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AC/AC Sine Wave Converter SWC 4300 for commercial heating processes Application note

AC/AC Sine Wave Converter SWC 4300 - Delta Energy Systems AC Sine... · AC/AC Sine Wave Converter SWC 4300 NOTE The above relationship between pWM Duty CyCle and AC output voltAge

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Page 1: AC/AC Sine Wave Converter SWC 4300 - Delta Energy Systems AC Sine... · AC/AC Sine Wave Converter SWC 4300 NOTE The above relationship between pWM Duty CyCle and AC output voltAge

AC/AC Sine Wave Converter SWC 4300for commercial heating processes

Application note

Page 2: AC/AC Sine Wave Converter SWC 4300 - Delta Energy Systems AC Sine... · AC/AC Sine Wave Converter SWC 4300 NOTE The above relationship between pWM Duty CyCle and AC output voltAge

AC/AC Sine Wave Converter SWC 4300

NOTEThis product is only for installation by professional electricians. It is intended as a built-in component and must not be operated as a standalone product.

Table of Contents

1. Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.1 AC Input connector (X1) . . . . . . . . . . . . . . . . . . . . . . . . . .52.2 AC Output connector (X4) . . . . . . . . . . . . . . . . . . . . . . . . .52.3 Control and Auxiliary DC Input connector (J1) . . . . . . . . . . . . . .62.4 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3. Electrical functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73.1 AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73.2 DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83.3 AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

4. Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104.1 500 Hz PWM control signal. . . . . . . . . . . . . . . . . . . . . . . . 104.2 FAULT signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104.3 ACOK signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104.4 I_MON signal (Current monitor) . . . . . . . . . . . . . . . . . . . . . 104.5 V_MON signal (Voltage monitor). . . . . . . . . . . . . . . . . . . . . 11

5. Timings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126. Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.2 AC Input under voltage protection . . . . . . . . . . . . . . . . . . . . 146.3 AC Output over voltage protection (OVP) . . . . . . . . . . . . . . . . 146.4 AC Output over current protection (OCP) . . . . . . . . . . . . . . . . 146.5 Short circuit protection . . . . . . . . . . . . . . . . . . . . . . . . . . 146.6 Over temperature protection (OTP) . . . . . . . . . . . . . . . . . . . 146.7 PWM protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7. Environmentalspecification . . . . . . . . . . . . . . . . . . . . . . . . . . 158. Regulatory compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

8.1 Safety standards and directives . . . . . . . . . . . . . . . . . . . . . 168.2 EMC compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

9. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1710. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2 AC_AC_SWC_4300W_Application_Note_V2.0_XX_EN_2017-02-17

Page 3: AC/AC Sine Wave Converter SWC 4300 - Delta Energy Systems AC Sine... · AC/AC Sine Wave Converter SWC 4300 NOTE The above relationship between pWM Duty CyCle and AC output voltAge

AC/AC Sine Wave Converter SWC 4300

1. FeaturesThe Sine Wave Converter SWC 4300 is an AC/AC con-verter. It converts a utility mains supply into a variable AC output voltAge of the same frequency. The amplitude of the AC output voltAge can then be maintained regardless of variation in the utility mains supply.

The SWC 4300 uses a patented topology which does not suffer from the same flicker and harmonic problems usually found in other AC/AC converters.

Applications include, but are not limited to, heater elements used in printing machines to cure ink, infra-red emitters, 3D printers, etc.

Main features

● Nominal AC Input voltage range: 200 Vrms to 240 Vrms

● AC Output voltage adjustable via an external PWM control signal

● 4300 W maximum continuous average power ● Near perfect power factor with resistive loads ● Meets the requirements of EN 61000-3-2 (Harmonics) ● Meets the requirements of EN 61000-3-3 (Flicker)

3

Features

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Overview AC/AC Sine Wave Converter SWC 4300

2. Overview

1

2

3

4

5

Fig. 1: Components of the Sine Wave Converter SWC 4300

1. LEDs 2. Control and Auxiliary DC Input connector (J1)3. AC Input connector (X1)4. DC Fan 5. AC Output connector (X4)

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AC/AC Sine Wave Converter SWC 4300

