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COLLINS AEROSPACE F-16 EPS

AC Collins F16 EPS OEM Brochure - goallclear.com

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Page 1: AC Collins F16 EPS OEM Brochure - goallclear.com

COLLINSAEROSPACEF-16 EPS

Page 2: AC Collins F16 EPS OEM Brochure - goallclear.com

F-16 Electric Power SystemsF-16 EPS system components were designed in the 1970s to 1980s and the current operational environment diff ers signifi cantly from that considered during the original design specifi cation. Collins (UTAS/Hamilton Sundstrand) continues to improve reliability on EPS products by applying current technology and off ers upgrade kits to increase mean time between failure (MTBF).

GENERATOR, MAIN (60 KVA/40 KVA)

CONSTANT SPEED DRIVE (CSD)

GENERATOR, STANDBY (10 KVA)

CSD UPGRADE KIT

AllClear is the worldwide exclusive stocking distributor for Collins’ F-16

generators and CSDs.

AllClear has signed a manufacturing license agreement with Collins

for the F-16 CSD and generator unique and common parts and/or

components for military applications, including U.S. Government Foreign

Military Sales (FMS) solicitations.

AllClear has the right to manufacture, have manufactured, procure, test,

use, sell, lease, and otherwise dispose of the F-16 CSD and generator

components.

Collins provides electric power generating and control systems, fuel and

special fl uid pumps, engine control systems, gearboxes, auxiliary power

units, environmental control systems, propeller systems, and electronic

controls and components.

AllClear has signifi cant inventory levels for all Collins F-16 EPS generators,

CSD at the LRU and subcomponent levels. AllClear provides short

lead times and competitive price advantages, due to higher quantity

procurements and stands ready to support all spare parts and repair and

overhaul needs.

F-16 Electric Power Systems

Aero Precision is the worldwide exclusive stocking distributor for

Collins (UTAS/Hamilton Sundstrand)’s F-16 Generators and CSD.

Aero Precision has also signed a Manufacturing License Agreement

with Collins (UTAS/Hamilton Sundstrand) for the F-16 Constant

Speed Drive (CSD) & Generator unique and common parts and/

or components for military applications including U.S. Government

Foreign Military Sales (FMS) solicitations.

Aero Precision has the right to manufacture, have manufactured,

procure, test, use, sell, lease and otherwise dispose of the F-16 CSD

& Generator components.

Collins (UTAS/Hamilton Sundstrand) provides electric power

generating and control systems, fuel and special fluid pumps, engine

control systems, gearboxes, auxiliary power units, environmental

control systems, propeller systems, and electronic controls and

components.

Aero Precision has significant inventory levels for all Collins (UTAS/

Hamilton Sundstrand) F-16 EPS Generators, CSD at the LRU and

subcomponent levels. Aero Precision provides short lead time and

competitive price advantages due to higher quantity procurements

and stands ready to support all spare parts and R&OH needs.

GENERATOR, MAIN (60 KVA/40 KVA)

CONSTANT SPEED DRIVE (CSD)

GENERATOR, STANDBY (10 KVA)

F-16 EPS system components were designed in the 1970-1980s and the current operational environment differs significantly from that considerated during the original design specification. Collins (UTAS/Hamilton Sundstrand) continues to improve reliability on EPS products by applying current technology and offers upgrade kits to increase MTBF.

Copyright © 1993 - 2019 Aero Precision Rev.2019.02.08

201 Lindbergh Avenue | Livermore, CA 94551 | Phone: 925.455.9900 | www.aeroprecision.com | [email protected]

CSD UPGRADE KIT

F-16 Electric Power Systems

Aero Precision is the worldwide exclusive stocking distributor for

Collins (UTAS/Hamilton Sundstrand)’s F-16 Generators and CSD.

Aero Precision has also signed a Manufacturing License Agreement

with Collins (UTAS/Hamilton Sundstrand) for the F-16 Constant

Speed Drive (CSD) & Generator unique and common parts and/

or components for military applications including U.S. Government

Foreign Military Sales (FMS) solicitations.

Aero Precision has the right to manufacture, have manufactured,

procure, test, use, sell, lease and otherwise dispose of the F-16 CSD

& Generator components.

Collins (UTAS/Hamilton Sundstrand) provides electric power

generating and control systems, fuel and special fluid pumps, engine

control systems, gearboxes, auxiliary power units, environmental

control systems, propeller systems, and electronic controls and

components.

Aero Precision has significant inventory levels for all Collins (UTAS/

Hamilton Sundstrand) F-16 EPS Generators, CSD at the LRU and

subcomponent levels. Aero Precision provides short lead time and

competitive price advantages due to higher quantity procurements

and stands ready to support all spare parts and R&OH needs.

GENERATOR, MAIN (60 KVA/40 KVA)

CONSTANT SPEED DRIVE (CSD)

GENERATOR, STANDBY (10 KVA)

F-16 EPS system components were designed in the 1970-1980s and the current operational environment differs significantly from that considerated during the original design specification. Collins (UTAS/Hamilton Sundstrand) continues to improve reliability on EPS products by applying current technology and offers upgrade kits to increase MTBF.

Copyright © 1993 - 2019 Aero Precision Rev.2019.02.08

201 Lindbergh Avenue | Livermore, CA 94551 | Phone: 925.455.9900 | www.aeroprecision.com | [email protected]

CSD UPGRADE KIT

F-16 Electric Power Systems

Aero Precision is the worldwide exclusive stocking distributor for

Collins (UTAS/Hamilton Sundstrand)’s F-16 Generators and CSD.

Aero Precision has also signed a Manufacturing License Agreement

with Collins (UTAS/Hamilton Sundstrand) for the F-16 Constant

Speed Drive (CSD) & Generator unique and common parts and/

or components for military applications including U.S. Government

Foreign Military Sales (FMS) solicitations.

Aero Precision has the right to manufacture, have manufactured,

procure, test, use, sell, lease and otherwise dispose of the F-16 CSD

& Generator components.

Collins (UTAS/Hamilton Sundstrand) provides electric power

generating and control systems, fuel and special fluid pumps, engine

control systems, gearboxes, auxiliary power units, environmental

control systems, propeller systems, and electronic controls and

components.

