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About
BHV Automation
BHV Automation GmbH is an internationally oriented systems
provider for industrial applications in automation and information
technology. Innovative solutions, individual and customer-oriented
services are our daily business which we implement with passion.
Your competent partner for solutions in automation technology.
„Systematic solutions“
Service
BHV-Automation designs and implements customised, individual
solutions in automation technology. One-stop hardware, software
and after sale services.
Close cooperation with various special purpose machinery
manufacturers enable us to offer you an all-in solution. Thus we
can cover a broad spectrum of different production technologies
in various different industry sectors.
Consulting
Increase your success through our expert knowledge which we
have built up in various projects and receive highly qualified
answers to your questions. We collaborate with you to solve the
task at hand targeted and success-oriented.
• Consulting projects
• Feasibility studies
• Analysis of current/future situation
• Conception
Experience in
industry sectors
BHV-Automation is experienced in various industry sectors. The
industry overview shows the specific sectors where we have
gathered experiences so far.
Our expertise and knowledge comprises:
• Machine automation
• Process automation
• Measurement and testing technology
• IT- software solutions (non-standard)
• Facility modernisation
•Automobile industry
•Chemical industry
•Semiconductor industry
•Timber industry
•Plastics industry
•Food industry
•Logistics
•Engine / machine construction
Industry overview
Hardware and
Software
engineering
Depending on our clients individual requirements we realise
specific project parts or complete automation systems for you.
Hardware implementation:
• ECAD planning
• Steuerungsbau
• Assembly and commissioning
• Optimisation / renewal
of existing facilities
Software realisation:
• Software development / creation
• Simulation
• Commissioning
• Acceptance
• Optimisation of station times
• Renewal / modification of existing facilities
• Production support / supervision
• Finalisation support
• Training of maintenance and operating personnel
• Stand-by duty / Maintenance contracts
• Trouble shooting
Support
Systems experience The choice of systems depends entirely on our clients’ requests.
Our long lasting experience enables us to master software
standards of various, major and renown companies, such as the
Daimler AG TL2000 standard.
If no specific requests are made we select adequate and
manufacturer independent systems that have a long product
lifecycle.
Through our expertise and experience we don’t always “reinvent
the wheel” but are happy to use our standardised modules if
requested.
Our experience also allows us to successfully and efficiently
implement systems that are new to us.
Systems experience
PLC/SPS Control
SIMATIC S5
• Complete U-series (90U - 155U
• Fault-free controls (115F)
• IP-assembly groups / intelligent periphery
• KP-assembly groups / communication processors
• WF-assembly groups / positioning- and traction control
SIMATIC S7
• Complete S7-300 and S7-400 series with
• FM-assembly groups / function units
• CP-assembly groups / communication processors
SIMATIC S7 Soft-PLC; WIN-AC
• SIMOTION
• SIMODRIVE NC 8xx-series
• SINAMICS
• Simatic S7- F PLC (Saftey Distributed)
Other SPS/PLC manufacturers
• Allen Bradley (PLC-3, PLC-5, SLC500, MicroLogix
1000)
• Phoenix Contact RFC
• B&R
• Beckhoff
• Bosch
• Berghof
Systems experience
Process
visualisation
SIEMENS
• COROS
• ProTool/Pro
• WinCC flexible 2007
• WinCC
WONDERWARE
• InTouch
EMATION
• Wizcon Supervisor Software Suite
Development by BHV Automation
• Individually designed visualisation software, which can
communicate with its own OPC-server interface and all
standard SPS systems in Visual Studio .Net.
Systems experience
Bus and Interface
systems
Various manufacturers • Profibus
• Interbus
• CanOpen
• ASI Bus
• Modbus
• RS232
• RS485
• TCP-IP
Detailed Profibus diagnostics
Systems experience
RFID systems Various manufacturers
• Siemens Moby I Systeme
• Balluff RFID
• IFM RFID
Systems experience
Drive / motion
technology
Various manufacturers • SEW
• Siemens
• Lenze
• Köber
• Bosch-Rexroth
• Berger Lahr
• AFAG
• Mitsubishi
• Elau
• SMC
• Festo
Systems experience
Robotics
Simulation under robotstudio by ABB We can offer you the simulation of your robot cell.
Weaknesses in the construction phase and series
production can be detected and analysed via the offline
programming and simulation. Significant cost cuttings can
be achieved before commissioning a facility.
We can program complete
robot applications for you.
