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November 2008
www.acracontrol.com
Systems IntegrationProduct Guide
T H E W O R L D S T A N D A R D I N F L I G H T T E S T I N S T R U M E N TAT I O N
3T h e Wo r l d S t a n d a r d i n F l i g h t Te s t I n s t r u m e n t a t i o n
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2T h e Wo r l d S t a n d a r d i n F l i g h t Te s t I n s t r u m e n t a t i o n
The World Standard in Flight Test Instrumentation
ACRA CONTROL manufactures high-performance, cost-effective data acquisition systems for theglobal aerospace and transportation industries. These include fixed and rotary-wing aircraft, spacevehicles and UAVs in more than 40 countries. Our customers include all of the major aerospaceprime contractors and test agencies – we have supported such flagship programs as the BoeingDelta-II Launcher, Boeing 747ST, Airbus A380, Cirrus Design SJ50, Boeing FA-18, Eurofighter Typhoon,Global Hawk UAV and Sikorsky UH-60. Many more rely on KAM-500 accuracy, flexibility andinnovative design for testing today’s most advanced aircraft and systems.
System Integration
ACRA CONTROL designs and integrates full instrumentation system solutions based on our DataAcquisition, Ground Station, Network and Recorder product families with selected third partyproducts. Integrated systems utilize commercial-off-the-shelf (COTS) well proven systemcomponents to provide state of the art, reliable and maintainable systems. Our expert team hasbuilt up a vast wealth of experience in applications advice, program management and large-scalesystem design, verification and validation. They will work with our customers at all stages of theirprogram, from concept to completion, providing a continuity of support throughout.
The diagram below illustrates a typical turnkey solution for a system requiring an airborne dataacquisition system, transmission and receiving hardware – both air and ground – and an integratedground station with command and control capability. The ground station used was an ACRACONTROL GTS-500 system (please see the Ground Station Product Guide for more details). Sincethe integrated system is modular, additional components can be easily added at any time in thefuture.
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Sample Integrated SystemAirborne System
RF Transmitter
Ground System
S BandAirborne Antenna
Helical Antennas
LHCPRHCP RF
BPFs and LNAs
GTS-500
UHFTransmitter
UHFHelical Antenna
P BandAirborne Antenna
UHF Receiver
Sensors
• Dual RF Receivers• Diversity Combiner• Bit Synchroniser• Recorder• Data Decommutator• GSX-500 software• Command and control of
on-board equipment
KAM-500 Chassis• Video acquisition• Bus monitoring• Signal conditioning
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NET
ETHERNET
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QUASONIX TIMTER MULTIMODE TRANSMITTERThe RFE/TRX/003 is an L or S-Band FM transmitter, multi mode and high power transmitter. Outputpower of up to 20W is available. RFE/TRX/003 supports PCM/FM (ARTM Tier 0), SOQPSK-TG(ARTM Tier I) and Multi-h CPM (ARTM Tier II).
FEATURES• RF Output Power up to 20 W• L and S-band• PCM/FM, SOQPSK-TG and Multi-h CPM• Single Band or All Bands in One Unit• Standard IRIG-106 fifteen-stage randomizer• RS-232 Interface for configuration• TTL or RS-422 data input available• Premod filtering is built in, eliminating
external filters
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RF TRANSMITTERS AIRBORNE TRANSMSITTERS – RFE/TRX/001The RFE/TRX/001 RF transmitters are L or S-Band FM transmitters designed for data transmission inaerospace, industrial and scientific applications. The carrier frequency is synthesized and can be factoryadjusted within 100MHz. These transmitters come with the option of dual pre-modulation filters – acustomer can decide to set these for two different data rates. The RFE/TRX/001 all have a small formfactor, low weight and high efficiency achieved by the internal switching regulator.
QUASONIX μTXThe μTX is a miniature, low weight and high power L or S-Band FM transmitter. Output power ofup to 10W is available. The μTX supports PCM/FM (ARTM Tier 0), SOQPSK-TG (ARTM Tier I) andMulti-h CPM (ARTM Tier II).