Aero Precision has significant inventory levels for all Collins (UTAS/

Hamilton Sundstrand) F-16 EPS Generators, CSD at the LRU and

subcomponent levels. Aero Precision provides short lead time and

competitive price advantages due to higher quantity procurements

and stands ready to support all spare parts and R&OH needs.

GENERATOR, MAIN (60 KVA/40 KVA)

CONSTANT SPEED DRIVE (CSD)

GENERATOR, STANDBY (10 KVA)

F-16 EPS system components were designed in the 1970-1980s and the current operational environment differs significantly from that considerated during the original design specification. Collins (UTAS/Hamilton Sundstrand) continues to improve reliability on EPS products by applying current technology and offers upgrade kits to increase MTBF.

Copyright © 1993 - 2019 Aero Precision Rev.2019.02.08

201 Lindbergh Avenue | Livermore, CA 94551 | Phone: 925.455.9900 | www.aeroprecision.com | [email protected]

CSD UPGRADE KIT

F-16 Electric Power Systems

Aero Precision is the worldwide exclusive stocking distributor for

Collins (UTAS/Hamilton Sundstrand)’s F-16 Generators and CSD.

Aero Precision has also signed a Manufacturing License Agreement

with Collins (UTAS/Hamilton Sundstrand) for the F-16 Constant

Speed Drive (CSD) & Generator unique and common parts and/

or components for military applications including U.S. Government

Foreign Military Sales (FMS) solicitations.

Aero Precision has the right to manufacture, have manufactured,

procure, test, use, sell, lease and otherwise dispose of the F-16 CSD

& Generator components.

Collins (UTAS/Hamilton Sundstrand) provides electric power

generating and control systems, fuel and special fluid pumps, engine

control systems, gearboxes, auxiliary power units, environmental

control systems, propeller systems, and electronic controls and

components.

Aero Precision has significant inventory levels for all Collins (UTAS/

Hamilton Sundstrand) F-16 EPS Generators, CSD at the LRU and

subcomponent levels. Aero Precision provides short lead time and

competitive price advantages due to higher quantity procurements

and stands ready to support all spare parts and R&OH needs.

GENERATOR, MAIN (60 KVA/40 KVA)

CONSTANT SPEED DRIVE (CSD)

GENERATOR, STANDBY (10 KVA)

F-16 EPS system components were designed in the 1970-1980s and the current operational environment differs significantly from that considerated during the original design specification. Collins (UTAS/Hamilton Sundstrand) continues to improve reliability on EPS products by applying current technology and offers upgrade kits to increase MTBF.

Copyright © 1993 - 2019 Aero Precision Rev.2019.02.08

201 Lindbergh Avenue | Livermore, CA 94551 | Phone: 925.455.9900 | www.aeroprecision.com | [email protected]

CSD UPGRADE KIT

F-16 Electric Power Systems

Aero Precision is the worldwide exclusive stocking distributor for

Collins (UTAS/Hamilton Sundstrand)’s F-16 Generators and CSD.

Aero Precision has also signed a Manufacturing License Agreement

with Collins (UTAS/Hamilton Sundstrand) for the F-16 Constant

Speed Drive (CSD) & Generator unique and common parts and/

or components for military applications including U.S. Government

Foreign Military Sales (FMS) solicitations.

Aero Precision has the right to manufacture, have manufactured,

procure, test, use, sell, lease and otherwise dispose of the F-16 CSD

& Generator components.

Collins (UTAS/Hamilton Sundstrand) provides electric power

generating and control systems, fuel and special fluid pumps, engine

control systems, gearboxes, auxiliary power units, environmental

control systems, propeller systems, and electronic controls and

components.

Aero Precision has significant inventory levels for all Collins (UTAS/

Hamilton Sundstrand) F-16 EPS Generators, CSD at the LRU and

subcomponent levels. Aero Precision provides short lead time and

competitive price advantages due to higher quantity procurements

and stands ready to support all spare parts and R&OH needs.

GENERATOR, MAIN (60 KVA/40 KVA)

CONSTANT SPEED DRIVE (CSD)

GENERATOR, STANDBY (10 KVA)

F-16 EPS system components were designed in the 1970-1980s and the current operational environment differs significantly from that considerated during the original design specification. Collins (UTAS/Hamilton Sundstrand) continues to improve reliability on EPS products by applying current technology and offers upgrade kits to increase MTBF.

Copyright © 1993 - 2019 Aero Precision Rev.2019.02.08

201 Lindbergh Avenue | Livermore, CA 94551 | Phone: 925.455.9900 | www.aeroprecision.com | [email protected]

CSD UPGRADE KIT

Page 3: AC Collins F16 EPS OEM Brochure - goallclear.com

Generator

The original 40/60 KVA generator rotor design is prone to wedge creep. Also, the original design uses diodes which are not adequate for more robust missions. The Collins upgrade kit addresses both of these issues by providing improved replacement rotor wedges and more robust and readily available diodes. Also included are a replacement wire tie, tape adhesive, and epoxy to enable a complete re-build. F-16 main generator upgrades include steel rotor wedges, diode upgrades, wire containment improvements, and EPA approved encapsulation material.

F-16 A/B/C/D 40KVA/60KVA Generators Upgrade: Collins made signifi cant improvements on F-16 A/B/C/D generators to increase MTBF and issued under Collins MMB 1442 and 1492. These changes eff ected DLM technical manual, illustrated parts breakdown, and T.O. 8A6-8-11-4. These improvements are for 40KVA AC generator, part numbers 977J024-3/-4 and 977J330-3, used on F-16 A/B aircra� and for 60KVA AC generator used on F-16 C/D aircra� .

Improvements made by replacing old wedges and diodes with new stainless steel wedges (revising the winding procedure to eliminate tie breaking, and reducing out of balance limits) and new 1600V diodes (signifi cantly reduces nuisance failures in the fi eld). These upgrade kits are named as 174-37A for 40KVA and 174-38 for 60KVA generator.

AC generators modifi ed according to MMB 1442 and 1492 bulletin are identifi ed with the symbol MMB 1442 or MMB1492 on the identifi cation plate. If the generator does not have MMB 1442 or MMB1492 marking on the name plate the generator needs this upgrade to obtain higher MTBF.

