A?d...A. FRANK, COGNIZANT ENGINEER DATA MANAGEMENT AND CONTROL TASK VOYAGER SPACECRAFT SYSTEM PRO~ECT PREPARED FOR JET PROPULSION LABORATORY CALIFORNIA INSTITUTE OF 4800 OAK

. .

DOCUMENT NUMBER VOY-CO-FR 28 JULY 1967

VOLUME 5

DATA MANAGEMENT STUDY

APPENDIX G CONTRACTOR DATA PACKAGE

REt lABIL I TY ASSURANCE (RA)

PREPARED BY:

J.B. SILVERWOOD K.R. THOMAS

RE LIAE ILITY ASSURANCE MANAGEMENT VOYAGER SPACECRAFT SYSTEM PROJECT

APPROVED BY:

A ? d A. FRANK, COGNIZANT ENGINEER DATA MANAGEMENT AND CONTROL TASK VOYAGER SPACECRAFT SYSTEM PRO~ECT

PREPARED FOR

JET PROPULSION LABORATORY CALIFORNIA INSTITUTE OF TECHNOLOGY

4800 OAK GROVE DRIVE PASADENA CALIFORNIA

UNDER JPL CONTRACT No. 951 112

G E N E R A L @ E L E C T R I C M I S S I L E A N D S P A C E D I V I S I O N

V a l l e y Forge Space Technology Center

P.O. Box 8555 Philadelphia. Penna. 19101

https://ntrs.nasa.gov/search.jsp?R=19670031089 2020-08-02T14:47:22+00:00Z

' Pi-iECEDjflG PAGE BLANK NOT FILMED. . .

TABLE OF CONTENTS

Section Page

1 INTRODUCTION. . . . . . m . -1-1

2 DATA ITEM LIST/USER MATRE. . . . . . . . . . . . . . . 2-1 3 USER FLOWDIAGRAMS. . . . . . . . . . . . . . . . . . 3-1

4 DATAREQUIREMENT DESCRIPTIONS (DRD'S) . . . . . . . . 4-1

5 DOCUMENTATIONRELATIONSHIPTREES - . . . 5-1

6 DATAITEM PHASING/FREQUENCY . . . . . . . . . . . . . 6-1

\

iii/iv

INTRODUCTION

This appendix presents the Contractor Data Package (Data Item Matrix, Data Requirement

Descriptions, U s e r Flow Diagram, Document Relationship Tree, and Frequency and

Phasing Charts) for Reliability Assurance (RA).

These data include plans, procedures, reports, and related information necessary to

ensure that a system, subsystem, component, o r part will perform its required functions

under defined conditions at a designated time and for a specified operative period. This

category also includes reliability assessment of test results and tests of a statistical

sampling nature.

The complete list of Contractor Data Package appendixes is a s follows:

Appendix A - Appendix B - Appendix C - Appendix D - Appendix E - Appendix F - Appendix G -

Appendix I - Appendix H -

Technical Description and System Engineering (SE)

Planetary Quarantine (PQ)

Manufacturing (MG)

Configuration Management (CM)

Quality Assurance (QA)

Test (TE) and Mission Operations (MP)

Reliability Assurance (RA)

Logistics and Support (LS)

Overall Management (MA), Scheduling (SC), and Manning

and Financial (MF)

Appendix J - Procurement and Contracting (PC)

Appendix K - Data Management (DM)

Appendix L* - Facilities (FA)

Appendix M* - Safety (SA)

Appendix N* - Site Activation for Launch (AL)

Appendix O* - Science (SI)

Appendix P* - Related Project Interfaces (RP)

Appendix Q* - Advanced Missions (AM) * Appendixes L through Q prepared under Contract NAS 7-584

1-1/2

DATA ITEM

NUMBER

RA- 001

RA- 002

RA- 003

RA- 004

RA- 005

RA- 006

RA- 007

1 of 3

DATA ITEM

RE LIABILITY ASSURANCE

DIRECTIVES

*Reliability Action Directives

LISTS

List, Critical and Limited Life Item

List, Failure Rate Data

List, Flight Critical Processes and Practices

List, Parts Application Data

WGS

Log, Problem/Failure Summary

MINUTES

*Minutes, Failure Analysis Review Board (FARB)

DESCRl PTlON

Formal means of communicating to cognizant groups uals regarding requined actions to be performed in cc with reliability actions or tasks.

Provides identification and description of critical and life items as proposed for use, serves as a design gu selection. test. etc. Provides a common reference for established failure both component or piece par t level, used to dissemim rate data to design and analvsis ~ C J U D S .

Provides identification of flight critical processes anc as a basis for reliability assurance, audits, and appri

Provides application data for par ts contained on apprc Lists, serves as a design guide in selection of items.

Reviews, monitors, and determines the status of the causes of discrepancies and the required corrective ac

* KEY INFORMAL DATA

-

. DATA ITEM LIST/USER MATRIX

APPLICABILITY TO FUNCTIONAL USERS AT CONTRACTOR LEVEL

33: individ- smec tion

limited ide for R

rates on .te failure

~

R

, practices dsals.

I A lved parts

,pecific : tion.

U

U - USE R - REVIEW AUTHORITY A - APPROVAL AUTHORITY

P - 2 - I

PM - PROJECT MANAGER APPROVAL

I PAGE NO. 1 of 3

I

A L I

I

i I

I

APPL I CAB1 L I T Y AT SUBCONTRAC- TOR/VENDOR/SUPPLIER L E V E L S

SI RP

u - -

u u -

- u -

u - -

- - -

NA ~

NA

-

NA -

YA -

NA

APPLICABILITY TO PROJECT BOARDS

- PREPARED BY CONTRACTOR S - PREPARED BY SUBCONTRACTOR/VENDOR/SUPPLIER ( ) - OPTIONAL APPLICATION NA - NOT APPLICABLE

2-1/2 2 - 2 -2

DATA ITEM

NUMBER

RA- 00 8

RA- 009

RA- 010

RA- 011

RA- 012

RA- 0 13

RA- 015

2 of 3

DATA ITEM

RELIABILITY ASSURANCE

PLANS

Plan, Reliability Assessment

Plan, Reliability Program

Plan, Parts Control Program

PROCEDURES

Procedure, Reliability Operating

RECORDS

Card, Parts Data

Chart, Reliability Assurance Control

REPORTS

Report , Failure Review

DESCRI PTlON

Provides a totally integrated definition of the relia requirements and controls to be implemented on bo! and day -by - day basis. !

I !

I

* KEY INFORMAL DATA

1 DATA ITEM LIST/USER MATRIX

1

h milestone

U - USE


R - REVIEW AUTHORITY

-

PM

A -

PM

_.

R

U -

-

PM

A - APPROVAL AUTHORITY

MF

PM - PROJECT MANAGER APPROVAL

APPLICABILITY AT SUBCON' TOR/VENDOR/SUPPLIER LE

A L SI

u -

u -

u -

u -

- -

- -

I- 1

-

NA

NA

-

NA

NA

NA -

, C - PREPARED BY CONTRACTOR S - PREPARED BY SUBCONTRACTOR/VENOOR/SUPPLIER

I

0- OPTIONAL APPLICATION NA - NOT APPLICABLE

2-3/4 2-9-z'

I DATA ITEM

RA- 01 6

3 of 3

Report, Summary, Audit and Appraisal

DATA ITEM

RA- 01 8

NUMBER I RELIABILITY ASSURANCE

Report , Reliability Assessment

REPORTS (Cont'd)

RA- 019

I-

Report, Reliability Program status

RA- 014

RA- 017 Report, Design Review

Standard, Rework

lSTANDAR*

fl * K E Y INFORMAL D A T A

DESCRIPTION

Provides a summary of audit and appraisal activitiei processes and practices) which could have a detrime r e l i a b i l i t y e c t s of the program.

Provides periodic growth assessment (evaluation) of as a comparison against reliability design goals.

Provides preestablished control points in the prograi review, hard design review), a complete summary a

Provides description of and allowable limits to rewo: components, equipment.

. D A T A I T E M L I S T / U S E R M A T R I X

I SE

(i. e., critical tal effect on the t

U

systems reliability U


R - REVIEW AUTHORITY A - APPROVAL AUTHORITY PM - PROJECT MANAGER APPROVAL ,

PAGE NO. 3 Of 3

APPL ICABl LlTY TO PROJECT BOARDS l P P L l C A B l L l T Y AT SUBCONTRAC- TOR/VENDOR/SUPPLIER L E V E L S

NA

-I- NA

[ ) - OPTIONAL APPLICATION N A - NOT APPLICABLE - PREPARED BY CONTRACTOR S - PREPARED BY SUBCONTRACTOR/VENDOR/SUPPLIER

USER FLOW DIAGRAMS

This section contains User Flow Diagrams, which include functional t racks for those

activities considered to be the major contributors to reliability. The design of these

diagrams shows the progressive nature of most reliability functions when the activity

continues over an extended period of time or when the documents continually become more

complete and complex. Several items a r e influenced by the various program milestones

(e. g. , formal design reviews cease when the design is frozen with the HDR, reliability

program status reports a r e periodic entities, and reliability review and approval of

engineering documentation o r monitoring of manufacturing activities is sporadic in nature).

Key interfaces with the functional groups a r e also shown.

Individual t racks of the major activities a r e a s follows:

a.

b.

C.

d.

e.

f.

g*

System Office - Emphasizes key points of review and control of reliability program.

Reliability Reporting - Highlights major reports provided to the customer. These documents accumulate all important reliability data into a few key reports.

Design Review - Indicates the period over which contractor design reviews will be held. Beyond the HDR, formal reliability reviews will be ineffective. However, design reviews may be called in case of required critical design changes.

Reliability Assessment - Portrays the wide variety of data (reliability analysis reports, performance and failure data, audit and appraisal results, design review results, e tc . ) which wil l contribute to the reliability (probability of success) assessment of the system.

Reliability Analysis - Illustrates how the initial analysis provides apportioned requirements to the elements of the system and shows how the various data i tems a re used to update the analysis of the inherent reliability of the system. The analysis serves as an input to the reliability assessment until the HDR, when the design is essentially frozen.

Pa r t s and Materials - Depicts the growth of activities involved with par ts and materials. Quality Assurance is a major contributor to this program due to the extensive test and vendor control requirements. All parts and materials in the final configuration must appear on the Approved Pa r t s and Materials Lists.

Engineering Standards - Shows the engineering standards effort which is carried out early in the program, i. e. , prior to detailed engineering model design.,

3-1

Figure Number

G-1

G-2

G-3

G-4

Reliability User Flow Diagrams

Reliability Assurance User Flow Diagram - Summary

Reliability Assurance User Flow Diagram - Contract Award Through Preliminary Design Review

Reliability Assurance U s e r Flow Diagram - Preliminary Design Review Through Critical Design Review

Reliability Assurance U s e r Flow Diagram - Critical Design Review Through Joint Flight Acceptance Composite Test

3-3/4

SYSTEM OFFICE

CONTRACTOR 1 I

RELIABILITY REPORTING

DESIGN REVIEW

CONCEPTUAL DESIGN REVIEWS AND REPORTS

* I ------

REUABILITY FLT CRITICAL ASSESSMENT PROC & PRAC-

RA-000 TICES LIST RA-004

----- ------- I REVIEW AND

RELIABILITY ASSESSMENT

XNW2iEERING CATION DATA STANDARLB

CSE REQUElEblEiTS

------------- FAILURE REPORTING 8 ANALYSIS

------ ------ RELIABILITY LIFE TEST

SYSTEM DESIGN

CUSTOMER

( L k )