FEATURES• 2.2 cubic inches (5.6cm3)• RF Output Power up to 10 Watts• L and S-band• PCM/FM, SOQPSK-TG and Multi-h CPM• Single Band or All Bands in One Unit• Standard IRIG-106 fifteen-stage randomizer• RS-232 Interface for configuration• TTL or RS-422 data input available• Premod filtering is built in, eliminating external
filters
FEATURES• Frequency Range: S-Band 2200MHz to 2500MHz
L-Band 1400MHz to 1550MHz• Available in 100mW, 1W, 5W and 10W• Integrated pre-modulation filters • Supply voltages 28 ±4V DC• Linear, TTL, RS-422 data input available• High power efficiency of >33%
RF RECEIVERS
GROUND STATION RECEIVER – RFE/RCV/002The RFE/RCV/002 is a compact, dedicated FM-receiver for telemetry with an optional spectrum monitor. TheL or S-band signal from the antenna input is filtered and down-converted in two stages to 360MHz and70MHz or 21.4MHz. A BNC (75Ω ) is used for demodulator data out.
AIRBORNE RECEIVER RFE/RCV/001The RFE/RCV/001 L or S-Band FM Receiver module is designed for data reception in aerospace, industrial andscientific applications. The receiver is a double superheterodyne type with the first IF at 360MHz and a secondIF at 70MHz.The second IF-Bandwidth can be factory set within 500kHz to 16MHz and can therefore be usedfor most applications. The input frequency can be set by the user using the three BCD-switches on top of themodule cover plate.
FEATURES• Frequency Range: S-Band 2200MHz to 2500MHz, L-Band
1400MHz to 1550MHz• Initial carrier frequency factory preset• Rugged design, Low weight, Low size• Supply voltages 11.5-24V DC• Noise Figure 3dB
FEATURES• Frequency Range 2300 to 2400 MHz, or 2400 to
2500 MHz, other frequency ranges on request• Carrier frequency controlled from touchscreen LCD
on the front panel with 10kHz resolution• Noise Figure 2.5dB• A.C. Mains or 12-28V DC Power Supply• Ideal for laboratory or portable applications
ACRA CONTROL GROUND STATION RECEIVERSIn addition to the above stand-alone products, ACRA CONTROL offers a range of PCI receiver cards for GTS-500ground station platforms. Please see the Ground Station Product Guide for further information.
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FEATURES• Typical gain of 12.5dBiC at 2.3GHz• Power rating of 50W CW• LH and RH variants
BLADE ANTENNA – RFE/AEB/008The RFE/AEB/008 are rugged, low profile airborne antennas. These wide temperaturetolerant (-60°C to +200°C) antennas are designed for onboard applications foraircraft and drones. The RFE/AEB/008 is available as an L-band or S-band with gains of3dB and 0dB respectively. RFE/AEB/008 antennas operate with omni-directionalcoverage, have a VSWR better than 1.5:1 and can operate at air speeds up to Mach 2.
FEATURES• System Data Rate 32 - 256 Mbps maximum [dependent on model]• Removable, interchangeable cartridge mounted drives; Tape (AIT2,
40 Mbps, 50 GB; AIT3, 80 Mbps, 100 GB; DDS3 12 Mbps, 12 GB)Hard Disk (240 Mbps, 144 GB; others available) Solid State (100Mbps, 74 GB; others available)
• Read after write with full error detection and correction, BER<1012
• Automatic write speed control and media duration optimization• User selected recording format; DATaRec-3 and IRIG106 Ch10• Built-in Interfaces RS-232, RS-422, IR, Ethernet and discrete remote
control, 2-channel Voice, IRIG A/B/G, 10pps, GPS time code in/out;GPS can operate as RS-232 standard channel
• 3 module slots accommodate
RECORDERSRF ANTENNAS
FEATURES• Dual axis pedestal• Harmonic-drive gearboxes (azimuth and elevation)• Drive motors with integrated servo amplifiers• Azimuth and elevation data packages• Pedestal power supplies• Cable wrap or slip ring ordering options• Thermostatically controlled pedestal heater assembly• Parabolic L/S-band (1435MHz-2485MHz) antenna• Dual circular polarization (LHCP and RHCP)• Low noise RF preamplifiers, (one per polarization)• Touch screen front panel• RS-232 and Ethernet interfaces
DUAL AXIS TRACKING ANTENNA – RFE/ANT/002The RFE/ANT/002 is designed to support solid reflectors up to 4ft (1.2m) in winds of 45mph (72kph). Highoutput torque with low backlash is accomplished with the use of 2 stage reduction gearboxes and brushlessDC motors. The RFE/ANT/002 Dual Axis pedestal is ideally suited for transportable applications where weightand shipping volume are key factors. The RFE/ANT/002 pedestal can be supplied with a tripod mount, withextendable legs, for transportable applications where no antenna-mounting pad is available at the test site.