This system was originally designed by Westinghouse Electric Company in the 1980s. The generator is high speed, air cooled, 10 KVA rated, PMG constant power, VSCF with converter. It operates whenever the engine is operating via the engine gearbox. Initial improvements were made with kit 179-04. The kit contained a new armature sha� assembly, new hardened insert (located in the end bell housing), new bearings with improved grease, and improved the clamping of the drive end bearing. It improved the MTBF but did not satisfy the customer expectations.

Collins fi nalized another modifi cation program based on customer reports.

Collins engineering researched, tested and replaced all of the parts required to improve MTBF on the 10 KVA generator. Collins made this improvement by creating the 174-70 kit including a greater size high speed bearing. It should be implemented in the fi rst overhaul cycle as a whole kit. This modifi cation requires to change the bearing, end bell assembly, and fan cover to improve cooling. This reduces dry out condition and further improves balance. If all part numbers are not replaced during this installation, there is a risk to the integrity of the upgrade. To maintain the integrity of this kit, Collins only sells this as a complete kit. A� er initial implementation single parts from the 174-70 kit might fail and other parts still might still be reusable.

F-16 C/D 10 KVA Upgrade: Collins issued MMB-1476 for F-16C/D 10KVA generator part number 948F463-4, 948F463-5, and 948F463-6 to implement parts kit 174-70. These MMB-1476 changes eff ected DLM technical manual, illustrated parts breakdown, and technical order (T.O.) 8A6-5-10-3. AC generators modifi ed according to this bulletin are identifi ed with the symbol MMB1476 in the ID plate. If the generator does not have the MMB 1476 marking on the name plate, the generator needs this upgrade to obtain higher MTBF.

F-16A/B 40 KVA Gen 1442 174-37A 977J024-3,

977J024-4 6115-01-141-5801 T.O. 8A6-8-11-3 Stainless Steel Wedges, New 1600V diodes

F-16A/B 40 KVA Gen 174-52 977J024-3,

977J024-4 6115-01-141-5801 T.O. 8A6-8-11-3 Shop items for 10 rewinds

F-16C/D 60 KVA Gen 1492 174-38 977J330-3 6115-01-236-8434 T.O. 8A6-8-11-4 Stainless Steel Wedges,

New 1600V diodes

F-16C/D 10KVA Gen 1476 174-70948F463-4, 948F463-5, 948F463-6

6115-01-148-0483, 6115-01-246,5622, 6115-01-246-5622

T.O. 8A6-5-10-3New Anti-Drive Bearing

End Bell, Fan Cover, Spacer, Washer

APPLICABLEPLATFORM PRODUCT MMB KIT PN APPLICATION PN APPLICATION MSN T.O. PURPOSE

Of KIT

F-16 A/B use 40 KVA and F-16 C/D use 60 KVA generator as main electric power.

F-16 40/60 KVA Main Generator

10 KVA Backup Generator Upgrade

Page 4: AC Collins F16 EPS OEM Brochure - goallclear.com

CSD

F-16A/B CSD Upgrade: Collins issued MMB-1472 for F-16A/B CSD, part number 727429 series. These MMB-1472 changes aff ected DLM Overhaul Instructions in Technical Order T.O. 9H6-3-36-13 and CSD illustrated parts breakdown T.O. 9H6-3-36-14. Collins issued parts kits 174-44 and 174-72 for this modifi cation. These kits should be implemented in the fi rst overhaul cycle cycle as a whole kit. If all the part numbers are not replaced during this installation, there is a risk to the integrity of the upgrade. This modifi cation is to incorporate improvements using commercial technology consisting of TiN coated wobblers, improved slippers, crowned pistons, and an extended service fi lter. These improvements are standard CSD design and will improve the MTBF for this assembly. If not already done, a more robust idler sha� assembly is incorporated.

The CSD modifi ed according to this MMB 1472 bulletin are identifi ed with the symbol MMB 1472 on the identifi cation plate. If the CSD does not have the MMB 1472 marking on the name plate then the CSD needs this upgrade to obtain higher MTBF.

F-16 C/D CSD Upgrade: Collins issued MMB-1452 for modifi cation of F-16C/D CSD, part numbers 734556 or 734556A NSN 1650-01-145-0046. These MMB-1452 changes aff ected DLM overhaul instructions in technical order T.O. 9H6-3-36-13 and CSD illustrated parts breakdown T.O. 9H6-3-36-14. Collins issued parts kits 174-44 and 174-55 for this modifi cation. These kits should be implemented in the fi rst overhaul cycle as a whole kit. If all part numbers are not replaced during this installation, there is a risk to the integrity of the upgrade. This modifi cation is to incorporate improvements to the input sha� , center housing, and input housing assemblies. The improvement to elimination failure mode that leads to generator rotor overspeed, laser hardened slippers, TiN coated wobblers, and crowned pistons/slippers for reduced wear and improves MTBF.

The CSD modifi ed according to this MMB 1452 bulletin are identifi ed with the symbol MMB1452 on the identifi cation plate. If the CSD does not have the MMB1452 marking on the name plate then the CSD needs this upgrade to obtain higher MTBF.

F-16C/D CSD 174-122734556,

734556A, 734556B

1650-01-145-0046, 1650-01-228-9276, 1650-01-

228-9276T.O. 9H6-3-44-3 Roller retainer upgrade

F-16A/B CSD 1472 174-44, 174-72 727429 1650-01-085-2887 T.O. 9H6-3-36-13

TiN coated wobblers, improved slippers, crowned

pistons, and an extended service filter

F-16A/B CSD 174-149 727429 1650-01-085-2887 T.O. 9H6-3-36-13 Roller retainer upgrade

F-16C/D CSD 1452 174-44, 174-55

734556, 734556A, 734556B

1650-01-145-0046, 1650-01-228-9276, 1650-01-

228-9276T.O. 9H6-3-44-3

Laser Hardened Slippers, TiN coated wobblers and

Crowned Pistons/Slippers for reduced wear which

improves MTBF

F-16 Frequency Converter 1648 914-191 948F455-1 6130-01-140-8200 Due to component

obsolescence, serval parts

F-16A/B GCU, 40 KVA 947F310-3 6110-01-552-9513 Replacement Unit

F-16C/D GCU, 10 KVA 948F456-4 6110-01-165-6844 REPLACEMENT UNIT

F-16C/D GCU, 60 KVA 948F450-4 6110-01-391-6067 REPLACEMENT UNIT

APPLICABLEPLATFORM PRODUCT MMB KIT PN APPLICATION PN APPLICATION NSN T.O. PURPOSE

Of KIT

F-16 A/B and F-16 C/D use diff erent version of CSDs.

