ABS basic pump controller BPC - PACIFIC · PDF file62165071 2 230/1/50 9-14 440 340 150 ... ABS basic pump controller BPC 8 A x 8.1 Spare parts overview Pneumatic version

www.absgroup.com

ABS basic pump controller BPC

1050

-00

1597

5191

GB

(02/

2006

)

Installation and Operating InstructionsGB

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ABS sbasic pump controller BPC

ABS reserves the right to alter specifications due to technical developments

C��1 G��................................................................................................................................................... 3

1.1 Pneumatic version ................................................................................................................................... 3

1.2 ABS float switch KS version .................................................................................................................... 3

� S�f��y..................................................................................................................................................... 3

3 T��................................................................................................................................................ 3

4 D��f�h��m��............................................................................................................. 4

4.1 D��f�h��m��f�h��m��............................. 4

4.1.1 Isolator switch ......................................................................................................................................... 4

4.1.2 Hand/Off/Auto Switch .............................................................................................................................. 4

4.1.3 Control circuit MCB ................................................................................................................................. 4

4.1.4 Circuit breaker ......................................................................................................................................... 4

4.1.5 Optical and acoustic alarm ..................................................................................................................... 5

4.1.6 Run-on timer ........................................................................................................................................... 5

4.1.7 Direction of rotation lamp. (Not available with all models) ...................................................................... 5

5 ��h��m��.............................................................................................................. 5

5.1 Electrical connection. .............................................................................................................................. 5

5.2 Mounting of the pump controller .............................................................................................................. 6

6 C�mm��..................................................................................................................................... 6

7 M��.......................................................................................................................................... 6

8 A��x................................................................................................................................................ 7

8.1 Spare parts overview Pneumatic version ................................................................................................ 7

8.2 Spare parts overview ABS float switch KS version ................................................................................. 7

8.3 Connection diagrams .............................................................................................................................. 8

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ABS basic pump controller BPCbasic pump controller BPC

1 G��Controllers for use with pneumatic level sensing. Controllers for use with ABS float switch KS.

1.1 P��m��v��Part No. No. Pumps Rated Voltage Current Range Dimensions in mm

V A H W D62165072 1 230/1/50 9-14 340 340 15062165077 1 400/3/50 1.6-5 340 340 15062165078 1 400/3/50 2.5-4 340 340 15062165079 1 400/3/50 4-6.3 340 340 15062165086 1 400/3/50 1.0-1.6 340 340 15062165088 1 400/3/50 2.5-4 340 340 150

1.2 ABSfloatswitchKSversionPart No. No. Pumps Rated Voltage Current Range Dimensions in mm

V A H W D62165066 2 230/1/50 1.6-2.5 340 340 15062165067 2 230/1/50 2.5-4 340 340 15062165068 2 230/1/50 6-10 340 340 15062165069 2 230/1/50 9-14 340 340 15062165070 1 230/1/50 9-14 340 340 15062165071 2 230/1/50 9-14 440 340 15062165074 2 400/3/50 2.5-4 340 340 15062165075 2 400/3/50 2.5-4 340 340 15062165076 2 400/3/50 4-6.3 340 340 15062165084 1 400/3/50 2.5-4 340 340 15062165085 1 400/3/50 4-6.3 340 340 15062165090 2 400/3/50 1.0-1.6 340 340 15062165091 1 400/3/50 1.0-1.6 340 340 15062165102 1 400/3/50 1.6-2.5 340 340 15062165103 2 230/1/50 4-6.3 340 340 15062165104 2 230/1/50 1.0-1.6 340 340 150

H = Height, W = Width, D = Depth

� S�f��yThe general and specific health and safety hints are described in detail in the separate booklet Safety Hints. If anything is not clear or you have any questions as to safety make certain to contact the manufacturer ABS.

3 T��

m During transport the unit should not be dropped or thrown.

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4 D��f�h��m��.The pump controllers are supplied in plastic enclosure of protection type IP54.

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Figure 1 Operating elements Pneumatic version Figure 2 Operating elements KS float switch version

Circuit breakerMCB for control circuitHand/Off/Auto switchIsolator switch (not available on all controllers)Run-on timerAcoustic alarm mute switchAcoustic alarmOptical alarmDirection of rotation lamp

4.1 D��f�h��m��f�h��m��.

4.1.1 Isolatorswitch

The mains Isolator switch isolates the pump controller from the mains power supply. It must be switched off before opening the pump controller during maintenance.

4.1.2 Hand/Off/AutoSwitch

When the switch is set to the automatic () position the pump is operated by the level control device (pneumatic or ABS float switch KS).

When the switch is held in the hand () position the pump will continue to run until the switch is released. When the switch is set to the off (�) position the pump will not operate even if the level control device is activated.