--- ---I

PROG REVIEW MEETINGS

+

L

DESIW GUIDE- LINES & APPLI- - CATION DATA

PRELIMINARY DESIW

- - -,

CUSTOMER BUY-OFF REPORT

----

RE LIABILITY PROGRAM STA-

PROGRESS TUS REPORTS REPORTS

I---* -------- CONTRACTOR DESIGN REVIEW *

I---- ------- CONDUCT AUDIT AND APPRAISAL ACTlVITIES

ASSESSMENT REPORTS

- 1 I

/ I - I - I I

8

YI --.CY---- I---

BEISABILITY REVIEW AND ANALYSIS

DESIGN, BUILD, TEST SPECIAL BREADBOARD HARDWARE

I BEISABILITY REVIEW AND ANALYSIS

DESIGN, BUILD, TEST SPECIAL BREADBOARD HARDWARE

D

I

REPORT I RA-019 I

t

RELULBILITY PROGRESS REXIRTS

-------- DESIGN

MEETINGS

1 UPDATE

MATIS LISTS

. PARTS QUALIFICATIU4 -

$ P D A T E APPROVED PARTS )JJ I A C ~ V I T Y 1 MATIS LISTS -

A I - , TEST Bhnnu ENGINET--' MODELS

DESIGN, BUILD. TEST - STE 8 ANSEXsE HDW ANALYSIS

1 I

FAILURE RF'C AND ANALYSIS #+- ACTIVITY

-I------ -

I HARDWARE I

PROGRAM STA- TUS REPORTS

---a

1 -T-----

-I---

-t---,

PROG REYIEW MEETINGS

CUSTOMER BW-OFF REPORT

---A RELIABILITY PROGRAM STATUS

1 ----

-I---- -------- APPRAISAL

TEST ENGR MODEL HDW

.-I-

--t-

- I

I

RELIABIUTY REWEWAND . ANALYSB

- 8

7---- -----

I

PLAN-RED- ENGRG MODEL

--I

AND A P P ACTlVlTIE

-1

PARTS

-- I

BUILD A TEST T/ PTM W

TEST - MJ LCE/OSE 1

-1 TEST PLA TPM AND

ENGR MOq

LIFE TEST HWD R E L ~

RELIABILITY PROGRESS RE- VIEW hITGS

I I FMST ARTICLE I

I - I ( CUSTOMER )

BUY-OFF I

-+------- I---

--

E l L-

-- I -

ASSESSMENT REPORTS

------

------- RELIABILITY REVIEW AND ANALYSIS

-------

I FAILURE RPT & ANALYSIS ACTNITY

PROGRESS REVlEW MTGS

RE LU PIIJTY PROGRESS z--- REPORTS

--------

------ BUILD 0 T m T FLIGHT HARW

REVIE PRIME HDW OSE TEST ACTNITIES

&ANALYSIS ACTIVITY

RE LIA PRIME HDW

ACTNITIES * OSE TEST

------ &ANALYSIS ACTIVITY

------ PLAN FLT HDW & CSE T m T

t I CFUTICALT/A I

HDW RELI- A B I W LIFE TEST

4 E F F REPOI

-I--- --

---- MENT FOR FLT READUiESS

----

FAILURE RFT AND ANALYSIS

BILlTY 'EST I'J

LEGEND.

0 ACTIVITY, wlth daacrlption inside

Figure G-1. Reliability User Flow

w Diagram - Summary

7 - G - 4

-EM OFFICE

'COWCRACTOR

W P L E M E N T A T D N

RELlABlLlTY REPORTING AND DESIGN REVIEW

RELL4BIL.W AS8EWMENT AND ANALYSE

PAFIl-a al

MATERIAL

ENGINEERING STANDAFIW AND HARDWARE @NCLUDING C6E)

3-7

& RELUBILTCY ASSURANCE 1 PROGRESS R P T

DESIGN REVIEW OPERATING PROCEDURES

CONCEPTUAL DESIGN REVIEW REPORTS RA-01T

l'llCAL\

SUBCONTRACT cI> PREPARE REVIEW & SYSTEM & APPR SYS &-

SUBSYSTEM

RELIABILTTY SYSTEM OPERATING ' ANALYSB

REL R P T SE-038

PROCEDURES RA-011 t (

I

SUBCONTRACT

PROGRAM PLAN blATL LISTS

suB(1oNTRAm

FAILURE RATE DATA I

PARTS & MAT'L APPLICATIONS DATA I RA-005

E N G M E R I N G DESIGN G~DELINES STDS MANUAL &APPLICATION DATA SE-024

3--8 - t

.-----

UPDATE F L T CRITICAL

PRAC LISTS

A P P D PARTS t MATL L a r S

------ QUIDELINE8

CONDUCT AUDIT & A P m A L ACTIVITIES

UPDATED FAILURE RATE DATA L B T S

PARTS A P P L

RA-005 I CRmICAL & LDIlTED LIFE ITEM

CONDUCT PARTS & MATL APPLICATION 4 REVIEW

PARTS & MATL APPLICATION R E m R P T S

'AUDIT LAPPFASAL REPORTS F L T CRITICAL PROCESS LIST RA-004, 016

UPDATE SYS ANALYSE RELIABILITY 3EPORTS

t CERTIFICATION REPORTS PC-023

n BREADBOARD PARTS & MATL LEITS SE-028, 029

ENQlQ DATA

.-

I

CONDUCT BREADBOARD TEST PLAN BREADBOARD TEST REPORTS TE- IS1 TE-054. 165

3-8-a

D A T E D Q T R L Y R E L I A B I L m RELIABILITY ACTION DJRECTNE & RELIABILIIY ASSURANCE CONTROL CHARTS A F'ROGRESS REPORT & RELIABILDY

N RA-029

~

1

7 \ RA-001, 013

CVNDUCT RE-Y REVIEWS & ANALYSB

-------

~

1

UPDATED R E L ASSEPSMENT R E W R T S &PLAN

RELIABILRY ASSESSMENT I

RA-O18,008

CVNDUCT RE-Y REVIEWS & ANALYSB

R P T RA-018

I

I R P T S SE-OS3

SYSTEMS ANALYSB

\ THRUSE-044

.------

UPDATED PARTS A P P L

RA-005

REVIEW LAPPROVE SYS &SUBSYSTEM 1

i

UPDATE SYS ANAL- UPDATED FXS ANA L y s m R E L R P T O R E L OPERATING R E L OPERATING PROCEDURES PROCEDURES RA-011

R E L RPTS SE-OS8 &

PART QUALIFICATION

RA-012 QA -090 DATA cmm STATUS RPTS 1 A

QUAISPY STATUS REPORT8 MATL LIST SE-028. 029

PARTS 0 MATL SPECS SE-015, 016 RA-012

QA-024

APPROVED VENDOR VENLXJR LLSTS SURVEILLANCE PC-019 RPIS PC-022

UPDATEDDESHjN OUIDELR4ES 6 A P P L DATA SE-008, 009

I

AND TEST LXJCUMENTS 8E-009. 047 TE-054. 165

OUIDELR4ES 6 A P P L DATA SE-008, 009

I

AND TEST LXJCUMENTS 8E-009. 047 TE-054. 165

3 -8 -3

PRE-ART DESIGN RE- 1

STATUSREPORT t-' rcI pRMiRAM \ RA-010 1

Figure G-2. Reliability User Flow Diagram - Contract Award Through Preliminary

Design Review

3 4 - 7

STETEM OFFICE

PRELIMINARY DESIGN

--- CONTRACTOR

RELIABILITI REPORTING AND DESDON REVIEW

RE-Y AESESUENT ANE ANALYSIS

---

PARTS AND MATERIAL

ENGCNEERING STANDAROB AND HARDWARE (INCLUDING Osq

FAILURE REV RPTS

SUMMARY WGS CONDUCT AUDIT & APPRAaAL ACTIWI'Y

DESIGN GUmELINES SE-008. 009 P m T S APPL DATA RA-005

I 1

DESIGN AN4LY6B REPORTS SE-035 THRU SE-044

MODEL PARTS

CONDUCT RELIABILITY REVIEW &ANAL

I I I

PARTS SCREENING REQT SE-015

PARTS QUAI.IFICATION- DATA C A R E STATUS RPT RA-012 QA-030

/

! ,.--------e

I I

FAB 0 TEST ENGRGMODEL HARDWARE

TEST PLAN EM TEST

TEST F U N P E )

FAILURE REPORTING I ANALYSIS

3- 9

c

I UPDATE I RELIhBILRY

STATW RPT -019

I

PDATED APPD ’ARTS k MATL LET3

REVIEW ENGRG

1 I ’ I CONDUCT REL REVIEW DESIGN ANALPS5 Lncu-

1 I I .- ..

I 1 UPDATED DWOg k SPECS I

L

)A-021

REPORTS MUiUTES

I- ,- I- -

---------- & RELIABILm ASSURANCE CONTROL CHART

DE8C.N REVIEW MEETING

CONDUCT AUDII PREPARE AUDR & APPRALSAL & APPRABAL ACTNPI‘IES REPORTS

PART8 Q MATL LWIE

UPDATED QC. MFG 9 MONPrOR TEST OF SPEC= TEST MODEL HARDWARE I 1 - 1 ’

PRIME HDW REPORT CSE

c-

3-10 - I

STATUS REPORT TE5T REPORTS TE-165

MODIFICATDN &TEST ENGRG MODEL RDW

,----

REVIEW ENWG MODEL OSE & MATL LISTS & SPECS. T m REPORTS

I I I - I ANALYSB DATA 61 REPORTS

DOCUMENTATQN

Figure G-3. Reliability User Flow Diagram - Preliminary Design Review Through

Critical Design Review - 3 -( 0- z

SYSTEM O F F I C E

-D

CRITICAL DESIGN

- CONDUCT AUDIT AND APPRAISAL A C T M T I E S R E P O R T S RA-016

APPRAISAL SUMMAF

----- CONTRACTOR

REVIEW IN'IEG T E S T P L A N - R E L - LIFE T E S T

RELIABILITY REPORTING & DESIGN REVIEW

CONDUCT L I F E T E S T O N ENGRG MODEL HDWARE

-----

RELIABILITY ASSESSMENT & ANA LYSIS

----- PARTS AND MATERIAIS

-----

ENGINEERING STANDARDS & HARDWARE (INCLUDING O S q

/ RELIABILITY ACTION DIRECTIVES & RELIABI ASSURANCE CONTROL CHARTS RA-001, 013

SCREENING

------- Q C Pi M F G PLANNING DOCUMENTS MG-109 QA-009

MONITOR F A B & T E S T T/A P T M PARTS LIST &

SPECIFICATIONS SE-008, 009, 02'7, 062

P L A N - T/A, P T M HDW TE-001

OSC-MDE & LCE I DESIGN DOCUMENTS I SE-008. 009. 056, 056

OSE - MDE & LCE

REVIEW INTEGRATED T E S T P L A N - OSE

FAILURE REPORTING & ANALYSIS

RELIABILITY LIFE T E S T

3-1 I

RELIA BILITT PROGRAM REVIEW MEETING

UPDATED QTRLY HhLJABlLITY I PROGRESS R P T

I ----------------- SUMMARY WGS REPORTS RA-006. 015

r

TE-165

MATERIAL R E P O R T S

RELIABILITY L I F E T E S T R E P O R T S TE-165

REVIEW T/A P T M T E S T R E W R T S

CERTIFICATION R P T REVIEW OSE/ OSE-MDE & LCE RDW PRIME HDW - TE-165 TEST P I A N

PROBLEM/FAILURE SUMMARY I1)GS RA-006 .