CSDs are designed in 1980s and Collins intergrates all the improvements in commercial and military CSDs.

F-16 Constant Speed Drive (CSD) Improvements

F-16 Constant Speed Drive (CSD) Improvements

CSD Previous Gear Failure

Case Overpressure Failure

F-16 A/B and F-16 C/D use different version of CSDs.

CSDs are designed in 1980s and Collins (UTAS/HAmilton

Sundstrand) intergrates all the improvements in commercial

aircraft CSD to military CSDs.

F-16 A/B CSD Upgrade: Collins (UTAS/Hamilton Sundstrand

issued Military Modification Bulletin (MMB-1472) for F-16A/B

Constant Speed Drive (CSD), part number 727429 series.

These MMB-1472 changes effected DLM Overhaul Instructions

in Technical Order (T.O.) 9H6-3-36-13; and CSD Illustrated

Parts Breakdown T.O. 9H6-3-36-14. Collins (UTAS/Hamilton

Sundstrand) issued Parts Kits 174-44 and 174-72 for this

modification. These kits should be implemented in first OH cycle

as a whole kit. If all PNs are not replaced during this installation

there is a risk to the integrity of the upgrade. This modification

is to incorporate improvements using commercial technology

consisting of TiN coated wobblers, improved slippers, crowned

pistons, and an extended service filter. These improvements are

standard CSD design and will improve the mean time between

failures (MTBF) for this assembly. If not already done, a more

robust idler shaft assembly is incorporated.

CSD modified according to this MMB 1472 bulletin are identified

with the symbol MMB 1472 on the identification plate. If CSD

does not have MMB 1472 marking on name plate then this CSD

needs this upgrade to get higher MTBF.

F-16 C/D CSD Upgrade: Collins (UTAS/Hamilton Sundstrand)

issued Military Modification Bulletin (MMB-1452) for Modification

APPLICABLE PLATFORM

PRODUCT MMB KIT PN APPLICATION PN APPLICATION NSN T.O. PURPOSE OF KIT

F-16C/D CSD 174-122 734556, 734556A, 734556B

1650-01-145-0046, 1650-01-228-9276, 1650-01-228-9276

T.O. 9H6-3-44-3 Roller retainer upgrade

F-16A/B CSD 1472 174-44, 174-72

727429 1650-01-085-2887 T.O. 9H6-3-36-13 TiN coated wobblers, improved slippers, crowned pistons, and an extended service filter

F-16A/B CSD 174-149 727429 1650-01-085-2887 T.O. 9H6-3-36-13 Roller retainer upgrade

F-16C/D CSD 1452 174-44, 174-55

734556, 734556A, 734556B

1650-01-145-0046, 1650-01-228-9276, 1650-01-228-9276

T.O. 9H6-3-44-3 Laser Hardened Slippers, TiN coated wobblers and Crowned Pistons/Slippers for reduced wear which improves MTBF

F-16 Frequency Converter

1648 914-191 948F455-1 6130-01-140-8200 Due to component obsolescence, serval parts had to be revised to accept the replacement component.

F-16A/B GCU 947F310-3 6110-01-552-9513 Replacement Unit

CSDof F-16C/D Constant Speed Drive (CSD), part number 734556

or 734556A NSN: 1650-01-145-0046. These MMB-1452 changes

effected DLM Overhaul Instructions in Technical Order (T.O.) 9H6-

3-36-13; and CSD Illustrated Parts Breakdown T.O. 9H6-3-36-14.

Collins (UTAS/Hamilton Sundstrand) issued Parts Kits 174-44 and

174-55 for this modification. These kits should be implemented

in first OH cycle as a whole kit. If all PNs are not replaced during

this installation there is a risk to the integrity of the upgrade.

Parts Kits 174-44 and 174-55 to incorporate improvements to

the input shaft, center housing and input housing assemblies

which will improve the mean time between failures (MTBF) for this

assembly. Improvement to elimination failure mode that leads to

generator rotor overspeed. Laser Hardened Slippers, TiN coated

wobblers and Crowned Pistons/Slippers for reduced wear which

improves MTBF.

CSD modified according to this MMB 1452 bulletin are identified

with the symbol MMB1452 on the identification plate. If CSD

does not have MMB1452 marking on name plate then this CSD

needs this upgrade to get higher MTBF.

F-16 Constant Speed Drive (CSD) Improvements

CSD Previous Gear Failure

Case Overpressure Failure

F-16 A/B and F-16 C/D use different version of CSDs.

CSDs are designed in 1980s and Collins (UTAS/HAmilton

Sundstrand) intergrates all the improvements in commercial

aircraft CSD to military CSDs.

F-16 A/B CSD Upgrade: Collins (UTAS/Hamilton Sundstrand

issued Military Modification Bulletin (MMB-1472) for F-16A/B

Constant Speed Drive (CSD), part number 727429 series.

These MMB-1472 changes effected DLM Overhaul Instructions

in Technical Order (T.O.) 9H6-3-36-13; and CSD Illustrated

Parts Breakdown T.O. 9H6-3-36-14. Collins (UTAS/Hamilton

Sundstrand) issued Parts Kits 174-44 and 174-72 for this

modification. These kits should be implemented in first OH cycle

as a whole kit. If all PNs are not replaced during this installation

there is a risk to the integrity of the upgrade. This modification

is to incorporate improvements using commercial technology

consisting of TiN coated wobblers, improved slippers, crowned

pistons, and an extended service filter. These improvements are

standard CSD design and will improve the mean time between

failures (MTBF) for this assembly. If not already done, a more

robust idler shaft assembly is incorporated.

CSD modified according to this MMB 1472 bulletin are identified

with the symbol MMB 1472 on the identification plate. If CSD

does not have MMB 1472 marking on name plate then this CSD

needs this upgrade to get higher MTBF.

