMATIC


The 500 Series Volumetric Piston Filling Systems are designed for the completely automatic, multiple position, in-line dispensing of liquids and pastes in volumes to match specific production requirements. Precision bored, heavy-walled metering cylinders dispense product at accuracies of ±0.25%. All product contact parts constructed of stainless steel/food grade plastics for sanitary operations or use with corrosive materials. Series 1500 filling systems are available with a motorized conveyor and indexing package for integrated container handling and positioning. A separate unique variable speed feature provides precise “no spill” control to eliminate splashing.

PISTON FILLERS

AUTOMATIC

MODEL 1545 4 Position Automatic Piston Filler

500 Series

Fill Range: 8 oz. to 1 gallon, with solid particles up to 7/8”


Features

Multi-stroke control with counter controls. Container indexing to regulate container movement and positioning. Variable speed 8’ stainless steel conveyor; includes container indexing. Level control for consistent product re-supply. Footswitch for initiation of fill cycles. Air logic controls/air motor for hazardous locations.

1500 Series

Fill Range: 8 oz. to 1 gallon, with solid particles up to 7/8”


FeaturesDual stage filling for greater control. Nozzle side shifting and drip pan to reduce waste. Individual nozzle adjustment. Diving nozzle for bottom-up filling. Air logic controls/air motor for hazardous locations.

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CHECKWEIGHERS

EW/8 Economical Checkweiger(Formerly Alpha Checkweighers)

EW/8The Model EW-8 is All-Fill’s economical solution for users and applications that may only require an entry level checkweigher. The EW-8 offers 0.5g resolution. It utilizes a strain gauge load cell for weighing packages up to 5 lbs and operating at speeds up to 120 packages per minute, this makes the EW-8 just as versatile and reliable as other All-Fill models. The Model EW-8 is All-Fill Checkweigher’s economical solution for users and applications that may be unfamiliar with the advantages of checkweighing on a new or existing filling, feeding, inspection, or other packaging lines. The EW-8 offers the same simplicity and accuracy as other All-Fill checkweigher models. The EW-8 consists of a sturdy, tubular frame with a 5-inch U-channel main support plate that serves as a mounting location for the three belt-driven conveyors and the digital strain gauge load cell.

Line Speeds: Variable, from 60 to 220 FPM, 100 packages per minute

Accuracy: ±1-3 gram, depending on application

Package Weights: Up to 5 lb. per package

Package Dimensions: 15” (381 mm) long by 10” (254 mm) wide; other sizes available

Construction: Tubular stainless steel frame (standard)

Direction of Travel: Left to right or right to left

Conveyor Belts: Variable speed, 8” wide x 12” long, 8” wide x 18” long

Weight Indicator: 3 light tower (accept, overweight, underweight)

Controls: Front mounted control box (standard) Simplified 5.7” full color touch screen HMI with embedded microprocessor controller 25 program memory

Control Mounting: Front-mounted

Data Output: USB

Reject Devices: Air blast, pusher, or bopper

Reject Location: Outfeed conveyor or remote

Reject Direction: Front, rear, or special

Electrical Requirements: 110V single phase, 60 HZ

Pneumatic Requirements: 80 PSI/4 SCFM

Options: Data output to USB, 3 Light tower weight indicator, Guide rails



CHECKWEIGHERS

The HP-14 is All-Fill's is high precision checkweighing machine. It can achieve accuracies of ± .10g on certain applications. The HP-14 checkweigher is capable of handling packages up to 8 lbs at rates up to 300 containers per minute. Easily integrated with any filler, bagger, cartoner or metal detector. An All-Fill Checkweigher is the strategic packaging solution to avoid product waste and increase efficiencies. Pouches, bags, and other unsupported or irregularly shaped packages pose a problem to conventional checkweighers that use chains or bands as a conveying medium. The HP-14 weigh table which features an electro-magnetic force restore load cell, is rigidly constructed and the belt, pulleys, and gearhead drive motor are all balanced to ensure accurate, reliable weighing of flexible packages. Everything about the All-Fill HP-14 is made for reliable operation even in the harshest industrial environments. A compact, rugged frame enables easy installation in tight production spaces with an existing filling line.

