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© 2018 IEEE IEEE Transactions on Power Electronics, Vol. 33, No. 6, pp. 5240-5250, June 2018 Accurate Transient Calorimetric Measurement of Soft-Switching Losses of 10kV SiC MOSFETs and Diodes D. Rothmund, D. Bortis, J. W. Kolar Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.

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Page 1: Accurate Transient Calorimetric Measurement of Soft ... · IEEE Transactions on Power Electronics, Vol. 33, No. 6, pp. 5240-5250, June 2018 Accurate Transient Calorimetric Measurement

© 2018 IEEE

IEEE Transactions on Power Electronics, Vol. 33, No. 6, pp. 5240-5250, June 2018

Accurate Transient Calorimetric Measurement of Soft-Switching Losses of 10kV SiC MOSFETs and Diodes

D. Rothmund,D. Bortis,J. W. Kolar

Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.

Page 2: Accurate Transient Calorimetric Measurement of Soft ... · IEEE Transactions on Power Electronics, Vol. 33, No. 6, pp. 5240-5250, June 2018 Accurate Transient Calorimetric Measurement

1

Accurate Transient Calorimetric Measurement ofSoft-Switching Losses of

10kV SiC MOSFETs and DiodesDaniel Rothmund, Student Member, IEEE, Dominik Bortis, Member, IEEE and Johann W. Kolar, Fellow, IEEEPower Electronic Systems Laboratory, ETH Zurich, 8092 Zurich, Switzerland; email: [email protected]

Abstract—The characterization of soft-switching losses of mod-ern high-voltage SiC MOSFETs is a difficult but necessary taskin order to provide a sound basis for the accurate modellingof converter systems, such as medium-voltage-connected Solid-State Transformers (SSTs), where soft-switching techniques areemployed to achieve an improved converter efficiency. Switchinglosses, in general, are typically measured with the well-knowndouble pulse method. In case of soft-switching loss measurements,however, this method is very sensitive to the limited accuracyof the measurement of the current and voltage transients, andthus is unsuitable for the characterization of fast switching high-voltage MOSFETs. This paper presents an accurate and reliablecalorimetric method for the determination of soft-switching lossesusing the example of 10 kV SiC MOSFET modules. Measuredsoft-switching loss curves are presented for different DC-linkvoltages and switched currents. Furthermore, a deeper analysisconcerning the origin of soft-switching losses is performed. Withthe proposed measurement method, it can be experimentallyproven that the largest share of the soft-switching losses arisesfrom charging and discharging the output capacitance of theMOSFET module and especially of the antiparallel junctionbarrier Schottky diode.

Index Terms—Soft-switching losses, ZVS, 10kV SiC MOS-FETs, calorimetric measurement, JBS diode

I. INTRODUCTION

SOFT-SWITCHING techniques are widely used in powerelectronic converters for the reduction of switching losses

(SL) and EMI distortions, especially in DC/DC applications[1]–[5] and also in AC/DC and DC/AC applications [6]–[9]. Although Wide Band-Gap (WBG) devices such as SiCMOSFETs offer superior switching behaviour compared tosilicon devices [10]–[14], the soft-switching losses (SSL) ofthese devices (especially for high blocking voltages in therange of 10 kV) are not negligible. Therefore, it is veryimportant to consider the SSL during the design process.However, most of the device datasheets only provide datafor hard-switching losses which means that it is necessary toexperimentally determine the SSL of the particular devices.

There are basically two types of switching loss measurementmethods, namely electrical and calorimetric measurementmethods. Electrical methods, such as the well-known doublepulse test, feature the advantage of a rather short measurementtime, since only pulse measurements have to be performed.Furthermore, with the same measurement setup both, the hard-switching losses and the SSL can be directly determinedat different chip temperatures by electrically measuring thedevice voltage and current during a turn-on and a turn-off

MOSFET chip

Diode chip

Diode chip

(b)

27 m

m

(a)

Fig. 1. Pictures of the 10 kV SiC devices: (a) Co-Pack module with a SiC-MOSFET chip and an antiparallel SiC JBS diode chip, (b) discrete packaged10 kV SiC JBS diode.

transient. However, due to the fast switching transients, theaccuracy of the measured waveforms strongly decreases, thusthe measured SL can be highly inaccurate. In [15], the erroranalysis for fast switching 10 kV SiC MOSFETs showedthat, in case of SSL measurements, electrical measurementmethods such as the double pulse test can be subject tomeasurement errors of more than 200 %. Hence, the doublepulse method is unsuitable for the measurement of SSL.

In contrast to electrical measurements, with a calorimetricmeasurement setup, the semiconductor losses, i.e. the sum ofthe SL and the conduction losses (CL), are determined bymeasuring the dissipated power of the device under test (DUT)in continuous operation and, since no fast switching transientshave to be measured, typically a higher measurement accuracyis achieved. However, the higher accuracy is reflected in amuch longer measurement time due to the large thermal timeconstants of calorimetric measurement setups. There, the totalsemiconductor losses can be measured either in the thermalequilibrium or in the transient heat-up phase. For example, in[16], a half-bridge as part of a synchronous buck converter isoperated continuously in a double chamber calorimeter untilthe thermal equilibrium is reached. The SSL of the half-bridge are finally obtained by subtracting the losses of thegate drives, the PCB and the DC-link capacitor from the totallosses measured in the calorimeter. In order to reduce themeasurement time of calorimetric measurements, in [17], atransient calorimetric method is presented, whereby a metalblock is attached to the switches of a half-bridge circuit whichis continuously operated. The metal block acts as a thermal

This is the author's version of an article that has been published in this journal. Changes were made to this version by the publisher prior to publication.The final version of record is available at http://dx.doi.org/10.1109/TPEL.2017.2729892

Copyright (c) 2017 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].

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capacitance which is heated up by the dissipated powerof the switches, resulting in a certain temperature increase.Consequently, based on the resulting temperature slope, thedissipated power can be calculated. A further advantage ofthis method is that e.g. the gate driver and PCB losses donot have to be subtracted from the measured losses due tothe low thermal coupling. Nevertheless, in both calorimetricmeasurement methods, the CL (which might be in the samerange as the SSL) have to be subtracted from the totalmeasured semiconductor losses, in order to obtain the pure SL.Hence, the accuracy achieved with calorimetric measurementsstrongly depends on the accurate determination of the CL. Inprinciple, the CL can be calculated based on the DUT’s on-state resistance RDS,on given in the manufacturer’s datasheet.However, the RDS,on of the 10 kV SiC MOSFET examinedin this paper (CPM3-10000-0350 from Wolfspeed, cf. Fig. 1(a)), shows a strong dependency on the device current, thechip temperature, the current direction (above approximately10 A, the antiparallel junction barrier Schottky (JBS) diode(CPW3-10000-Z020B from Wolfspeed, cf. Fig. 1 (b)) startsconducting) and even deviates from device to device by morethan 20 %, because the MOSFETs at hand are prototypedevices. In order to separate the CL and the SL directlyin the measurement, a novel calorimetric SSL measurementmethod featuring a superior measurement accuracy is proposedin Section II. In Section III, this method is applied to theaforementioned 10 kV SiC MOSFETs. The obtained SSL fordifferent DC-link voltages, currents and gate resistors arepresented and can be utilized e.g. in the design optimizationof medium-voltage converters [18]–[20]. Furthermore, eventhough the measured SSL are small, a deeper analysis con-cerning the origin of the SSL is performed, since they cannotbe explained by the overlapping of the MOSFET voltage andMOSFET current during the switching transients. Therefore, itis assumed that the SSL are arising to a large extent from thecharging and discharging of the parasitic output capacitancesof the MOSFET and the antiparallel JBS diode, as also statedin [21], [22]. In Section IV, this assumption is experimentallyverified with the proposed measurement method, which on theone hand allows to measure the charging/discharging losses,and on the other hand enables to allocate them to the MOSFETand the JBS diode. Section V finally provides a conclusionand an outlook.