F-16 C/D CSD Upgrade: Collins (UTAS/Hamilton Sundstrand)

issued Military Modification Bulletin (MMB-1452) for Modification

APPLICABLE PLATFORM

PRODUCT MMB KIT PN APPLICATION PN APPLICATION NSN T.O. PURPOSE OF KIT

F-16C/D CSD 174-122 734556, 734556A, 734556B

1650-01-145-0046, 1650-01-228-9276, 1650-01-228-9276

T.O. 9H6-3-44-3 Roller retainer upgrade

F-16A/B CSD 1472 174-44, 174-72

727429 1650-01-085-2887 T.O. 9H6-3-36-13 TiN coated wobblers, improved slippers, crowned pistons, and an extended service filter

F-16A/B CSD 174-149 727429 1650-01-085-2887 T.O. 9H6-3-36-13 Roller retainer upgrade

F-16C/D CSD 1452 174-44, 174-55

734556, 734556A, 734556B

1650-01-145-0046, 1650-01-228-9276, 1650-01-228-9276

T.O. 9H6-3-44-3 Laser Hardened Slippers, TiN coated wobblers and Crowned Pistons/Slippers for reduced wear which improves MTBF

F-16 Frequency Converter

1648 914-191 948F455-1 6130-01-140-8200 Due to component obsolescence, serval parts had to be revised to accept the replacement component.

F-16A/B GCU 947F310-3 6110-01-552-9513 Replacement Unit

CSDof F-16C/D Constant Speed Drive (CSD), part number 734556

or 734556A NSN: 1650-01-145-0046. These MMB-1452 changes

effected DLM Overhaul Instructions in Technical Order (T.O.) 9H6-

3-36-13; and CSD Illustrated Parts Breakdown T.O. 9H6-3-36-14.

Collins (UTAS/Hamilton Sundstrand) issued Parts Kits 174-44 and

174-55 for this modification. These kits should be implemented

in first OH cycle as a whole kit. If all PNs are not replaced during

this installation there is a risk to the integrity of the upgrade.

Parts Kits 174-44 and 174-55 to incorporate improvements to

the input shaft, center housing and input housing assemblies

which will improve the mean time between failures (MTBF) for this

assembly. Improvement to elimination failure mode that leads to

generator rotor overspeed. Laser Hardened Slippers, TiN coated

wobblers and Crowned Pistons/Slippers for reduced wear which

improves MTBF.

CSD modified according to this MMB 1452 bulletin are identified

with the symbol MMB1452 on the identification plate. If CSD

does not have MMB1452 marking on name plate then this CSD

needs this upgrade to get higher MTBF.