I MINUTES RA-007

FAILURE REVIEW REPORTS RA-015

I - MINUTES RA-007

FAILURE REVIEW Y REPORTS RA-015

t RELIABILITY L I F E TEST REPOR?S TE-165

CONDUCT L I F E T E S T ON CRITICAL T / A HARDWARE

RELIABILITY P R O a A M STATUS

------

)NFIGURATION

w--

-------------------- Y

UPDATED QTRLY RELIABILITY PROGRESS R P T

RELIABILITY ACTIONS DIIIECTIVES & RELIABILITY ASSURANCE CONTROL CHARTS RA-001. 013

/

-------------------- CONDUCT AUDIT

4

AUDIT AND PROBLEM/FAILURE & APPRAISAL APPRAISAL SUMMARY SUMMARY R E P O R T S A C T N I T I E S R E P O R l X RA-016 RA-006

/

- UPDATED RELIABILITY ASSESSMENT R E P O R T S RA-016

Q C Q M F G PLANNING d DOCUMENTS MG-109. QA-009

PARTS LIST & S P E C S

& I E S T FLIGHT HARDWARE

IIARDWARE T E S T R E P O R T S

TESTED CONFIG LIST & DOCUMENT

BOOK & R E P O R T S TE-027, 165 , 1 6 6

SYSTEM T E S T I D G BOOK & R E P O R T S TE-027, 165 , 1 6 6 - ANALYSIS R E P O R T SE-033

NON-CONFORMANCE MATERIAL R E P O R T S

------------------- - CONDUCT L I F E T E S T ON CRITICAL T/A HARDWARE

MINUTES

T E S T REPORT

RELIABILITY PROGRAM STATUS

RELIABILITY ACTIONS DIRECTIVES &RELIABILITY ASSURANCE CONTROL RA-001, 013

RELIABILITY PROGRESS R P T

---------

UPDATED RELIABILITY

-------

ASSESSMENT REPORT

- -, - 7 - - -- -- -

SUMMARY W G RA-006

RELIABILITY PROGRAM STATUS a--- R P T RA-019

FOR F L T READINESS REPORT RA-018

I-------------

LEGEND

ACTIVITY. WITH DESCRIPTION INSlDE

DATA ITEM. WITH TITLE INSIDE 0 -------------

Figure G-4. Reliability User Flow Diagram - Critical Design Review Through Joint

Flight Acceptance Composite Test

Reliability Assurance Data Requirement Descriptions

DRD Number

RA-001

RA-002

RA-003

RA- 004

RA-005

RA-006

RA-007

RA-008

RA-009

RA-010

RA-011

RA-012

RA-013

RA-014

RA-015

RA-016

RA-017

RA-018

RA-019

Title -

*Reliability Action Directives

List, Critical and Limited Life Item

List, Failure Rate Data

List, Flight Critical Processes and Practices

List, Parts Application Data

Log, Problem/Failure Summary

*Minutes, Failure Analysis Review Board (FARB)