II. FUNCTIONAL PRINCIPLE OF THE PROPOSEDMEASUREMENT METHOD

The basic idea of the proposed method for the measurementof SSL is on the one hand to measure the semiconductorlosses calorimetrically and on the other hand to measure theSL and the CL separately. Therefore, as shown in Fig. 2(a), a third MOSFET S0 is inserted in series to either thelow-side switch S2 or the high-side switch S1 of the half-bridge. In the following it is assumed that S0 is connected inseries to the high-side switch S1 since the cooling pad of thedevice under test (DUT) is connected to the drain potentialof the MOSFET and thus in this configuration is fixed toa stable voltage. Furthermore, the MOSFET module S0 is

C1

C2

S1

S2

L1

UD

C

S0

CTh

Brass block

TAmb

DUT

(a)

iS2

iL

10kV SiCmodule

uS0 uS2

iLiS2

iS0 = iS1

uS1

UDC

0

0

isw

-isw

0 t1 t3 t4 T+t1T

s0s1s2 t

t

t

S0

S1

S2 PSW,off 0 PSW,on PCond

PDT1 PCond PDT2 0 PDT1

PSW,on PCond PSW,off 0 PSW,on

PSW,off t

s(t)

Vol

tage

Cur

rent

Los

ses

(c)

C1

C2

S1

S2

L1

iS0

iS1

iS2

S0

iL

uS1

uS0

uS2

C1

C2

S1

S2

L1

iS0

iS1

iS2

S0

iL

uS1

uS0

uS2

[0, t1] [t1, t3]

[t3, t4] [t4, T ](b)

t2 t5

C1

C2

S1

S2

L1

iS0

iS1

iS2

S0

iL

uS1

uS0

uS2

C1

C2

S1

S2

L1

iS0

iS1

iS2

S0

iL

uS1

uS0

uS2

iS0

uS1

uS0

iS1

uS2

Thermalinsulation

Fig. 2. (a) Circuit diagram with an additional MOSFET S0 mountedon a thermally insulated brass block which acts as a thermal capacitanceCTh. (b) Circuit diagrams showing the current path during the specifictime intervals; shaded symbols do not conduct current. (c) Ideal current andvoltage waveforms as well as the gate signals of the three switches and thecorresponding share of losses in each time interval.

mounted on top of a brass block, which absorbs the dissipatedsemiconductor losses and acts as a thermal capacitance CTh

(cf. Fig. 2 (a)). Brass is selected as heat sink material dueto its high thermal capacitance per volume. In addition, thebrass block is isolated with thermal insulation material in orderto minimize the heat transfer to the ambient. Consequently,assuming a constant power dissipation in the semiconductordevice S0, the temperature of the brass block linearly increasesover time, whereby the temperature slope is proportional to thedissipated power of S0. Hence, the power dissipation of S0 canbe calculated as

P =CTh · ∆ϑ

∆τ, (1)

where ∆ϑ denotes the temperature difference and ∆τ equalsthe measurement time. Based on (1), the dissipated powerof S0 can now be determined by operating the half-bridgecontinuously, and by measuring the time ∆τ which is requiredto heat the insulated brass block by a certain temperaturedifference ∆ϑ, e.g. from 30 C to 40 C.

This is the author's version of an article that has been published in this journal. Changes were made to this version by the publisher prior to publication.The final version of record is available at http://dx.doi.org/10.1109/TPEL.2017.2729892

Copyright (c) 2017 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].

Page 4: Accurate Transient Calorimetric Measurement of Soft ... · IEEE Transactions on Power Electronics, Vol. 33, No. 6, pp. 5240-5250, June 2018 Accurate Transient Calorimetric Measurement

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Tem

pera

ture

[°C

]

Time [min]0 5 10 15 20 25

25

30

35

40

45measuredlinearized

CTh= 933.65 J/K

P = 10W

(b)

Tem

pera

ture

[°C

]

Time [min]0 4 8 12 16

25

30

35

40

45measuredlinearized

CTh= 895.47 J/K

P = 20W

(c)

Tem

pera

ture

[°C

]

Time [min]0 2 4 6 8

25

30

35

40

45measuredlinearized

CTh= 872.64 J/K

P = 40W

(d) Time [min]

Tem

pera

ture

[°C

]

0 1 2 3 425

30

35

40

45measuredlinearized

CTh= 845.61 J/K

P = 60W

(e)

S0

S1

S2

Gate Drive Unit

Brass blocks(for passive cooling)

Brass block withthermal insulation

DC +MidDC -

(a)

Δϑ

Δτ

Δϑ

Δτ

Δϑ

Δτ

Δϑ

Δτ

Fig. 3. (a): 10 kV SiC half-bridge with the additional MOSFET S0 on a thermally insulated brass block (50 × 50 × 100 mm). (b)-(e): Thermal calibrationmeasurements at constant DC power levels, (b) 10 W, (c) 20 W, (d) 40 W, and (e) 60 W. Each temperature profile is linearized around the measurementtemperature range and the corresponding thermal capacitance is calculated for the given slope. A high linearity can be achieved in the temperature range from30 C to 40 C and the power range from 20 W to 40 W. Thus, all the switching loss measurements are carried out in this power and temperature range.

For the basic operation of the modified half-bridge shown inFig. 2 (a), the series connection of S0 and S1 can be consideredas one switch, where either S0 or S1 is permanently turnedon, while the other is complementarily switched with S2, i.e.the circuit behaves like a conventional half-bridge. Hence, inorder to achieve soft-switching transitions in all switches, thehalf-bridge is continuously operated with a 50 % duty cycleresulting in a triangular current as shown in Fig. 2 (c). As canbe noticed, the shown section corresponds to a moment in timein which S1 is permanently turned on, while S0 and S2 arecomplementarily switching. Consequently, due to the seriesconnection of S0 and S1, the same current is flowing throughboth switches, which means that the CL in both switches arethe same if equal on-state resistances RDS,on are assumed.Furthermore, since only S0 and S2 are switching, the SSL areonly generated in S0 and S2, while S1 only generates CL.Accordingly, if one would separately measure the losses inboth MOSFETs S0 and S1 based on (1), the SSL generated inS0 could be directly extracted from the loss difference in thetwo semiconductor devices.