HELICAL ANTENNAS – RFE/AEH/006/S7 and RFE/AEH/007/S12The RFE/AEH/007/S12 and RFE/AEH/006/S7 are directional antennas especiallydesigned for applications in the frequency range from 2100MHz to 2500MHz. Theserugged circular antennas are enclosed in a radome and can withstand ice, snow, highwinds and most severe saltwater, oil and most common chemical fumes.
GPS ANTENNA – RFE/AEG/001The RFE/AEG/001 is a robust, rigorously tested and environmentally sealed unit suitable fora wide variety of GPS applications. This antenna has been tested to DO-160 environmentaltest requirements and is designed to meet ARINC-743 specifications. It will resist all de-icingfluids, jet fuels, and standard cleaning solvents.
As well as ACRA CONTROL’s SSR-500 and NET-500 range of recorders, we can also provide thefollowing third party recorders from the HEIM series where specific applications will benefit.
AIRBORNE RECORDER – HEIM D-SERIESFor flight test applications airborne recording systems are required which guarantee reliablerecording and precise data capture. The DATaRec® D-Series with a 3/4 ATR form factor and theD5000 Series with a 1/2 ATR form factor offer a range of rugged, airborne systems on a modularbasis which provide interfaces to avionics buses as well as to digital and analog sources. A widevariety of signal conditioning modules including analog, digital and avionics bus interfaces areprovided to tailor a system to specific data acquisition requirements.
GROUND STATION RECORDER – HEIM GSR-SERIESThe GSR-Series has been developed for applications in telemetryground stations and laboratory like environments. It is a 19" rackversion of the D-Series and works with the same signal interfacemodules (signal conditioning modules including analog, digital andavionics bus interfaces) as well as with identical storage media.
ACRA CONTROL RECORDERSACRA CONTROL has its own range of recorders from the stand alone SSR/CHS/001 andNET/REC/001 to KAM-500 integrated CF based modules. For more information, please see ourRecorders Product Guide (available March 2009).
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AIRBORNE TRANSFORMER – ACC/TRF/001This 6 channel power transformer is used to condition 115VAC RMS, 400Hz aircraft supplies to a voltage levelsuitable for input to the ACRA CONTROL three-phase power monitor module – the KAD/ADC/008.
FEATURES• Six transformer-coupled channels• Rugged aluminum casing• Designed for use with the KAD/ADC/008
FEATURES• Small area OLED display with 128 x 48 pixel resolution• Controls Data recording to KAM-500 modules• Switches KAM-500 system ON/OFF• Displays current event number
REMOTE CONTROL EVENT STATUS DISPLAY UNIT – OBE/CDU/001The OBE/CDU/001 controls recording on KAM-500 memory modules. When the EVENT switch is toggledfrom off to on, the OBE/CDU/001 triggers the KAM-500 to log data. At the same time the event number isdisplayed on the OLED (Organic Light Emitting Diode) display. The PWR switch controls a 28V supply to theKAM-500 system. The OBE/CDU/001 interfaces with the KAM-500 via the KAD/CDI/101 module – a KAM-500 module that controls recording on a MEM/003 or MEM/004 module.