Plan, Reliability Assessment

Plan, Reliability Program

Plan, Parts Control Program

Procedure, Reliability Ope rating

Card, Parts Data

Chart, Reliability Assurance Control

Standard, Rework

Report, Failure Review

Report, Summary, Audit and Appraisal

Report, Design Review

Report, Reliability Assessment

Report, Reliability Program Status

* Key Informal Data

4-1/2

GE EXHIBIT DRD RA-001

ORGANIZATION ORIGINATING CODE: REOUl REMENT: RA

~~~ ~

VOYAGER DATA REOUIREMENT DESCRIPTION

OFFICE RESPONSIBLE FOR DRD: CODE DRD PREPARED BY: DATE:

K.R. Thomas 7/28/67

DRD APPROVED BY

DDL N O . F I L E NO

i 1 1 I

TITLE OF OOCUMENT:

*RELIABILITY ACTION DIRECTIVES

lYPE OF CONTROL KIACTION OREFERENCE o INFORMATION

USE OF DOCUMENT This DRD will be used as a formal method of communicating to cognizant groups o r members of the contractors o r subcontractors organization for required actions to be performed in connection with reliability problems o r tasks, to ensure the success of the Relia- bility ro r m irectives will also provide a record and a fask ?or-fofiow-up.

RA-009, Plan, Reliability Program RA-013, Chart, Reliability Assurance Control RA-016, Report, Audit & Appraisal Summary RA-017, Report, Design Review

INTERRELATIONSHIP WITH OTHER DATA REQUIREMENTS:

0 GROUP I CLASS I FICATION: 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 N A ~ A DISCREET- - 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY PRO lFrT nlSrRFFT - ---- - -- .--. W UNCLASSI F lED 0 PUBLIC~OMAIN NOFORN

'ORM OF DATA' K IND OF DATA

XI PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION

0 CHART

0 DIAGRAM 0 BULLETIN 0 LIST

0 DRAWING 0 CATALOG 0 LOG

0 BROCHURE 0 LETTER

0 F I L M (STATIC OR MOTION) 0 CONTRACT 0 MANUAL

0 ILLUSTRATION Q DIRECTIVE 0 MEMORANDUM

0 MODEL 0 DISCLOSURE 0 MINUTES

0 RECORDING (TAPE OR DISC) 0 ENGINEERING CHANGE 0 PLAN

0 COMPUTER CARD ORDER 0 PROCEDURE

0 COMPUTER TAPE 0 REOUEST FOR ENGINEER- 0 REGULATION

0 MICROFILM (W/OR W/O CARD) ING CHANGE PROPOSAL 0 REPORT

0 OTHER 0 ENGINEERING CHANGE 0 SCHEDULE

PROPOSAL 0 SPECIFICATION

0 HANDBOOK 0 STANDARD

0 INDEX 0 VOUCHER

REVIEWS AND/OR APPROVALS REOUIRED: (L IST I N ORDER OF SUBMITTAL)

DRAFT DATE

SUBMIT FOR REVIEW TO:

B Y

BY SUBMIT FOR APPROVAL TO

Project Manager

DRGANIZATION RESPONSIBLE FOR DOCUMENT PREPARATION

ieliabil i tyA ss uranc t ORGANIZATION RESPONSIBLE 'OR DOCUMENT REPRODUCTlOh

ORGANIZATION RESPONSIBLE FOR DOCUMENT DISTRIBUTION

ORGANIZATION RESPONSIBLE FOR DOCUMENT STOWAGE

E S T I M A T E D MANHOURS FOR S INGLE PREPARATION

ESTIMATED COST ( $ ) FOR SINGLE PREPARATION

~

FREOUENCY OF ISSUE

0 ANNUALLY 0 SEMI-ANNUALLY 0 QUARTERLY 0 81-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 81-WEEKLY 0 WEEKLY 0 DAILY M OTHERWIK,AS SPECIFIED

One time REFERENCE DOCUMENTS

TASK OR DRL I T € 7 DRL NO L E V E L NC

NO OF COPIES

15

DATE DA'C. L J E T C U S i R

PUBLICATION DATE

SDR UPDATE ( FREOUEht C Y

OR M I L E S T O N E )

K o t nppl icahl c ESTIMA'EG

EXPIRAT lOh DA'E

APPLICABLE STANDARDS

PREPUBLICATION PROOF DATE

B Y

B Y


VOYAGER DATA REaUlREMENT DESCRIPTION - 2ND SHEET

DRD NO.:

RA-00 SPECIAL INSTRUCTIONS'

This DRD is applicable to the prime contractor and principal subcontractors as a method of communicating reliability actions to be taken throughout the period of the contract.

SPECIAL DISTRIBUTION: ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW1

OUTLINE OF CONTENTS:

Although this document will not have a fixed format, it will contain the following minimum requirements :

a. Identity of the area o r item for action b. Mechanism (source) generating requirement for action (i. e . . design reviews) c. Responsibility for accomplishing action d. Schedule for completion e. Step-by-step direction f. Control number g. Authorizing signatures

(CONTINUE ON THIRD SHEET, I F NECESSARY, AND AFFIX TO THIS DRD.1

- 2- J P L 2568-1 CCT 65

DATE DRD APPROVED BY VOYAGER DATA REQUIREMENT DESCRIPTION

DATA CATEGORY

1 I 1 I

TITLE OF DOCUMENT:

I

ORGANIZATION ORIGINATING CODE: OFFICE RESPONSIBLE FOR DRD: CODE: DRD PREPARED BY: DATE' REOUIREMENT:

RA K.R. Thomas 7/28/67

LET, CRITICAL AND LIMITED LIFE ITEMS

CONTRACT? WD NO.: NO.:

RA-00:

lYPE OF CONTROL OACTION OREFERENCE IP INFORMATIO~

USE OF DOCUMENT: To provide identification of the critical and limited life items used o r proposed for u s e on the Pro- gram, together with data on criticality, limitations and where used information. The list will serve as a guideline for design, parts o r components selection, test durations, redundancy application, e tc.

QA-020, *Report, Failure Analysis RA-005, List, Par ts Application Data RA-009, Plan, Reliability Program SE-029, List, Approved Parts

INTERRELATIONSHIP WITH OTHER DATA REOUIREMENTS:

OR DOCUMENT REPRODUCTION


CLASS I FICATION: n cramlo I

DDL NO F I L E NO

- ".."". 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 JPL DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY RPROJECT DISCREET R UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN

ORGANIZATION RESPONSIBLE FOR DOCUMENT STONAGE

E S T I M ATE D MAN HOURS FOR S INGLE PREPARATION

ESTIMATED COST ( $ 1 FOR SINGLE PREPARATION

ORM OF DATA: KIND O F DATA:

@ PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION

0 CHART 0 BROCHURE 0 LETTER

0 DIAGRAM 0 BULLETIN W L IST


0 F I L M (STATIC OR MOTION) 0 CONTRACT 0 M A N U A L

0 ILLUSTRATION 0 DIRECTIVE 0 MEMORANDUM


0 RECORDING (TAPE OR DISC) 0 ENGINEERING CHANGE 0 P L A N

0 COMPUTER CARD O R D E R 0 PROCEDURE

0 COMPUTER TAPE 0 REPUEST FOR ENGINEER- 0 REGULATION





0 INDEX 0 VOUCHER

REVIEWS AND/OR APPROVALS REOUIRED: (L IST IN ORDER OF SUBMITTAL)

- NO OF COPIES

10

Ih:I;RVCT'9s( CJ'LFF

3A'E C Q w-EST9NE

DATE DA'A G i r E T C Lsza

DRAFT DATE

SUBMIT FOR REVIEW TO

B Y

SUBMIT FOR -., U T APPROVAL TO

Manaper. Reliabilitv Assurance

LeliabilityAssurance

FREQUENCY OF ISSUE I PuBLICA'IJN DATE


R OTHERWIK,AS SPECIFIED

0 81-WEEKLY

0 ANNUALLY

0 QUARTERLY 0 81-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY

0 WEEKLY 0 DAILY

o SEMI-ANNUALLY

One time REFERENCE DOCUMENTS

N P C 250-1

PPPLICABLE STANDARDS


B Y

BY

J P L 2566 SCT 65 'Keg Informal Data PAGE I O F 2


VOYAGER DATA REQUIREMENT DESCRIPTION - 2ND SHEET

SPECIAL INSTRUCTIONS

This DRD is applicable to the prime contractor and principal subcontractors responsible for the design of subsystem o r components unique to this program.

IRA-00

;PECIAL DISTRIBUTION ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)


Critical and limited life item lists will identify all items (components o r parts) used on the Program which are limited to a specified number of operations, o r time period, and which have critical parameters. The list as a minimum shall identify the item by name; common designation; part, drawing, o r model number; manufacturer; where used; and description of the limitation ( i . e . , maximum operating time (hours), number of cycles o r other limitations).

(CONTINUE ON THIRD SHEET, IF NECESSARY, AND AFFIX TO THIS DRD.)

-2- J P L 2568-1 CCT 65


)RGANIZATION ORIGINATING CODE' OFFICE RESPONSIBLE FOR DRD. CODE DRD PREPARED B y 3EOUIREMENT RA K.R. Thomas

VOYAGER DATA REQUIREMENT DESCRIPTION

DATE

7/28b7

~~

DRD APPROVED BY

~~

' ITLE OF DOCUMENT'

LIST, FAILURE RATE DATA

lYPE OF CONTROL OACTION OREFERENCE EXINFDRMATIDN

USE OF DOCUMENT: To provide a common reference for es- ;ablished failure rates on a component and piece part level rhe list is used as a vehicle to record and disseminate failure rate data to design and analysis groups for refer- 3nce in the selection of items with the lowest failure rate

applications, and as an input to reliability NTERRELATIONSH I P WITH OTHER DATA REQUIREMENTS:

2A- 013, Procedure, Testbspection RA-005, List, Par ts Application Data RA-009, Plan, Reliability Program 33-015, Specification, Part ( )

0 GROUP I :LASS IFICATION: 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY RPROJECT DISCREET

UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN

ORM OF DATA: KIND OF DATA:

PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION


0 DIAGRAM 0 BULLETJN w LIST






0 COMPUTER CARD OROER 0 PROCEDURE

0 COMPUTER TAPE 0 REQUEST FOR ENGINEER- 0 REGULATION





0 INDEX 0 VOUCHER

I

IRGANIZATION RESPONSIBLE FOR DOCUMENT PREPARATION

le 1 iabili ty Assuranc c ORGANIZATION RESPONSIBLE 'OR DOCUMENT REPRODUCTlOh

ORGANIZ ATION RESPONSIBLE FOR DOCUMENT DISTRIBUTION

ORGANIZATION RESPONSIBLE FOR DOCUMENT STOWAGE:

E S T I MATED MAN HOURS FOR S I N G L E PREPARATION:

ESTIMATED COST ( $ 1 FOR S INGLE PREPARATION:

FREOUENCY OF ISSUE:

0 ANNUALLY 0 SEMI-ANNUALLY 0 QUARTERLY 0 81-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 81-WEEKLY 0 WEEKLY 0 DAILY m OTHERWISE,AS SPECIFIED

One time

TASK OR D R L I T € SUBTASK: NO.:

DRL NO.: L E V E L NC 7 DDL NO.: F I L E NO. I -~

NO OF COPIES

40 INFORMATION CUTOF

DATE O R MILESTONE

DATE DATA DUE TO USER:

PU B L I CAT I ON DATE:

SDR UPDATE (FREOUENCY

OR MILESTONE) Revise as re-

quired E S T I M A T E D

EXPIRATION DATE

REFERENCE DOCUMENTS.


MIL-STD-217

~ _ _ ~

REVIEWS AND/OR APPROVALS REQUIRED' (L IST IN ORDER OF SUBMITTAL)

DRAFT DATE PREPUBLICATION PROOF DATE


BY B Y

BY B Y SUBMIT FOR APPROVAL TO

Manager, Reliability Assurance

PAGE I O F 2 J ? L 256P X T 6'



D R D NO.: SPECIAL INSTRUCTIONS

RA-00: This DRD applies to the prime contractor and to principal subcontractors. The document is to be applicable to designs throughout the system. document, maturing as additional failure rate data is available.

It is to be a growth

SPECIAL DISTRIBUTION: ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)


Documents will initially contain failure rate data covering part types on the approved parts list. A s the design stages progress, failure rates will be established at the component level and listed by that designation. the following:

a. Description of part o r component b. Common designation (part, o r drawing number) c. Specification d. Characteristics e. Failure rate (percent per 1000 hours) f. Data source

The list will contain as a minimum

(CONTINUE ON THIRD SHEET, I F NECESSARY, AND AFFIX TO THIS DRD.)

-2- J P L 2568-1 OCT 65

I

i I ,

I I

I I

I I

I I

t I

I i

I

GE EXHIBIT DRD RA-004 DRD APPROVED BY

VOYAGER DATA REOUIREMENT DESCRIPTION

I

IRGANIZATION ORIGINATING CODE: OFFICE RESPONSJBLE FOR DRD: CODE: DRD PREPARED ey: DATE' ?EOUIREMENT.

RA K. R. 'ITLE OF DOCUMENT'

LIST, FLIGHT CRITICAL PROCESSES AND PRACTICES

rYPE OF DOCUMENT: o CONTROL OACTION OREFERENCE w INFORMATION

USE OF DOCUMENT: To provide identification of flight critical processes and practices as a basis for reliability assurance audits and appraisals throughout the Program. The list identifies those tasks, which if out of control, would result in sources of unreliability.

NTERRELATIONSH IP WITH OTHER DATA REOUIREMENTS:

MG-009, Plan, Manufacturing QA-009, Plan, Quality Assurance Program RA-009, Plan, Reliability Program RA-011, Procedure, Reliability Operating RA-013, Chart, Reliability Assurance Control :LASS I FICATION: 0 GROUP I 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY B PROJECT DISCREET CX UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFDRN

ORM OF DATA: K IND O F DATA:

aL PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION


0 DIAGRAM 0 BULLETIN PI LIST








0 MICROFILM (W/OR W/D CARD) ING CHANGE PROPOSAL 0 REPORT




0 INDEX 0 VOUCHER

iomas 17/28/237 , , -,

3RGANIZATION RESPONSIBLE FOR DOCUMENT PREPARATION

Eeliability Assuranct 0 R G A N I2 AT I 0 N R E SPO N S I B L E :OR DOCUMENT REPRODUCTIOI

ORGAN I2 ATlON RESPONSIBLE FOR DOCUMENT DISTRIBUTION

ORGANIZATION RESPONSIBLE FOR DOCUMENT STOWAGE.

E S T I M ATE D MAN HOURS FOR S I N G L E PREPARATION:

ESTIMATED COST ( $ ) S INGLE PREPARATION:

FREOUENCY OF ISSUE:

0 ANNUALLY 0 SEMI-ANNUALLY 0 OUARTERLY 0 81-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 81-WEEKLY 0 WEEKLY 0 DAILY B OTHERWISE,AS SPECIFIED

One time REFERENCE DOCUMENTS:

CATEGORl

RA-00

D R L NO.: L E V E L NO 1 NO OF COPIES

13 INFORMATION CUTOFF

DATE OR MILESTONE


PUBLICATION DATE

SDR - UPDATE (FREOUENCY


As required E S T I M A T E D

EXPIRATION DATE

APPLICABLE STANGRDS

REVIEWS AND/OR APPROVALS REQUIRED: (L IST IN ORDER OF SUBMITTAL)


SUBMIT FOR REVIEW TO.

B Y B Y

BY BY SUBMIT FOR APPROVAL TO


PAGE I O F 2 J P L 256P X T f


SPECIAL INSTRUCTIONS:


D R D NO.:

RA-004

This DRD is applicable to the prime contractor, and in preparation, would be coordinated with major subcontractors.

SPECIAL DISTRIBUTION: ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DlSTRleUTlON BELOW)


The list will include those processes and practices which contribute to the reliability of the system and which by audit and appraisal would provide a measure of their accomplishment in terms of reliability. Typical examples of items to be listed include:

a. Vendor rating system b. Problem/failure reporting, analysis system c. Traceability procedures d. Test monitoring; plans

The list will c r o s s r e f < >' t

and procedures. r: published documents used to specify and control the processes

The list is a workinj - 1 1 :.%I 1 ' + wjtl:ii: 1.4-liability assurance. Therefore, specific format is not required.

(CONTINUE ON THIRD SHEET, I F NECESSARY, AN0 AFFIX TO T H I S DRD.)

- 2- JPL 2568-1 OCT 65

DATE DRD APPROVED BY VOYAGER DATA REOUIREMENT DESCRIPTION

DATA CATEGORl

I I 1 I

l l T L E OF DOCUMENT:

3RGANIZATION ORIGINATING CODE OFFICE RESPONSIBLE FOR DRD CODE DRD PREPARED BY REQUIREMENT RA K.R. Thomas

LISTS, PARTS APPLICATION DATA

NO 7/28/e; 7 &4-00:

____ ~~ ~~~

TYPE OF 0 CONTROL OACTION OREFERENCE WINFORMATION

USE OF DOCUMENT To provide a common source of bonafide application data for parts contained on the Approved Parts Lists. It serves as a design guide in selection of items for equipment design, and as a checklist and control document in the review and assessment of these designs.

RA-009, Plan, Reliability Program Plan RA-012, Card, Par ts Data RA-017, Report, Design Review

SE-029. List. Amroved Parte

NTERRELATIONSH I P WITH OTHER DATA REOUIREMENTS

SE-015, Specification, Par t ( )

1

ORGANIZATION RESWNSIBLE TASK OR FOR DOCUMENT PREPARATION SUBTASK

leliabil ity Assurance

0 GROUP I CLASS I FICATION: 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY I PROJECT DISCREET E UNCLASSI F I ED 0 PUBLIC DOMAIN 0 NOFORN

'ORM OF DATA: KIND OF DATA.

m PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION


0 DIAGRAM 0 BULLETIN w LIST


o FILM (STATIC OR MOTION) o CONTRACT 0 MANUAL






0 MICROFILM (W/OR WIO CARD) ING CHANGE PROPOSAL 0 REPORT




0 INDEX 0 VOUCHER


DRL 1% NO

ORGANIZATION RESPONSIBLE -OR DOCUMENT REPRODUCTION


I ORGANIZATION RESPONSIBLE NO OF COPIES

FOR DOCUMENT STOWAGE

DRL NO L E V E L NO

DDL NO F I L E NO

I 35 E S T I M A T E D MANHOURS INFORMATION CUTOFI

FOR S I N G L E PREPARATION' DATE O R MfLESTONE I DATE DATA DUE

TO USER I ESTIMATED COST ( $ ) FOR SINGLE PREPARATION:

FREOUENCY OF ISSUE: PUBLICATION DATE

0 ANNUALLY I 0 SEMI-ANNUALLY 0 OUARTERLY 0 El-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY

k _ S D R UPDATE lFREOUENCY I OR-MILESTONE)

Revise as 0 81-WEEKLY ~

0 WEEKLY 0 DAILY

One tim'e I REFERENCE DOCUMENTS




B Y B Y


Manager , Product Engineer ing

PAGE I O F 2 J?L 256p CXT t



DRD NO.:

RA-001 SPECIAL INSTRUCTIONS

Prime contractor will be responsible for document preparation, coordination with affected subcontractors, and dissemination of documents. The document will be released as an original issue and updated as additional data becomes available.

iPEClAL DISTRIBUTION ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)


This document contains application data for each item covered by the Approved Parts Lists. Format for the different types of items varies depending upon the specific information to be presented. The data shall be of sufficient detail to ensure a clear understanding of content and ultimate achievement of system design goals. A s a guideline document for the application of parts, the document will include the following:

a. Description of part o r material b. Common designation c. Specification d. General application criteria and constraints e. Conservative design limit data f. Derating data


-2- JPL 2568-1 OCT 65


3RGANIZATION ORIGINATING CODE REOUIREMENT RA

~


OFFICE RESPONSIBLE FOR DRD CODE DRD PREPARED BY DATE CONTRACT NO K.R. Thomas 7/28/67

DRD APPROVED BY

ORGANIZATION RESPONSIBLE FOR DOCUMENT DISTRIBUTION:

DDL NO.: F I L E N O .

I I I I r l T L E OF DOCUMENT:

ESTIMATED COST ( $ 1 FOR SINGLE PREPARATION.

LOG, PROBLEMrnAILURE SUMMARY

DATE DATA DUE TO USER.

USE OF DOCUMENT

To provide a dynamic means of identifying, categorizing and presenting summary data for all open problems and failures experienced in prime equipment and flight- critical OSE.


&A-009, Plan, Quality Assurance Program &A-020, *Report, Failure Analysis &A-021, *Report, Nonconforming Material RA-009, Plan, Reliability Program RA-011. Procedure. Reliabilitv Ooerating

0 GROUP I CLASS I FICATION: 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY R PROJECT DISCREET W UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN

’ORM OF DATA: KIND OF DATA:

0 PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION



0 DRAWING 0 CATALOG Q LOG








OTHER 0 ENGINEERING CHANGE c] SCHEDULE ADP Printout PROPOSAL 0 SPECIFICATION


0 INDEX 0 VOUCHER

REVIEWS AND/OR APPROVALS REWIRED: (L IST I N ORDER OF SUBMITTAL)

DRAFT DATE


BY


Manager, Reliability A s s u rance

I I IRGANIZATION RESPONSIBLE FOR DOCUMENT PREPARATION:

‘OR DOCUMENT REPRODUCTION:

FOR DOCUMEhT STOWAGE

~~

PUBLICATION DATE

PDR

OR MILESTONE)

Quarterly r

FREQUENCY OF ISSUE

0 ANNUALLY 0 SEMI-ANNUALLY PI QUARTERLY 0 81-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 81-WEEKLY

REFERENCE DOCUMENTS:

N P C 250-1

APPLICABLE STANDARDS:

PREPUBLICATION PROOF D A T E

B Y

e y

*Key Informal Data PAGE I O F 2 J?L 256F 3CT 65


VOYAGER DATA REOUIREMENT DESCRIPTION - 2ND SHEET

SPECIAL INSTRUCTIONS' D R D NO.:

RA - OO( The log will be initiated with problems resulting from preliminary design reviews, and failures commencing with engineering model tests, and will be concluded at the end of mission operations. Problems/failures will be listed chronologically with problems being deleted as corrective actions are finalized. Working reports will be developed bi-weekly. Formal printings will be included in quarterly reliability progress reports.

This DRD is applicable to the prime contractor and principal subcontractors which requires operation and testing at the subcontractors facility.



The Problem/Failure Summary Log is an EDP printout consisting of a chronological listing of all "open prob1ems"and failures experienced on the prime equipment. wil l include pertinent information such as: problem identification (title), problem analysis report number, operationbardware affected, proposed solution, expected completion date. Failure summaries will include coded information such as: item identification (nomenclature), failure report number, failure analysis report number, description of failure, test in which failure occurred, environmental condition at time of failuE, operating mode at the time of failure, class of failure, accumulated operating hours of item, time to recover, apparent cause of failure. implications of composite failures on systems reliability.

Problem summaries

Failure summaries shall be of sufficient scope to permit analysis and


-2- JF'L 2560-1 OCT 65

L GE EXHIBIT DRD RA-007 ~~ ~ -~

VOYAGER DATA REOUIREMENT DESCRIPTION DRO APPROVED BY

IRGANIZATION ORIGINATING CODE' OFFICE RESPONSIBLE FOR ORD: CODE. DRD PREPARED BY. DATE REOUIREMENT: IRA I I I K.R. Thomas r lTLE OF DOCUMENT:

*MINUTES, FAILURE ANALYSIS REVIEW BOARD (FARB

rYPE OF O°CUMENT: CONTROL OACTION OREFERENCE KI INFORMATION

To provide a detailed report (i. e., minutes) of the Failure Analysis Review Board (FARB) activities including: identification of unresolved Failure Analysis Reports; status of corrective actions; and conclusions, recommendations and action items of the FARB.

USE OF DOCUMENT

NTERRELATIONSH I P WITH OTHER DATA REQUIREMENTS:

QA-009, Plan, Quality Assurance Program QA-020, *Report, Failure Analysis QA-021, *Report, Nonconforming Material (NCMR) RA-001, *Reliability Action Directives RA-009. Plan. Reliabilitv Promam :LASS IFICATION: 0 SECRET

~~

0 GROUP I 0 GROUP 2 0 SPECIAL HANDLING

0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 JPL DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY BPROJECT DISCREET a UNCLASSIFIED o PUBLIC DOMAIN ~"NOFORN

ORM OF DATA: K IND O F DATA:







0 MODEL 0 DISCLEURE a MINUTES

0 RECORDING (TAPE OR DISC) 0 ENGINEERING CHANGE 0 P L A N







0 INDEX 0 VOUCHER

As suranck ORGANIZATION RESPONSIBLE 'OR DOCUMENT REPRODUCTlOh

ORGAN I2 ATlON RESPONSIBLE FOR DOCUMENT DISTRIBUTION


E S T I M A T E D MANHOURS FOR S I N G L E PREPARATION.

ESTIMATED COST ( $ ) FOR S INGLE PREPARATION:

FREOUENCY OF ISSUE:

0 ANNUALLY 0 SEMI-ANNUALLY 0 OUARTERLY 0 81-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 El-WEEKLY 0 WEEKLY ~~ ~

0 DAILY Q 0THERWISE.AS SPECIFIED

Per each board mtg

DATE

- CONTRACT

NO

TASK OR SUBTASK

D R L NO.:

DDL NO.:

NO OF

20

- DATA

CATEGORY

DRO NO.:

RA-00' D R L ITEP

NO.:

L E V E L NO

F I L E NO

- OPI ES

INFORMATION CUTOFF DATE O R MILESTONE

DATE DATA DUE TO USER

~~ ~~~ ~

PUBLICATION DATE

SDR UPDATE ( FR EOUENCY

OR MILESTONE)

Weekly E S T I M A T E D

EXPIRATION DATE


NPC 250-1





B Y B Y


Chairman, Failure Analysis Review Board

KKey Informal Data PAGE I O F 2 .PL 25';" DCT 6 5

GE EXHIBIT DRD RA -007 3-


DRD NO.:


This DRD is applicable to the prime contractor and principal subcontractors. FARB minutes will be prepared for each session of the board.

jPEClAL DISTRIBUTION: ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)


The Failure Analysis Review Board Minutes will contain the following:

1. 2.

3.

4.

5.

6.

Review of open action items from prior meetings. Identification of new failure analysis reports and the corrective actions pending o r completed. Conclusions, recommendations and assigned action items based on an "in depth" evaluation of the failure analysis reports by the board. Concurrence with the analysis and/or corrective action to designate closing a failure analysis report. Identify deficient analysis or corrective action, and cause the report to remain open for further action. Identify members designated to follow-up on open items.


JpL 2568-1 CCT 65 -2 -

DATE DRD APPROVED BY VOYAGER DATA REOUIREMENT DESCRIPTION

DATE CONTRI \CT NO

RGANIZATION ORIGINATING CODE OFFICE RESPONSIBLE FOR DRD CODE DRD PREPARED BY EOUIREMENT R A K.R. Thomas 7/2 8/67

1 I I I

TLE OF DOCUMENT:

DATA CATECORY

DRD No

RA-OOt

PLAN, RE LIABILITY ASSESSMENT OR DOCUMENT REPRODUCTION

IRGANIZATION RESPONSIBLE :OR DOCUMENT DISTRIBUTION

YPE OF rn CONTROL OACTION OREFERENCE INFORMATION

ISE OF DOCUMENT: To provide a description and definition of the methods to be utilized for the periodic assessment of the Reliability of the system, subsystems, and components juring the progress of the Program. The Plan wil l cover ;he utilization of the data generated as it is related to the 3esign and other significant activities of the Program.

DDL NO. F I L E NO

4TERRELATIONSHIP WITH OTHER DATA REOUIREMENTS: QA-021, *Report, Nonconforming Material RA-003. List. Failure Rate Data


3E -008,' Specification, System Performance/Design Re uirements

33-065, Loaook, Engineering TE-001, Plan, Integrated Test

- NO OF COPIES

25