However, since the on-state resistance RDS,on is stronglyvarying from device to device in this case, as already men-tioned, the SL and the CL cannot be properly separated fromeach other. Therefore, instead of measuring the losses of twodifferent devices S0 and S1 at the same time, in addition tothe measurement M1 discussed above, a second measurementM2 is performed at the same operating conditions, i.e. thesame switched current, DC-link voltage, dead time, switchingfrequency and temperature range. In measurement M2, how-ever, the MOSFETs S0 and S1 swap their roles such that S0 isnow permanently on and S1 is complementarily switched withS2. In this case, S0 only generates CL (PM2 = PCond), whileduring measurement M1 the MOSFET S0 was generating both,SL and CL, i.e. (PM1 = PCond + PSW). Hence, the SSL of

S0 within one switching period can be found by subtractingPM2 from PM1 and dividing the difference by the switchingfrequency.

Unfortunately, even though in both measurements M1 andM2 the CL are measured in the same device for the sameoperating conditions, the CL are not exactly identical due tothe dead time intervals [0, t1] and [t3, t4], where the outputcapacitances of the switches have to be charged/discharged. Inorder to emphasize the importance of the dead time intervals inthe calculation of the CL, in Fig. 2 (c) the switched current ischosen rather small, which means that the dead time intervalscan occupy a significant part of a switching period. It shouldbe noted that the length of the dead time intervals [0, t1] and[t3, t4] is selected in such a way that the corresponding switchis turned on exactly at the moment when its drain-sourcevoltage reaches 0 V, i.e. ideally the antiparallel JBS diodesare not conducting. Actually, since S1 is connected in seriesto S0, in the first measurement M1 the MOSFET S1 shouldonly generate CL during the on-state interval of S0. However,as shown in Fig. 2 (b), during the dead time intervals [0, t1]and [t3, t4], the current, which flows through the nonlinearoutput capacitance of S0, also flows through the MOSFETchannel of S1, generating additional CL PDT1 and PDT2 inS1 (PDT = PDT1 + PDT2). Consequently, during the secondmeasurement M2 (S0 permanently on, S1 switching), the sameadditional CL PDT arise in S0 and thus have to be consideredfor the calculation of the SSL. As described in [15], the CLPDT, which occur during the dead time, can be calculated as

PDT = hP · PCond, where (2)

hP =

RDS,on ·t1∫0

i2S0 · dt

RDS,on ·t2∫t1

i2S0 · dt

t1∫0

i2S0 · dt

t2∫t1

i2S0 · dt

. (3)

This is the author's version of an article that has been published in this journal. Changes were made to this version by the publisher prior to publication.The final version of record is available at http://dx.doi.org/10.1109/TPEL.2017.2729892

Copyright (c) 2017 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].

Page 5: Accurate Transient Calorimetric Measurement of Soft ... · IEEE Transactions on Power Electronics, Vol. 33, No. 6, pp. 5240-5250, June 2018 Accurate Transient Calorimetric Measurement

4

Thereby, hP can be obtained by measuring the drain currentof S0 and by solving the given integrals for the correspondingtime intervals.

As will be discussed in Section III-A, in order to achievea high measurement accuracy, the SSL should account forthe largest share of the overall power dissipation measuredat the brass block, since in this case, the sensitivity of theSSL on calculation errors of hP as well as on variationsin the CL between the two measurements, e.g due to thetemperature dependent RDS,on of S0, is very low. Accordingly,for the dimensioning of the brass block it is assumed that inthe worst case, i.e. max. switched current of 15 A, the CLshould not exceed 50 % of the SSL, which in contrast tothe CL can be adapted via the switching frequency and theinductance value. The RDS,on of the 10 kV SiC MOSFETsat hand is around 0.35 Ω at room temperature, which in theworst case results in 13 W of CL, and according to this rulein a total power dissipation of 39 W. Furthermore, in order toachieve a minimum relative accuracy of ±1 % for the temper-ature measurement, the measurement range must be at least∆ϑ = 10 K, if an absolute temperature measurement errorof ±0.1 K is expected. For the same reason of measurementaccuracy, the minimum measurement time ∆τ should be atleast 2...3 minutes. Hence, the required thermal capacitanceand therewith the size of the brass block (50× 50× 100 mm)can be calculated based on (1). A picture of the corresponding10 kV SiC hardware setup with the thermally insulated brassblock is shown in Fig. 3 (a). It should be noted that theMOSFETs S1 and S2 are also mounted on separate brassblocks instead of heat sinks in order to not distort the measuredtemperature of the insulated brass block by any air stream.

In order to obtain the precise thermal capacitance of thebrass block in the hardware setup, the value CTh has tobe calibrated by measurements. Therefore, a constant DC-power is fed into the MOSFET module by driving a feedback-controlled current through the device such that the constantpower levels of 10 W, 20 W, 40 W and 60 W are reached.Thereby, the hardware configuration (including the copper bus-bars to the DC-link, the gate drive, and the thermal insulationetc.) must be exactly the same as it is later used for the SSLmeasurements. Figs. 3 (b)-(e) show the measured temperatureprofiles of the insulated brass block for the different powerratings. It can be seen that between 30 C and 40 C themeasurements for 20 W and 40 W are nicely linear, whereasfor 10 W and 60 W certain nonlinearities are measured in thetemperature curves. Consequently, all SSL measurements areperformed in the power range from 20 W to 40 W and inthe temperature range from 30 C to 40 C. Furthermore, asindicated in Figs. 3 (b)-(e), the linearized thermal capacitanceCTh is slightly changing within the selected power range.Therefore, CTh is interpolated iteratively from the calibrationmeasurements for the purpose of obtaining the correct powerdissipation.

Due to this limitation in the power range, now the problemof measuring only CL in measurement M2 arises, since forsmall switched currents the CL are in the range of only1...2 W. In order to overcome this problem, the operationprinciple of the half-bridge has to be modified in such a way

Tem

pera

ture

[°C

]

Time [min]0 1 2 3 4 5 6 7 8 928

30

32

34

36

38

40

42

k = 0.75

k = 0.5

(b)

k = 1

S2

S1

S0

k = 0.5

(a)

s(t)

t

cf. Fig. 2 (c)

100 cycles

Fig. 4. (a) Gate signals of the three MOSFETs for the modified modulationscheme exemplarily shown for a switching cycle share of k = 0.5. (b)Measured temperature curves for UDC = 8 kV, iSwitched = 7.5 A anddifferent values of k.

that also in the measurement M2 higher losses are generatedin S0. Therefore, instead of permanently turning on S0, S0

and S1 share the switching actions and therewith the SLamong each other as indicated in Fig. 4 (a). The share ofthe switching cycles, which is switched by S0, is defined asthe switching cycle share k. A value of k = 1 means that S0

is switching continuously, while S1 is permanently turned on.As an example, in Fig. 4 (a), k is equal to 0.5 which meansthat S0 and S1 are alternatingly switching 50 % of the totalswitching cycles and are constantly turned on for the other50 %. For practical reasons, S0 and S1 are alternated for every100 switching cycles. In Fig. 4 (b), measured temperatureprofiles at UDC = 8 kV and a switched current of 7.5 Aare shown for different values of k. As can be noticed, themeasurements follow a linear characteristic, which means thatthe thermal setup is operated in its linear region as desired.