FEATURES• 30mS reconfiguration of redundant ring• Up to 200 switches supported in ring• Layer2 / True network determinism• Supports Layer 3 priority tagging• Head of line blocking prevention • No moving parts or electrolytic capacitor• MDX/MDIX technology to easily switch connection• User configurable fault contact• Push button / auto-negotiation configuration• 35 mm DIN rail mounting – 19” rack mounting and
wall mounting options• IEEE-1588 compatible
NETWORKS
PTP ENABLED SWITCH – NET/SWI/002The NET/SWI/002 is an Ethernet switch that incorporates NTP/SNTP (Network Time Protocol / SimpleNetwork Time Protocol) and an SNMP management facility. SNTP packets are time stamped to an accuracy of< 1uS using an attached GPS time source. The switch has a wide power range (19 – 60 VDC), low powerconsumption (8W) and a wide temperature range (-40°C - +65°C).
NETWORK SWITCH – OBE/ESW/003The OBE/ESW/003 is a rugged-switching product that provides wire-speed Fast Ethernet and Gigabit Ethernetconnectivity. The OBE/ESW/003 operates in environments such as Home-Land-Security (HLS) solutions andIntelligent Transportation Systems (ITS). It is EMC protected, powered in accordance with MIL-STD-1275 anduses input/output connectors per MIL-DTL-38999. The switches have a compact form factor (also available ina ruggedized form), have convection cooling, relay output signaling to extend intelligent services such asenhanced security, high availability and advanced quality of service (QoS) to areas that cannot be served bytraditional commercial-grade Ethernet switches.
FEATURES • High-quality Ethernet switch, based on the
Commercial Off The Shelf (COTS) Cisco Catalyst®• Rugged enclosure to withstand severe environment
(land, air and sea)• Can be mounted in any orientation and operate in
harsh environmental conditions
ACRA CONTROL NETWORK PRODUCTSIn addition to ACRA CONTROL’s high quality 3rd party network products, we have a NET-500 range ofEthernet recorders and rugged switches. The NET/SWI/001 for example is a highly ruggedized networkaggregator capable of operating up to temperatures of 105°C. Please see our Networks Product Guide formore details (available June 2009).
OBE/CDU/001 KAM/MEM/103
KAD/CDI/101
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FEATURES• Compact and lightweight• Wide frequency range of 800MHz to 2400MHz• Rugged construction
FEATURES• Low passband insertion loss of 0.5dB• Weatherproof package
FEATURES• Solid state microstrip design• Frequency range of 2.185GHz to 2.485GHz• Gain of 43dB• Noise figure of 0.7dB
RF BAND PASS FILTERS – RFE/BPF/002The RFE/BPF/002 combine filter uses a variety of wavelength capacitively loaded rods as resonators,to offer a low loss, rugged compact design. The RFE/BPF/002 uses rectangular rods machined fromsolid, giving the advantage of high Q performance with low cost construction. Offering a largedegree of parameter flexibility, these can be optimized for size, Insertion loss or Stop-bandperformance, according to whichever parameter is of priority.
RF LOW NOISE AMPLIFIERS – RFE/LNA/003The RFE/LNA/003 is low noise amplifier (LNA) designed for applications in the 2.185GHz to2.485GHz frequency band. The high gain (+40dB) output of the LNA allows a high output power ofup to +18dBm while maintaining a low noise figure of just 0.7dB.
POWER DIVIDER – RFE/PWD/001The RFE/PWD/001 is a two-way power divider designed for applications in the 0.8GHz to 2.4GHz frequencyrange. It is designed to take the output of a telemetry transmitter and drive two telemetry antennas with bothports matched. When both output ports are matched the RFE/PWD/001 can operate with up to 30W ofinput power.
FEATURES• Factory selectable bit rates up to 8Mbps• All NRZ-L and BIØ-L input PCM codes supported• Maximum input over voltage is ±50V• Output signal levels factory set at RS-422 or TTL• Factory set input impedance• Wide (1.5%) and Narrow (0.25%) loop bandwidths can be
selected via panel mounted switches• Output data and clock phases can be inverted via panel-mounted
switches
AIRBORNE BIT SYNCHRONIZER – SAM/SYS/BSC/002The SAM/SYS/BSC/002 is a standalone bit synchronizer unit. The SAM/SYS/BSC/002 extracts serial data fromnoise-contaminated inputs from telemetry RF receivers, analog recorders or land lines and reconstructs thesignal in NRZ-L format. All NRZ and Bi-Ø input codes are available as ordering options - other codes areavailable on special order. The output clock phase and data phase can be set at either 0° or 180° using SPSTswitches on the front panel.
