ASTER BUILDING SOLUTIONS

Brief Profile

Established

Focus

Certifications

Presence

Industry Status

Financials for FY2012

Vision

In 1998

Infrastructure/ Power/Telecom/Engineering

ISO 9001, ISO 14001, OHSAS 18001

Pan India / Middle East / South Asia/Africa

Leadership in Power/Telecom/Infrastructure

Gross Revenue of Rs. 1300 Cr (USD 240Million)

To achieve performance through excellence and

create standards

GROUP PROFILE:

Focus:

Provides Seamless Services:

• R&D

• Designing & Detailing

• Manufacturing

• Installation & Commissioning

• Maintenance & Technical Back-up services

Business Verticals:

Transmission and

Distribution

TelecomPre-Engineered

Buildings

Special Structures

International

Business

Heavy Engineering

/EPC

ANDAMAN & NICOBAR ISLANDS

BengaluruChennai

Pune

Indore

Bhubaneshwar

Ranchi

GuwahatiPatna

Lucknow

JaipurMeerut

Ahmedabad

Kolkata

NCR

Punchakula

Corporate Office

Circle Offices

Regional Offices

Port Blair

Cochin

Raipur

Visakhapatnam

Madgaon

Mumbai

Manufacturing Units

o Hyderabad - 3 Plants

o Vizag

o Raipur - 2 Plants

PEB Units

o Hyderabad

o Baroda

PAN India Presence:

• Afghanistan

• Bahrain

• Burkina Faso

• Cambodia

• Ethiopia

• Ghana

• India

• Kenya

• Madagascar

• Mauritius

• Nepal

• Cameroon

• Niger

• Nigeria

• Oman

• Qatar

• Rwanda

• Saudi Arabia

• Seychelles

• Sri Lanka

• Sudan

• Tanzania

• U. A. E

• Yemen

Global Presence:

Manufacturing Facilities

Total Area 280 Acres ( 1,120,000 Sq. Mtr.)

Covered Area 145,000 Sq. Mtr.

Machinery

CNC machines for Cutting, Punching, Welding etc.

Hydraulic Shearing & Bending Machines etc.

Capacity: 200,000 MT

Galvanizing 5 Galvanizing Baths

Testing Universal testing machine, Photo spectrometer, x-ray , UT etc

Material Handling Mobile cranes, EOT cranes, A-type Gantry cranes etc upto 30 T capacity

Towers & Structures Manufacturing Facilities:

Human Resources ~ 350

Design Capability In House

Design Software's MBS, STAADPRO

Design Standards IS, AISC

Quality ISO 9001:2008 Certified by TUV India

Manufacturing

Plant 1: Hyderabad, Andhra Pradesh

Covered Shed Area 22,440 SqM

Capacity 30,000MT

Plant 2: Baroda, Gujarat

Covered Shed Area 17,000 SqM

Capacity 30,000MT

Facilities:

Manufacturing :

Plant 1: Hyderabad, Andhra Pradesh

Covered Shed Area 22,440 SqM

Capacity 30,000MT

Plant 2: Baroda, Gujarat

Covered Shed Area 17,000 SqM

Capacity 30,000MT

Facilities:

Human Resources ~ 350

Design Capability In House

Design Software's MBS, STAADPRO

Design Standards IS, AISC

Quality ISO 9001:2008 Certified by TUV India

I Sections of sizes up to 2000 x 20 mm Web & Flanges up to 500 x 32 mm.

Make: PHI, USA

Type: Submerged Arc auto welding.

Beam Welding Lines:

CNC Shearing Machines:

CNC controlled multi-head strip cutting machine.

Accepts CAD input as cutting plan.

Make: PROARC

CNC Profiling Lines:

Heavy duty Roll formers.

Roof & Wall panels from sheets of

0.4 mm to 0.6 mm thickness (345 –

550 Mpa).

Make: SAMCO, Canada

CNC Roll forming Lines:

Standing Seam Roofing Line:

FM Global Certified .

Seamless roofing from ridge to eaves .

Proven & patented technology from NCI Inc. USA.

C & Z Purlins:

Heavy duty Roll formers with capability to change from C-purlin to Z-purlin

Speed: up to 50 m per minute.

Make: SAMCO, Canada & IL- Kwang , Korea.

CNC Press Brakes:

Make Origin Press Capacity Length (mm)

Baykal Turkey 120 MT- 2 Nos 6100

Automatic Shot Blasting:

Beam Width : 1000mm (Max.).

Web Depth : 2500mm (Max.)

Speed : 300mm per minute

Other Equipment's:

Slitting and cut to length Lines

Crimp & Curving Machines

CNC Punching Machines

Radial Drilling Machines

EOT Cranes, MIG Welding Machines

Carriage mounted SAW Lines

Building Accessories:

RADIAL DRILLING CNC FLOOR TYPE BORING MACHINE

CNC GAS PROFILE CUTTING MACHINE 3 ROLL DOUBLE PINTCH PLATE

BENDING MACHINE

Facilities – Heavy Engineering:

Testing Lab Facilities:

Mechanical Lab

Soil Testing Laboratory

Spectrometer For Chemical Analysis

Engineering Team:

Experienced Design team with average structural &

PEB design of 15+ years experience.

Detailing & Checking team with 10+ years

experience.

Design & detailing with MBS, AutoCAD and STAAD

Pro.

Screenshots from MBS Design Software

Inward inspection of Raw Materials

In Process inspection

Final Product inspection

Pre-dispatch inspection

Vendor Development and internal

Quality Initiatives

In house calibration of all test and

measurement equipment

Third party certifications.

Quality Systems:

Aster Projects

Bangalore Metro Stations:

Cricket Stadium, Hyderabad:

Sports Complex, Ranchi:

Gamesa Factory Building, Baroda:

Vedanta Alumina Plant, Odissa:

Rotomotive Power Drives, Gujarat:

Coca Cola India Ltd, Varanasi:

B.K Logistics, Ongole:

Godfrey Phillips, Ongole:

Light Gauge Structures:

Kitchen

School

Solar Panel Support Structures:

Heavy Structures

Manufacturing Process Flow:

RM Testing

ShearingFlame

CuttingBeam

Welding

CNC Drilling/

PunchingFitting

Full Welding

Inspection & Clearing

Shot Blasting

Finish Painting

PDIPacking &

Forwarding

Heavy Structures Projects

CSC Structures – Dahej :

Heavy Structures :

Heavy Structures :

Heavy Structures :

Heavy Structures :

Heavy Structures :

Bridge Structures - Raichur:

Heavy Structures :

Heavy Structures :

Pelletizing Disc

Attrition Scrubber

Mill body for Cement Plant –

Leosche IndiaChimney – Thermax Ltd

Heavy Structures :

Road Over Bridges :

Recognition & Awards:

Export Performance Award - 2001

(Ministry of Commerce)

Regional Award for Export Excellence - 2006

(EEPC INDIA)

Best Conversion Ratio

From INDUS for the year 2008

Certification of Excellent Partner

From HUAWEI for 2 consecutive years 2008 & 2009

Major ABSPL Customers:

THANK YOU