Accordingly, depending on the selected switching cycleshare k, the average losses PS0 of S0 within one measurementcan be brought into the optimum power range of 20 W to40 W and can be expressed in general terms as

PS0 = k (PSW + PCond) + (1 − k) (PDT + PCond)

= k · PSW + PCond + (1 − k)PDT, (4)

where PSW = PSW,on + PSW,off and PDT = PDT1 + PDT2.Hence, in the first measurement M1 where k = 1, the powerdissipated in S0 is

PM1 = PS0 (k = 1) = PSW + PCond. (5)

In the second measurement M2 where k < 1, the dissipatedpower in S0 is given as

PM2 = k · PM1 + (1 − k) (PCond + PDT) , (6)

where PSW = PM1 − PCond from (5) is used. Furthermore,based on (2), the dead time losses PDT in (6) can be substi-tuted by hP · PCond, thus the effective CL and SL are givenas

PCond =PM2 − k · PM1

1 − k + (1 − k) · hP, (7)

PSW = PM1 − PCond, (8)

This is the author's version of an article that has been published in this journal. Changes were made to this version by the publisher prior to publication.The final version of record is available at http://dx.doi.org/10.1109/TPEL.2017.2729892

Copyright (c) 2017 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].

Page 6: Accurate Transient Calorimetric Measurement of Soft ... · IEEE Transactions on Power Electronics, Vol. 33, No. 6, pp. 5240-5250, June 2018 Accurate Transient Calorimetric Measurement

5

and only depend on the two measured losses PM1 and PM2

as well as on the selected switching cycle share k. For theSSL measurements of the 10 kV SiC MOSFETs, a switchingcycle share of k = 1 has been chosen for measurement M1,k = 0.5 for measurement M2 and k = 0.75 for a third(verification) measurement, leading to stable and reproducibleresults. Finally, the SL per MOSFET and switching period canbe determined as ESW = PSW/fSW.

III. DISCUSSION AND EXPERIMENTAL RESULTS

The following section analyzes the accuracy of the proposedSSL measurement method and discusses possible limitationsand sources of measurement errors. Finally, the measured SSLare presented and discussed.

A. Error analysis for the proposed soft-switching loss mea-surement method

Although calorimetric measurements are probably the mostdirect and accurate way of measuring power dissipations,there are several effects that have to be considered in orderto obtain accurate results. First of all, an accurate and EMIrobust measurement of the brass block temperature is required.Depending on the device package, the cooling terminal mightbe on drain potential of the MOSFET (which is the case forthe 10 kV SiC MOSFETs at hand) such that the metal blockincluding the temperature sensor is on (floating) potential andis possibly exposed to high du/dt values which could disturbthe temperature measurement. Furthermore, the position ofthe temperature sensor on the metal block must be the sameduring the calibration and the switching loss measurements.Otherwise, measurement errors could arise due to a possi-bly inhomogeneous temperature distribution within the metalblock. In the given setup, a thermocouple was attached tothe top side of the brass block, next to the baseplate of the10 kV SiC module. A better approach would be to use a fiberoptic temperature sensor, which besides the EMI robustnessalso provides a galvanic isolation. Generally important for thismeasurement method is the thermal decoupling of the DUTand its brass block from the ambient (by applying thermalinsulation material to the brass block) and especially fromother heat sources contained in the hardware setup (suchas the other switches) in order to prevent undesired heattransfers to the brass block. This is easily possible for the10 kV SiC MOSFETs at hand due to the specific packagedesign and the anyway required distances between the switchand other parts of the circuit for the reason of electricalisolation. The measured thermal time constant of the thermallyinsulated brass block together with the 10 kV SiC module isτBlock = 200 min, which is a factor of 15 larger than themaximum measurement time. This shows that the undesiredheat transfers to the ambient and other parts of the setup canbe neglected in the given setup. For other device packagesand especially lower voltage devices, however, the thermaldecoupling of the DUT might be a problem, since a thermaldecoupling goes hand in hand with an increase of the commu-tation loop inductance which could lead to voltage overshootsand ringing. For the employed 10 kV devices operated with

TABLE IMEASURED AND CALCULATED VALUES FOR THE CASE OF LOW SWITCHED

CURRENT (7 kV, 2.5 A) AND HIGH SWITCHED CURRENT (7 kV, 15 A).

Parameter Value for 7 kV, 2.5 A Value for 7 kV, 15 A

PM1 37.50 W 38.54 W

PM2 18.84 W 26.99 W

hP 1.1883 0.0731

PCond 0.09 W 14.38 W

PSW 37.41 W 24.16 W

PDT 0.10 W 1.05 W

fSW 200 kHz 100 kHz

DC-link voltages in the kilovolt range, the voltage overshootcaused by the additional inductance of the third switch isnegligible and not even measurable.

Since the measurement method includes a measurementof a rather small temperature difference ∆ϑ of 10 K, theaccuracy of the temperature measurement is the most criticalparameter. Assuming a measurement error of ∆ϑ = ±0.1 K(which corresponds to a relative error of ±1 %), a ±2 %error in the thermal capacitance CTh and a perfect timemeasurement (since time can be measured very precisely), theworst case error of a single power measurement is ±3 % (cf.(1), 102 %·101 % ≈ 103 %). Hence, as a worst case estimation,if PM1 is measured 3 % too high and PM2 is measured 3 % toolow, the relative errors in the SL are 5.8 % for the 7 kV, 2.5 Acase and 15.5 % for the 7 kV, 15 A case, whereby measuredvalues for PM1, PM2 and hP (cf. TABLE I) are inserted into(7) and (8) for the error analysis in order to give practicalexamples. Compared to the double pulse method, a 10 to20 times higher accuracy can be achieved with the proposedcalorimetric method [15]. Furthermore, in all of the performedmeasurements, the k = 0.5 and the k = 0.75 (reference) mea-surements match within 5 % error, which demonstrates thatthe worst case is not very likely to occur if the measurementsare carried out carefully and indicates that the accuracy ofthe method is very high. As can be noticed, the measurementerror increases with increasing switched currents, thus the SLshould hold the largest share of the overall measured powerdissipation in order to keep the measurement accuracy high.This can be managed by choosing a rather high switchingfrequency, which however is limited by certain constraintssuch as the gate drive power capability, the total generatedlosses on the metal block (which might be too high and resultin a nonlinear temperature profile at some point) or the factthat with higher switching frequencies the dead time intervalconsumes a major part of the overall switching cycle. Another(limited) possibility to increase the measurement accuracyis to increase the temperature difference ∆ϑ. However, thetemperature dependency of the MOSFET properties mightstart playing a role for higher values of ∆ϑ. For example,in the derivation of the SL from the two measurements M1

and M2, in equation (3) it is assumed that the on-stateresistance RDS,on is constant, however, this is not true, sincethe RDS,on of the 10 kV SiC MOSFETs at hand depends onthe temperature as well as on the direction and the value of the

This is the author's version of an article that has been published in this journal. Changes were made to this version by the publisher prior to publication.The final version of record is available at http://dx.doi.org/10.1109/TPEL.2017.2729892

Copyright (c) 2017 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].

