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AC500 profinet Solar T.P.S Page 1 of 24 With ET200S remote I/O Industrial Automation 6-2-2013 ABB CM579 1SAP170901R0001 ADDRx1 ADDRx10 PWR RDY RUN STA 1 STA 2 SOLAR PNIO1 PNIO2 PRO FINET ABB PM573-ETH UP 24Vdc 10W 1SAP 130 300 R0271 SOLAR 1SAP11x100R0270 CPU WARNING! I/O-Bus PWR SYS BATT VAL CFG OK ESC RUN RUN DIAG ERR COM2 FBP COM1 ETH Use of incorrect battery may cause fire or explosion. INSERT PUSH MC 502 9 7 6 8 2 3 4 5 1 COM1 COM2 DC-in ETH FBP Rs485 Rs485 Rs485 Rs485 Rs232 Rs232 Rs232 Rs232 SGND L+ L+ M FE M AC500 ABB CM577 1SAP170700R0001 ETH ETH ADDRx1 ADDRx10 PWR RDY RUN STA ERR SOLAR ETH ETH ETH ETH ETH SWITCH Lap t o p MODBUS TCP/IP HMI CP635 ETHERNET TCP/IP IP: 192-168-0-160 IP: 192-168-0-120 C O N T R O L B U I L D E R P R I M A I R Y S E T U P T O O L

AC500 profinet Solar T.P.S Page 1 of 24download.solarelektro.nl/TPS/Industrie/ABBAC500/Applicaties/AC500... · AC500 profinet Solar T.P.S Page 1 of 24 With ET200S remote I/O Industrial

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Page 1: AC500 profinet Solar T.P.S Page 1 of 24download.solarelektro.nl/TPS/Industrie/ABBAC500/Applicaties/AC500... · AC500 profinet Solar T.P.S Page 1 of 24 With ET200S remote I/O Industrial

AC500 profinet Solar T.P.S Page 1 of 24

With ET200S remote I/O Industrial Automation 6-2-2013

ABB CM579

1SAP170901R0001

ADDRx1

ADDRx10

PWR

RDY

RUN

STA 1

STA 2

SOLAR

PNIO1

PNIO2

PR

OF

INE

T

ABB PM573-ETH

UP 24Vdc 10W

1SAP 130 300 R0271

SOLAR1SAP11x100R0270

CPU

WARNING!

I/O-Bus

PWR

SYS

BATT

VAL CFG

OK

ESC

RUN

RUN

DIAG

ERR

COM2

FBP

COM1

ETH

Use of

incorrect

battery may

cause fire or

explosion.

INSERT

PUSHMC

502

9

7

6

8

2

3

4

5

1

CO

M1

CO

M2

DC

-in

ET

H

FB

P

Rs485

Rs485

Rs485

Rs485

Rs232

Rs232

Rs232

Rs232

SGND

L+

L+

M

FE

M

AC500

ABB CM577

1SAP170700R0001

ET

HE

TH

ADDRx1

ADDRx10

PWR

RDY

RUN

STA

ERR

SOLAR

ET

HE

TH

ET

HE

TH

ET

H

SWITCH

Laptop

MODBUS TCP/IP

HMI CP635

ETHERNET TCP/IP

IP: 192-168-0-160

IP:

19

2-1

68

-0-1

20

CONTROL BUILDER

PRIMAIRY SETUP TOOL

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Index;

Purpose of the test. .............................................................................................................................................................................. 3

The used components.......................................................................................................................................................................... 3

Configuring the ET200s from Siemens. ............................................................................................................................................. 4

How to import the Siemens GSDML file within the PS501 Control Builder. ................................................................................... 7

How to build the configuration within the “Control Builder”. ......................................................................................................... 10

Insert the Profinet IO controller in our project. ................................................................................................................................ 15

Set the IP address for the CM577-ETH. ........................................................................................................................................... 17

Add a new device to the CM579-PNIO. ........................................................................................................................................... 18

If you have your configuration complete it could look like this....................................................................................................... 22

To add tags to the IO......................................................................................................................................................................... 23

Setting the IP address of the slave unit in the Control Builder. ........................................................................................................ 24

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Purpose of the test.

We want to connect a Siemens remote I/O system to a ABB plc in order to test the communication strength of the ABB plc.

The used components.

The components used in this test case are listed below.

• an ABB plc consisting out of the following parts o a cpu PM573-ETH o a profinet io controller CM579 o an Ethernet controller CM577 o a digital IO module DC532 o an analogue IO module AX522

• a Siemens ET200s system consisting out of the following parts o an interface module IM151-3PN HF o a power module PM24E o a digital input module 2DI 24Vdc HF o a digital input module 2DI 24Vdc HF o a digital output module 2DO 24Vdc HF o a digital output module 2DO 24Vdc HF o a digital output module 2DO 24Vdc HF

• a laptop with the following software o PS501 Control Builder from ABB o PST primary setup tool from Siemens.

• a industrial switch ( unmanaged )

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Configuring the ET200s from Siemens.

To configure the ET200s we have to download the IP address and the device name to the ET200s.

This can be done with the PST programme from Siemens just follow the steps below.

Select the network adapter you are going to use.

After you have selected the network adapter you can click on the search icon, the programme will search your network for Siemens

components.

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Select the IM151-3 and open the industrial Ethernet interface.

Enter the IP address and assign a device name for the IM151-3, in this case the name is “im1513pn”.

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The next step is to download the IP-address and device name to the ET200s.

To do this select the IM151-3 and click on the download button.

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How to import the Siemens GSDML file within the PS501 Control Builder.

Make sure that you have downloaded the GSDML file to a location on your local hard disk. Select in the tools menu the “Device Repsitory”

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Click on the install button.

Select the file and click on the open button.

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After a short while the devices are visible in the device repository.

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How to build the configuration within the “Control Builder”.

Let’s start from scratch… Create a new project by clicking on the link.

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Select the location for your project and type in the project name.

After that you can click on the “OK” button.

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The next step is to select the controller you are going to use.

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Now we have the controller in our project and we can configure the controller by adding I/O blocks to the system.

Select the devices which are connected to the right side of the plc.

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Set the IP address for the controller. Double click on the IP-settings and tick the “Force IP settings”. Fill in the address in the IP fields.

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Insert the Profinet IO controller in our project.

Right mouse click

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Select the Profinet IO module and “Plug the device”

Do the same for the Ethernet module CM577 which can be found under “Miscellaneous”

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Set the IP address for the CM577-ETH.

It works the same as for the onboard Ethernet.

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Add a new device to the CM579-PNIO.

Right mouse click

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Select the IM151-3 And add the device.

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Plug the first two cards on to the empty positions, if you have more cards you have to append them.

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If you have your configuration complete it could look like this.

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To add tags to the IO.

Double click on the module in the project tree, go to the tab “PNIO module I/O mapping” and double click on the variable.

You can do the same for the local IO as well as the remote IO.

Double click

Double click and enter the symbolic name.

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Setting the IP address of the slave unit in the Control Builder.

Make sure that the station name is identical with the name in the ET200s.

The hardware configuration is now completed. You can double click on the AC500 to programme the controller and to download your configuration.

Double click

Must be the

same as in

the ET200s