2.1 AC Input connector (X1)

Fig. 2: AC Input connector (X1)

1

2

Fig. 3: AC Input connector (X1) - pin assignment

Pin Assignment

1 Live

2 Neutral

Table 1: AC Input connector (X1) - pin assignment

Connector type

Mating housing: Molex, Part number 42816-0212

Mating receptacle: Molex, Part number 42815-0012

Ratings

Nominal AC Input voltage range 200 VAC to 240 VAC

AC Input voltage range 176 VAC to 269 VAC

AC Input frequency range 47 Hz to 63 Hz

Power factor at 230 VAC 0.98

Maximum AC Input current 25 A

Efficiency at 3.3 to 4.3 kW 94.5 %

Leakage current 1) ≤ 1 mArms

1) at 264 VAC, 60 Hz

2.2 AC Output connector (X4)

Fig. 4: AC Output connector (X4)

2

1

Fig. 5: AC Output connector (X4) - pin assignment

Pin Assignment

1 Neutral

2 Live

Table 2: AC Output connector (X4) - pin assignment

Connector type

Mating housing: Molex, Part number 42816-0212

Mating receptacle: Molex, Part number 42815-0012

Ratings

Nominal AC Output voltage range 0 VAC to 175 VAC

AC Output power range 0 kW to 4.3 kW

AC Output frequency same as AC Input

Maximum AC Output current 25 A

Minimum load impedance 7.8 Ω 1)

Ripple voltage (peak-to-peak) < 20 V

Ripple current (peak-to-peak) < 3 A

1) Lower impedance loads can be connected but consideration must be given to the combination of cold start impedance, output voltage overshoot and the maximum output current. By careful use of soft-start strategies (see “4.1 500 Hz PWM control signal”, p. 10) it may be possible to circumvent these limitations when used at lower output voltages.

5

Overview

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Overview AC/AC Sine Wave Converter SWC 4300

2.3 Control and Auxiliary DC Input connec-tor (J1)

Fig. 6: Control and Auxiliary DC Input connector (J1)

1

Fig. 7: Control and Auxiliary DC Input connector (J1) - pin assignment

Pin Assignment

1 +24 VDC (external supply)

2 Secondary GND

3 FAULT signal

4 ACOK signal

5 PWM signal

6 I_MON signal (AC output Current monitor)

7 V_MON signal (AC Input voltAge monitor)

8 Secondary GND

Table 3: Control and Auxiliary DC Input connector (J1) - pin assignment

Ratings

DC Input voltage range +24 VDC ± 5 %

DC Supply current ≤ 1 A 1)

DC Power consumption ≤ 12 W

1) Although the maximum DC Supply Current required is 1 A, it is recom-mended that a source with a minimum current capability of 2 A is used to ensure reliable operation at startup.

2.4 LEDs

Fig. 8: LED location

STATUS PWM ACOK

Fig. 9: LED function and color

LED Color Function

STATUS yellow Indicates SWC has a fault condition

PWM green Indicates PWM signal condition

ACOK green Indicates AC Input voltAge condition

Table 4: LED Functions

LED Status Indication

STATUS ON OCP, OTP or PWM protection is activated

OFF No fault present

PWM ON PWM is in duty cycle range (2 to 90 ± 2%) 1)

OFF PWM duty cycle is < 2% or SWC is in latched protection condition

ACOK ON AC Input voltAge > (130 VAC to 144 VAC)

OFF AC Input voltAge < (130 VAC to 144 VAC) or SWC is in latched protection condition

Table 5: LED Indications 1

1) When pWM Duty CyCle is in the range 2% < PWM < 9%, the output may not be a perfect sine wave.

STATUS PWM ACOK Indication

Normal operation with PWM applied

OTP condition

OVP, OCP, or PWM protection

Tab. 6: LED Indications 2

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AC/AC Sine Wave Converter SWC 4300

3. Electrical functions

NPE

L

2

1 AC Output (X4)

1

2

=∿

(J1)1 2 3 4 5 6 7 8

PWMcontrol

V_MON I_MON

I_M

ON

AC

OK

PW

M

FAU

LTG

ND

GN

D

24V

DC

AC Input (X1)

2

1

V_M

ON

Rload

SINE WAVE CONVERTER

HOST SYSTEM

System control

Fig. 10: Operating principle

3.1 AC Input

Input over current protection

The SWC has a fuse in both AC lines. The fuses are non-replacable.