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6

drain current. Hence, the RDS,on does not completely cancelout in equation (3) and leads to a certain calculation error ofhP. However, the sensitivity of the SSL on calculation errorsof hP is very low. On the one hand, for low switched currents,the switching frequency is selected rather high (cf. TABLE I)in order to increase the SL until an optimal power dissipationbetween 20 W and 40 W on the brass block is achieved. Inthis case, the dead time indeed consumes a major part of theswitching cycle (hP ≈ 1), thus the corresponding losses PDT

are similar to the CL PCond (cf. TABLE I). Due to the lowcurrent rating, however, the SL PSW are orders of magnitudehigher than PDT or PCond. Consequently, calculation errorsof hP hardly influence the SL. E.g. with the values given forthe 7 kV, 2.5 A measurement in TABLE I, the switching losserror stays below 0.012 %, if for the determination of hP acalculation error of ±10 % is assumed. On the other hand, forhigh switched currents, the time to charge/discharge the outputcapacitances of the MOSFETs is short, i.e. hP ≈ 0. Hence,errors in the calculation of hP have a negligible impact on theSL. Assuming again an error of ±10 % in hP, for the case of7 kV, 15 A (cf. TABLE I), the switching loss error is below0.41 %.

Furthermore, a measurement error could potentially resultdue to the fact that the chip temperature and therewith theRDS,on is not equal in the two measurements M1 and M2 sincethe generated losses PM1 and PM2 are different, which resultsin distinct junction temperatures. Therefore, the impact of thisjunction temperature difference on the measuring accuracy isanalyzed in the following. As stated above, the influence ofthe dead time can be neglected (PDT ≈ 0), thus with thesimplified equations (5) and (6) and the assumption of equalaverage CL PCond within the two measurements, the SL PSW

can be immediately expressed by the difference of the twomeasured losses PM1 and PM2 as

∆PM12,ideal = PM1 − PM2 = PSW (1 − k) . (9)

Due to this difference in losses, however, the thermal resis-tance between the chip and the brass block RJB leads to ahigher junction temperature in measurement M1 compared toM2, even though both measurements are performed for thesame brass block temperature range from 30 C to 40 C. As-suming a thermal resistance of RJB = 0.5 K W−1 (extractedfrom thermal FEM simulations) and exemplarily measuredlosses of PM1 = 30 W and PM2 = 20 W, the chip temperaturein M1 would (ideally) pass through the temperature rangefrom 30 C +RJB ·PM1...40 C +RJB ·PM1 = 45 C...55 C,whereby the chip temperature in M2 passes through thetemperature range of 40 C...50 C, i.e. an average chip tem-perature difference of 5 K. Consequently, since the on-stateresistance RDS,on of the employed 10 kV SiC MOSFETsfeatures a temperature dependency of ∆R = 1 % K−1, in thisexample the actual average CL in M1 are 5 % higher than inM2. Hence, considering a linear increase of the RDS,on withtemperature, (5) and (6) have to be adapted to

PM1 = PSW + (1 + β)αPSW, (10)PM2 = k · PSW + αPSW, (11)

with

α =PCond

PSWand (12)

β = RJB · ∆PM12,ideal · ∆R, (13)

where α is the ratio between the CL and the SL (which shouldalways be kept as small as possible by properly choosingthe switching frequency) and β is the relative increase of theMOSFET’s RDS,on depending on the loss difference betweenthe two measurements M1 and M2. Subtracting (10) from (11)leads to

∆PM12,real = (1 − k + αβ)PSW

= ∆PM12,ideal

(1 +

αβ

1 − k

). (14)

Now, the relative error e∆T introduced by the junction tem-perature difference between PM1 and PM2 can be found as

e∆T =αβ

1 − k. (15)

It should be noted that this analysis is also valid for deviceswith a nonlinear dependency of the RDS,on on temperature,since in this case, the RDS,on can be linearized within therelevant temperature range of 10 K from e.g. 45 C to 55 Cwith a high accuracy. For the values given in TABLE I,equation (15) leads to a relative error e∆T in the range of0.05 % and 6.87 %, which means that the worst case error forthe measurements following in Section III-B is smaller than7 %. As can be noticed, the error increases with increasingcurrent, since the ratio α between the CL and the SL increases.In order to keep the error small, the objective should be toachieve α ≤ 1 (which means PM1 − PM2 ≤ 20 W for thesetup at hand). Nevertheless, if the exact values of RJB and∆R of the MOSFET are known, this error can be corrected inthe loss calculation. Finally, it should be noted that the SSLdo not or hardly depend on the junction temperature, as willbe shown later.

B. Measurement results

In order to cover a wide range of applications in which theanalyzed 10 kV SiC MOSFETs could be utilized, SSL mea-surements have been performed for different DC-link voltages,currents and gate resistors. Fig. 5 shows the net measured SSLof the 10 kV SiC MOSFETs for DC-link voltages between4 kV and 8 kV and switched currents between 2.5 A and 15 A.Unless otherwise noted, the gate resistors are Ron = 20 Ω andRoff = 10 Ω. It is clearly visible that the SSL depend mainlyon the DC-link voltage and increase only slightly with increas-ing current. This behaviour will be discussed in more detail inSection IV. Compared to the hard-switching operation of these10 kV SiC MOSFETs, cf. [23], almost a factor 100 lower SLcan be achieved by applying soft-switching techniques, whichenables higher switching frequencies, efficiencies and powerdensities. Comparing the three 7 kV curves with different turn-off gate resistors Roff in Fig. 5, it is evident that a turn-offresistor of Roff = 10 Ω leads to the lowest SSL. For thecase of Roff = 15 Ω, the dependency on the switched currentshows a clear trend towards higher losses for higher switched

This is the author's version of an article that has been published in this journal. Changes were made to this version by the publisher prior to publication.The final version of record is available at http://dx.doi.org/10.1109/TPEL.2017.2729892

Copyright (c) 2017 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].

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7

Sof

t-S

wit

chin

g L

osse

s [µ

J]

Current [A]0 2.5 5 7.5 10 12.5 15

0

50

100

150

200

250

300

350

400

4 kV

5 kV

6 kV

7 kV

8 kV

7 kV, Roff = 5 Ω

7 kV, Roff = 15 Ω

MOSFETChannel Losses

Fig. 5. Calorimetrically measured soft-switching losses (SSL) of the 10 kVSiC MOSFETs for different DC-link voltages, switched currents, gate resistorsand a measurement temperature range of 30...40 C. Unless otherwise noted,the turn-off gate resistor is Roff = 10 Ω.

Time [ns]-100 0 100 200 300 400

Cur

rent

[A

]

0

5

10

15

0

2.5

5

7.5V

olta

ge [

kV]

iS2 uS2

5 Ω10 Ω15 Ω

Roff

7

Fig. 6. Comparison of soft-switching transitions for different turn-off gateresistors at UDC = 7 kV and iSwitched = 15 A.

currents which is an indication for increased channel lossesdue to a larger overlapping of the voltage and current transientsduring turn-off. This behaviour can be explained by analyzingthe soft-switching transitions given in Fig. 6 for 7 kV and15 A. While the switching transitions are almost equally fastfor turn-off gate resistors of 5 Ω and 10 Ω, the switchingtransition for a gate resistor of 15 Ω is clearly slowed down.Hence, especially for higher switched currents, the highergate resistor leads to a stronger overlapping of the MOSFETvoltage and channel current transients and thus to higher SL.On the other hand, a low turn-off gate resistance of 5 Ω resultsin stronger oscillations in the drain current due to parasiticinductances introduced by the semiconductor packaging andthus causes higher SSL. Consequently, for the 10 kV SiCMOSFETs at hand, the optimum turn-off gate resistance isRoff = 10 Ω, which could be probably slightly decreased ifanother package with lower parasitic inductances and/or withKelvin source connection is used. However, even though thepackaging can be improved, a substantial reduction of the SSLis not expected. Furthermore, it should be mentioned that theturn-on resistor does not or hardly influence the SSL.

