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AbstractBackground: The majority of receipts printed on thermal paper contain high levels of
Bisphenol A (BPA), a xenoestrogen that is a suspected developmental and reproductive
toxicant (NTP 2008). BPA is associated in animal tests and/or human studies with the
disruption of thyroid function, neurological function, some cancers (including breast and
prostate cancer), and infertility (Vandenberg 2007). Thermal receipts pose unique concern
because the levels of BPA are 250-1000 times the amount found in plastic (EWG, 2010), and
secondly, the BPA in thermal receipts is not bound to a polymer, making it easily transferred
to one’s skin where it can then be dermally absorbed (Zalko et al. 2010).
Objectives: In order to investigate the potential relationship between frequent handling of
thermal receipts and increased exposure to BPA, we analyzed data from the National Health
and Nutrition Examination Survey (NHANES). Secondly, we analyzed the life cycle of thermal
receipts. Finally, we ranked alternative receipt technologies according to Green Chemistry
principles.
Results: A look at the life cycle of thermal receipts reveals potentials for resource depletion
and environmental pollution and contamination with chemicals besides BPA. Thermal receipts
have the potential to affect human and environmental health through chemical pollution and
contamination during the production, recycling and disposal stages. Alternatives to the current
direct thermal printing technology include thermal transfer technology, possible photochromic
UV technology, and electronic receipts.
Conclusion: We recommend taking a precautionary approach and switching the current
practice of using thermal paper for receipts to an electronic receipt system.
BPA: what level is safe?
Both Japan and the United States (under the EPA) have set cutoff
values for protection against reproductive harm:
• Japan established safe intake level of 0.5 mg/kg/day
• U.S. EPA established a range of 0.05-0.5 mg/kg/day
Yet, a literature review performed by Vandenberg et al. (2007)
analyzed 150 published studies regarding BPA toxicity and
demonstrated that 40 of these studies demonstrate developmental
and reproductive harm in levels less than the 0.05 mg/kg/day dose
(Vandenberg et al., 2007).
Conclusion: It appears that the current safety level of BPA is not accurately
reflected in the regulatory standards set in both Japan and the U.S. Given
the research findings where low-dose exposure is associated with
developmental and reproductive harm, examining the current set cutoff level
for protection is recommended.
Pathways of BPA exposure
Ingestion
Food and drink has been thought to account for 80-90% of aggregate BPA exposure.
This percentage is now under question: A study analyzed urinary concentration of BPA in fasting individuals. No significant decrease in BPA urinary excretion was demonstrated. Absence of a decline in BPA excretion over the fasting time period suggests that there may be other significant sources of exposure (Stahlhut et al., 2009).
Dermal absorption
Until recently, dermal absorption was not thought to significantly contribute to one’s aggregate exposure.
The first study analyzing BPA absorption using viable human skin found that 46% of dermally-applied BPA is absorbed (Zalko et al., 2010).
Analysis of NHANES data
Individuals who were occupationally exposed are
more likely to have BPA detected in their urine.
915 individuals in the 2003-2004 cohort had data on occupational status, BPA
excretion levels, and creatinine levels (used to adjust for urinary concentration).
These individuals were grouped into exposed (sales workers, retail and personal
services, and waitstaff) and unexposed (all other workers).
Individuals who were occupationally exposed
have higher concentrations of BPA in their urine.
Potential source of BPA dermal exposure:
thermal receipts
About Paper
Thermal Paper
www.torraspapel.com 3
Fig r.
. 1: Mode of operation and composition of thermal pape
As already indicated above, heat is applied to the paper by means of a thermal header, the basic working of which is shown in figure 2. As can be seen, the thermal paper is pulled along by a roller, and on passing through the thermal header the thermal coating will melt, thus reproducing the image that we wish to print (it should be noted that total melting of the coating does not occur: melting only occurs in the case of the components directly involved in the formation of the image). The melted products are partially absorbed by the under-coating, so that the excess melted material does not stick to the heat-generating header.
Fig. 2: Application of heat by means of the thermal header.
1.1. The coating mix
The thermal coating is obtained from a mixture of materials (or coating mix) made up of a series of chemical products including a colouring, a sensitizing agent, a colour enhancer, and many other components (we shall see later how the coating is applied to the base paper.) The chemical reaction produced between some of these products is what induces the printing process on the base paper when the heat generated by the thermal header is applied.
In the case of thermal paper, all the products that induce printing are already present in the coating mix itself. This is a fundamental difference with the mixture used for self-
About Paper
Thermal Paper
www.torraspapel.com 3
Fig r.
. 1: Mode of operation and composition of thermal pape
As already indicated above, heat is applied to the paper by means of a thermal header, the basic working of which is shown in figure 2. As can be seen, the thermal paper is pulled along by a roller, and on passing through the thermal header the thermal coating will melt, thus reproducing the image that we wish to print (it should be noted that total melting of the coating does not occur: melting only occurs in the case of the components directly involved in the formation of the image). The melted products are partially absorbed by the under-coating, so that the excess melted material does not stick to the heat-generating header.
Fig. 2: Application of heat by means of the thermal header.