HP/14 High Precision Checkweigher(Formerly Alpha Checkweighers)

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HP/14

Line Speeds: Up to 300 packs per minute

Accuracy: +/- .10g with certain applications

Package Weights: up to 8 lbs per package

Package Dimensions: 12 in wide by 24 in long; other sizes available

Construction: Stainless steel and anodized aluminum (standard)


Conveyor Belts: All Variable Speed, Up to 12” wide and up to 24” long, custom sizes available

Weight Indicator: 3 light tower (standard), 5 light tower (optional), Others

Controls: Standard 10” touch screen HMI with embedded controller 100 program memory, 300 programs option

Control Mounting: Rear-mounted control box (standard) Front-mounted, pedestal, and rotated 180° (optional)

Data Output: RS-232, ethernet, or USB

Reject Devices: Air blast, bopper, pusher, signal (only), swing gate, or special reject devices available




Pneumatic Requirements: 80 PSI/4 SCFM

Options: Special Construction; explosion-proof, wash down, and more, Container transfer: roller or dead plate or timing screw, Guide Rails

Feedback: Contact closure, digital, single/dual head filler, or custom



CHECKWEIGHERS

All-Fill’s CW-10 is the checkweigher for fast and accurate weighing applications, weighing packages up to 10 lbs. at speeds of 250 containers per minute. Our modular design offers the ruggedness and durability for demanding production environments. The CW-10 can achieve accuracies to 0.5 grams, depending on the application. Save money and maximize efficiencies with our seamless filler integration and feedback capabilities. The All-Fill CW-10 offers packagers flexibility in adapting it for use with other equipment and to meet a variety of requirements. Its conveying medium is a nylatron, poly or stainless-steel chain. Everything about the All-Fill CW-10 is made for reliable operation even in the harshest industrial environments. A compact, rugged frame enables easy installation in tight production spaces with an existing filling line. The Use of a digital load cell eliminates environmental interference. and health regulations.

CW/10 Ideal for Cans & Bottles(Formerly Alpha Checkweighers)

CW/10


Accuracy: +/- 500 mg, depending on application

Package Weights: Up to 10 lbs. per package




Conveyor Belts: 8” wide x 12” long, 8” wide x 18” long, and custom

Weight Indicator: 3 light tower (standard), 5 light tower (optional), others

Controls: Standard 10” touch screen HMI with embedded controller 100 program memory

Control Mounting: Rear-mounted control box (standard) front-mounted, pedestal, and rotated 180° (optional)


Reject Devices: Heavy duty pusher, stop belt, or signal (only), bopper, air blast, diverter or drop belt




Pneumatic Requirements: 80 PSI / 4 SCFM

Options: Special construction; explosion-proof, wash down, and more, container transfer: roller or dead plate, guide rails, timing screws, side belts

Feedback: Contact closure, digital, single/dual head filler, or custom, reject horn alarm



CHECKWEIGHERS

PW/12 For Flexible & Rigid Items(Formerly Alpha Checkweighers)

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PW/12All-Fill’s model PW-12 power weigh table is a reliable and accurate checkweighing solution for flexible or rigid packages and containers. Operating at speeds up to 250 packages per minute, the PW-12 can accurately weigh ± 0.5g depending on the application. It features a precision digital load cell and is our most popular unit due to its versatility. All-Fill PW-12 Checkweighers are ideal for accurately weighing packages and containers of up to 8 lbs, 14 inches in length, and 10 inches in width. Pouches exiting a Form Fill and Seal machine are often contorted, an All-Fill PW-12 with optional infeed and outfeed conveyors will ensure proper spacing to accurately weigh all packages and reject any that are “out of spec.” A variety of communication choices are available for providing weight correction feedback to the filler to enhance filling accuracy. The system features a user-friendly, graphical touchscreen and a simplified menu selection structure for all operating functions.