Power factor correction

The SWC has a near perfect power factor throughout it’s AC Input voltAge rAnge when connected to resistive loading.

AC Input under voltage

The SWC will not operate when the input voltage is < (130VAC to 144VAC).

Line voltage drop-out, sags and surges

The SWC has no energy storage. Therefore, the AC Out-put is not expected to remain within specified limits during an AC line drop-out or disturbance. No damage will occur to the converter during a line disturbance event.

Brownout and brownout recovery

Brownout and Brownout Recovery takes place within the 130Vac to 144Vac Under Voltage protection band.

NOTEBy design, the output voltage level of the SWC can never be more than the input voltage level. The SWC should be operated within the specified operating input voltage range to achieve defined outputs.

Total Harmonic Distortion (THD) - AC supply provided to SWC

With the input AC supply line waveform suffering 12% THD (flat-top), the SWC can operate continuously under this condition.

7

Electrical functions

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Electrical functions AC/AC Sine Wave Converter SWC 4300

3.2 DC Input

+24 VDC supply voltage

The SWC requires +24vDC Supply voltAge for the PWM signal, the internal protection relay and to power the internal fan.

The +24vDC Supply voltAge is to be provided at the Auxil-iary DC Input connector, J1.1

If the +24vDC Supply voltAge is turned off while the AC input voltage is still applied, the SWC will turn off.

To ensure a successful restart, the +24vDC Supply voltAge must not be turned on again for a minimum of 2 seconds.

+24VDC

AC Input

GND

AC Output

Time

≥ 2 secs

Fig. 11: +24vDC Supply voltAge minimum off time

+24VDC

AC Input

GND

AC Output

Time

≥ 2 secs

Fig. 12: +24vDC Supply voltAge minimum off time as a result of AC Input voltAge off

If the AC Input voltAge is turned off, it is also recommended to turn off the ++24vDC Supply voltAge for a minimum of 2 seconds. This de-energizes circuits and ensures a success-ful restart when the AC Input voltAge is turned on again.

3.3 AC Output

Relationship between AC Output voltage and PWM duty cycle

The amplitude of the AC output voltAge is lineraly propor-tional to the duty cycle of the PWM signal and is defined by the following formula:

a) For nominal AC Input voltAge rAnge: 200 VAC to 240 VAC

V_OUTrms = (230 V * PWM_Duty_cycle) ± 5 Vrms

for the following conditionsPWM_Duty_cycle ≤ 76 % 7.8 Ω ≤ Load impedance ≤ 60 Ω

b) For wider AC Input voltAge rAnge: 176 VAC to 269 VAC

V_OUTrms = MIN [230 V * PWM_Duty_cycle OR V_OUT-rms_LIMIT] ± 5 Vrms

whereV_OUTrms_limit = (0.9 * V_INrms) +2.8

for the following conditions0% < PWM_Duty_cycle ≤ 90% ± 2% 7.8 Ω ≤ Load impedance ≤ 12 ΩOutside the range 7.8 Ω to 12 Ω, the value of V_OUTrms_limit will increase with higher load impedance and reduce with lower impedance.

2010 300 40 50 60 70 9080 100

50

25

75

0

100

125

150

175

200

225

150

175

200

210

205

195

190

185

180

170

165

160

155

V_OUT [V]V_IN = 230 V

V_IN = 200 V

V_IN = 185 V

V_IN = 176 V

PWM duty cycle [%]

7060 65 75 85 959080 100

Fig. 13: Relationship between pWM Duty CyCle and AC output voltAge

NOTEConverter saturation is possible when pWM Duty CyCle > 70% and AC Input voltAge < 230 VAC. This condition is managed by the SWC and will not damage the SWC.

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AC/AC Sine Wave Converter SWC 4300

NOTEThe above relationship between pWM Duty CyCle and AC output voltAge for load impedances ≤ 60 Ω. Consult Delta for applications with unusual or non-linear loads.

