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MAGNA-SKIN TM Magnetic Products Magnetic Products Magnetic Products Magnetic Products Inside….. Magna-Skin TM - Magnetic wear liners Magna-Patch TM - Pipe and equipment patches Magna-Plate TM - Wear plate retaining system Magna-Wedge TM - Tramp metal protection Suspended Plate Magnets ACR Product Line Card

ACR MS Brochure 2014 - ACR Group · Dumper hoppers and Drop Boxes ... processing application where there is need to ... ACR MS Brochure 2014 Author: Terry Keough

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Page 1: ACR MS Brochure 2014 - ACR Group · Dumper hoppers and Drop Boxes ... processing application where there is need to ... ACR MS Brochure 2014 Author: Terry Keough

MAGNA-SKIN TM Magnetic ProductsMagnetic ProductsMagnetic ProductsMagnetic Products

Inside…..

• Magna-SkinTM - Magnetic wear liners

• Magna-PatchTM - Pipe and equipment patches

• Magna-PlateTM - Wear plate retaining system

• Magna-WedgeTM - Tramp metal protection

• Suspended Plate Magnets

• ACR Product Line Card

Page 2: ACR MS Brochure 2014 - ACR Group · Dumper hoppers and Drop Boxes ... processing application where there is need to ... ACR MS Brochure 2014 Author: Terry Keough

Molded from high wearing rubber or urethane,

Magna-skin™ wear pads and liners from the

ACR Group install without welding, bolting or

adhesives, fastening with magnetic force alone.

They install quickly and easily to chutes, bins, hoppers or any ferrous metal impact areas to keep production running at your mine site.

Features and BenefitsFeatures and BenefitsFeatures and BenefitsFeatures and Benefits • Fastens with magnetic force – no welding, bolting or adhesives required • Easily and quickly repositionable • Fifty percent less change-out time compared to bolt-on liners • Standard 12” x 12” size, in thicknesses of 1” (sidewalls and other areas with less abrasion or impact) and 2” (heavy wear areas) • Can be cut with a tile saw to fit odd dimensions and a wide range of surface areas

Solid rubber construction effectively seals off the equipment surface and

prevents material buildup. Repositioning and replacement of the Magna-skin™ magnetic liners is fast and simple when some have worn more than

others, stretching the life of the overall lining and reducing downtime. Change out the

worn liners or swap for others in the same chute that are

seeing less wear.

Revolutionary new wear product!

• Custom sizes and corner section liners available • Additional options/styles: - Internal use liners For small areas enduring Severe ongoing wear - With ceramic wear surface - Specialty applications ApplicationsApplicationsApplicationsApplications • Chutes • Bins • Hoppers • Ferrous metal impact areas

Magna-SkinTM Magnetic Wear Liners

Minimize Downtime and Maximize Efficiency.

www.acrgroup.ca

Check out our web site for results of independent impact and holding force

testing of these liners. In all tests the liners held in place without movement.

Patent Pending

Page 3: ACR MS Brochure 2014 - ACR Group · Dumper hoppers and Drop Boxes ... processing application where there is need to ... ACR MS Brochure 2014 Author: Terry Keough

Magnetic Wear Liners

• Installation of the magnetic liners involves simply cleaning the ferrous metal surface where the liners will be installed and then fitting into place with each pad against the next

• Start at the bottom of chutes or angled

hoppers, fitting the first row of pads against the bottom plate or angle iron and then adding more liners up from there

• All exposed edges must be supported by either equipment wall or angle iron keeper bars to prevent vibration movement.

• Magna-SkinTM magnetic liners can be cut with a tile saw to allow for fitting in odd dimensional areas

• To change out pads, insert a pry bar or other thin metal tool under the liner and lift to break the magnetic bond with the steel equipment

• Liners can also be custom made to custom sizes on request

• Holds in place even under heavy impact conditions

• Tremendous holding strength

increases with each liner installed

• Extreme wear polymer for

impact and abrasion resistance

• Easy to install in hard to reach

processing areas • Protect chute surfaces, bins,

troughs, hoppers, side walls, tank bottoms and more

Magna-SkinTM Magnetic Wear Liners

Install easily and quickly with no welding,

bolting or adhesives

Patent Pending

Page 4: ACR MS Brochure 2014 - ACR Group · Dumper hoppers and Drop Boxes ... processing application where there is need to ... ACR MS Brochure 2014 Author: Terry Keough

Magna-SkinTM Black For larger ore size or where material is dropping from an overhead conveyor or

chute. Molded in our proprietary rubber in hardness 60 duro shore A.

For large or fine ore size where material is tumbling or sliding across wear surface with or without impact. Molded in our

proprietary rubber in hardness 40 duro shore A.