~~~~

LASSIFICATION: 0 SECRET


0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY g) PROJECT DISCREET XI UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN

3RM OF DATA: KIND O F DATATA:

gl PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION







0 RECORDING (TAPE OR DISC) 0 ENGINEERING CHANGE rn PLAN







0 INDEX 0 VOUCHER

REVIEWS AND/OR APPROVALS REWIRED: [ L I S T IN ORDER OF SUBMITTAL)

DRAFT DATE

SUBMIT FOR REVIEW TO'

B Y

BY SUBMIT FOR APPROVAL TO Pro j ec t Manager

IRGANIZATION RESPONSIBLE 'OR DOCUMENT PREPARATION:

Reliability Assurance I I

)RGANIZATION RESPONSIBLE I D R L NO.: 1 L E V E L NO

FOR SINGLE PREPARATION TO USER

FREPUENCY OF ISSUE'

0 ANNUALLY 0 SEMI-ANNUALLY 0 PUARTERLY 0 BI-MONTHLY n MONTHIV - , . . - . . . . . - . 0 SEMI-MONTHLY 0 81-WEEKLY

OTHERWISE,AS SPECIFIED

0 WEEKLY 0 DAILY

One issue REFERENCE DOCUMENTS:

NPC 250-1 Customer Guideline Document



B Y

B Y

Key Informal Data PAGE I O F 2 J P L 256e 3CT 6'


VOYAGER DATA REQUIREMENT DESCRIPTION - ZND SHEET


Document is applicable to the prime contractor, and to principal subcontractors, responsible for the design of subsystems, or components unique to this program.

SPECIAL DISTRIBUTION. ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)


The Reliability Assessment Plan will provide a description of the techniques, materials (data) and controls to be utilized in the periodic assessment of system, subsystem and components. The plan will define: organizational (functional) responsibilities; identification of test programs from which performance data, failure data and operating times will be accumulated; description of computer programs for r i sk assessment, and systems modeling techniques for reliability assessment; statistical handling of reliability data; methods of utilizing design review, quality assurance, manufacturing, etc., data; and means of calculating and presenting the assessed reliability of the items.


JPL 2560-1 OCT 65 -2- I


VOYAGER OATA REQUIREMENT DESCRIPTION

RGANIZATION ORIGINATING CODE OFFICE RESPONSIBLE FOR DRD CODE DRD PREPARED BY fEOUlREMENT

RA K.R. Thomas DATE

7/2 8/ 67 I I I I

ITLE OF DOCUMENT:

RGANIZATION ORIGINATING CODE OFFICE RESPONSIBLE FOR DRD CODE DRD PREPARED BY fEOUlREMENT

RA K.R. Thomas DATE

7/2 8/ 67

PLAN, RELIABILITY PROGRAM

'YPE OF DOCUMENT: m CONTROL OACTION OREFERENCE INFORMATION

JSE OF DOCUMENT.

Provide a totally integrated definition of the reliability r o g r a m requirements and controls to be implemented In the Program

NTERRELATIONSH I P WITH OTHER DATA REOUIREMENTS:

MA-007, Plan, Project Implementation MG-009, Plan, Manufacturing 2A-009, Plan, Quality Assurance Program 33-038, Report, System Analysis, Reliability TE-001. Plan. Integrated Test :LASS I FICATION: 0 GROUP I

0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY Po PROJECT DISCREET Lo UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN

ORM OF DATA: K IND OF DATA:

Po PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION







0 RECORDING (TAPE OR DISC) 0 ENGINEERING CHANGE P L A N







0 INDEX 0 VOUCHER

C MENT REPARATION: 'OR 8 eyiabifity

Assurance ORGANIZATION RESPONSIBLE 'OR DOCUMENT REPRODUCTlOh




ESTIMATED COST ( $ ) FOR SINGLE PREPARATION.

FREOUENCY OF ISSUE:

0 ANNUALLY 0 SEMI-ANNUALLY 0 QUARTERLY 0 81-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 BI-WEEKLY 0 WEEKLY 0 DAILY 1 OTHERWISE,AS SPECIFIED


A-00s TASK OR D R L ITEh

NO OF COPIES:

75

INFORMATION CUTOFF DATE OR MILESTONE


PUBLICATION DATE:

SDR U P DATE ( FR E OU ENCY

OR M I L E STONE)

One time E S T I M A T E 0

EXPIRATION DATE

NASA Publication 250-1 J P L Reliability Guidelines Document JPL /Contract0 rBubcontractor Reliability Operating Procedures


REVIEWS AND/OR APPROVALS REQUIRED: (L IST I N ORDER OF SUBMITTAL)



B Y B Y

BY BY SUBMIT FOR APPROVAL TO Project Manager

PAGE I O F 2 J P L 256P X T t

#

GE EXHIBIT DRD RA-009 4-


DRO NO.:

RA-00s SPECIAL INSTRUCTIONS:

This DRD is applicable to the prime contractor and to principal subcontractors (i. e., those responsible for design, fabrication and test of subsystems or components unique to the Program).

IPECIAL DISTRIBUTION: ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)


The Reliability Program Plan must provide a mutually agreed (i. e. , JPL/contractor major subcontractor) contractually binding, clearly defined Reliability Program requirement which can be effectively implemented within cost and time constraints of the overall Program. It must include a definition of:

a. Reliability organization and its interrelation to customer, in-house, and subcontractor management, and the various other functional operations.

b. Milestone tasks and schedules. c. Reliability deliverable items. d. Reliability activities to be implemented throughout the Program (i. e.,

analysis, design review, test, etc. ) e. Reliability surveillance, monitoring and program Control reWirernmts-

The plan should also include a recognition of potential problem areas and predetermined action alternatives to eliminate o r control the problem should it occur.


DRD APPROVED BY VOYAGER DATA REQUIREMENT DESCRlPTlON

DATE IRGANIZATION ORIGINATING CODE OFFICE RESPONSIBLE FOR DRD CODE DRD PREPARED BY ?EOUIREMENT R A K.R. Thomas 7/28/67

1 I 1 I

'ITLE OF DOCUMENT:

DATE DATA CATEGOR)

C O N T ~ ~ D N O . -

NO $A-Ol(

PLAN, PARTS CONTROL PROGRAM

I 1

ORGANIZATION RESPONSIBLE TASK OR FOR C MEN? YREPARATION: SUBTASK:

!8eYiabilitv

WE OF OOCUMENT: m CONTROL OACTION OREFERENCE INFORMATION

USE OF DOCUMENT. To provide a definition of the parts control requirements and controls to be implemented on the Pro- gram. Document will be used throughout the Program as a guide for the prime contractor and subcontractor organizations to accomplish the requirements defined in NPC 250-1 and as further defined and agreed to by contractor.