Linearity specification: 2% over the pWM Duty CyCle rAnge 9% to 76%.Waveform: AC Output is a Sinewave when pWM Duty CyCle is > 9%Response time from PWM signal change: < 21 ms.

Standby mode

To put the SWC in Stand-by mode, switch off the +24 vDC Supply voltAge. In Stand-by mode, the AC power consumption is less than 0.2 W.To change back to operation mode, switch on +24 vDC Sup-ply voltAge again.

AC Output overshoot at start-up

Depending on the AC Input voltAge and the pWM Duty CyCle, the AC output voltAge may overshoot the set level when the SWC is turned on. A large change in pWM Duty CyCle may also cause an AC output voltAge overshoot.

AC Input voltage [VAC]

PWM Duty cycle [%] AC Output voltage [Vrms] set

Peak AC Output voltage [V] set

Peak Overshoot voltage [V]

Peak Overshoot voltage / Peak AC

Output voltage

176 to 220 20 46 65 160 2.4650 115 163 235 1.4476 175 248 248 1.00

10 to 76 change 175 248 248 1.00230 20 46 65 166 2.55

50 115 163 245 1.5076 175 248 280 1.13

10 to 76 change 175 248 290 1.17269 20 46 65 170 2.61

50 115 163 260 1.6176 175 248 315 1.27

10 to 76 change 175 248 325 1.31

Tab. 7: AC Output voltage overshoot at start-up, either 24V turn on, or AC turn on with PWM duty cycle preset or 10 to 76% PWM duty cycle transition with both supplies already on

max. 500 msVOvershoot

VOutput Peak

Time

Fig. 14: AC Output voltage overshoot at start-up (for VIN = 230 V)

t

max. 220 ms

PWM duty cycle = 76%

VOvershoot

VOutput Peak

Time

Fig. 15: AC Output voltage overshoot at 10% to 76% PWM duty cycle change

9

Electrical functions

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Signals AC/AC Sine Wave Converter SWC 4300

4. Signals

4.1 500 Hz PWM control signal

The SWC output level is determined by a Pulse Width Modulated (PWM) control signal. The PWM control signal is driven by an open-collector driver in the host system which pulls the PWM control signal to ≤ 1 V, from the +24vDC SourCe voltAge, and indicates the AC output voltAge of the SWC must be active. The PWM control signal frequency must be 500 Hz ± 10 Hz.

The SWC limits the maximum PWM signal drive current (IPWM) to < 10 mA through an integrated pull-up resistor.

When the open-collector driver of the host system is off, the AC output voltAge of the SWC is 0 V.

PWM CONTROL VPWM

+24VDC Source

+24VDC Return

IPWM

+24VDC Input (J1.1)

+24VDC Return (J1.2/J1.8)

PWM (J1.5)

Host system Sine wave converter

Fig. 16: PWM drive circuit

For system loads with impedance < 12 Ω, particularly when the load has previously been inactive (cold start), soft-start strategies should be employed using the PWM to prevent the SWC turning off due to output over current protection. This can happen due to a combination of increased cold resistance and/or AC output voltAge overshoot.

For soft-start, turn on the AC Output using a low pWM Duty CyCle and increase it gradually over several seconds. Typical halogen lamp warm-up times are around 1 to 1.5 seconds.

The PWM signal is fail-safe. If a PWM duty cycle of ≥ 90 % (± 2 %) is detected, the SWC will assume the PWM signal has failed due to a short circuit and will shut down the AC Output.

Ratings

PWM Voltage level

HIGH (OFF) > 22 VDC

LOW (ON) < 1 VDC

PWM duty cycle (max) 90% ± 2% 1)

PWM duty cycle step (max) 80%

Source current ON (max) < 10 mA

Permitted leakage current OFF (max) 50 µA

1) If the pWM Duty CyCle exceeds 76%, the AC output voltAge exceeds the maximum rated 175 VAC.

4.2 FAULT signal

The FAULT signal output indicates to the host system whether the SWC has developed an internal fault or not. In the event of a fault, the FAULT signal will be asserted HIGH. The FAULT signal is available at J1.3.