For sharp materials causing impact and/or sliding abrasion where rubber is not

suitable or where better release properties are needed.

Molded in our proprietary compound with a ceramic surface for fine

sharp particles, heat resistance or applications with no impact.

Magna-Skin TM Magnetic wear liners come in different materials to suit your specific wear

application. Whether you are moving large rock or fine sand, from smooth to sharp particles, there is a Magna-Skin

TM liner that will do the job.

Our standard 12” X 12” liners come in 1” or 2” thicknesses molded with rubber, urethane, ceramic or Uhmw surfaces. Magna-Skin

TM liners save huge time in installation

and change out, keeping your production running longer and more efficiently.

Magna-SkinTM Magnetic Wear Liner Selection

Hard 90 urethane for impact and/or slidingabrasion where rubber is not

suitable or where better release properties are needed.

www.acrgroup.ca

Molded in our proprietary compound with a UHMW surface for fine

sharp particles. Low coefficient of friction and good wear characteristics along with excellent

release properties.

Magna-SkinTM Blue

Magna-SkinTM Red

Magna-SkinTM Green

Magna-SkinTM White

Magna-SkinTM UHMW

Page 5: ACR MS Brochure 2014 - ACR Group · Dumper hoppers and Drop Boxes ... processing application where there is need to ... ACR MS Brochure 2014 Author: Terry Keough

A few examples of where Magna-SkinTM Magnetic liners

have proven to work well.

Mining applicationsMining applicationsMining applicationsMining applications Bins Bucket Liners Chutes Conveyor transfer points Crusher infeed areas Ore Deflectors Discharge Chutes Feed Chutes Floatation Tanks Hoppers Impact Liners Impact Walls Launders Loaders Mill discharge chutes Rock Box edges Mill infeed areas Screen Equipment sidewalls Side Bar & Wall protection Sluices Tanks Transfer Chutes Tripper / Fine Ore separation Troughs

Coal mines and power plants Coal mines and power plants Coal mines and power plants Coal mines and power plants Coal Loading Hoppers & Feeders Conveyor transition points Crusher Plant wear areas Deflectors Feeders Preparation/Wash Plant wear areas Screen chutes and sidewalls Wash Plants Flop Gate Doors Deflector plate protection

Aggregate applicationsAggregate applicationsAggregate applicationsAggregate applications Primary infeed Chutes Pre-Wash areas Separation side walls and discharge areas Screen discharge areas Deflector plate protection Screen sidewall protection Dumper hoppers and Drop Boxes

MangaMangaMangaManga----SkinSkinSkinSkinTM TM TM TM magnetic wear liners also work great to protect equipment from damage in magnetic wear liners also work great to protect equipment from damage in magnetic wear liners also work great to protect equipment from damage in magnetic wear liners also work great to protect equipment from damage in abrasive processing areas of corn, soya, grains, sugar, salt and other food products.abrasive processing areas of corn, soya, grains, sugar, salt and other food products.abrasive processing areas of corn, soya, grains, sugar, salt and other food products.abrasive processing areas of corn, soya, grains, sugar, salt and other food products.

www.acrgroup.ca

Page 6: ACR MS Brochure 2014 - ACR Group · Dumper hoppers and Drop Boxes ... processing application where there is need to ... ACR MS Brochure 2014 Author: Terry Keough

Magna-SkinTM products save your production time and money!

Magna-PatchTM

• A fast, temporary patching solution for leaks and holes in steel pipes and other processing equipment until a permanent repair can be made

• Reusable - Comes with replaceable wear pads for repeated use

• Tension screw pushes the disposable wear pad tight against

the leak - all in seconds

• Quick solution for spill containment

• Patented Technology

• Available styles:

◊ MP-611 (mini)

For use on smaller diameter

piping and radii surfaces, or hard

to reach areas

◊ MP-711

For use on larger steel surfaces such as bins and hoppers, chute bottoms and troughs or similar

◊ MP-811

For use on larger diameter piping and radii surfaces, or

tough holes in corner or odd shaped steel parts or equipment

Magna-PatchTM

products can be used to quickly repair leaks in steel hulled boats and ships.

Magna-PatchTM

Products provide a quick seal until the leak source can be cut off and permanently repaired, reducing

clean up costs.

