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Optimized installation and setup Increased machine productivity Global availability and global conformance AC Servo System 1S Series

AC Servo System · Servo sizing System configuration Gain tuning & test run Save 40% * Save 60% * Save 50% * * Performance comparison with previous Omron products based on Omron investigation

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Page 1: AC Servo System · Servo sizing System configuration Gain tuning & test run Save 40% * Save 60% * Save 50% * * Performance comparison with previous Omron products based on Omron investigation

Optimized installation and setup

Increased machine productivity

Global availability and global conformance

AC Servo System1S Series

Page 2: AC Servo System · Servo sizing System configuration Gain tuning & test run Save 40% * Save 60% * Save 50% * * Performance comparison with previous Omron products based on Omron investigation

Improved machine design, greater machine productivityDesigned to meet a variety of machine requirements, the 1S servo technology optimizes the full cycle, through

the machine design, installation and commissioning tasks and finally to the maintenance once in production. In

addition to the traditional motion solution, the 1S servo offers high-resolution multi-turn encoder with battery

backup, safety network built-in and improved loop control, allowing accurate and higher machine productivity.

State of the art technologyapplied to general-purpose servo

NEW

Cabinet size reduction: • Compact servo drive with same height

throughout the power range from 0.1 to 7.5 kW

Optimized installation and commissioning tasks

• Fast and secure screw-less push-in in all connectors

• Pluggable connectors for easy pre-wiring and system maintenance *1

Direct wiring of I/O signals. No need for terminal block units

Servo features

• Power range from 50 W to 15 kW *2• 23 bit high resolution encoder• Battery-free absolute multi-turn encoder• Improved loop control for low overshoot and quick settling time• Safety function built-in:

• Hardwired Safe Torque Off : EN ISO 13849-1(Cat.3 PLe), EN61508(SIL3), EN62061(SIL3), EN61800-5-2(STO)

• Safety over EtherCAT(FSoE) : EN ISO 13849-1(Cat.3 PLd), EN61508(SIL2), EN62061(SIL2), EN61800-5-2(STO)

Expanded with High Capacity Range: 4 - 15 kW *2

The 1S concept is maintained while the capacity range has been expanded.

Embedded relay for direct motor brake control

Pre-assembled motor cables

*1. Except 15 kW (200 V)*2. The 3000-r/min servomotor of 5 kW (200 VAC) and 1500-r/min servomotors of 4 kW and 5.5 kW (200 VAC) will be available soon.2

AC Servo System 1S Series

Page 3: AC Servo System · Servo sizing System configuration Gain tuning & test run Save 40% * Save 60% * Save 50% * * Performance comparison with previous Omron products based on Omron investigation

Simplified machine design and maintenance• No battery, no maintenance• No need for homing sequence improving

machine uptime• 23 bit high resolution encoder as standard• Absolute multi-turn encoder design without

mechanics: 16 bits, 65536 turns• Compact and smaller motor size

50% setup time reduction*

• Servo sizing tool for the entire machine

• Graphical environment of the kinematic chain

• Electronic CAM import from Sysmac Studio

• NJ project auto-builder from servo sizing file

• Quick setup wizard for key parameters

• Parameters transfer in less than 400 ms

• “Best effort” feature for quick stabilization time

• Easy tuning with intelligent gain search in less than 2 minutes

• Wizard for tuning, test run & monitoring• Advanced tuning simulation to reduce

testing effort and prevent machine damage

Servo sizing System configuration Gain tuning & test run

Save 40% * Save 60% * Save 50% *

* Performance comparison with previous Omron products based on Omron investigation in July 2019.

3

Page 4: AC Servo System · Servo sizing System configuration Gain tuning & test run Save 40% * Save 60% * Save 50% * * Performance comparison with previous Omron products based on Omron investigation

125 µs system cycle• Faster machine speed with zero

reduction in accuracy• Accurate profile generation in the

controller• The 23 bit high resolution encoder in

combination with the improved loop control provides an accurate following profile

Thoroughly integrated, completely in control

Safety control via EtherCAT• Simplified safety installation• Reduction of safety devices• Safety function built-in: Fail Safe over EtherCAT

(FSoE) Safe Torque Off• Safety approval: EN ISO 13849-1(Cat.3 PLd),

EN61508(SIL2), EN62061(SIL2), EN61800-5-2(STO)• Troubleshooter integrated with Sysmac Studio

NJ/NX series Machine Controller

125 μs 1 ms 2 ms

Integrated Safety

Higher productivity

NX Safety

MA

CHIN

E SP

EED

CYCLE TIME

4

AC Servo System 1S Series

Page 5: AC Servo System · Servo sizing System configuration Gain tuning & test run Save 40% * Save 60% * Save 50% * * Performance comparison with previous Omron products based on Omron investigation

• Simplified servo setup: Direct use of servo sizing calculation

• Open standard IEC 61131-3 programming

• Standard PLCopen Function Blocks for Motion and Safety

• Sysmac Library for fast engineering and optimized machine availability

• Application libraries

• Optimized productivity

• Predictive maintenance

• Reduced downtime

1S Servo

Completely in Control

Servo sizing Setup Logic, Motion & Safety programming Simulation Commissioning

Sysmac Studio

No. 0047ST

18.01.2019

Datatypes supported: 17 of 26

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Page 6: AC Servo System · Servo sizing System configuration Gain tuning & test run Save 40% * Save 60% * Save 50% * * Performance comparison with previous Omron products based on Omron investigation

IIoT

Sysmac Studio, our fully integrated software• One single tool for logic sequence, motion, safety, robotics, vision and HMI• Fully compliant with open standard IEC 61131-3• PLCopen Function Blocks for Motion and Safety• Supports Ladder, Structured Text and In-Line ST programming with a rich instruction set• CAM editor for easy programming of complex motion profiles• Database Connectivity Function Block library

Sysmac Library• The Sysmac Library is a collection of software functional components that can be used in

programs for the NJ/NX Machine Automation Controllers. Sample programs and HMI screen samples are also available.