D R L 1% NO.:

NTERRELATIONSH I P WITH OTHER DATA REQUIREMENTS:

RA-002, List, Critical and Limited Life Items RA-003, List, Failure Rate Data RA-005, List, Parts Application Data RA-009, Plan, Reliability Program

Assurance ORGANIZATION RESPONSIBLE -OR DOCUMENT REPRODUCTION


:LASS I FICATION: 0 SECRET

I I DRL NO L E V E L NO

DDL NO.. F I L E NO

~ ~



E S T I M A T E D MANHOURS FOR S I N G L E PREPARATION

0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY PROJECT DISCREET Q UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFDRN

w NO OF COPIES

75

INFORMATION CUTOF! DATE OR MILESTONE









0 RECORDING (TAPE OR DISC) 0 ENGINEERING CHANGE PLAN







0 INDEX 0 VOUCHER

ESTIMATED COST ( $ ) FOR S INGLE PREPARATION:



DRAFT DATE


BY

BY SUBMIT FOR APPROVAL TO Proi ect Manager

FREQUENCY OF ISSUE: PUBLICATION DATE:

0 ANNUALLY 0 SEMI-ANNUALLY 0 OUARTERLY 0 El-MONTHLY 0 MONTHLY

EST I M A T E 0

0 SEMI-MONTHLY 0 81-WEEKLY 0 WEEKLY 0 DAILY S OTHERWISE,AS SPECIFIED


NPC 250-1

J P L Guidelines Document

APPLICABLE STANDARDS.


B Y

B Y

PAGE I O F L



SPECIAL INSTRUCTIONS: bA-010

This DRD is applicable to the prime contractor, and to principal subcontractors responsible €or the design, fabrication and test of subsystems or components unique to this Program.

iPEClAL DISTRIBUTION: (IF DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)

JF'L 2568-1 OCT 65 -2-


The Parts Control Program Plan will provide a comprehensive outline of the controls and procedures to be implemented and continued throughout the parts activity period of the Program. A s a minimum the plan will include:

a. b.

d. e. f. €5 h.

C.

Organization responsibilities and management Procedures for fulfilling the requirements of NPC 250-1 Part selection and qualification Supplier/selection and qualification Part specifications and standards Part screening Part derating and application Approved parts list



IRGANIZATION ORIGINATING CODE: OFFICE RESPONSIBLE FOR SEQUIREMENT: RA

~~


DRD:'COOE: DRD PREPARED ay: DATE'

K.R. Thomas 7h8b7

DRD APPROVED BY

1 I 1 I

'ITLE OF DOCUMENT:

PROCEDURE, RELIABILITY OPERATING

rYPE OF DOCUMENT: IXCDNTROL OACTION OREFERENCE INFORMATION

USE OF DOCUMENT: Procedures will be used by contractors and ;ubcontractors Reliability Organizations in accomplishing ;he Reliability Program. Procedures wil l also be made %vailable to customer and other contractors and subcon- ;ractors to provide information and assistance in the inte- gration of activities of the Reliability Program. NTERRELATIONSH I P WITH OTHER DATA REOUIREMENTS:

RA -009, Plan, Reliability Program

0 GROUP I :LASS I FICATION: 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING

CONFIDENTIAL' 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY PI PROJECT DISCREET m UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN


(x PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION














0 INDEX 0 VOUCHER

REVIEWS AND/OR APPROVALS REWIRED: (L IST I N ORDER OF SUBMITTAL)

DRAFT DATE


a y

SUBMIT FOR BY

APPROVAL TO:


I

ORGANIZATION RESPONSIBLE FOR DOCUMENT PREPARATION:

3eliabilityAssurance ORGANIZATION RESPONSIBLE 'OR DOCUMENT REPRODUCTION


ORGANIZATION RESPONSIBLE FOR WCUMENT STOWAGE

~~

E S T I M A T E D MANHOURS FOR S I N G L E PREPARATION

ESTIMATED F S T ( $ 1 FOR S INGLE PREPARATION.

FREQUENCY OF ISSUE:

0 ANNUALLY 0 SEMI-ANNUALLY 0 QUARTERLY 0 BI-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 BI-WEEKLY 0 WEEKLY 0 DAILY t OTHERWISE,AS SPECIFIED

One time REFERENCE DOCUMENTS:

N P C 250-1

DATE:

NO.

TASK OR SUBTASK.

- DRL NO.

DDL NO.:

- NO OF

- DATA

CATEGORI

DRD NO.:

%A-01. IRL ITEi

NO.:

.EVEL NO

: ILE NO :

- IPI ES'

15

INFORMATION CUTOFI DATE O R MILESTONE

D A T E D ~ T A DUE TO USER

PUBLICATION DATE.

SDR - UPDATE (FREOUENCY

OR M I L E S T O N E ) A s required

E S T I M A T E D EXPIRATION DATE



B Y

B Y

J P L 2568 X T 65 PAGE I O F 2

UY -Y*-.I*.YIL Y L I I --a ---


~


Procedures covered by this document are applicable to prime contractor and to principal subcontractors coordinated.

DRD NO.:

RA-01:



The Reliability Operating Procedures will cover the major activities of the reliability program as outlined in the approved reliability program plan and other contractual reliability items as applicable. The total set of documents will include the policies and procedures associated with the preparation and utilization of the reliability data items as listed for this Program. Where needed, specific subjects may be covered in more detail, e. g. , reliability assessment, reliability analysis, etc.


-2- J-PL 2568-1 OCT 6:


I

3RGANIZATION ORIGINATING CODE: OFFICE RESPONSIBLE FOR DRD: CODE. DRD PREPARED BY: DATE' REQUIREMENT:

7/28/67 RA K. R. Thomas

DAD APPROVED BY

CONTRACT NO.:

DATE.

0 ANNUALLY 0 SEMI-ANNUALLY 0 QUARTERLY 0 81-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY

0 WEEKLY 0 DAILY XI O T H E ~ l S E . ~ S SPECIFIED

0 81-WEEKLY

)riginal, plus updates

SDR UPDATE (FREQUENCY

R MI1 FSTI-INFI IPevised as Required


r i m OF DOCUMENT:

CARD, PARTS DATA

TYPE OF DOCUMENT: CONTROL OACTION OREFERENCE m INFORMATION

USE OF DOCUMENT:

To provide pertinent data relative to each part used on the Voyager Project.

~~

NTERRELATIONSHIP WITH OTHER DATA REQUIREMENTS:

RA-009, Plan, Reliability Program RA-019, Report, Reliability Program

SE-029, List, Approved Parts SE-015, Specification, Part ( )

0 GROUP I CLASS I FICATION: 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 o JPL DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY a PROJECT DISCREET m UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN

ORM OF DATA: KIND O F DATA.

0 PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION




0 FILM (STATIC OR MOTION) 0 CONTRACT 0 MANUAL







p OTHER 0 ENGINEERING CHANGE 0 SCHEDULE

Preprinted Form PROPOSAL m SPECIFICATION


0 INDEX 0 VOUCHER

'OR DOCUMENT REPRODUCTION:

FOR DOCUMENT DISTRIBUTION:

ORGANIZATION RESPONSIBLE FOR DOCUMENT STOWAGE.

- DATA

CATEGORY

DRD NO.'

RA-01: D R L l T E l

NO

L E V E L NO

F I L E NO

- OPI ES

E S T I M A T E D MANHOURS INFORMATION CUTOFF FOR S I N G L E PREPARATION' DATE O R MILESTONE I

DATE DATA DUE TO USER. I ESTIMATED COST ( $ 1

FOR S INGLE PREPARATION:

FREQUENCY OF ISSUE: PUBLICATION DATE:

None


~ ~~ ~~




B Y B Y

SUBMIT FOR APPROVAL TO B Y B Y

Manawr, Product Engineering

PAGE I O F 2 J P L 256P X T 5'


IRA-012 SPEC I A L INSTRUCTIONS:

This DRD is applicable to the prime contractor and to principal subcontractors (i. e. , those responsible for design, fabrication and test of subsystems and components inique to this Program. )

SPECIAL DISTRIBUTION: ( IF DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)


The part data card shall be prepared for each part selected for use on the Program. The data provided will become the basis for the part classification as required by the parts control program, In addition to complete part identification, name, description, source, etc. , the card will provide data on characteristics, acceptance parameters, rejection criteria, screening requirements, test data and complete par t qualification data. card with completed data is the basic record for the parts control procedure.

This


JPL 2568-1 OCT 65 -2-


)RGANIZATION ORIGINATING REOUIREMENT

CODE: OFFICE RESPONSIBLE FOR DRD: CODE DRO PREPARED BY' DATE

RA K. R. Thomas 7/28/6'

~~ ~-

VOYAGER DATA REOUIREMENT DESCRIPTION DATE. DATA

CATEGORY DRD APPROVED BY

RA-0 1: r lTLE OF DOCUMENT: ORGANIZATION RESPONGBLE-

FOR DOCUMENT PREPARATION

teliability Assuranct ORGANIZATION RESPONSIBLE -OR DOCUMENT REPRODUCTlOl CHART, RELIABILITY ASSURANCE CONTROL

ORGAN IZ ATlON RESPONSIBLE FOR DOCUMENT DISTRIBUTION

rYPE OF DOCUMENT: CONTROL OACTION OREFERENCE 8 INFORMATION

Used to display the status of reliability assurance activities, documents due to, or from the customer/ contractor/subcontractors, and action items pending or completed.

USE OF DOCUMENT: ORGANIZATITION RESPONSIBLE FOR DOCUMENT STOWAGE.

NO OF COPIES

1

INFORMATION CUTOFF DATE OR MILESTONE.

E S T I M A T E D MAN HOURS FOR S I N G L E PREPARATION'

ESTIMATED COST ( $ 1 FOR SINGLE PREPARATION

DATE DATA DUE TO USER: NTERRELATIONSHIP WITH OTHER DATA REOUtREMENTS:

MA-008, Plan, Project Control RA-009, Plan, Reliability Program RA-019, Report., Reliability Program Status S E -0 08, Specification, System Per formanc e/Des ign

R equ frements

~~

FREOUENCY OF ISSUE: PUBLICATION DATE:

SDR 0 ANNUALLY 0 SEMI-ANNUALLY . 0 QUARTERLY 0 81-MONTHLY 0 MONTHLY

UP DATE (FREOUENCY OR M I L E S T O N E )

2 ontinuous :LASS I FICATION: 0 GROUP I 0 SEMI-MONTHLY 0 81-WEEKLY 0 WEEKLY 0 DAILY [x OTHERWISE,AS SPECIFIED

0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 J P L DISCREET

E S T I M A T E D EXPIRATION DATE _ _

0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY W PROJECT DISCREET 1 UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN One time

REFERENCE DOCUMENTS: ORM OF DATA: K IND OF DATA:

0 ABSTRACT 0 INSTRUCTION 0 PRINTED DOCUMENT

Q CHART 0 BROCHURE 0 LETTER








0 COMPUTER TAPE 0 REQUEST FOR ENGINEER- 0 REGULATION 0 MICROFILM (W/OR WIO CARD) ING CHANGE PROPOSAL Ip REPORT

0 OTHER 0 ENGINEERING CHANGE 0 SCHEDULE PROPOSAL 0 SPECIFICATION


0 INDEX 0 VOUCHER

NPC 250-1


REVIEWS AND/OR APPROVALS REQUIRED: (LIST I N ORDER OF SUBMITTAL)



B Y B Y

B Y SUBMIT FOR APPROVAL TO

Reliabilitv Assurance

BY

PAGE I O F 2 J P L 256P SCT 6<


VOYAGER DATA REQUIREMENT DESCRIPTION - 2ND SHEEl

D R D NO.:

RA-01: SPECIAL INSTRUCTIONS:

Data on Reliability Assurance Control Charts is accrued from many sources throughout the Program. It is reduced to those elements which have a major impact upon the success of the Program, maintained accurate through close surveillance by reliability project personnel. Format for the control charts is not specifically defined, but must be compatible with other project control charts.

This DRD is applicable to the prime contractor and to principal subcontractor (i.e. , those responsible for design, fabrication and test of subsystems or components unique to the Program).

SPECIAL DISTRIBUTION: ( IF DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)


Rcliability Assurance Control Charts must provide that information necessary to achieve management decisions required to eliminate sources of unreliability. indicators to be provided are divided into three categories:

The standard

a.

b. c.

Items for action and decision relating to outstanding current problems, ancitipated critical problems, and actions for solution as required. Information relating to technical performance versus requirements. Information relating to program activity versus schedule.

Examples of indicators to be maintained on control charts are: a. b.

Current estimate of mission success probability versus goal. Proportion of delinquent or suspected program activities under surveillance , and number cleared, versus previous period showing trend of exceptions taken to standards conformity. Specific areas currently under appraisal, categorized by criticality and reason for appraisal; i. e. , random selection, suspect problem, or known problem. Problem/failures to date, percent cleared, and forecast of trend. Piece-part count trend curves; planned versus actual, preferred versus nonpreferred high versus low usage.

c.

d. e.