Accuracy: +/- 0.5 g depending on application





Conveyor Belts: 8” wide x 12” long, 12” wide x 18” long, and custom





Reject Devices: Pusher, stop belt, or signal (only), sweeper, bopper, diverter





Options: Special construction; explosion-proof, wash down, and more, container transfer: roller or dead plate, guide rails, timing screws, side belts




CHECKWEIGHERS

The redesigned All-Fill MW-16 Checkweigher is engineered for fast and accurate weight control of cases, bulk bagged products, corrugated boxes, or other medium weight containers ranging up to 35 lbs. Consisting of a versatile digital strain gauge load cell, the MW-16 can operate at speeds of 70 packages per minute with an accuracy of ± 2 grams depending on application. All-Fill MW-16 Checkweighers are ideal for accurately weighing packages and containers with dimensions of 24 inches in length, and 16 inches in width or less. The MW-16’s weigh table is rigidly constructed, and its weigh table belt, pulleys, and gearhead drive motor are all balanced to ensure accurate and reliable weighing of large packages. A continuous, programmable variable speed convey or provides constant torque.

MW/16 For Medium Weight Items(Formerly Alpha Checkweighers)

MW/16


Accuracy: +/- 2g depending on application


Package Dimensions: 16” wide x 24” long



Conveyor Belts: 12” wide x 24” long, 12” wide x 30” long, 18" wide x 30" wide and custom





Reject Devices: Heavy duty pusher, stop belt, or signal (only), sweeper





Options: Special Construction; explosion-proof, wash down, and more, Conveyor belt materials, Container transfer: roller or dead plate




CHECKWEIGHERS

HW/15 Heavy Duty Large Package Weigher (Formerly Alpha Checkweighers)

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HW/15


Accuracy: +/- 0.25 oz depending on application


Package Dimensions: 12” wide x 24” long, 12” wide x 30” long, 24” wide x 42” long, and custom



Conveyor Belts: 18” wide x 30” long, 24” wide x 36” long, 18” wide x 42” long, 18” wide x 48” long, or custom





Reject Devices: Heavy duty pusher, stop belt, or signal (only)





Options: Special construction; explosion-proof, wash down, and more, conveyor belt materials, container transfer: roller or dead plate



All-Fill HW-15 Checkweighers are heavyweight models capable of handling large size cases, bags, and packages, up to 42 inches in length and 24 inches in width. They can operate at speeds up to 50 containers per minute with an accuracy of +/-.25 oz and handle packages up to 200 lbs. of weight. Featuring a Four Point load cells, the HW-15 can weigh with an accuracy of ± 0.25 oz, depending on the application. Reduce waste and increase accurate production with a heavyweight checkweigher from All-Fill. Its weigh table is rigidly constructed, and its belt, pulleys, and gearhead internal drive motors are all balanced to ensure accurate, reliable weighing of large packages. A continuous, programmable, variable-speed conveys while providing constant torque. A variety of communications choices are available for providing weight correction feedback to the filler to enhance filling accuracy.


The All-Fill A/1200 Vertical Form Fill & Seal Bagger can provide accurate, efficient packaging of pillow, gusseted, Doy-Style standup bags and hole-punches as well. It is capable of forming and filling bags measuring 2.5” x 3” to 8” x 14” with volumes ranging from .5 oz to 5 lb., at speeds up to 60 cycles per minute with a pneumatic jaw closure. Supported laminate film and unsupported polyethylene stocks can be easily handled with film thickness up to 0.006.” Features include 7-inch widescreen color HMI, 50 stored routines, and tool-less changeovers. The Model A/1200 is directly compatible with all filling and checkweighing equipment from All-Fill. Color touch screen controls provide easy setup, testing, and operation from self-explanatory screens and selections.

VERTICAL FORM FILL & SEAL

Package Sizes: 2.5” x 3” to 8” x 14”

Package Weights: Forms and fills 0.5 oz. to 5 lbs.