The FAULT signal is an open collector output that must be pulled-up in the host system.

The FAULT signal will be asserted after the following events:

● Over temperature protection activated ● Over current protection activated for AC Output ● Over voltage protection activated for AC Output ● PWM duty cycle protection activated

Ratings

LOW (= no fault) < 0.4 VDC

HIGH (= fault) Maximum pull-up 15 V ± 5%

Sink current (max) 10 mA

Resistor pull-up value (max) 30 kΩ

4.3 ACOK signal

The ACOK signal output indicates to the host system whether the AC Input voltAge is high enough to enable SWC operation or not. If the AC Input voltAge is > (130 VAC to 144VAC), the signal will be asserted LOW (< 0.4 VDC) to indi-cate SWC is enabled for operation.

The ACOK signal is an open collector output that must be pulled-up in the host system.

Ratings

LOW (AC Input voltage > (130 VAC to 144 VAC))

< 0.4 VDC

HIGH (AC Input voltage < (130 VAC to 144 VAC))

Maximum pull-up 15 V ± 5%

Sink current (max) 10 mA

Leakage current 0.3 µA

4.4 I_MON signal (Current monitor)

The I_MON signal provides the host system with a DC output voltAge proportional to the AC output Current. The I_MON signal is available at pin J1.6. No pull-up resistor is necessary in the host system.

The scaling factor is 0.1 V/Arms, so for example, 1 V is equiv-alent to 10 A. The voltage range of the I_Mon signal is from 0 VDC to 3.3 VDC with an error of ± 8 %.

The maximum value of 3.3 VDC (which is equivalent to 33 A) is only a theoretical value as the maximum rated output cur-rent of the SWC is 25 A.

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AC/AC Sine Wave Converter SWC 4300

100 20 3025155 35

0.5

0

1.0

1.5

2.0

2.5

3.0

3.53.3

I_MON [V]

AC Output current [A]

Fig. 17: I_MON signal

4.5 V_MON signal (Voltage monitor)

The V_MON signal provides the host system with a DC output voltAge proportional to the AC Input voltAge. The V_MON signal is available at pin J1.7. No pull-up resistor is necessary in the host system.

The scaling factor is 0.01 V / 1 VAC, so for example, 1 V is equivalent to 100 VAC. The voltage range of the v_Mon signal is from 0 VDC to 3.3 VDC with a tolerance of ± 5 %.

The maximum value of 3.3 VDC (which is equivalent to 330 VAC) is only a theoretical value as the maximum AC Input voltAge of the SWC is 240 VAC nominal.

1000 200 30025015050 350

0.5

0

1.0

1.5

2.0

2.5

3.0

3.53.3

V_MON [V]

AC Input voltage [V]

Fig. 18: V_MON signal

11

Signals

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Timings AC/AC Sine Wave Converter SWC 4300

5. Timings

T5

T1 T3T2

T4

V_MON

AC Output

PWM

+24VDC

AC Input

I_MON

Fig. 19: Timings at start-up

Description Duration [msec]

T1 Time from AC Input voltAge ON and +24vDC ON to AC output voltAge beginning to rise 500

T2 Time from AC Input voltAge ON and +24vDC ON to AC output voltAge being in regulation 1800

T3 Duration of AC Output overshoot 500

T4 Time from pWM Duty CyCle change from 10 % to 76 % to AC output voltAge being in regulation (AC Input voltAge and +24vDC must be already on)

1500

T5 Time from AC Input voltAge ON and +24vDC ON to viable I_MON reading 700

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AC/AC Sine Wave Converter SWC 4300

20%

40%

60%

80%

50%40%

70%

T6 T6

AC Output

PWM

Fig. 20: Timings for overshoot and undershoot

Description Duration [msec]

T6 Duration of AC output voltAge overshoot and undershoot after a pWM Duty CyCle change

220

13

Timings

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Protection AC/AC Sine Wave Converter SWC 4300

6. Protection

6.1 Overview

Fault Limits Result Recovery

AC Input under voltage < (130 VAC to 144 VAC) Sine Wave Converter is disabled Switch off +24VDC for > 2 sec