IV. OUTPUT CAPACITANCE CHARGING/DISCHARGINGLOSSES

In Fig. 5, it is clearly visible that the measured SSLare strongly depending on the DC-link voltage (with anapproximately quadratic relation ESW ∼ U2

DC) whereas thedependency on the switched current is linear with a rather flatand voltage-independent slope. Furthermore, the SSL curvesdo not pass through the origin, if they are extrapolated towardszero current. In contrast, the curves show a voltage-dependentoffset, which means that there are voltage-dependent residualSSL which cannot be avoided. This indicates that a large shareof the SSL might just arise from the charging and dischargingof the parasitic output capacitances of the MOSFET andthe antiparallel JBS diode, and only a minor share of theSSL is caused by the overlap of the MOSFET’s voltage andchannel-current transients. The loss mechanisms related tothe charging/discharging of the nonlinear output capacitancehave already been discussed for Superjunction MOSFETs [22],[24], where significant fractions (strongly depending on thedevice) of the stored energy in the output capacitance arelost during the charging/discharging process. (In [25], thiseffect is explained via a mixed-mode simulation of low-voltageSuperjunction MOSFETs). In the following, an accurate calori-metric method to measure the charging/discharging losses(CDL) is presented. Furthermore, in order to identify to whichcomponent the CDL have to be allocated, i.e. the MOSFETor the antiparallel JBS diode, on the one hand the proposedmethod is applied to a module consisting of a 10 kV SiCMOSFET with an antiparallel JBS diode (cf. Fig. 1 (a)), andon the other hand to a module containing only a JBS diode(cf. Fig. 1 (b)).

A. Description of the charging/discharging loss measurementmethod

For the measurement of the CDL of the 10 kV SiC devices,the same measurement setup as for the determination of theSSL can be used. The DUT is still mounted on a thermallyinsulated brass block, however, instead of placing the DUTin series, it is now connected in parallel to the high-sideswitch (cf. Fig. 7 (a)), which means that the voltage acrossthe high-side switch is also applied to the DUT. Since only

C1

C2

S1

S2

L1

UD

C

CTh

Brassblock TAmb(a)

RD

DUTA

B (b)

(c)

iDUT Diode chipA

BMOSFETchip

Diode chipA

B

uS2

iS2

iL

uAB

iS1

uS1

Thermalinsulation

10kV SiCmodule

Fig. 7. (a) Circuit diagram of the charging/discharging loss (CDL) measure-ment setup. The DUT (permanently turned-off) is connected in parallel to thehigh-side switch via a damping resistor RD. The two possible DUTs: (b)Co-Pack module consisting of a SiC-MOSFET chip and an antiparallel JBSdiode chip and (c) discrete packaged JBS diode.

This is the author's version of an article that has been published in this journal. Changes were made to this version by the publisher prior to publication.The final version of record is available at http://dx.doi.org/10.1109/TPEL.2017.2729892

Copyright (c) 2017 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].

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0 0.2 0.4 0.6 0.8 1 1.20 1 2 3 4 5 6 7 8 9-6

-4

-2

0

2

4

6

8V

olta

ge [

kV]

0 0.2 0.4 0.6 0.8 1 1.2-15

-10

-5

0

5

10

15

20

Cur

rent

[A

]

Time [µs] Time [µs] Time [µs]

uAB

iS1

iDUT

iL

uAB

iS1

iDUT

iL

uS1,ref

uAB

uS1,ref

iDUT

iS1

iL

iL,ref

iL,ref

(a) (b) (c)

Fig. 8. (a) Current and voltage waveforms of the 7 kV, 10 A-equivalent CDL measurement. Detailed view of the waveforms (b) during the falling voltagetransition and (c) during the rising voltage transition, where uAB is matched to the voltage slope of uS1,ref , which was obtained from the 7 kV, 10 A SSLmeasurement.

the CDL should be measured, the DUT is permanently keptoff by shorting the DUT’s gate to the source terminal, thusthe DUT only behaves like an additional nonlinear capacitorconnected in parallel to the high-side switch. Due to theparasitic inductances of the module packages and the inter-connections, a damping resistor RD is added in series to theDUT, in order to avoid any ringing between the DUT andthe high-side MOSFET during the switching transitions. Inaddition, during the on-state of S1, RD also prevents the DUTfrom reverse conduction, i.e. either through the body-diodeof the SiC-MOSFET or the antiparallel JBS diode. As shownin Fig. 8 (a), there is only a current iDUT flowing throughthe DUT during the switching transitions, whereas during theconduction intervals of S1 and S2 the current iDUT is zero.

The value of RD was experimentally determined and is setto RD = 20 Ω. It should be noted that, due to the device’srelatively high blocking voltage compared to its current rating,the voltage drop across RD during the switching transition isnegligible compared to the switched voltage, i.e. uAB ≈ uS1.Hence, the voltage uAB across the DUT closely follows thehigh-side MOSFET’s voltage uS1 and the output capacitanceof the DUT is entirely charged and discharged in each switch-ing cycle. Accordingly, even though the voltage across RD iscomparatively small, depending on the switching frequency asignificant amount of losses is dissipated in RD. Therefore,RD has to be thermally decoupled from the DUT in order notto influence the temperature measurement on the DUT’s metalblock.

Due to the parallel connection of the DUT to the high-side switch, the effective output capacitance of the half-bridge is increased, which means that compared to the SSLmeasurements for a given switched current the correspondingvoltage slope, i.e. the du/dt, is slowed down. In other words,for a given current, in this setup the charging current flowingthrough the DUT is lower compared to the current flowingthrough the MOSFET’s parasitic output capacitance in theSSL measurements. However, in order to be able to properlyassign the CDL to the correct SSL measurements, the DUThas to be tested under the same conditions. In this case,this means that the total switched current, i.e. the inductorcurrent iL, has to be increased in such a way that in both,