CSD Previous Gear Failure

Case Overpressure Failure

Page 5: AC Collins F16 EPS OEM Brochure - goallclear.com

GENERATOR 40 KVA 977J024-3 6115-01-141-5801 73030 F-16 A/B

GENERATOR 40 KVA 977J024-4 6115-01-141-5801 73030 F-16 A/B 

GENERATOR 60 KVA 977J330-2 6115-01-236-8434 99167 F-16 C/D

GENERATOR 60 KVA 977J330-3 6115-01-236-8434 99167 F-16 C/D

GENERATOR 10 KVA 948F463-6 6115-01-246-5622 99167 F-16 C/D

GENERATOR 10 KVA 948F463-4 6115-01-148-0483 99167 F-16 C/D

GENERATOR 10 KVA  948F463-5 6115-01-246-5622 99167 F-16 C/D

CONSTANT SPEED DRIVE 734556 1650-01-145-0046 99167 F-16 C/D

CONSTANT SPEED DRIVE 734556A 1650-01-228-9276 99167 F-16 C/D

CONSTANT SPEED DRIVE 734556B 1650-01-228-9276 99167 F-16 C/D

CONSTANT SPEED DRIVE 727429E 1650-01-222-3790 99167 F-16 A/B

SCREW,CAP,SOCKET 15C7989-66 5305-00-052-5689 73030LGEN F-16 40/60 KVA

SCREW, MACHINE 15C8095-11 5305-01-512-0187 73030LGEN F-16 40/60 KVA

SCREW, INSTRUMENT 28B8803-11 5305-01-503-6517 73030LGEN F-16 40/60 KVA

BEARING, BALL, ANNULAR 4C2361-41 3110-01-031-5151 73030LGEN F-16 40/60 KVA

SEMICONDUCTOR DEVICE 5911588 5961-01-486-5161 73030LGEN F-16 40/60 KVA

SEMICONDUCTOR DEVICE 5911589 5961-01-486-5164 73030LGEN F-16 40/60 KVA

BAND INSULATION  726484-17 5970-01-503-6564  73030LGEN F-16 40/60 KVA

WEDGE, WINDING, 40 KVA GENERATOR 762166-2 6150-01-503-6569 73030LGEN F-16 40/60 KVA

PLATE,IDENTIFICATION 765589 9905-01-526-2587 73030LGEN F-16 40/60 KVA

INSULATION SLEEVING,ELECTRICAL 900A582-1 5970-01-503-6648 99167 F-16 40/60 KVA

ROTOR BAND,COPPER 908C446-1 6115-01-144-9923 73030LGEN F-16 40/60 KVA

WEDGE, HOLDING 908C447-1 6115-01-145-3815 73030LGEN F-16 40/60 KVA

CAP-PLUG,PROTECTIVE 910C435-33 5340-01-503-6794 73030LGEN F-16 40/60 KVA

NUT,PLAIN,HEXAGON 911C208-36 5310-00-344-4351 73030LGEN F-16 40/60 KVA

PLATE, RETAINING, BEARING, 40/60 KVA GEN 915B944-1 3110-01-049-6189 73030LGEN F-16 40/60 KVA

WEDGE HOLDING 915B990-1 6150-01-503-6797 73030LGEN F-16 40/60 KVA

PACKING WITH RETAIN 930A971-8 5330-01-007-5088 73030LGEN F-16 40/60 KVA

INSULATION SLEEVING,ELECTRICAL5 932A308-1 5970-01-503-7350 99167 F-16 40/60 KVA

CONNECTOR,RECEPTACLE 943D435-1 5935-01-058-1282 73030LGEN F-16 40/60 KVA

STATOR, EXCITER, 40 KVA GENERATOR 943D724-6 6115-01-058-1597 99167 F-16 40/60 KVA

STACK, ROTOR - WOUND, 40 KVA GENERATOR 943D857-1 6115-01-471-3413 99167 F-16 40/60 KVA

WASHER,SHOULDERED 944B791-1 5310-00-194-6832 73030LGEN F-16 40/60 KVA

STATOR, PERMANENT MAGNET, 40 KVA GEN 946F506-3 6115-01-058-1595 99167 F-16 40/60 KVA

EXCITER, ARMATURE, CAP &DIODE ASSY., 40 KVA 947F226-3 6115-01-167- 99167 F-16 40/60 KVA

EXCITER ARMATURE, CAP & DIODE ASSY., 60KVA  947F226-9 6115-01-167-5675 99167 F-16 40/60 KVA

STACK, STATOR, 40 KVA GENERATOR 948F723-2 6115-01-147-2037 99167 F-16 40/60 KVA

STACK, STATOR, WOUND, 60KVA GENERATOR 948F915-2 6115-01-167-5696 99167 F-16 40/60 KVA

PIN,STRAIGHT,HEADLESS 949B105-8 5315-01-009-5888 99167 F-16 40/60 KVA

STACK, ROTOR, 40/60KVA GENERATOR 950B196-5 6115-01-036-7792 99167 F-16 40/60 KVA

INSULATOR, WASHER 950B430-2 5970-01-010-0553 73030LGEN F-16 40/60 KVA

INSULATION SLEEVING 950B678-2 5970-01-505-8650 73030LGEN F-16 40/60 KVA

RING RETAINING 950B718-1 5325-01-009-6528 73030LGEN F-16 40/60 KVA

INSULATOR,WASHER 950B719-1 5970-01-057-9668 99167 F-16 40/60 KVA

BUSHING, GENERATOR STATOR, 40/60 KVA 950B721-2 3120-00-625-7708 73030LGEN F-16 40/60 KVA

TERMINAL, LUG 950B751-1 5940-00-624-7246 73030LGEN F-16 40/60 KVA

INSULATION SLEEVING 950B762-1 5970-01-505-8677 73030LGEN F-16 40/60 KVA

CAPACITOR ASSY., 40/60KVA GEN, EXCITER ARM 950B884-1 5910-00-624-7312 73030LGEN F-16 40/60 KVA

TERMINAL,STUD 951B118-1 5940-01-009-7735 73030LGEN F-16 40/60 KVA

TUBE,OIL 951B883-1 6115-01-147-1800 73030LGEN F-16 40/60 KVA

CLAMP, COVER 952B309-1 5340-01-064-9009 73030LGEN F-16 40/60 KVA

BUS,CONDUCTOR 953B237-1 6150-01-170-4773 73030LGEN F-16 40/60 KVA

BUS CONDUCTOR 953B237-2 6150-01-173-3292 73030LGEN F-16 40/60 KVA

HEX NUT 954B039-1 5306-01-038-6431 99167 F-16 40/60 KVA

BOLT,MACHINE 954B047-3 5306-01-080-8463 73030LGEN F-16 40/60 KVA

SPACER,RING 954B191-1 5365-00-625-7881 73030LGEN F-16 40/60 KVA

TERMINAL BOARD 964C958-4 5940-01-058-3338 99167 F-16 40/60 KVA

RING,RETAINING 965C471-2 5325-01-506-9641 73030LGEN F-16 40/60 KVA

TUBE FITTING, OIL CONVEYANCE, 40/60 KVA GEN 966C038-1 6115-01-003-6890 73030LGEN F-16 40/60 KVA

BUS,CONDUCTOR 966C353-1 6150-01-503-8389 73030LGEN F-16 40/60 KVA

NIPPLE, TUBE, REDUCER 967C438-1 4730-01-147-1801 73030LGEN F-16 40/60 KVA

NIPPLE, TUBE 967C438-2 4730-01-147-1799 73030LGEN F-16 40/60 KVA

HOUSING,ELECTRICAL 977J467-4 6150-01-504-0520 73030LGEN F-16 40/60 KVA