AC Output over voltage 280 VAC ± 10 VAC AC Output is turned off Switch off +24VDC for > 2 sec

AC Output over current 30 A ± 1.5 A AC Output is turned off Switch off +24VDC for > 2 sec

Short circuit see section”6.5 Short circuit protection”, p. 14

AC Output is turned off Switch off +24VDC for > 2 sec

Over temperature AC Output is turned off Auto recovery

PWM Fault PWM duty cycle > 90% ± 2% AC Output is turned off Switch off +24VDC for > 2 sec

6.2 AC Input under voltage protection

The SWC will be disabled when the AC Input voltAge is < (130 VAC to 144 VAC).

The AC Input under voltage protecion is not latched. The SWC resumes operation once line voltage conditions return within operating limits.

6.3 AC Output over voltage protection (OVP)

The AC Output will be turned off when an AC Output over voltage event happens.

After triggering, OVP is latched. To unlatch OVP, +24vDC Supply voltAge has to be switched off for a minimum of 2 seconds and then on again.

The OVP trip point is nominally 280 VAC ± 10 VAC.

6.4 AC Output over current protection (OCP)

The AC Output will be turned off when an AC Output over current event happens.

After triggering, OCP is latched. To unlatch OCP, +24vDC Supply voltAge has to be switched off for a minimum of 2 seconds and then switched on again.

The OVP trip point is 30 A ± 1.5 A.

6.5 Short circuit protection

The AC Output will be turned off when there is a short cir-cuit (typically around 300 mΩ) between the AC Output lines or between either of the AC Output lines and protective Earth (chassis).

Fast response circuits are included such that the converter is very likely to survive these short circuits without damage. If damage does occur, the converter will fail safely.

Assuming no damage, once the short is cleared, the SWC can be restarted by switching off the +24vDC Supply volt-Age for a minimum of 2 seconds and then switched on again.

6.6 Over temperature protection (OTP)

The AC Output will be turned off when OTP is activated. OTP can be due to failure of the internal fan or excessive ambient temperature.

OTP is not latched. The SWC resumes operation once ther-mal conditions return within operating limits.

6.7 PWM protection

The AC Output will be turned off when the PWM duty cycle is > 90 % ± 2 %.

After triggering, PWM protection is latched. To unlatch the PWM protection, +24vDC Supply voltAge has to be switched off for a minimum of 2 seconds and then switched on again.

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AC/AC Sine Wave Converter SWC 4300

7. Environmentalspecification

Audible Noise

Standby 40 db(A)

Normal operation 75 db(A)

Temperatures

Operating ambient temperature range +5 °C to +45 °C (+41 °F to +113 °F)

Storage ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)

Humidity

Operating, relative humidity at +45 °C (+113 °F)

15 % to 85 %, non-condensing

Non-operating relative humidity 10 % to 90 %

Altitude

Maximum operating altitude at 25 °C 3000 m (9850 ft)

Maximum non-operating altitude at 25 °C 15300 m (50200 ft)

Vibration

Random (operating)

5 Hz to 80 Hz, 0.001 g2/Hz

80 Hz to 137 Hz, -9 dB/octave

137 Hz to 350 Hz, 0.0002 g2/Hz

350 Hz to 500 Hz, -6 dB/octave

0.41 g RMS, 1.22 g peak

>20 minutes/axis along all three axes

Random (survival)

5 Hz to 80 Hz, 0.0685 g2/Hz

80 Hz to 137 Hz, -12 dB/octave

137 Hz to 350 Hz, 0.008 g2/Hz

350 Hz to 500 Hz, -6 dB/octave

10 min/axis

3.03 g RMS, 9.08 g peak

>20 minutes/axis along all three axes

Shock

End use handling

Half sine shock

Duration < 3 msec

Delta velocity 178 cm/sec

Minimum 3 shocks on each of 6 faces

Bulk packaging transportation simulation

Trapezoidal shock acceleration 45 g

Delta velocity 676 cm/sec

Minimum 3 shocks on each of the 6 faces

15

Environmentalspecification

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Regulatory compliance AC/AC Sine Wave Converter SWC 4300