the CDL measurement and the SSL measurement, the samedu/dt is achieved. Consequently, based on i = C · du/dt,also the charging current in the DUT has to be the same.Exemplarily, Figs. 8 (b) & (c) show the measured waveformsduring the two switching transients of the CDL measurement,which actually correspond to the SSL measurement carriedout at iL,ref = 10 A. As can be noticed, in order to match thevoltage slope uAB to the corresponding voltage slope uS1,ref ,the inductor current iL has to be increased to 13.5 A. Thisratio between the reference current iL,ref and the requiredcurrent iL slightly changes with the DC-link voltage and thecurrent level due to the strong nonlinearity of the devices’output capacitances. However, as can be noticed, there isstill a small deviation between uAB and the reference voltageuS1,ref , which in consequence also leads to a slightly differentcharging current waveform. The reason is that, due to theparallel connection of the DUT and the high-side switch,the effective output capacitance of the high-side switch islarger than the one of the low-side switch and therefore thehalf-bridge is no longer symmetrical. This asymmetry can becompensated by also adding a DUT to the low-side switch,however, in this case the total output capacitance of the half-bridge is doubled. Consequently, for the SSL measurement atiL,ref = 15 A (cf. Fig. 5) the corresponding CDL measurementwould have to be performed at iL = 30 A, which is notpossible with the given setup. Nevertheless, regardless whetherone or two DUTs are used, the current pulses through theDUT are not equal for both transitions (cf. Figs. 8 (b) &(c)), since due to the nonlinear output capacitances of thedevices, the inductor current iL is not equally divided into thehigh and low-side switches during the switching transitions.Fig. 9 shows the measured input (Ciss), reverse transfer (Crss),and output capacitance (COSS,Co−Pack) of the Co-Pack, aswell as the measured output capacitance of the discrete JBSdiode module (CDiode) as a function of the applied biasvoltage. Furthermore, the output capacitance of the MOSFETchip (COSS,MOSFET), which has been obtained by taking thedifference COSS,Co−Pack − CDiode, is shown. It can be seenthat the output capacitances of the MOSFET and the JBS diodeare strongly nonlinear in the lower voltage range. Furthermore,it is evident that for higher voltages, the capacitance of the

This is the author's version of an article that has been published in this journal. Changes were made to this version by the publisher prior to publication.The final version of record is available at http://dx.doi.org/10.1109/TPEL.2017.2729892

Copyright (c) 2017 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].

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C [

pF]

0 100 200 300 400 500 600

Crss

100

101

102

103

104

Vbias [V]

Ciss

COSS, Co-Pack

COSS, MOSFET

CDiode

Fig. 9. Measured capacitances of the 10 kV SiC devices as function of theapplied bias voltage Vbias. Note that the output capacitance of the MOSFETchip (COSS,MOSFET) is obtained by subtracting the measured output ca-pacitance of the Co-Pack (COSS,Co−Pack) and the output capacitance of theJBS diode (CDiode).

JBS diode is twice as high as the output capacitance of theMOSFET chip.

Therefore, in Fig. 8 (b), for example, the voltage uAB acrossthe DUT is initially at the DC-link voltage level, hence theoutput capacitance of the DUT and the switch S1 is smallcompared to the one of S2 and only a small part of theinductor current iL is initially flowing through the DUT’soutput capacitance. On the other hand, when uAB is small, themajor part of iL is charging the DUT’s output capacitance, asshown in Fig. 8 (c).

For the actual measurement of the CDL, the same measure-ment principle as described for the SSL measurements is used(cf. Section II). The DUT is mounted on a thermally insulatedbrass block and the measurement temperature range is again30 C...40 C unless otherwise noted. However, in order toidentify which component, i.e. the SiC-MOSFET or the JBSdiode, is causing the CDL, two different types of modules, aCo-Pack module containing a SiC-MOSFET with a JBS diodeand a module with only a JBS diode, are tested (cf. Fig. 7 (b)& (c) and Fig. 1 (a) & (b)).

B. Measurement results

In Fig. 10, the results of the CDL measurements obtainedwith the Co-Pack module (denoted as CDL, 30...40 C (MOS-FET + Diode)) are shown together with the results of the SSLmeasurements for DC-link voltages of 4...7 kV and currentsbetween 2.5 A and 15 A. Surprisingly, at low currents the CDLand the SSL are almost identical and with higher currents, thelosses drift apart from each other as indicated with the grayareas. This residual loss fraction, which is the loss differencebetween the SSL and the CDL, should actually correspond tothe turn-off losses caused in the MOSFET-channel due to theoverlapping of the voltage and current transients. Unexpect-edly, the residual losses are increasing with decreasing DC-linkvoltage. Actually, the residual losses should be independentfrom the applied DC-link voltage, since on the one handthe MOSFET-channel losses are only generated in the initialperiod of the switching transition where the MOSFET-channel

Los

ses

[µJ]

Current [A]0 2.5 5 7.5 10 12.5 150

50

100

150

200

250

300SSL,   30...40°C (from Fig. 5)

CDL, 30...40°C (MOSFET + Diode)

CDL, 30...40°C (Diode only)

A

BA

B

CDL, 50...60°C (MOSFET + Diode)

ResidualLosses

4 kV

5 kV

6 kV

7 kV

Fig. 10. Measured charging/discharging losses (CDL) of the Co-Pack moduleand the separate JBS diode together with the corresponding soft-switching loss(SSL) curves from Fig. 5. Note that measurements obtained at 30...40 C and50...60 C are almost identical, i.e. the CDL are independent of the junctiontemperature.

has not yet completely stopped conducting, and on the otherhand the du/dt only depends on the switched current, whichconsequently results in the same overlapping of voltage andcurrent transients. It is reasonable that the MOSFET-channellosses increase with increasing switched current, however, inthis case typically the total SSL would not anymore increaselinearly but rather disproportionally as shown in Fig. 5 fora turn-off resistor of Roff = 15 Ω. Therefore, it is presumedthat the deviation between the measured SSL and the CDL iscaused by the introduced (and indispensable) damping resistorRD, which on the one hand distorts the current waveform inthe DUT - especially at higher current ratings or du/dt-values- and on the other hand the voltage across RD (worst case is20 Ω · 15 A = 300 V) becomes more dominant at lower DC-link voltages. This means that, due to the linear slope of theSSL with respect to switched current and the fact that the CDLand the SSL are equal at low current, the two measurementsshould effectively be more or less equal at higher currentratings. Notwithstanding the above, the key message of themeasurement results is that the SSL are almost exclusivelyoriginating from the charging/discharging of the DUT’s outputcapacitance and not from the overlapping of the voltage andcurrent transients. Consequently, the CDL constitute a lowerlimit for the SSL, independently of the gate driver performanceand the packaging inductances of the device, which only affectthe already comparably low turn-off losses.

Additionally, the CDL would also directly affect the per-formance of resonant DC-link inverters which achieve ZVSby forcing the drain-source voltage of the MOSFETs to zeroduring the current commutation by means of introducing a res-onance to the DC-link capacitor [26]–[28]. Thereby, althoughthe commutation of the load current within one MOSFET half-bridge is performed under zero voltage (and can be assumed aslossless), the output capacitances of the MOSFETs still have tobe charged and discharged, leading to certain du/dt-dependent

This is the author's version of an article that has been published in this journal. Changes were made to this version by the publisher prior to publication.The final version of record is available at http://dx.doi.org/10.1109/TPEL.2017.2729892

Copyright (c) 2017 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].

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CDL which have to be taken into account.

Furthermore, for the analysis of the temperature dependencyof the CDL, the measurements were also conducted at ahigher brass block temperature range of 50...60 C (cf. Fig. 10,denoted as CDL, 50...60 C (MOSFET + Diode)). As can beseen, the measurements obtained at 30...40 C and 50...60 Care almost identical. Hence, the CDL, and since these lossesaccount for the majority of the SSL, also the SSL can beassumed to be independent from the chip temperature, as it isalso the case for the hard-switching losses measured in [29]–[31].