Production Rates: Up to 60 cycles per minute

Tool Size Changeover: Tool-less changeover

Machine Dimensions: 46.5” x 72.75” x 57”

Roll Diameter: 14”

Electrical Requirements: 208/240V, Single Phase, 50/60 Hz., 25A (other voltages available)

Pneumatic Requirements: Up to 45 SCFM at 70 psi

Component Types: Common, off-the-shelf components

Routine Storage: PLC control stores 50 routines with a 7” widescreen color HMI

Environment: 50°F (10°C) to 90°F (32°C) up to 95% relative humidity

A/1200 Vertical Form Fill & Seal with Integrated Auger Filler (Formerly Avatar, standard frame is stainless steel, custom painted frame is shown in the photo above)

A/1200

Pillow Bag Doy-Style Stand-up Bag

Gusset Bag Various Hole-Punch & Tear Notching


A/1200 BAG STYLES:


The All-Fill A/1200+ Vertical Form Fill & Seal Bagger can provide accurate, efficient packaging of pillow, gusseted, Doy-Style standup bags and hole-punches as well. It is capable of forming and filling bags measuring 2.5” x 3” to 8” x 14” with volumes ranging from .5 oz to 5 lb., at speeds up to 100 cycles per minute with a servo jaw closure. Supported laminate film and unsupported polyethylene stocks can be easily handled with film thickness up to 0.006.” Features include 7-inch widescreen color HMI, 50 stored routines, and tool-less changeovers. The Model A/1200+ is directly compatible with all filling and checkweighing equipment from All-Fill. Color touch screen controls provide easy setup, testing, and operation from self-explanatory screens and selections.

VERTICAL FORM FILL & SEAL Auge

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A/1200+

Package Sizes: 2.5” x 3” to 8” x 14”




Machine Dimensions: 46.5” x 72.75” x 57”


Electrical Requirements: 208/240V, Single Phase, 50/60 Hz., 25A (other voltages available)

Pneumatic Requirements: Up to 15 SCFM at 70 psi




A/1200+ BAG STYLES:

Pillow Bag Doy-Style Stand-up Bag

Gusset Bag Various Hole-Punch & Tear Notching

A/1200+ Vertical Form Fill & Seal withIntegrated Piston Filler (Formerly Avatar)




The All-Fill A/3200 Vertical Form Fill & Seal Bagger can provide accurate, efficient packaging of pillow, gusseted, Doy-Style standup bags, flat bottom bags and hole-punches as well. It is capable of forming and filling bags measuring 3” x 3” to 12” x 20” with volumes ranging from .5 oz to 15 lb, at speeds up to 80 cycles per minute with a servo jaw closure. Supported laminate film and unsupported polyethylene stocks can be easily handled with film thickness up to 0.006.” Features include 7-inch widescreen color HMI, 50 stored routines, and tool-less changeovers. The Model A/3200 is directly compatible with all filling and checkweighing equipment from All-Fill. Color touch screen controls provide easy setup, testing, and operation from self-explanatory screens and selections.

A/3200

Package Sizes: 3” x 3” to 12” x 20”




Machine Dimensions: 58” x 96.25” x 81”


Electrical Requirements: 208/240V, single phase, 50/60 HZ., 25A

Pneumatic Requirements: Up to 15 SCFM at 70 PSI




Pillow Bag Various Hole-Punch & Tear Notching

Doy-Style Stand-up Bag

Gusset Bag Flat Bottom Bag

A/3200 BAG STYLES:

A/3200 Vertical Form Fill & Seal with Integrated Piston Filler (Formerly Avatar, standard frame is stainless steel, custom painted frame is shown in the photo above)




The All-Fill A/3400 VFFS is built to form and fill large bags sized from 8” x 14” up to 18” x 36” at speeds up to 20 cycles per minute with a pneumatic jaw closure and provides accurate, efficient packaging of pillow bags, gusseted bags, Doy-Style stand-up bags and hole-punches as well. Supported laminate film and unsupported polyethylene stocks can be easily handled with film thickness up to 0.006.” Weight capacities are as small as 5 pounds up to as much as 50 pounds. The A/3400 features color touch screen controls to provide easy setup, testing, and operation from self-explanatory screens and selections. Multiple routines stored in memory can be used for each product, filling amount, or type.

A/3400 Vertical Form Fill & Seal with Integrated Auger Filler (Formerly Avatar)

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A/3200 A/3400

Package Sizes: 12” x 14” to 18” x 36”

Package Weights: Forms and fills 5 lbs. to 50 lbs.