1.1. The coating mix
The thermal coating is obtained from a mixture of materials (or coating mix) made up of a series of chemical products including a colouring, a sensitizing agent, a colour enhancer, and many other components (we shall see later how the coating is applied to the base paper.) The chemical reaction produced between some of these products is what induces the printing process on the base paper when the heat generated by the thermal header is applied.
In the case of thermal paper, all the products that induce printing are already present in the coating mix itself. This is a fundamental difference with the mixture used for self-
Direct Thermal Technology•Thermal paper, containing the
color former and color
developer is fed through a
platen roller.
•Image is formed when heat
applied by the thermal head
activates the chemical reaction
between the former and
developer.
• Additives enhance the
image quality and
printability of
thermal receipts.
Torraspapel, 2008 About Thermal Paper, www.toraspapel.com
BPA as Color Developer
BPA donates protons that attack the lactone ring of the color former.
BPA is the common choice for color developer because of:•high color contrast
•stable image
•low acidity
•low cost
•easy availability
spirolactone dye
CH3CH3
OH OH
Bisphenol A
Additives in Thermal Receipts• Binders: Adheres coating to the base paper. Cellulose, polyvinyl
alcohols, long chain aliphatic compounds.
• Sensitizers: lower the melting temperature. Fatty acids or aromatic compounds with melting points near 100C.
• Stabilizers: move equilibrium point towards colored species. Hindered phenol derivatives.
Protect image against plasticizers and oil. Aromatic carboxylic acid
metal salts.
Protect image against UV. Benzophenone and triazole type compounds.
• Lubricants: prevent the coating from sticking to the thermal head. Metallic salts of fatty acids.
• Fillers: absorb melted components. White pigments and inorganic compounds .
Advantages of Direct Thermal
Technology
- No consumables at point of sale besides paper
- Low cost
- Reliable
- Compact & portable
- Quick printing speed
- Simple to use & maintain
- High resolution
- Quiet operation
depletion of forests
from unsustainable
forest management
formation of chlorinated organic compounds from
using bleaching agents containing chlorine
pollution of air, water, and soil from chemicals used in thermal paper
manufacturing
occupational exposure
to chemicals during
chemical and thermal
paper manufacturingLandfilling of solid waste:
groundwater contamination and release of methane
Incineration of solid waste: release of air pollutants
contamination of air, water, and soil with
chemicals from thermal paper
recycling
chemical
contamination of
recycled paper
products and
corrugated media
Potential Life Cycle
Impacts
occupational exposure
to BPA at the point of
sale
Alternative 1: Improving Current Direct
Thermal Technology (DTT)
• Maximize recycled fiber content and use wood fiber from environmentally and socially responsible sources in base paper. Use renewable feed stocks (GC 7)
• Use electricity from renewable sources during thermal paper manufacturing. (GC 7)
• Substitute oxygen-based compounds for chlorine compounds in pulping and bleaching processes, and work towards totally effluent free mills. Prevent pollution (GC 1)
• Use intrinsically thermally sensitive compound, cutting the need of auxiliary reagents. Increase atom economy (GC 2)
• Replace the „necessary‟ non biodegradable auxiliary reagents with biodegradable reagents. Design for degradability (GC 10)
• Use closed systems to minimize worker exposure.
Alternative 2:Thermal Transfer Technology(TTT)
• Heat is transferred
from thermal head to
the ribbon, which is a
polyester coated with
wax or resin ink.
• The heat melts the ink,
which diffuses, is
absorbed and becomes
part of media.
Advantages of TTT
•extremely durable images
•high printing speed
•high resolution images
wax/resin, carbon black
silicon
polyester
Direct Thermal and Thermal Transfer Book, www.upmraflatac.com
Alternative 3: Photochromic paper using UV Light
Advantages of Photochromic technology compared to current DTT
• faster reaction; faster printing
• longer receipt life, thermally irreversible reaction
Colorless ColoredThis reaction is reversible but the reversibility can be controlled by changing the
derivitization, temperature and solvents.
The “Photochromic Paper” has light sensitive compounds
which change color on exposure to UV Lamp.
313 nm
527 nm
Alternative 4: Electronic Receipts• Digital: Customers create online account with a company ( e.g.
allElectronic). All receipts automatically sent to their account by linking the credit card number or phone number used at purchase.
• Web Based Receipts: Paperless receipts sent to the customer‟s email address, given at time of purchase to cashier ( e.g. TransactionTree).
• Near Field Communication Technology: Customers can swipe credit cards as payment directly with Iphone6 or Android, using Square ( plastic cube fitting into the earplug holes). On swiping the card, reader converts the data from magnetic strip into audio signal and passes it onto the phone software.
Advantages:
• Ease of tracking & storing receipts
• Saving trees, oil, emissions
• No new gadgets needed,
adding application to existing
electronic technology.