In order to get a better idea about the resulting losses ofthe underlying application, the CDL, which in this case moreor less correspond to the SSL, are set in relation to the storedenergy in the parasitic output capacitance. For the tested 10 kVSiC Co-Pack modules, the SSL approximately correspond to5% − 10% of the stored energy within the measured currentand voltage range which underpins the outstanding switchingcharacteristics of these 10 kV SiC devices and enables theuse of comparably high switching frequencies in soft-switchedapplications.

It is now clear that the CDL of the 10 kV SiC Co-Packmodules at hand are responsible for the largest share of theSSL. However, the question in which component, i.e. the SiC-MOSFET or the JBS diode, the CDL are generated, remains.Therefore, besides the Co-Pack module also a separate discreteJBS diode in an identical package is tested (cf. Fig. 7 (c)).The corresponding CDL measurements are also shown inFig. 10 (denoted as CDL, 30...40 C (Diode only)). For DC-link voltages of 4...6 kV, the CDL of the diode are more orless equal to the losses measured with the Co-Pack module.At a DC-link voltage of 7 kV, however, the measured CDLare slightly lower compared to the losses of the Co-Packmodule, which means that the MOSFET starts to contributeto the CDL. Nevertheless, based on these measurements, themajority of the CDL, and consequently also of the SSL, haveto be attributed to the JBS diode and surprisingly not to theSiC-MOSFET. Unfortunately, the CDL and their distributionamong the JBS diode and the MOSFET cannot be estimated bythe measurement of their output capacitances, since, althoughthe capacitance of the JBS diode is only two times largerthan the output capacitance of the MOSFET (cf. Fig. 9 athigher voltages), almost the entire CDL are generated by theJBS diode. Therefore, it has to be assumed that the CDLloss mechanisms are not the same in the JBS diode and theMOSFET.

As a consequence, in order to strongly reduce the SL inconverter systems employing soft-switching techniques, theJBS diode could be omitted and instead the body diodeof the SiC-MOSFET could be used. Even though the bodydiode might have a much higher forward voltage drop, theadditional CL in the short dead time interval are relativelysmall compared to the saved SSL. Unfortunately, since amodule with a separate SiC-MOSFET was not available, theauthors didn’t have the opportunity to confirm this statementby experimental results.

V. CONCLUSION

In this paper, a novel accurate calorimetric method for themeasurement of soft-switching losses (SSL) of a 10 kV SiCMOSFET is presented. As shown from literature, electricalmeasurement methods such as the double pulse test can lead tolarge measurement errors, and thus are unsuitable for the char-acterization of the considered 10 kV SiC MOSFET and otherfast-switching devices. On the other hand, with calorimetricmeasurement methods, the total semiconductor losses canbe measured accurately. However, the calorimetric methodspresented in literature so far were not able to separate theswitching losses (SL) from the conduction losses (CL) withoutcalculations of e.g. the CL which could result again in certainmeasurement errors. This disadvantage is eliminated by theproposed measurement method, where an additional switch isintroduced and which in combination with a novel modulationscheme enables to measure the CL and the SL separately. Theerror analysis for the proposed measurement method showsthat the worst case error is 15 %, which is a factor of 10 to20 more accurate than the accuracy obtained with the doublepulse method. Based on the proposed measurement method,the SSL of the 10 kV SiC MOSFET are examined for differentDC-link voltages, switched currents and gate resistors.

Additional charging/discharging loss (CDL) measurementsrevealed that the charging and discharging process of the out-put capacitances of the MOSFET and antiparallel JBS diodegenerate the largest part of the SSL. Furthermore, by testinga Co-Pack module (consisting of a 10 kV SiC-MOSFET incombination with a 10 kV JBS diode) and a separate 10 kVJBS diode module, it could be identified that the major part ofthe CDL and hence a major part of the SSL has to be attributedto the JBS diode and surprisingly not to the SiC-MOSFET.

Compared to the hard-switching losses, the SSL are almost100 times lower, which enables a higher converter perfor-mance. However, the SSL are still relevant in comparison tothe CL and therefore have to be considered in the converterdesign, especially for applications utilizing high switchingfrequencies.

ACKNOWLEDGEMENT

The authors would like to thank Wolfspeed, a CreeCompany, for granting access to prototype 10 kV SiCMOSFETs and diodes.

This research project is part of the National ResearchProgramme ”Energy Turnaround” (NRP 70) of the Swiss Na-tional Science Foundation (SNSF). Further information on theNational Research Programme can be found at www.nrp70.ch.

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This is the author's version of an article that has been published in this journal. Changes were made to this version by the publisher prior to publication.The final version of record is available at http://dx.doi.org/10.1109/TPEL.2017.2729892

Copyright (c) 2017 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].

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Daniel Rothmund (S‘14) received the M.Sc. degreein electrical engineering and information technologyfrom ETH Zurich, Zurich, Switzerland, in 2013,with a focus on power electronics, high voltagetechnology, and electric power systems. In 2013,he joined the Power Electronic Systems Labora-tory, ETH Zurich, as a Ph.D. student. His currentresearch interests include 10 kV Silicon Carbide-based medium-voltage to 400 V DC Solid-StateTransformers and their optimization, among others.

Dominik Bortis (M‘08) received the M.Sc. degreein electrical engineering and the Ph.D. degree fromthe Swiss Federal Institute of Technology (ETH)Zurich, Switzerland, in 2005 and 2008, respectively.In May 2005, he joined the Power Electronic Sys-tems Laboratory (PES), ETH Zurich, as a Ph.D.student. From 2008 to 2011, he has been a Post-doctoral Fellow and from 2011 to 2016 a ResearchAssociate with PES, co-supervising Ph.D. studentsand leading industry research projects. Since January2016 Dr. Bortis is heading the newly established

research group Advanced Mechatronic Systems at PES.

Johann W. Kolar (F‘10) is a Fellow of the IEEEand received his Ph.D. degree (summa cum laude)from the Vienna University of Technology, Austria.He is currently a Full Professor and the Head of thePower Electronic Systems Laboratory at the SwissFederal Institute of Technology (ETH) Zurich. Hehas published over 750 scientific papers in interna-tional journals and conference proceedings and hasfiled more than 140 patents. He received 25 IEEETransactions and Conference Prize Paper Awards,the 2014 IEEE Power Electronics Society R. David

Middlebrook Achievement Award, the 2016 IEEE William E. Newell PowerElectronics Award, the 2016 IEEE PEMC Council Award, and the ETHZurich Golden Owl Award for excellence in teaching. The focus of hiscurrent research is on ultra-compact and ultra-efficient SiC and GaN convertersystems, wireless power transfer, Solid-State Transformers, Power Supplieson Chip, as well as ultra-high speed and ultra-light weight drives, bearinglessmotors, and energy harvesting.

This is the author's version of an article that has been published in this journal. Changes were made to this version by the publisher prior to publication.The final version of record is available at http://dx.doi.org/10.1109/TPEL.2017.2729892

Copyright (c) 2017 IEEE. Personal use is permitted. For any other purposes, permission must be obtained from the IEEE by emailing [email protected].