Machine Dimensions: 73” x 101” x 106”


Electrical Requirements: 208/480V, Single Phase, 50/60 HZ., 25A

Pneumatic Requirements: Up to 60 SCFM @ 70 PSI




A/3400 BAG STYLES:

Pillow Bag Gusset Bag Various Hole-Punch & Tear Notching



The Wrap Series of Labelers is designed to apply pressure sensitive labels to rigid and round containers, and square bottles with rounded edges. All-Fill labeling equipment has a variety of options including semi-automatic and automatic machines, featuring touch panel controls for quick and easy changeovers. There are also economical Wrap Labelers that are designed for limited volume production lines or start-up operations. We reduce the need for change parts with an open frame design that features a fully adjustable and versatile machine. All our Wrap Labeling Systems are designed with ease of operation in mind. All adjustments to the label and label placement can be made on the fly, without interrupting the machine's operation. Label changeover and minor adjustments may be made without the use of tools.

LABELERS

WRAP/SERIES

Label Sizes: Up to 4" standard with options available for 6", 8" and 10"

Production Rates: Variety of speed options available, Up to 300 ppm

Tool Size Changeover: Tool-less changeover, change parts may be required to accommodate different containers

Machine Dimensions: Conveyor based systems: 4 ft. wide by 6 ft. long, Table top equipment: approximately 3 ft. wide by 2 ft. deep by 3 ft. tall

Roll Diameter: Standard 12", options available for 16"

Electrical Requirements: 120 V Single Phase, Optional 220 Single or 3 Phase

Pneumatic Requirements: When required 60 PSI, @ 3 SCFM


WRAP SERIESWrap Labeler (Shown with optional boom arm HMI)

Nutraceutical Containers

Pill BottlesSpice Containers Plastic Jars Round Edge Bottles

COMMON WRAP SERIES APPLICATIONS:

Drink & Juice Bottles


The Panel Series of labelers is designed to apply pressure sensitive labels to rigid containers with single or multiple panels. All-Fill labeling equipment has a variety of options including semi-automatic and automatic machines, featuring touch panel controls for quick and easy changeovers. There are also economical Panel Labelers that are designed for limited volume production lines or start-up operations. We reduce the need for change parts with an open frame design that features a fully adjustable and versatile machine.

PANEL SERIESPanel Labeler

(Formerly Re-Pack Labeling)

PANEL/SERIES

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LABELERS



Tool Size Changeover: Tool-less changeover, change parts may be required to accommodate different containers

Machine Dimensions: Conveyor based systems: 4 ft. wide by 6 ft. long, Table top equipment: approximately 3 ft. wide by 2 ft. deep by 3 ft. tall


Electrical Requirements: 120 V Single Phase, Optional 220 Single or 3 Phase



Detergent Containers

Boxed / Panel Goods

Handled Containers

F-Style Bottles

COMMON PANEL SERIES APPLICATIONS:

Lotion Containers

Ovalized Bottles


TOP/BOTTOM SERIES Top & Bottom Labeler (Formerly Re-Pack Labeling)

The Top/Bottom Labeler is a system designed to apply pressure sensitive labels to the top and/or bottom panels of flexible or rigid products or containers. A height adjustable post allows it to label products from empty bags to full boxes. All-Fill labeling equipment has a variety of options including semi-automatic and automatic machines, featuring touch panel controls for quick and easy changeovers. There are also economical Top/Bottom Labelers that are designed for limited volume production lines or start-up operations. We reduce the need for change parts with an open frame design that features a fully adjustable and versatile machine.

TOP/BOTTOM SERIES

LABELERS



Tool Size Changeover: Tool-less changeovers, change parts may be required to accommodate different containers

Machine Dimensions: Table top equipment approx 3' w 2' deep 3' tall


Electrical Requirements: 120 VAC single phase, Optional 220 single or 3 phase



Tamper EvidentContainers

Bagged Goods Wrapped ItemsBoxed / Panel Goods

Tall BoxesCosmetic JarsFood Containers

COMMON TOP/BOTTOM SERIES APPLICATIONS:


LABELING HEADS Auge

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APPLICATOR SERIES

Compact and versatile and can be top mounted, side-mounted, or bottom mounted. As standard, it can handle labels up to 4 inches wide and has the option to go up to 6 inches wide.