ROTOR, 10 KVA STDBY. GENERATOR 4398B72-2 6115-01-316-9963 99167 F-16 10 KVA

PLATE,IDENTIFICATION 765589 9905-01-526-2587 73030LGEN F-16 10 KVA

WEDGE, ELECTRICAL WINDING 766862-3 6150-01-503-6573 73030 F-16 10 KVA

RECTIFIER, SEMICONDUCTOR DEVICE 770435 5961-01-504-0441 99167 F-16 10 KVA

ARMATURE-ROTOR ASSY., 10 KVA  770436 6115-01-504-0442 99167 F-16 10 KVA

STATOR, GENERATOR, 10 KVA STDBY. GENERATOR 9030D99-2 6115-01-280-3552 99167 F-16 10 KVA

STACK, STATOR, 10 KVA STANDBY GENERATOR 9031D01-2 6115-01-185-5504 99167 F-16 10 KVA

PART DESCRIPTION PN NSN CAGE CODE END APP PART DESCRIPTION PN NSN CAGE CODE END APP

Page 6: AC Collins F16 EPS OEM Brochure - goallclear.com

STACK, STATOR, 10 KVA STANDBY GENERATOR  9031D02-1  6115-01-280-3553  99167  F-16 10 KVA 

SHAFT STUB  9031D04-2  6115-01-503-6748  99167  F-16 10 KVA 

ARMATURE ASSY., 10 KVA STANDBY GENERATOR  9031D24-1  6115-01-504-0463  99167  F-16 10 KVA 

IMPELLER, FAN, 10 KVA STDBY. GENERATOR  9031D86-1  4140-01-264-2588  99167  F-16 10 KVA 

PARTS KIT, 10 KVA STBY. ELECTRICAL GENERATOR  935A560-1  6115-01-352-6973  99167  F-16 10 KVA 

10 KVA STANDBY GENERATOR, AC  948F463-5  6115-01-246-5622  99167  F-16 10 KVA 

SHAFT STUB, ARMATURE SUPPORT, 10 KVA  949F597-2  6115-01-503-7556  99167  F-16 10 KVA 

STATOR, 10 KVA STANDBY GENERATOR  949F600-2  6115-01-283-8958  99167  F-16 10 KVA 

END BELL, 10 KVA STANDBY GENERATOR  949F603-1  6115-01-317-6070  99167  F-16 10 KVA 

ROTOR, 10 KVA STANDBY GENERATOR  949F605-1  6615-01-504-0506  99167  F-16 10 KVA 

DIODE ASSY., SEMICONDUCTOR DEVICE, 10 KVA  950F811-1  5961-01-366-7996  99167  F-16 10 KVA 

INSULATION SLEEVING, ELECTRICAL  953B718-1  5970-01-503-8310  73030  F-16 10 KVA 

SPINDLE ASSY., 10 KVA STDBY. GENERATOR  953B966-1  3040-01-321-9847  99167  F-16 10 KVA 

SCREEN, METAL, 10 KVA STDBY. GENERATOR  968C408-1  5340-01-370-6684  99167  F-16 10 KVA 

SCREW,CAP,SOCKET  0646C624-18  5305-00-340-5584  73030LCSD  F-16 A/B CSD 

PIN,STRAIGHT,HEADLESS  1802-12-6H  5315-00-138-6198  99167  F-16 A/B CSD 

PIN,STRAIGHT,HEADLE  1802-12-7H  5315-01-183-9348  73030LCSD  F-16 A/B CSD 

PIN,STRAIGHT,HEADLE  1802-18-8H  5315-00-324-6919  73030LCSD  F-16 A/B CSD 

PIN,STRAIGHT,HEADLE  1802-8-4H  5315-00-138-6199  73030LCSD  F-16 A/B CSD 

PLUG, PIPE  2405-00-3  4730-00-657-3046  73030LCSD  F-16 A/B CSD 

RESTRICTOR,FLUID  24663  4730-00-922-9442  73030LCSD  F-16 A/B CSD 

RING, PISTON  27080-19  4310-00-361-6428  73030LCSD  F-16 A/B CSD 

RING  3414-112P  5325-00-200-2672  73030LCSD  F-16 A/B CSD 

RING,RETAINING  3415-84S  5325-01-084-5136  73030LCSD  F-16 A/B CSD 

RING,RETAINING  3417-87S  5325-00-724-4337  73030LCSD  F-16 A/B CSD 

ROLLER, BEARING  4004-5-5-10  3110-01-178-0228  73030LCSD  F-16 A/B CSD 

ROLLER,BEARING  4004-6-6-12  3110-00-630-1670  73030LCSD  F-16 A/B CSD 

ROLLER, BEARING  4004-6-6-26  3110-01-178-0229  73030LCSD  F-16 A/B CSD 

ROLLER, BEARING  4004C4-6-14  3110-01-012-2358  73030LCSD  F-16 A/B CSD 

ROLLER, BEARING  4004C7-7-12  3110-00-763-3353  73030LCSD  F-16 A/B CSD 

ROLLER,BEARING  4004C7-7-18  3110-01-178-0934  73030LCSD  F-16 A/B CSD 

ROLLER,BEARING  4004C7-85-14  3110-01-024-6326  73030LCSD  F-16 A/B CSD 

ROLLER, BEARING  4004C7-85-20  3110-01-178-0230  73030LCSD  F-16 A/B CSD 

BEARING, BALL, ANNULAR  54322  3110-00-495-3052  73030LCSD  F-16 A/B CSD 

BEARING,BALL  54997  3110-00-193-8528  73030LCSD  F-16 A/B CSD 

SCREW,CAP,SOCKET  56010  5305-00-308-3408  73030LCSD  F-16 A/B CSD

WASHER,SPRING 5907789-1 5310-01-311-9585 73030LCSD F-16 A/B CSD

PLATE 656762 9905-01-462-0599 73030LCSD F-16 A/B CSD

SHIM 664782 5365-01-512-9125 73030LCSD F-16 A/B CSD

GASKET 690712 5330-00-855-8269 73030LCSD F-16 A/B CSD

STRAINER ELEMENT,SEDIMENT 695189 1650-00-723-9569 73030LCSD F-16 A/B CSD

SPRING,HELICAL,COMP 695420 5360-00-042-9562 73030LCSD F-16 A/B CSD

SPRING, HELICAL, COMPRESSION 695808 5360-00-042-9565 73030LCSD F-16 A/B CSD

SHAFT,STRAIGHT 695904 3040-00-868-5148 73030LCSD F-16 A/B CSD

RETAINER,HELICAL,COMPRESSION SPR 695935 5340-00-924-9016 73030LCSD F-16 A/B CSD

SPRING,HELICAL,COMP 696011 5360-00-249-8967 73030LCSD F-16 A/B CSD

COVER, FLYWEIGHT 696120 1650-00-924-9026 73030LCSD F-16 A/B CSD

SHIM 696965 5365-00-900-4454 73030LCSD F-16 A/B CSD

SEAT,HELICAL COMPRESSION SPRING 700324 5340-00-937-2571 99167 F-16 A/B CSD

SPRING,HELICAL,COMP 700331 5360-00-879-4404 73030LCSD F-16 A/B CSD

SPRING,SPECIAL 700332 5360-00-137-2963 73030LCSD F-16 A/B CSD

GASKET 700647A 5330-00-591-4669 73030LCSD F-16 A/B CSD

WINDOW,OBSERVATION 702442 9340-00-248-5760 73030LCSD F-16 A/B CSD

SEAT, SPRING 706606 5340-00-295-2340 73030LCSD F-16 A/B CSD