System Integration Product Selection GuideAntennasPart Number DescriptionRFE/AEB/008/L3/SMA L-band airborne blade antenna with SMA connectorRFE/AEB/008/L3/TNC L-band airborne blade antenna with TNC connectorRFE/AEB/008/S0/SMA S-band airborne blade antenna with SMA connectorRFE/AEB/008/S0/TNC S-band airborne blade antenna with TNC connectorRFE/AEG/001 Airborne GPS antenna, 26 dB amplifierRFE/AEH/006/S7/LHP S-Band helical antenna, 7db gain, Left Hand PolarisedRFE/AEH/006/S7/RHP S-Band helical antenna, 7db gain, Right Hand PolarisedRFE/AEH/007/S12/LHP S-Band helical antenna, 12db gain, Left Hand PolarisedRFE/AEH/007/S12/RHP S-Band helical antenna, 12db gain, Right Hand PolarisedRFE/ANT/002 L/S Band Dual Axis 1.2m cable wrap antennaRFE/ANT/002/SR L/S Band Dual Axis 1.2m slip ring antenna
TransmittersPart Number DescriptionRFE/TRX/001/100M Airborne RF transmitter 100mW, S-BandRFE/TRX/001/1W Airborne RF transmitter 1W, L/S-BandRFE/TRX/001/5W Airborne RF transmitter 5W, L/S-BandRFE/TRX/001/10W Airborne RF transmitter 10W, L/S-BandRFE/TRX/003/20W QUASONIX TIMTER Multimode transmitter, 20W, L/S-BandRFE/TRX/004/10W QUASONIX μTX, 10W, L/S-Band
ReceiversPart Number DescriptionRFE/RCV/001 Airborne RF receiver L/S-BandRFE/RCV/002 Ground based Standalone Receiver S-Band
Filters and AmplifiersPart Number DescriptionRFE/BPF/002 S-Band RF Band Pass FilterRFE/LNA/003 Low Noise AmplifierACC/TRF/001 6 Channel power transformerRFE/PWD/001 Two-way Power Divider
Data RecordersPart Number DescriptionNET/REC/001 Airborne stand-alone Ethernet network recorderSSR/CHS/001 A recording unit with 4 user slots for SSR-500 modules
Please contact ACRA CONTROL for solutions requiring the Heim D-Series of Airborne Data Recorders or the Heim GSR-Series ofGround Station Recorders
Standalone Bit SynchronizersPart Number DescriptionSAM/SYS/BSC/002 Stand-alone bit synchronizer with 4 way data rate selector
Cockpit Display UnitsPart Number DescriptionOBE/CDU/001 Cockpit display unit
NETWORKPart Number DescriptionNET/SWI/001 A highly ruggedized network switchNET/SWI/002 PTP enabled switchOBE/ESW/003 Rugged Ethernet switch
Software Refer to KAM-500 and Ground Station Product Guides
Data Acquisition Refer to KAM-500 Product Guide
Ground Station Equipment Refer to Ground Station Product Guide
Network Refer to Networks Product Guide
Recorders Refer to Recorders Product Guide
T H E W O R L D S T A N D A R D I N F L I G H T T E S T I N S T R U M E N TAT I O N
www.acracontrol.comISO9001:2000 Certified
ACRA CONTROL INC44145 Airport View DriveHollywood Maryland 20636United States of America
Phone: (301) 373-9220Fax:(301) 373-9223E-mail: [email protected]
ACRA CONTROL LTDLandscape HouseLandscape RoadDublin 14 Ireland
Phone: +353-1-295-1264Fax:+353-1-295-1265Email: [email protected]
Our CustomersACRA CONTROL is proud to serve the world’s leading aircraft manufacturers by
providing them with our state-of-the-art products, first-class technical supportand commitment to on-going R&D to cater for the emerging requirements of
their cutting-edge development programs.