Page 7: ACR MS Brochure 2014 - ACR Group · Dumper hoppers and Drop Boxes ... processing application where there is need to ... ACR MS Brochure 2014 Author: Terry Keough

www.acrgroup.ca

Magna-PlateTM

• Patented powerful, shock absorbing magnetic wear plate fastening and retaining system

• Suited for abrasive and heavy impact material conveying

• Delivers impact absorption and noise reduction

• Offers Quick, clean and safe change outs

• Eliminates fire hazards and time consuming cut out, welding, grinding and gouging associated with typical wear plate replacement

Magna-PlateTM

• Quick removal and secure installation of wear plate

• No welding or bolting to change out

• Ability to use with any ferrous metal wear plate

• Simple tools required for wear plate change out

• Keeps wear plate in place while the polymer absorbs the impact, allowing production to continue

MAGNA-PLATE™ powerful magnetic fastener,

absorbs shock and vibration “impact zone”

high abrasion

and impact area

Abrasive material

Wear plate

Page 8: ACR MS Brochure 2014 - ACR Group · Dumper hoppers and Drop Boxes ... processing application where there is need to ... ACR MS Brochure 2014 Author: Terry Keough

Magna-WedgeTM

Suspended Plate Magnets

• Separates, captures and retains unwanted ferrous tramp metal before it enters processing equipment

• Installs easily and permanently in conveying equipment and feeders

• Applications include vibratory feeders, gravity feed systems and similar conveying or process equipment

• Protect chippers, hogs, grinders, feeders and other size reduction equipment

• Reduce metal detector tripping

Magna-WedgeTM products can be used in any processing application where there is need to

remove tramp metal from product in a vibratory or gravity feed system.

Ask us about vibration components for

conveyor and feeder other equipment.

• Simple Installation- install above product

flow or at discharge, no electrical hook ups

• Constant power - Permanent magnet

requires no electricity

• No Maintenance

• No moving parts

• Easy cleaning

Non-Ferrous

Material Flow

Mounted over the Belt

Material Discharge

Non-Ferrous

Material Flow

Mounted at Discharge End

Material Discharge

Patented Technology

Page 9: ACR MS Brochure 2014 - ACR Group · Dumper hoppers and Drop Boxes ... processing application where there is need to ... ACR MS Brochure 2014 Author: Terry Keough

www.acrgroup.ca

MOLDED RUBBER

Bearing Pads

Bushings

Compression Boots

Diaphragms

DissipatorTM Products

Idlers

Impact Bars

Layboy Tires

Lifter Bars

Mill Liners

Molded Gaskets

Pump Liners

Rotors & Stators

Sorter Sling Straps

Suction Box Seals

Suction Cups

Tension Bands

Vibration Isolators

Vibration Mounts

Wear Linings

ROLL COVERING

Clipper Rolls (Veneer)

Direct Coater Rolls

Drive & Feed Rolls

Felt Rolls

Glue Spreader Rolls

Hourglass Rolls

Idler Rolls

Isolator Rolls

Packaging & Treating

FABRICATED RUBBER

Chip Feeder Dust boots

Chute Fabrication & Lining

Expansion Joints & Sleeves

Chute Lining

De-mineralizing Tanks

Dust & Vent Sleeves

Expansion Joints

Launder Lining

Launder Linings

Mill Liners

Pipes, Spools & Fittings

Pulley Lagging & Grooving

Pump Casings & Impellors

Railcar Linings

Rubber Bladders

Rubber to Metal Bonding

Tank & Vessel Lining

EXTRUDED SHAPES

Belly Bands

Dock & Marine Bumpers

Dock Bumpers

Extruded Tubing

Fuel Tank Straps

Kiln Door Seal

Mill Seals

Snow Plow Blades

Snubber Rubbers

Supac Valves

T-Scale & P-Seal

SHEET RUBBER

Cloth Inserted, Epdm,

Hypalon, Natural, Neoprene,

Nitrile, SBR, Silicone,

Sponge, Tan gum,

HOSE PRODUCTS

(Vacuum & Suction)

Abrasion Resistant

Chemical Service

Discharge Hoses

Material Handling Hoses

Sleeves & Connectors

Specialty End Types

Wire & Kevlar Reinforced

Discharge Hoses

Hump Hoses

Suction Box hose

URETHANE PRODUCTS

DissipatorTM Products

Impact Cushions & Pads

Pulleys

Rotors & Stators

Wear Liners

Clamp Feet

Impact Cushions & Pads

Wheels & Rollers

Score Rings

Custom Compounds

Vibration products

A sample of our products

Page 10: ACR MS Brochure 2014 - ACR Group · Dumper hoppers and Drop Boxes ... processing application where there is need to ... ACR MS Brochure 2014 Author: Terry Keough

Contact ACR today !

Magna-SkinTM Products

Distributed by:

ACR Group Inc. Richmond BC Phone 604-274-9955 Fax 604-274-1013

ACR Group Inc. Nisku AB Phone 780-955-2802 Fax 780-955-8909

Printed in Canada