SERIES/3 Direct Apply Label Applicator

SERIES/4 Wide Web Label Applicator

SERIES/6 Print & Apply Label Applicator

CONSTRUCTION

• Aluminum & stainless steel

ELECTRICAL

• 120 VAC Single Phase, Optional 220 Single or 3 Phase

SIZE OPTIONS

• Standard labeling head sizes: 4" & 6" label width

OPTIONS

• High-speed drive package

• Alarm package: low label, end of label and broken web detection

• Inspection / reject stations

• A variety of date lot coders

CONSTRUCTION


ELECTRICAL


SIZE OPTIONS

• Standard labeling head sizes: 4", 6", 8" & 10" label width

• Custom Labeling heads up to 18"

OPTIONS

• High-speed drive package



• A variety of date lot coders

As standard, the Series 4 is equipped with a 6-inch web kit. Available options give this applicator the ability to apply labels up to 18 inches wide.

CONSTRUCTION


ELECTRICAL


SIZE OPTIONS

• Standard labeling head sizes: 4" & 6" label width

OPTIONS



The Series 6 print and apply label applicator is available with a variety of application devices to include swing tamp as shown in photo.


The Model P, formerly known as the Palace Packaging Compact model, is ideal for operations with limited space or integrating with existing packaging lines. It's versatile, compact design feeds many shapes and sizes of bottles. It has the smallest footprint of any unscrambling machine with an internal bulk hopper. The Model P uses a starwheel for consistent and accurate container orienting. Containers are discharged onto a conveyor or directly into starwheels, pocket wheels or pucks. A low-profile system features quick, easy, and accurate changeovers with fewer changeover adjustments then traditional 'belt & hook' unscrambler designs. Auto-reversing disc pre-sorter and multi-purpose sensors make for a trouble free and technician free operation. Bottle contact parts are constructed of FDA approved materials, primarily stainless steel. The Model P is safe to operate, simple to maintain and easy to understand and install.

UNSCRAMBLERS

MODEL/P

Size Requirements: Suitable for containers up to 5.5" diameter or width wide and 9" tall

Production Rates: Speeds up to 120 per minute

Container Size Changeover: Tool-less changeover, reference scales standard

Machine Dimensions: As small as 43" x 40" footprint with bulk hopper

Controls: PLC and color touchscreen, discharge backlog sensor

Electrical Requirements: 120 volt, Single Phase

Pneumatic Requirements: 80-90 PSI

Construction: Stainless steel with acrylic access doors

Options: Ionized air rinser, air rinse vacuum collection, left or right hand bottle discharge direction, class 100-autoclavable contact parts, casters for portability, stack light


COMMON BOTTLE STYLES:

MODEL P (Formerly Palace Packaging)

Pill bottles Drink ContainersNutraceutical Containers Spice Containers Cosmetic Jars F-Style Bottles


The PB/Series comes in either Model S/PB or Model M/PB styles. All-Fill Unscramblers are well built for long lasting, consistent operation and offer a variety of bulk hopper/elevator sizes to suit your specific bottle size range and speed. This 'belt & hook' style system has a low-profile design with quick, easy, and repeatable changeovers. Tool-less container size change parts scaled manual adjustments and touchscreen recipes result in an effortless changeover. Auto-reversing disc pre-sorter feature automatically clears any misfed containers allowing for a continuous and smooth operation without operator interference. The PB/Series is safe to operate, simple to maintain and easy to understand. Each All-Fill Unscrambler can be easily configured and upgraded to ensure the right end solution.