4.1.3 C��MCB

The control circuit MCB will trip if a fault occurs in the control circuit of the pump controller. If, having been reset, the MCB continues to trip contact your local ABS representative.

4.1.4 C��b��k��

The circuit breaker will trip if the pump draws a current higher than that set on the circuit breaker. The circuit breaker should be set to the current on the pump nameplate. The circuit breaker may be reset a maximum of two times. If it continues to trip contact your local ABS representative.

1.2.3.4.5.6.7.8.9.

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ABS basic pump controller BPCABS basic pump controller BPC

4.1.5 ��m

The optical alarm (red lamp) will light and the acoustic alarm () will sound if the following faults occur;

If the circuit breaker trips automatically (see also 4.1.4). The alarms will switch off when the circuit breaker is reset.

If the water level in the lifting station becomes too high. The alarms will switch off when the water level returns to normal.

In either of the above fault situations the acoustic alarm can be muted by setting the mute switch to the () position. The loudness of the acoustic alarm can be changed by adjusting the screw at the center of the alarm. The alarm becomes quieter if the screw is adjusted in a clockwise direction, louder if the screw is adjusted in an anti-clockwise direction.

4.1.6 R��-��m��

The run-on timer determines how long the pump will run when it is activated automatically by the pneumatic level sensor. The timer must be set during commissioning of the lifting station;

Check the water level in the lifting station when the pump completes an automatic cycle.

If the water level is above the lower edge of the level sensing tube increase the timer setting (turn clockwise) and repeat the automatic cycle.

If the water level is below the top of the pump volute or if the pump takes air (snores) before switching off decrease the time setting (turn anti-clockwise) and repeat the automatic cycle.

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Figure 3 Run on time

4.1.7 Directionofrotationlamp.(Notavailablewithallmodels)

The direction of rotation lamp will light if the direction of the incoming mains supply is incorrect. If this problem is not corrected the pump will not function properly. To correct the direction of the incoming mains simply switch two of the three phase leads (L1, L2, L3) in the control panel.

5 ��h��m��

5.1 E��.

c Electrical connections should only be carried out by a qualified person.Isolate at mains before opening pump controller

Before starting up of the unit, a qualified person should check that all necessary electrical protective devices are present. Earthing, neutral line, earth leakage circuit breaker, etc. must comply with the regulations of your local electricity board and a qualified person should check that they are functioning correctly.

ATTENTION ThepowersupplysystemonsitemustcomplywithVDEorotherlocalregulationswithregardtocross-sectionalareaandmaximumvoltagedrop.Thevoltagestatedonthenameplateofthepumpmustcorrespondtothatofthemains

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The power supply cable must be protected by an adequately dimensioned slow-blow fuse corresponding to the rated power of the pump.

NOTE Thecircuit-breakermustbeadjustedtothecorrectsettingspecifiedintheinstructionbooklet!

5.� M��f�h��m��

ATTENTION Thecontrolunitshouldbefittedabovepossiblefloodlevelinawellventilatedroomandinaneasilyaccessibleposition.ProtectionClassofthecontrolunitIP54.

The control unit should be secured at all fixing points. The fixing holes are accessible after unscrewing the lower housing cover.

ATTENTION Donotdrillthroughthehousingofthecontrolunititself.

NOTE Themountinglocationofthecontrolunitshouldbechoseninsuchamannerthatthecontrollinerisesinacontinuousmannertothecontrolunit.Thecontrollinemustnotbekinked.

NOTE Anumberofdifferentcontrolboxmodelsexist.Pleasecheckthewiringdiagram/instructionmanualinthecontrolbox.

6 C�mm��

m The safety hints in the previous sections must be observed!

Before commissioning the unit should be checked and a functional test carried out. Particular attention should be paid to the following:

Have the electrical connections been carried out in accordance with regulations?

Is the direction of rotation correct - even if run via an emergency generator?

Has the venting of the collection tank been installed in accordance with regulations?

ATTENTION Afterthepumpcontrollerhasbeencommissioned,theunitisruninAUTOMATICmode.

7 M��

c Before commencing any maintenance work the unit should be completely disconnected from the mains by a qualified person and care should be taken that it cannot be inadvertently switched back on.

m When carrying out any repair or maintenance work, the safety regulations covering work in enclosed areas of sewage installations as well as good general technical pratices should be followed.

NOTE Themaintenancehintsgivenherearenotdesignedfor“do-it-yourself”repairsasspecialtechnicalknowledgeisrequired.

NOTE Amaintenancecontractwithourworksservicedepartmentwillguaranteeyouthebesttechnicalserviceunderallcircumstances.