Mathew Honan, 2010, Iphone Credit Card Reader Lets You Accept Plastic Anywhere, http://www.wired.com/reviews/2010/02/pr_square_iphone
Green Chemistry Ranking of TechnologiesGreen Chemistry
Metrics
Direct Thermal
Technology
Photochromic
UV Technology
Thermal Transfer
Technology
Electronic
Receipts
Atom economy (GC 2) .62 1.0 0.14 0.0
# Chemicals main
reaction ( GC 5)1.0 0.5 0.5 0.0
1Toxicity (GC 3) 1.0 0.13 0.13 0.0
2Carcinogenicity
(GC4,5)1.0 0.33 0.67 0.0
3Estrogenicity ( GC 4,5) 1.0 0.0 0.0 0.0
4Biodegradability
(GC10)1.0 0.25 0.25 0.0
Chemical waste
(user level) (GC 1)1.0 1.0 0.5 0.0
Energy cosumption(
user level) (GC 6)0.5 1.0 0.75 0.1
Average 0.93 0.60 0.42 0.01
Ranking 4 3 2 1* Lower number means that the technology follows the green chemistry principle1 Toxic Release Inventory List
2 OSHA Carcinogens List
3 Terasaki, Shiraishi,Makino, 2007, Occurrence and estrogenicity of phenolics in paper recycling process water: Pollutants originating from thermal paper in
waste paper, Environmental Toxicology and Chemistry
4 http://www.synthesia.eu/external-data/bl/383_benzyl%20 naphthyl%20ether_en.pdf
Personal Protective Actions
We recommend changing the current DTT. In the mean
time, the following actions should be taken to minimize
BPA exposure from thermal receipts.
•Decline receipts whenever possible.
•Do not touch receipts with wet or greasy hands.
•Store receipts separately in an envelope and away
from children.
•Do not crumple receipts.
•Do not recycle thermal receipts.
•Wash hands with cold water after handling receipts.
Do not use alcohol-based hand cleansers.
ConclusionBPA is a suspected human reproductive and developmental toxicant that causes
biological harm in low doses that are environmentally relevant. Individuals
working in occupations with high levels of exposure to thermal receipts have
higher levels of BPA in their urine compared to individuals who do not have high
occupational exposure to thermal receipts. Failure to account for non-food
exposure to BPA may underestimate actual BPA exposure, particularly for highly
exposed occupations. Besides exposing workers and consumers to BPA,
thermal receipts use chemicals that have downstream effects on human and
environmental health that result from ineffective waste management. Most
chemicals used in thermal receipts lack safety data. Under TSCA, chemicals in
production are not required to be proven safe, so BPA-free receipts may contain
other compounds that pose hazard. Due to the uncertainty regarding safe level
limits of BPA exposure and the safety of other chemicals, we recommend taking
a precautionary approach and using safer receipt technologies. After assessing
the current direct thermal technology and the alternate thermal transfer,
photochromic UV, and electronic receipt technology, according to Green
Chemistry Principles, we identified electronic receipts as following the most
number of GC principles.
References
CDC. Centers for Disease control and Prevention. National Center for Health Statistics (NCHC). National Health and Nutrition Examination Survey Data. Hyattsville, MD: U.S. Department of Health and Human Services, 2010 http://www.cdc.gov/nchs/nhanes/nhanes2003-2004/nhanes03_04.htm.
EWG. Environmental Working Group. Synthetic estrogen BPA coats cash register receipts. 2010. http://www.ewg.org/bpa-in-store-receipts
NTP. National Toxicology Program. 2008. U.S. Department of Health and Human Services. Center for evaluation of risks to human reproduction . NTP brief on Bisphenol A [CAS No. 80-05-07].
Stahlhut RW, Welshons WV, Swan SH. 2009. Bisphenol A data in NHANES suggest longer than expected half-life, substantial nonfood exposure, or both. Environ Health Perspect 117(5): 784-9.
Vandenberg LN, Hauser R, Marcus M, Oldea N, and WV Welshons. 2007. Human exposure to bisphenol A (BPA). Reprod Toxicol 24(2): 139-77.
Zalko D, Jacques C, Duplan H, Bruel S, Perdu E. 2011. Viable skin efficiently absorbs and metabolizes bisphenol A. Chemosphere 82(3): 424-430.
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Muthyala, Ramaiah, [ed.]. Chemistry and applications of leuco dyes. New York : Plenum Press, 1997. p. 200.
European Commission Joint Research Centre and Institute for Health and Consumer Protection. European Union Risk Assessment Report: bisphenol A. 2003.
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Michaelangelo D. Tabone, James J. Cregg, Eric Beckman, Amy Landis, 2010. Sustainability Metrics: Life Cycle Assessment and Green Design Polymers, Envrron Sci. Technol
Torraspapel, 2008 About Thermal Paper, www.toraspapel.com
Michinori Takeshita, Takehiko Yamato,2001, Synthesis and photochromic properties of 1,2, dicyano[2,n] metacyclophan, Science Direct
Mathew Honan, 2010, Iphone Credit Card Reader Lets You Accept Plastic Anywhere, http://www.wired.com/reviews/2010/02/pr_square_iphone
www.Allelectronic.com
Direct Thermal and Thermal Transfer Book, www.upmraflatac.com
http://www.koehlerpaper.com/en/papier/thermal/anwendungen/etiketten.php, http://www.airplane-ticket.com
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