Systems experience
RobCAD
Various manufacturers • Robotics KUKA V-KRC
• Robotics KUKA KRC
• Robotics AR6 Bosch
• Robotics Stäubli
• Robotics ABB IRC5
• Robotics Mitsubishi
Systems experience
Robotics Current projects
• Takata CCI line manufacturing airbag systems
• 5 robot facilities with ABB IRC, IRB 2400
system and complete simulation under
robotstudio
Systems experience
Robotics Current projects
• Mercedes engine factory Untertürkheim – gear manufacturing
• KUKA KRC2
Systems experience
Robotics Current projects
• Planned development project: Food carving/cutting
• ABB flexpicker / 6 axis
• Conveyor drive
• Image processing for the alignment of the cakes
• Weight-neutral cutting
Systems experience
Measurement
technology
Various manufacturers • Keyence (CV2100- 3100) image processing
• Neurocheck image processing
• Cognex (Insight, VisionPro, DVT) image processing
• Banner image processing
• Baumer VeriSense image processing
• Matrox IRIS GT image processing
• Siemens VS image processing
• Siemens Barcode DMC read system HawKEy serie
• Keithley measurement tools for electrical
components
• Burster measurement tools for pressure
measurement
• Alcatel measurement tools for permeability tests
Systems experience
Detailed image
processing
We plan for you a customized image processing system.
Use our experience and know-how in the specification of
hardware components such as e.g. lighting.
We conduct feasibility studies so that your application
fulfills the best technological requirements.
We have a systems integrator partnership with:
Experience in image
processing leads to
new ideas!
BHV IVISION
The BHV IVISION system is a high level image processing systems. It has been created for highly
sophisticated image processing tasks and due to its high flexibility BHV IVISION is the ideal image
processing system for special and serial solutions in machines and test control units.
The platform BHV IVision is a customized individual image processing software with the highest
technological standard. It is a complete solution set, consisting of the hardware and software that is
specified by us. The complete set is fully customized to your requirements and tasks.
The BHV IVISION system is capable of administrating multiple Gigabit of camera units. The
observance of cable tracks and lenghts as well as interference-sensitive framegrabbers is now
history.
What does the BHV IVISION system consist of? The whole platform is individually customizable. It
contains the image processing software "VisionPro" by the market-leader worldwide for vision
software COGNEX. This is embedded in the BHV IVISION system.
The communication interface and at the same time database administration is the BHV IOPC server.
All data that is provided by the image processing, the higher-level SPS/PLC or a PC can be
visualized and stored in a MySQL database.
The visualization and handling is designed on a client-specific, individual basis. The BHV IOPC
server can communicate with Profibus, CANbus, Ethernet and various other interfaces. If no data
has to be administrated a PC-EA card is also possible.
The BHV IOPC server offers an excellent scripting function that allows changes to process
sequences during runtime. The script is recompiled during runtime. The scripting function allows the
organisation of a wide selection of additional tasks, such as:
· Administration and addition of new process values
· Type administration
· Database access
· Provision of data to higher-level systems
· Process sequencing
News: Basler reports on BHV's IVISION system:
http://www.baslerweb.com/newsletter/beitrag_en_79365.html
Systems experience
Object-oriented
Software solutions
Individual software and hardware solutions for industrial
application:
• Higher-level systems
• Order administration
• Batch concepts
• Process data administration
• Process data documentation
• Traceability
• Statistics and analysis systems
• Repair and „rework place“ applications
• Modern interface technology
• IOPC
• TCP/IP
• NET Framework
• Measurement data collection and analysis systems
• LabView applications
• C++, C#
• Database technology MySQL, Oracel, Access
Complete solutions
with reliable
partners!
Development, construction and building of
• Special machines
• Assembly automats
• Handling devices
• Automation solutions
• Manual and automatic work station systems
Processing inspections
• Conceptional design of functional principles
• Derivation of working principles
• Prototyping and field testing
Optimization of existing automation solutions and production
processes
Facility planning until final commissioning
• Interlinking of processing and packaging machines
Services
• 3D-CAD construction
• Machine engineering according to given construction plans
Projects / Products
Differential pressure testing device with integrated water tank
Projects / Products
Semi automated and fully automated screwing facility
Projects / Products
Insert testing device / vacuum cleaning system
Projects / Products
Adhesive bonding, joining, inspection
Projects / Products
Welding machine for the manufacturing of synthetic mats
Projects / Products
Feeding, testing and creasing of laser welded metal sheets
Projects / Products
Feeding, testing and creasing of laser welded metal sheets
Projects / Products
Fully automated assembly lines
Projects / Products
Camera tests
Projects / Products
Labelling / Ticketing / Tagging
Current projects
• SPS software development airbag assembly lines
• Automation projects food industry. Product focus baked goods:
Complete planning of automation with SPS technology, robotics
and image processing
• Welding and final stacking facilities for the sheet metal industry
• Image processing systems
• Final inspection for injection moulded articles
• 5 camera units controlled by the BHV IVSION System
• Final inspection control airbag generators
• Tampon inspetion
• Clip inspection automotive
• Label printing retrofitting
• Granulate loader reconstruction airbag manufacturing
• Packaging automation (see picture below left)
• Line computers software
• Assembly devices for processing automotive plastics
• Delphi Wuppertal: Final inspection fully automated rotary table with
6 camera units - solenoid measurement
• Assembly line Montaplast USA: Suction pipe 4 cylinders with
throttle valve assembly and tightness check
A selection of our
references
BHV- Automation GmbH
Niedereimerfeld 11
D-59823 Arnsberg
Tel.: +49 (0) 29 31 / 52990 - 0
Thank you for your kind attention!