SPRING, HELICAL COMP 706610 5340-00-286-2289 73030LCSD F-16 A/B CSD

PART DESCRIPTION PN NSN CAGE CODE END APP

Page 7: AC Collins F16 EPS OEM Brochure - goallclear.com

SPRING,HELICAL 710528 5360-00-302-0237 73030LCSD F-16 A/B CSD

PIN,STRAIGHT,HEADED 710646 5315-00-308-3392 73030LCSD F-16 A/B CSD

PIN, STRAIGHT, HEADLESS 711430 5315-00-288-4483 73030LCSD F-16 A/B CSD

PLASTIC STRIP 712131 5330-01-180-0254 73030LCSD F-16 A/B CSD

BEARING,SLEEVE 712135 3120-00-271-1539 73030LCSD F-16 A/B CSD

SPRING,HELICAL,COMPRESSION 712138 5360-00-302-0233 73030LCSD F-16 A/B CSD

WASHER,FLAT 712141 5310-00-295-1325 73030LCSD F-16 A/B CSD

HOUSING,MECHANICAL 712173 1650-00-288-5377 73030LCSD F-16 A/B CSD

PUMP, ROTARY 712180 4320-00-288-5375 73030LCSD F-16 A/B CSD

RING,BEARING,OUTER 712201 3110-00-295-3313 73030LCSD F-16 A/B CSD

GASKET 712681 5330-00-295-1472 73030LCSD F-16 A/B CSD

PLATE-SEAL, CONSTANT 713221 1650-00-288-5333 99167 F-16 A/B CSD

SCREW,CAP,SOCKET 713737 5305-01-180-7145 73030LCSD F-16 A/B CSD

SOLDER,LEAD ALLOY 721759 3439-01-258-5345 73030LCSD F-16 A/B CSD

CYLINDER BLOCK UNIT 739504 1650-01-228-9279 99167 F-16 A/B CSD

SCREW,CAP,SOCKET 0646-832-8 5305-01-507-7991 73030LCSD F-16 C/D CSD

SCREW,CAP,SOCKET 0646C624-18 5305-00-340-5584 73030LCSD F-16 C/D CSD

PIN,STRAIGHT,HEADLE 1802-18-8H 5315-00-324-6919 73030LCSD F-16 C/D CSD

DISK,SOLID,PLAIN 1802-7-12H 5340-00-009-7692 73030LCSD F-16 C/D CSD

PIN,STRAIGHT,HEADLE 1802-8-4H 5315-00-138-6199 73030LCSD F-16 C/D CSD

PLUG,PIPE 2405-00-3 4730-00-657-3046 73030LCSD F-16 C/D CSD

RING, PISTON 27080-19 4310-00-361-6428 73030LCSD F-16 C/D CSD

ROLLER,BEARING 4004-6-6-12 3110-00-630-1670 73030LCSD F-16 C/D CSD

ROLLER, BEARING 4004C6-6-26 3110-01-183-4093 73030LCSD F-16 C/D CSD

ROLLER,BEARING 4004C7-7-18 3110-01-178-0934 73030LCSD F-16 C/D CSD

ROLLER, BEARING 4004C7-85-20 3110-01-178-0230 73030LCSD F-16 C/D CSD

BEARING, BALL, ANNULAR 54322 3110-00-495-3052 73030LCSD F-16 C/D CSD

BEARING,BALL 54997 3110-00-193-8528 73030LCSD F-16 C/D CSD

PLUG, MACHINE THREAD 56544-1 5365-00-231-7195 99167 F-16 C/D CSD

INDICATOR,PRESSURE 57435 6685-01-009-1700 73030LCSD F-16 C/D CSD

WASHER,SPRING 5907789-1 5310-01-311-9585 73030LCSD F-16 C/D CSD

PLATE 656762 9905-01-462-0599 73030LCSD F-16 C/D CSD

SHIM 664782 5365-01-512-9125 73030LCSD F-16 C/D CSD

STRAINER ELEMENT,SEDIMENT 695189 1650-00-723-9569 73030LCSD F-16 C/D CSD

SPRING,HELICAL,COMP 695420 5360-00-042-9562 73030LCSD F-16 C/D CSD

SPRING, HELICAL, COMPRESSION 695808 5360-00-042-9565 73030LCSD F-16 C/D CSD

SHAFT,STRAIGHT 695904 3040-00-868-5148 73030LCSD F-16 C/D CSD

RETAINER,HELICAL,COMPRESSION SPR 695935 5340-00-924-9016 73030LCSD F-16 C/D CSD

SPRING,HELICAL,COMP 696011 5360-00-249-8967 73030LCSD F-16 C/D CSD

COVER, FLYWEIGHT 696120 1650-00-924-9026 73030LCSD F-16 C/D CSD

SHIM 696965 5365-00-900-4454 73030LCSD F-16 C/D CSD

SPRING,HELICAL,COMP 700331 5360-00-879-4404 73030LCSD F-16 C/D CSD

SPRING,SPECIAL 700332 5360-00-137-2963 73030LCSD F-16 C/D CSD

GASKET 700647A 5330-00-591-4669 73030LCSD F-16 C/D CSD

SEAT, SPRING 706606 5340-00-295-2340 73030LCSD F-16 C/D CSD

SPRING, HELICAL COMP 706610 5340-00-286-2289 73030LCSD F-16 C/D CSD

SPRING,HELICAL 710528 5360-00-302-0237 73030LCSD F-16 C/D CSD

PIN,STRAIGHT,HEADED 710646 5315-00-308-3392 73030LCSD F-16 C/D CSD

PIN, STRAIGHT, HEADLESS 711430 5315-00-288-4483 73030LCSD F-16 C/D CSD

SPRING,HELICAL,COMP 712113 5360-00-300-2205 73030LCSD F-16 C/D CSD

HOUSING,MECHANICAL 712173 1650-00-288-5377 73030LCSD F-16 C/D CSD

PUMP, ROTARY 712180 4320-00-288-5375 73030LCSD F-16 C/D CSD

GASKET 712681 5330-00-295-1472 73030LCSD F-16 C/D CSD

SCREW,CAP,SOCKET 713737 5305-01-180-7145 73030LCSD F-16 C/D CSD

CYLINDER BLOCK UNIT 739504 1650-01-228-9279 99167 F-16 C/D CSD

PART DESCRIPTION PN NSN CAGE CODE END APP

Page 8: AC Collins F16 EPS OEM Brochure - goallclear.com

Contact Information 2525 Collier Canyon Rd.

Livermore, CA 94551

www.GoAllClear.com

[email protected]

This list is representative. For a complete list of

Collins Aerospace products, please contact AllClear at

[email protected].

Quality and ComplianceAllClear is committ ed to quality and continuous improvement at every level of the organization through AS9120 and ISO

9100:2008 registrations, implementing lean processes, continuous quality improvement training initiatives, and a customer service focused business model.

AllClear is also committ ed to ensuring full regulatory compliance. Our in-house legal and compliance teams maintain robust processes and procedures to comply with all federal, state, and local laws including ITAR, EAR, and the FCPA.