JPL 2568-1 OCT 65 -2-



CONTRACT NO

TASK OR

)RGANIZATION ORIGINATING CODE: OFFICE RESPONSIBLE FOR DAD: CODE DRD PREPARED BY: 3EOUIREMENT. RA K. R. Thomas

No

RA-011 D R L l T E l .ITLE OF DOCUMENT:

DRL NO

STANDARDy REWORK L E V E L NO

lYPE OF DOCUMENT: m CONTROL OACTION OREFERENCE INFORMATION

To control the incorporation of design changes into previously fabricated hardware, o r rework of T/A, PTM and Flight hardware to ensure against endangering the "designed and built-in'' reliability.

USE OF DOCUMENT:

DDL NO.


2M-003, Change Notice MG-009, Plan, Manufacturing Program &?A-009, Plan, Quality Program &?A-014 Procedure, Rework RA-009, Plan, Reliability Program

0 GROUP I :LASS I FICATION: 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 JPL DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY PROJECT DISCREET 0 UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFDRN

F I L E NO

ORM OF DATA: K IND OF DATA:






0 I LLUSTRATION 0 DIRECTIVE 0 MEMORANDUM

0 MODEL 0 OISCLOSURE 0 MINUTES







0 HANDBOOK m STANDARD

0 INDEX 0 VOUCHER


DRAFT DATE

SUBMIT FOR REVIEW TO.

ey

B Y SUBMIT FOR APPROVAL TO

P r oiec t Manager

I

3RGANIZATION RESPONSIBLE FOR DOCUMENT PREPARATION

&liability Assurancc ORGANIZATION RESPONSIBLE :OR DOCUMENT REPRODUCTlOb

ORGANIZATION RESPONSI BLE FOR DOCUMENT DISTRIBUTION



ESTIMATED COST ( $ 1 FOR S INGLE PREPARATION.

FREQUENCY OF ISSUE:

0 ANNUALLY 0 SEMI-ANNUALLY 0 OUARTERLY 0 El-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 81-WEEKLY 0 WEEKLY 0 DAILY fD OTHERWISE,AS SPECIFIED

Original issue REFERENCE DOCUMENTS:


DATE O R MILESTONE

DATE DATA DUE TO USER'

PUBLICATION DATE.

SDR UPDATE ( FR E OU ENCY

OR MILESTONE) Final by HDR




B Y

B Y

PAGE I O F L J P L 256e X T 65


VOYAGER DATA RE9UlREMENT DESCRIPTION - 2ND SHEET

DRD NO.


This DRD is applicable to the prime contractor and principal subcontractors. These documents , are prepared coincident with the design or manufacturing and quality control planning cycle for the hardware.

SPECIAL DISTRIBUTION. ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DOL WRITE IN DISTRIBUTION BELOW)


Rework Standards will be formally prepared, published and controlled documents providing:

a. Standards (limitations) for rework (i.e., what elements may or may not be reworked) as applicable to various elements of hardware.

b. Standards (limitations) for extent (i. e. , complexity) of rework as applicable to various elements of hardware.

c. Standards (limitations) for frequency (i.e. , number of times) of rework f o r various elements of hardware.

d. Standards (procedures) for methods and equipment for rework as applicable for various elements of rework.

e. Standards (controls) for acceptance cri teria (Le., inspection and test) of rework as applicable to various elements of hardware.



~RGANIZATION ORIGINATING REQUIREMENT

- VOYAGER DATA REOUIREMENT DESCRIPTION

CODE OFFICE RESPONSIBLE FOR DRD CODE DRD PREPARED ey DATE

7/28/67 RA K. R. Thomas

DRD APPROVED BY

1 I I I

l l T L E OF DOCUMENT'

REPORT, FAILURE REVIEW

TYPE Of 0 CONTROL =ACTION OREFERENCE 0 INFORMATION

USE OF DOCUMENT.

Reports the results of the Failure Analysis Review Board's review of the adequacy of individual Failure Analysis Reports, and the conclusions, recommendations, and action items issued by the Board.


'C-013, List, Bidder JA-009, Plan, Quality Program LA-007, Minutes, Failure Analysis Review Board LA-009, Plan, Reliability Program LA-011, Procedure , Reliability Operating :LASSIFICATION:

0 SECRET 0 GROUP I 0 GROUP 2 0 SPECIAL HANDLING

0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY PROJECT DISCREET XJ UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN

ORM OF DATA: KIND OF DATA.

H PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION










0 MICROFILM (W/OR WIO CARD) ING CHANGE PROPOSAL I REPORT




0 INDEX 0 VOUCHER

I

IRGANIZATION RESPONSIBLE FOR DOCUMENT PREPARATION:

leliability Assurance ORGANIZATION RESPONSIBLE 'OR DOCUMENT REPRODUCTION


ORGAN1 ZATI ON RESPONSIBLE FOR DOCUMENT STOWAGE

~ ~~

E S T I M A T E D MAN HOURS FOR S I N G L E PREPARATION'


FREQUENCY OF ISSUE:

0 ANNUALLY 0 SEMI-ANNUALLY 0 OUARTERLY 0 BI-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 BI-WEEKLY PP WEEKLY 0 DAILY 0 OTHERWISE,AS SPECIFIED

TASK OR i D R L 1%

DRL NO L E V E L NC i- NO OF COPIES

20 INFORMATION CUTOFI

DATE OR MILESTONE

DATE OATA DUE TO USER

PUBLICATION DATE.

PDR - UPDATE ( FR EOU ENCY

OR MILESTONE)

Not applicable E S T I M A T E D

EXPIRATION DATE


NPC 250-1





BY B Y


Chairman, Failure Review Board ~

PAGE I O F 2 P L 256P X T 6



VOYAGER DATA REQUIREMENT DESCRIPTION - 2ND SHEEl

ORD NO.

RA-Olt

SPECIAL DISTRIBUTION ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)

OUTLINE OF CONTENTS.

The Failure Review Report will document the results of the FARB's review and evaluation of all failure analysis and corrective action reports. The report will include an analysis of:

a. b.

c. d.

The completeness of the cause and effect analysis of the failure (discrepancy); The adequacy of the recommended or implemented corrective action, and the means of verifying i ts effectiveness; The criticality of the failure and its impact on other elements of the system; The conclusions, recommendations and assigned action items.

The Failure Review Report will also include identifying information such as : identification number, cross-referenc.e to failure analysis reports , cross-reference to other supporting documentation , corrective action implementation schedule , authorized signatures .


J P L 2568-1 OCT 65 -2-



ORGANIZATION ORIGINATING CODE REOUIREMENT

RA OFFICE RESPONSIBLE FOR DRD CODE DRD PREPARED BY DATE

K . R.

REPORTS, SUMMARY, AUDIT AND APPRAISAL

TYPE OF DOCUMENT: o CONTROL DACTION OREFERENCE % INFDRMATIOD

USE OF DOCUMENT:

To provide management with an up-to-date summary of audit and appraisal activities of those critical processe: and practices which could have a detrimental affect on the reliability aspects of the Program. This is a tool of management control.

RA-009, Plan, Reliability Program RA-013, Chart, Reliability Assurance Control RA-019, Report, Reliability Program Status


0 GROUP I CLASS I FICATION: 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY $1 PROJECT DISCREET E UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN

FORM OF DATA: KIND OF DATA:











0 MICROFILM (W/OR W/O CARD) ING CHANGE PROPOSAL BREWRT 0 OTHER 0 ENGINEERING CHANGE 0 SCHEDULE


0 HANDBOOK

0 INDEX

0 STANDARD

0 VOUCHER

homas 17/28/67 IRGANIZATION RESPONSIBLE FOR DOCUMENT PREPARATION: t eliabilityhsur ance

DRG~NIZATION RESPONSIBLE 'OR DOCUMENT REPRODUCTlOh


ORGAN1 ZATloN RESPONSIBLE FOR DOCUMENT STOWAGE.

E S T I M A T E D MANHOURS FOR S I N G L E PREPARATION:

ESTIMATE0 COST ( $ ) FOR SINGLE PREPARATION

FREOUENCY OF ISSUE:

0 ANNUALLY 0 SEMI-ANNUALLY

0 81-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 81-WEEKLY 0 WEEKLY 0 DAILY 0 OTHERWISE,AS SPECIFIED

OUARTERLY

REFERENCE DOCUMENTS

NPC 250-1

- 7

DRL NO.: L E V E L NO 1 NO OF COPIES.


DATE O R MILESTONE


PUBLICATION DATE.



Not applicable EST I M A T ED

EXPIRATION DATE




I SUBMIT FOR REVIEW TO

I

-- BY B Y

B Y BY SUBMIT FOR APPROVAL TO

Manager , R eli ability A s surance

PAGE I O F 2 P i ?56P ,TT 6



1 D R D N O . SPECIAL INSTRUCTIONS:

IRA-011

This DRD is applicable to the prime contractor who will maintain "audit and appraisal" responsibility for both contractor and principle subcontractor activities.

SPECIAL DISTRIBUTION. ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DlSTRlEUTlON BELOW)


The Audit and Appraisal Summary Report must serve as a management control and awareness document over "critical processes and practices" (i. e. , sources of unreliability) which could materially affect the success of the program. The report, therefore, must provide:

1.

2. 3. 4. 5.

Identification of the subject critical processes and practices audited during the period. Summary of appraisal results both lrproll and t'conl'. Discussion of the detected potential problem areas. Recommendations for corrective actions and status of in-process corrective action: Recommended follow-up plan and responsible parties.

(CONTINUE ON THIRD SHEET, I F NECESSARY, AND AFFIX TO THIS DRD.1

JPL 2568-1 OC? 65 -2-


DRD APPROVED BY VOYAGER DATA REQUIREMENT DESCRIPTION

K. R . Thomas )RGANIZATION ORIGINATING CODE OFFICE RESPONSl9LE FOR DRD CODE DRD PREPARED BY DATE

RA 7/28/67 ?EQUIREMENT

DATE DATA CATEGORY

CONTRACT DRD No NO

RA-017 I I 1 I

' ITLE OF DOCUMENT: 3RGANIZATION RESPONSIBLE TASK OR FOR DOCUMENT PREPARATION SUBTASK

! e lia bili ty Ass u rance 1

ORGANIZATION RESPONSIBLE D R L NO 'OR DOCUMENT REPRODUCTION

ORGANIZATION RESPONSIBLE DDL NO FOR DOCUMENT DISTRIBUTION

I

REPORT, DESIGN REVIEW

-- D R L I T E I

NO

L E V E L NO

FILE NO

WE OF DOCUMENT: CONTROL OACTION OREFERENCE o INFORMATION

JSE OF To provide a detailed report (i. e. ,minutes) ORGANIZATION RESPONSIBLE FOR DOCUMENT STOWAGE if: attendees, discussions, uestions and answers; identifie'(

items, and scheduled action completion dates. To provide management and design control by both engineering and i ro j ec t manage rs . iroblem areas, recommen 8 ed solutions, assigned action

NO OF COPIES

35

. -


SE-013, Contract End Item. (CEI) Detail Specification (Identification Iteml

:LASS1 FICATION: 0 GROUP I 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY m PROJECT DISCREET

UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN








0 MODEL 0 DISCLOSURE MINUTES







0 INDEX 0 VOUCHER

E S T I M A T E D MANHOURS INFORMATION CUTOFF FOR S I N G L E PREPARATION: DATE OR MILESTONE I

DATE DATA DUE TO USER I ESTIMATED COST ( $ )

FOR S INGLE PREPARATION

FREOUENCY OF ISSUE. PUBLICATION DATE

SDR t N ot applicable

UPDATE ( F R E Q U ENCY OR MILESTONE)

0 ANNUALLY 0 SEMI-ANNUALLY 0 QUARTERLY 0 El-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY n 81-WEEKLY

0 DTHERWISE,AS SPECIFIED

@ WEEKLY 0 DAILY

1 REFERENCE DOCUMENTS:

NPC 250-1




-- SUBMIT FOR REVIEW TO

BY B Y


Chairman, Design Review Board

PAGE I OF> JY 256' T T 6



SPECIAL INSTRUCTIONS: D R D NO.:

RA- 01 This DRD is applicable to the prime contractor and to principal subcontractors (i. e., those responsible for design, fabrication and test of subsystems or components unique to the program)

jPEClAL DISTRIBUTION: ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)

A l l attendees of specific design review meetings. Managers of individual assigned action items.