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PB/SERIES

Size Requirements: Model PB/S: suitable for containers up to 3.25" diameter or width wide and 7.5" tall, Model PB/M: suitable for containers up to 8" diameter or width wide and 15" tall

Production Rates: Speeds up to 400 per minute depending on container and machine model

Container Changeover: Tool-less changeover, reference scales standard

Machine Dimensions: Model S/PB: as small as 57x58 footprint with bulk hopper, Model M/PB: As small as 81" x 62" footprint with bulk hopper

Controls: PLC and color touchscreen standard, discharge backlog sensor, all motors are variable speed

Electrical Requirements: Model S/PB: 110 volt, Single Phase, 60 hertz or Model M/PB: 220volt, single phase, 60 hertz

Pneumatic Requirements: 80-90 PSI


Options: Bulk hoppers 4 ft³ to 100 ft³, ionized air rinse, vacuum collection, casters for portability, stack light, dust cover packages


PB/S Modular Parallel Belt Unscrambler (Formerly Palace Packaging)

COMMON BOTTLE STYLES:

Pill Bottles Drink ContainersNutraceutical Containers

Spice Containers Cosmetic Jars F-Style Bottles


CAPPERS

MODEL/C

Size Requirements: Suitable for caps ranging from 1" to 6"

Production Rates: Model CI - Up to 40 per minute, Model CS - Up to 60 per minute

Changeover: Tool-less changeover


Controls: Integrated 7" color HMI touchscreen interface with operator controls. PLC controlled with up to 50 pre-programmable recipes.

Electrical Requirements: 220v, Single Phase

Pneumatic Requirements: 80-90 PSI, 10-15 SCFM


Options: Additional cap trap, additional standard 1st station push through chuck, additional standard 2nd station torquing chuck, and additional bottle clamps.

All-Fill’s fully automatic two station inline chuck capper consists of stainless steel and anodized aluminum construction with an integrated 4.5 ft3 cap hopper and can be seamlessy integrated with ancillary packaging equipment. Standard 15" wide sorting cap elevator chain feeds and orients caps for placement. This machine features a standard cap trap for one unique cap, or for both the first and second station chuck for one unique cap, which are designed per application. Controls offered include an integrated 7" color HMI touchscreen interface with operator controls and motorized heigh adjustment. A PLC package controlled with up to 50 pre-programmable recipes as well as 7 security levels.


COMMON CAP APPLICATIONS:

Pill Bottles Drink ContainersNutraceutical Containers Spice Containers Cosmetic Jars F-Style Bottles

MODEL CI Indexing Pin Capper (Formerly Balpack, Inc.)


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MODEL INDEXING PINS TIMING SCREW

Model CI - -MODEL INDEXING PINS TIMING SCREW

Model CS - -

Cap Reject System

• The cap reject system will successfully identify a misapplied cap (high, low or no cap) and reject the container to a reject collection tray. Reject system consists of a Keyence high accuracy laser micrometer sensor and adjustable mounting bracket. A pneumatic pusher is the standard reject mechanism and other options are available based on application. Also features a cap foil detection/no foil reject.

Conveyor

• In lieu of the standard conveyor included in the base price, the raised bed conveyor features hand wheel adjustment. The conveyor is made of stainless steel and high-quality drive components. Features an electric motor and gear drive for low friction. 4” wide tabletop conveyor chain. Variable speed conveyor, adjustable guide rails will handle a wide range of container widths. The conveyor is supported by stainless steel and rounded legs for easy cleaning.

Extra Large Capacity Bulk Feed Elevator

• Upgrade from the standard 15” wide sorting chain to an 18” wide sorting chain and increase the hopper capacity from 4.5 ft3 to 6.5 ft3 to allow for extra production prior to refilling.

MODEL/CI MODEL/CS



MACHINE ACCESSORIES

INFEED SYSTEMS

Model ISC (pictured left)

• An efficient, reliable delivery system for powders and bulk solids dispensed by auger type filling machines.

Features

• High capacity (6 cu. ft.) hopper with hinged cover

• Variable length (10’ - 15’), 5” pitch/5” diameter, stainless steel conveyor screw

• Welded and polished type-304 stainless steel product contact parts

• Delivery speeds up to 180 cu. ft. per hour

• Safety limit switches on trough and hopper covers

• Optional level control available

Model HSC (pictured below)

Features

• Drop-lip stainless steel gasketed cover

• 16” long, 5” diameter continuously welded, grounded, and polished screw

• 1/2 HP, 230/460-3-60 TEFC motor with an in-line gear drive

• Saddle mounting for All-Fill Model B filling head

• Flexible connection tubing and clamps

• Optional variable speed motor, level control, and special mounting available

MODEL ISC Inclined Screwfeeder

All-Fill complements its auger filling machines with a complete line of efficient, reliable delivery systems for free-flowing powders, non-flowing products, and bulk solids. Built for maximum efficiency, safety, and ease of maintenance, our horizontal screw conveyors and inclined screw feeders are available in a variety of configurations, with options and accessories to help solve your most difficult product feeding challenges.