8. Regulatory compliance

8.1 Safety standards and directives

CE Yes 1)

Safety

IEC / EN 60950-1 + A11 (2009) + A1 (2010) +A12 (2011) + A2 (2013) CSA C22.2 No. 60950-1-07, 2014

UL 60950-1, 2nd Edition 2014 CCC GB17625.1-2012, GB9254-2008 (Class A), GB4943.1-2011

Protection class I 2)

WEEE (Waste Electrical and Electronic Equipment Directive) 2012/19/EU

RoHS (Restriction of Hazardous Substances Directive) 2011/65/EU

1) With standard set-up. Compliance must be checked in the end application.2) In the end application, the SWC chassis must be electrically bonded to

a protective Earth (PE) such that the resistance between PE and SWC chassis is < 0.1 Ω. The four 4.5 mm (M4) mounting holes are ideal for this purpose.

8.2 EMC compliance

Standard Test level Acceptance criteria

CISPR22 EN 55022 FCC CFR47 Part 15 Radiated Emissions

Class A Limits ≥ 6 dB Margin

CISPR22 EN 55022 FCC CFR47 Part 15 Conducted Emissions

Class A Limits ≥ 6 dB Margin

EN / IEC 61000-4-2 Electrostatic Discharge (ED)

± 8 kV Contact discharge ± 15 kV Air discharge

No hard fails No Performance Citeria C fails < 15 kV No Performance Citeria B fails < 10 kV

EN / IEC 61000-4-3 Radiated Immunity

12 V/m (80 MHz to 1,000 MHz) 5 V/m (1.4 GHz to 2.0 GHz) 3 V/m (2.0 GHz to 2.7 GHz)

Performance Criteria A

EN / IEC 61000-4-4 Electrical Fast Transient

2 kV Power lines 1 kV Signals Performance Criteria A

EN / IEC 61000-4-5 Surge Immunity

2 kV Common mode 1 kV Differential mode Performance Criteria A

EN / IEC 61000-4-6 Conducted Immunity

10 Vrms Frequency range: 150 kHz to 80 MHz

Performance Criteria A

EN / IEC 61000-4-8 Magnetic Susceptibility 30 Arms/m, 50 / 60 Hz Performance Criteria A

EN / IEC 61000-4-11 Voltage Dips and Interruptions

0 % for 1 cycle

0 % for 5 sec

40 % for 200 msec

70 % for 500 ms

Performance Criteria B

Performance Criteria C

Performance Criteria C

Performance Criteria C

EN / IEC 61000-3-2 Line Harmonics – Limits as per table 3 of the standard (class A equipment)

EN / IEC 61000-3-2 Line Flicker – Pst ≤ 1; Plt ≤ 0.65; Dc ≤ 3.3 %; D(t) ≤ 3.3 % up to 500 msec;

Dmax ≤ 4 %

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AC/AC Sine Wave Converter SWC 4300

9. Dimensions

13.8 (0.54)

140

(5.5

1)

80 (3.15) 276 (10.87)

288 (11.33)

300 (11.81)

282 (11.1)

6.3

(0.2

5)

40

(1.5

7)

Airflow

Fig. 21: Dimensions in mm (inch), with a tolerance of ±1 mm

10. Disposal

Do not dispose of electrical appliances as unsorted munici-pal waste, use separate collection facilities instead . Contact your local authorities for information regarding the collection systems available. If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and get into the food chain, damaging your health and well-being. When replacing old appliances with new ones, the retailer is legally obligated to take back your old appliance for disposal.

17

Dimensions

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AC_AC_SWC_4300W_Application_Note_V2.0_XX_EN_2017-02-17 All information and specifications are subject to change without prior notice

Sales Contact

EuropeDelta Energy Systems (Germany) GmbH

Tscheulinstrasse 21

79331 Teningen

Germany

[email protected]

www.deltaenergysystems.com

USADelta Products Corporation

46101 Fremont Blvd.

Fremont, CA 94538

USA

[email protected]

www.deltaenergysystems.com

Other regionsDelta Energy Systems (Germany) GmbH

Tscheulinstrasse 21

79331 Teningen

Germany

[email protected]

www.deltaenergysystems.com