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8 A��x

8.1 SparepartsoverviewPneumaticversionS��h�� Th��h��

Controller 6�16507� 6�165078 6�165079 6�165077 6�165086 6�165088Contactor 16 A 1 N/C 13305004 13305004 13305004 13305004 13305004 13305004

Circuit breaker 1.0-1.6 A 13115008

Circuit breaker 1.6-5-4 A 13115007

Circuit breaker 2.5-4 A 13115002 13115002

Circuit breaker 4-6.3 A 13115003

Circuit breaker 9-14 A 13115005

Capacitor 30 µf 12810072

Capacitor 140 µf 12810126

MCB 3 A 13115006 13115006 13115006 13115006 13115006 13115006

Pressure switch 12800368 12800368 12800368 12800368 12800368 12800368

Start timer 13335004

Run-on timer 13335005 13335005 13335005 13335005 13335005 13335005

Volt free contact 13335006 13335006 13335006 13335006 13335006 13335006

Hand/Off/Auto switch 13265000 13265000 13265000 13265000 13265000 13265000

Alarm light 13395000 13395000 13395000 13395000 13395000 13395000

Buzzer 13385000 13385000 13385000 13385000 13385000 13385000

Mute switch 13265001 13265001 13265001 13265001 13265001 13265001

Cable glands 12940232 12940232 12940232 12940232 12940232 12940232

EEx relay 12830142 12830142 12830142 12830142 12830142

8.2 SparepartsoverviewABSfloatswitchKSversionS��h��

Controller 6�165067 6�165068 6�165069 6�165070 6�165071 6�165066 6�165103 6�165104Contactor 16 A 1 N/C 13305004 13305004 13305004 13305004 13305004 13305004 13305004 13305004

Circuit breaker 1.0-1.6 A 13115008

Circuit breaker 1.6-5-4 A 13115007

Circuit breaker 2.5-4 A 13115002

Circuit breaker 4-6.3 A 13115003

Circuit breaker 6-10 A 13115004

Circuit breaker 9-14 A 13115005 13115005 13115005

Capacitor 30 µf 12810072 12810072

Capacitor 140 µf 12810126 12810126

MCB 3 A 13115006

Start timer 13335004 13335004

Volt free contact 13335006 13335006 13335006 13335006 13335006 13335006 13335006 13335006

Hand/Off/Auto switch 13265000 13265000 13265000 13265000 13265000 13265000 13265000 13265000

Alarm light 13395000 13395000 13395000 13395000 13395000 13395000 13395000

Buzzer 13385000 13385000 13385000 13385000 13385000 13385000 13385000

Mute switch 13265001 13265001 13265001 13265001 13265001 13265001 13265001

Transformer 12845000 12845000 12845000 12845000 12845000 12845000 12845000

Isolator switch 20 A 13265002

Isolator switch 32 A 13265003 13265003

Flip-flop relay 13335007 13335007 13335007 13335007 13335007 13335007 13335007

Cable glands 12940232 12940232 12940232 12940232 12940232 12940232 12940232 12940232

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Th��h��Controller 6�165075 6�165076 6�165074 6�165084 6�165085 6�165090 6�165091 6�16510�Contactor 16 A 1 N/C 13305004 13305004 13305004 13305004 13305004 13305004 13305004 13305004

Circuit breaker 1.0-1.6 A 13305008 13305008

Circuit breaker 1.6-5-4 A 13115007 13115007

Circuit breaker 2.5-4 A 13115002 13115002

Circuit breaker 4-6.3 A 13115003 13115003

MCB 3 A 13115006 13115006 13115006 13115006

Volt free contact 13335006 13335006 13335006 13335006 13335006 13335006 13335006 13335006

Alarm light 13395000 13395000 13395000 13395000 13395000 13395000 13395000 13395000

Buzzer 13385000 13385000 13385000 13385000 13385000 13385000 13385000 13385000

Mute switch 13265001 13265001 13265001 13265001 13265001 13265001 13265001 13265001

Hand/Off/Auto switch 13265000 13265000 13265000 13265000 13265000 13265000 13265000 13265000

Transformer 12845000 12845000 12845000 12845000

Flip-flop relay 13335007 13335007 13335007 13335007

Cable glands 12940232 12940232 12940232 12940232 12940232 12940232 12940232 12940232

8.3 C��m�

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Figure 4 Connection diagram 62165066, 62165067, 62165103, 62165104

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Figure 5 Connection diagram 62165068, 62165069

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Figure 6 Connection diagram 62165070

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ABS Production Wexford Ltd., Clonard Road, Wexford, Ireland Tel. +353 53 91 63 200 Fax +353 53 91 42335. www.absgroup.com

Documents

ABS basic pump controller BPC - PACIFIC · PDF file62165071 2 230/1/50 9-14 440 340 150 ... ABS basic pump controller BPC 8 A x 8.1 Spare parts overview Pneumatic version