RELATED MACHINE ACCESSORIES

Used for free-flowing applications such as seeds, bird feed, sugar, salt and nuts, our bulk hopper is ideal for flood feeding materials from an overhead mezzanine for material that needs to leave the hopper without manipulation.

All-Fill offers standard conveying systems with adjustable guide rail assemblies, adjustable speed motors and electronic controls ready for installation into new or existing production lines.

ACCUMULATING TABLES BULK HOPPERS CONVEYOR

Construction

• Stainless steel

Size Options

• 7.5 cubic

• 6" diameter outlet

Construction

• Stainless steel

Size Options

• 6 ft.

• 8 ft.

• Longer lengths available

All-Fill offers a versatile range of rugged, adaptable rotary tables for use as either accumulators or unscramblers with filling, checkweighing, or other packaging line equipment. Tables come complete with a durable steel housing, adjustable guide rail assemblies, rotating stainless steel platform, adjustable speed motors and electronic controls.

Features

• Heavy duty steel construction

• Rotating stainless steel platform

• Direction drive rotation

• Electronic controls for speed/production rate changes

• Table diameters of 36”, 48”, and 60”

Options

• Exterior finish

• Infeed and discharge tables

• Additional diverters and guide rails

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PARTS DEPARTMENT:All-Fill’s parts department provides quality support in a timely manner. From mechanical assemblies, electronic components, tooling/accessories or proprietary software, the All-Fill team can provide you with exactly what you need. Our team can be reached via phone at 866.ALL.FILL or email at [email protected].

For more information or to get your project started, you can also visit us online to learn more about our machines or view our extensive media gallery and see the machines in action.

www.All-Fill.com

All-Fill's packaging machinery is available worldwide for practically any product and industry. By combining our field experience with our engineering expertise, we can design quality machinery with maximum accuracy and reliability. Our global presence means uncompromising service and support, no matter where your needs are. Reach out today to discuss your project with our international sales team.

We understand downtime and its effect on your bottom line. If you run into challenges, All-Fill’s Service team consists of 15 full time employees with over 150 years of combined experience in the packaging industry. With each employee educated in all the product lines, our service team can train, install or troubleshoot any All-Fill machinery. All-Fill is always prepared to service not only domestically, but our international territories such as, Canada, Central and South America, India, China and Australia.

INTERNATIONAL INQUIRIES:

4 1 8 C R E A M E R Y W A Y , E X T O N P A • 6 1 0 . 5 2 4 . 7 3 5 0 • I N F O @ A L L - F I L L . C O M • W W W . A L L - F I L L . C O M52610-524-7350 | [email protected] | WWW.ALL-FILL.COM

All-Fill, Inc. 418 Creamery Way • Exton, PA 19341 | All-Fill West 909 West Pinnacle Peak Road • Suite A108 • Phoenix, AZ 85027

ADVANCING PACKAGING® With a legacy that spans more than 50 years, All-Fill machines continue to revolutionize the industry. The need for speed, accuracy, and reduced waste has never been more critical than now. We provide exceptionally rugged, reliable, and accurate equipment to help you meet increasing demands.

INNOVATION MADE EASY Our engineers are experts in customizing All-Fill equipment for maximum performance, versatility, and efficiency. From design through testing, installation and beyond, we work tirelessly to ensure your equipment is running at peak performance and maximizing your application.

THE SINGLE SOURCE Count on All-Fill for all your packaging needs. We bring your product and packaging together with the right equipment for the task, tailored to your specifications for maximum performance, reduced risk and downtime, and optimized equipment interfaces. Trust us for your filling, checkweighing, bagging, unscrambling, labeling and capping needs.

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About All-Fill Rotary Fillers