Please download it from following URL and install to Sysmac Studio. http://www.ia.omron.com/sysmac_library/

Software

FACTORY LEVEL

MACHINE LEVEL

DATA MININGMES/ERP

SensingI/O and Machine SafetyInspection and traceabilityMulti-axis servo control

Control

Sysmac Automation Platform

6

AC Servo System 1S Series

Page 7: AC Servo System · Servo sizing System configuration Gain tuning & test run Save 40% * Save 60% * Save 50% * * Performance comparison with previous Omron products based on Omron investigation

G5 Servo System• Servo drive for rotary or linear motors• Rotary motor: Up to 15 kW• Iron- core and Ironless linear motor models: Up to 2100

N peak force• Safety function: STO (Hardwired Safe Torque Off only)• Full closed loop control

Motion

NJ/NX series• Logic sequence, Motion, Safety, Robotics and

Database connection functionality• Scalable motion control: CPUs from 2 up to 256 axes• IEC 61131-3 controller• PLCopen Function Blocks for Motion Control

and Safety• Advanced motion with Robotics functionality• Built-in EtherCAT and EtherNet/IP ports

Machine Controller

Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory automation products. Windows, and SQL Server are either registered trademarks or trademarks of Microsoft Corporation in the United Status and/or other countries. EtherCAT® and Safery over EtherCAT® are registered trademarks and patented technologies, licensed by Beckhoff Automation GmbH, Germany. EtherNet/IPTM and CIP SafetyTM are trademarks of ODVA. Other company names and product names in this document are the trademarks or registered trademarks of their respective companies. The product photographs and figures that are used in this catalog may vary somewhat from the actual products. Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation.

1S Motion Safety servo• Servo drive for rotary motors• Up to 3kW• Battery-free absolute multi-turn encoder• Advanced safety functions: STO/SS1/SS2/SOS/SLS/SLP/

SDI/SBC• Servo drive for rotary motors with one cable

connection

1S Servo System - General purpose servo• Servo drive for rotary motors• Up to 15kW• Battery-free absolute multi-turn encoder• Safety function: STO

The NX-series Safety Network Controller connected with the NX1 Machine Controller enables the use of both EtherNet/IP + CIP Safety and EtherCAT + FSoE at the same time.

Available soon

Sysmac Servo Family

7

Page 8: AC Servo System · Servo sizing System configuration Gain tuning & test run Save 40% * Save 60% * Save 50% * * Performance comparison with previous Omron products based on Omron investigation

OMRON CANADA, INC. • HEAD OFFICEToronto, ON, Canada • 416.286.6465 • 866.986.6766 • automation.omron.com

OMRON ELECTRONICS DE MEXICO • HEAD OFFICECiudad de México • 52.55.5901.4300 • 01.800.386.6766 • [email protected]

OMRON ELECTRONICS DE MEXICO • SALES OFFICESan Pedro Garza García, N.L. • 81.12.53.7392 • 01.800.386.6766 • [email protected]

OMRON ELECTRONICS DE MEXICO • SALES OFFICEEugenio Garza Sada,León, Gto • 01.800.386.6766 • [email protected]

OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICESão Paulo, SP, Brasil • 55 11 5171-8920 • automation.omron.com

OMRON ARGENTINA • SALES OFFICEBuenos Aires, Argentina • +54.11.4521.8630 • +54.11.4523.8483 [email protected]

OTHER OMRON LATIN AMERICA SALES+54.11.4521.8630 • +54.11.4523.8483 • [email protected]

Authorized Distributor:

I821I-E-07 Note: Specifications are subject to change. © 2020 Omron. All Rights Reserved. Printed in U.S.A.

Printed on recycled paper.

OMRON AUTOMATION AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • automation.omron.com

Controllers & I/O • Machine Automation Controllers (MAC) • Motion Controllers • Programmable Logic Controllers (PLC) • Temperature Controllers • Remote I/O

Robotics • Industrial Robots • Mobile Robots

Operator Interfaces• Human Machine Interface (HMI)

Motion & Drives• Machine Automation Controllers (MAC) • Motion Controllers • Servo Systems • Frequency Inverters

Vision, Measurement & Identification• Vision Sensors & Systems • Measurement Sensors • Auto Identification Systems

Sensing• Photoelectric Sensors • Fiber-Optic Sensors • Proximity Sensors • Rotary Encoders • Ultrasonic Sensors

Safety • Safety Light Curtains • Safety Laser Scanners • Programmable Safety Systems • Safety Mats and Edges • Safety Door Switches • Emergency Stop Devices • Safety Switches & Operator Controls • Safety Monitoring/Force-guided Relays

Control Components • Power Supplies • Timers • Counters • Programmable Relays • Digital Panel Meters • Monitoring Products

Switches & Relays • Limit Switches • Pushbutton Switches • Electromechanical Relays • Solid State Relays

Software • Programming & Configuration • Runtime