The Design Review Reports must provide a comprehensive report of all proceedings and results in the design review meeting. It must include:

a. b. c. d. e. f. g.

Identification of all attendees of the review meeting. Identification of item being reviewed. A summary of the various presentations and identification of responsible parties. A brief description of questions and ensuing discussions. Description of all detected problems and recommendations. Identification of all action items, responsible parties, and due dates. Review of status of previous design review action items.

The Design Review Report must serve as a suitable record of all design review activities and follow-up on I1actions".


- - JPL 2568-1 OCT 6 5



)RGANIZATION ORIGINATING CODE OFFICE RESPONSIBLE FOR DRD COO€ 3EOUIREMENT RA

DRD PREPARED BY I DATE

K. R. ' ITLE OF DOCUMENT

homas

REPORT, RELIABILITY ASSESSMENT

7/28/67.

WE OF DOCUMENT: CONTROL OACTION OREFERENCE BINFORMATION

Provide Project management with a periodic growth assessment of Sys tems reliability. Through reliability assessment, design and performance weak-links will bf identified on a timely basis permitting corrective actio] to be taken as necessary.

QA-020, *Report, Failure Analysis RA-009, Plan, Reliability Program SE-038, Report, System Analysis, Reliability TE-001, Plan, Integrated Test

USE OF DOCUMENT:


:LASS I FICATION: 0 GROUP I 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET

CONFIDENTIAL RESTRICTED DATA PROPRIETARY B PROJECT DISCREET UNCLASSIFIED 0 PUBLIC DOMAIN E NOFORN

ORM OF DATA: K IND OF DATA.

[x PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION






0 MOOEL 0 DISCLOSURE 0 MINUTES




0 MICROFILM (W/OR WIO CARD) ING CHANGE PROPOSAL $REPORT



0 INDEX 0 VOUCHER

-~ REVIEWS AND/OR APPROVALS REOUIRED: (L IST IN ORDER OF SUBMITTAL)

DRAFT DATE


B Y



I eliabilityps sur ance ORGANIZATION RESPONSIBLE :OR DOCUMENT REPRODUCTION



~~~~

EST I MATED MAN HOURS FOR S I N G L E PREPARATION


FREQUENCY OF ISSUE.

0 ANNUALLY 0 SEMI-ANNUALLY

0 81-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 81-WEEKLY 0 WEEKLY 0 DAILY 0 OTHERWISE,AS SPECIFIED

QUARTERLY

DATE

- :ONTRACT

NO.

~

TASK OR SUBTASK. - D R L NO..

DDL NO:

- NO OF

OATA CMTEGWY

DRD NO

RA-O1t I R L l T E f

NO

- E V E L NO

F I L E NO

- 3PIES

20 INFORMATION CUTOFf

DATE O R MILESTONE


PUBLICATION DATE

PDR - UPDATE (FREOUENCY

OR M I L E S T O N E ) Jot applicable


REFERENCE DOCUMENTS:

NPC 250-1



-- B Y

BY

PAGE I OF? P L ?56' LXT 6 5 *Key Informal Data


SPECIAL DISTRIBUTION. ( I F DISTRIBUTION IS NOT COVERED BY AN EXISTING DDL WRITE IN DISTRIBUTION BELOW)

DRD NO.

OUTLINE OF CONTENTS.

The Reliability Assessment Report will be developed around a basic set of reliability growth curves which reflect reliability probability of success values at the successive assessment intervals. Basically, the report will provide a comprehensive assessment of the inherent/operational reliability of the system, subsystem and components in quantitative terms on a comparative basis with the apportioned reliability design goals. Initially, the assessment will be dependent upon reliability analysis (predictions) design reviews, and related engineering inputs. A s test data, operating time and failure date become available, the assessment will be operationally oriented. Continued engineering judgement will be applied to the reliability assessment. The report will include: identification of any serious reliability problems, a description of the consequences, and the degree of risk involved.


P L 2568-1 OCT 65 -2-

DATE ORD APPROVED BY VOYAGER DATA REOUIREMENT DESCRIPTION

-- )RGANIZATION ORIGINATING ?EOUIREMENT

DATA CATEGORY

I

CODE OFFICE RESPONSIBLE FOR DRD CODE DRD PREPARED BY

T ) A V D 1

ESTIMATED COST ( $ ) FOR S INGLE PREPARATION

in^ I


I I n. 11.

I FREOUENCY OF ISSUE

0 ANNUALLY 0 SEMI -ANNUALLY 0 OUARTERLY 0 BI-MONTHLY 0 MONTHLY 0 SEMI-MONTHLY 0 El-WEEKLY 0 WEEKLY 0 DAILY

OTHERWISESAS SPECIFIED

As required

ITLE OF DOCUMENT.

REPORT, RELIABILITY PROGRAM STATUS

PUBLICATION DATE


OR MILESTONE) Each major Proiect review

E S T I M A T E D EXPIRATION OAT€

WE OF DOCUMENT o CONTROL OACTION OREFERENCE 8i INFORMATION

Used to provide Project management with a complete summary assessment of the reliability status of the Program. These reports provide management w i t h a fundamental means of obtaining a "point of achievement" appraisal p r ior to proceeding further with the Promam.

JSE OF DOCUMENT


PC-002, Report, Contract Status RA-009, Plan, Reliability Program RA-016, Report, Audit and Appraisal Summary RA-017, Report, Design Review TE-165, Report Test

:LASS IF ICATION: 0 GROUP I 0 SECRET 0 GROUP 2 0 SPECIAL HANDLING 0 CONFIDENTIAL 0 GROUP 3 0 NASA DISCREET 0 SECRET RESTRICTED DATA 0 GROUP 4 0 J P L DISCREET 0 CONFIDENTIAL RESTRICTED DATA 0 PROPRIETARY RPROJECT DISCREET W UNCLASSIFIED 0 PUBLIC DOMAIN 0 NOFORN


a PRINTED DOCUMENT 0 ABSTRACT 0 INSTRUCTION

0 CHART 0 BROCHURE

0 OIAGRAM 0 BULLETIN

0 DRAWING 0 CATALOG

0 F I L M (STATIC OR MOTION) 0 CONTRACT

0 ILLUSTRATION 0 DIRECTIVE

0 LETTER

0 LIST

0 LOG

0 MANUAL

0 MEMORANDUM





0 MICROFILM (W/OR W/O CARD) ING CHANGE PROPOSAL $REPORT



0 INDEX 0 VOUCHER

iomas 17/28/67 RA-019 IRGANIZATION RESPONSIBLE TASK OR D R L l T E k FOR DOCUMENT PREPARATION. SUBTASK NO

'OR DOCUMENT REPRODUCTION.

ORGANIZATION RESPONSIBLE FOR DOCUMENT DlSTRl BUT1 0 N.


E S T I M A T E D MANHOURS FOR S I N G L E PREPARATION'

NO OF COPIES


DATE O R MILESTONE

NPC 250-1

APPLICABLE STANDARDS.

REVIEWS AND/OR APPROVALS REOUIRED: ( L I S T I N ORDER OF SUBMITTAL)



B Y B Y


Proiect Manarrer J 7 L 2 5 6 : .V? ( 1 PAGE I O F A



SPECIAL INSTRUCTIONS' DRD NO.:

RA-Ol! 1 L

The Reliability Program Status Report is developed for accumulative data provided by all available Program data items. The data is analyzed and formalized into a measure of its impad on probability of success of the mission from both a subjective and objective viewpoint. These reports are to provide management with sufficient data to equate reliability growth (status) to time and cost curves for the Project.

SPECIAL DISTRIBUTION ( IF DISTRIBUTION IS NOT COVERED BY AN EXISTING DOL WRITE I N DISTRIBUTION BELOW)

~~

OUTLINE OF CONTENTS

The Reliability Program Status Report need not conform to any specific format requirements. However, it must present to management a concise appraisal of the total Program activities as they affect, or potentially affect, reliability growth during the specified assessment period. The report may include: narrative discussion, summary datl tables, charts, graphs, computer printouts, etc. The report will include summary information from sources such as:

a. Design review - status of design reviews and approvals, identification of problem areas, corrective actions, etc.

b. Reliability assessment - quantitative o r statistical assessment resulting from existing data, design margin analysis, etc.

c. Reliability analysis - analytical prediction of inherent reliability, failure mode, effects and criticality analysis, redundancy analysis, etc.

d. Problem/failure summary logs - identification of manufacturing inconsistencies and impact of rework.


-2- JF'L 2568-1 OCT 65

GE EXHIBIT DRD RA- 01 9

e. Manufacturing degradation analysis reports - deficiencies in the production cycle which require corrective actions.

f. Quality assurance inspection records - identification of manufacturing inconsistencies and impact of rework.

g. Parts and materials qualification status - determine percentage of items qualified t o those specified and used in early stage hardware.

All information must be reducible to an indicator of llriskl ' resulting from the activity if full conformance to established performance standards is not maintained.

-3 -

DOCUMEFTATION RELATIONSHIP TREES

A documentation relationship tree has been prepared to show the relationships of data

i tems within each functional category as well as their relationships across categories.

Relationships within each functional category are shown by constructing a t ier pattern beginning

with the top-level (or governing) data item and relating in descending order all data items

within the category to this top-level data item. (The location of a data item at a given level

on the diagram does not necessarily indicate the importance of that specific item but iden-

tifies and defines its relation to all other data items in that category. )

Relationships between data items in one category and data items in other functional categories

are shown by (1) shaded arrows to indicate the direction of the relationship and (2) an

alphabetic code to indicate the nature of the interrelationship as follows:

a.

b.

Data items needed for preparation and/or support of the referenced item. (I)

Data items that a r e supported o r needed by this data item. (S)

c. Data items that relate 77t077 and provide information of a general nature but a r e not required in an input or support role. (G)

Each data item appearing on the Data Item List (DIL) was examined and evaluated with

respect to its contribution to, o r dependence upon, data items appearing in other categories

and is included in the diagrams. Additionally, certain data elements indicated in the user

flow diagrams (but currently not identified as individual data items) have been shown within

a dashed rectangle to clarify relationships.

5-lb

LEGEND: m INDICATES DATA ITEMS NEEDED FOR PREPARATDN OR SUPPORT

O F THE REFERENCED ITEM (lNPv?).

(S) INDICATES DATA ITEMS THAT ARE SUPPORTED OR NEEDED BY T H I ITEM.

(0) DATA ITEMS THAT RELATE TO AND PROVIDE INFQRhfATlON O F A GENERAL NATURE BUT ARE NOT REQUIRED IN AN INPUT OR SUPPORT ROLE

INDICATES PRINCIPAL RELATQNSHIP 0. 8. OR 0) BETWEEN DATA ITEMS

TE-181 0 MG-006 m r QA-014 iri,

SE-048 0 QA-009 0 MA-007 0 QA-029 m .- TE-046 hi

LET. FAILURE RATE DATA @A-003)

QA-013 (I) SE-015 m SE-012 (SI


(RA-010)


(RA-010)

LIST, PARTS APPLICATION DATA @A-005)

Q SE-015 0 S E - 0 1 1 4 SE-024 0 SE-013 m SE-010 0 SE-014 (l)

QA-005

1 I

LIST. FLIGHT CRITICAL PROCESSES Q PRACTICES @A-004)

~

QA. SE. MG. TE, MP. P C 0

1 LIST. CRITICAL & LIMITED LIFE

@A-002)

QA-013 (I) SE-029 (sl QA-020 (I)

LIST. CRITICAL & LIMITED LIFE I ITEMS 1 @A-002)

QA-013 (I) SE-029 (sl QA-020 (I)

1 CARD. P A R l S STANDARD. I REWORK

1 6) SE-059 CM-002 i- 0 QA-009 (S)

QA-014 0

b SE:OI~ m QA-013 0 SE-029 0

I sc-002 m

REPORT. RELIABIIXTY PROGRAM STATUS (RA-019)

\-,

8c-004 (s) ,N, RELIABILJTY KIIIAM MG-009 0 -009) M G O l l RI

MA-001 (s) 0 PC-002 (S)

PROCEDURE. RELIABILmY OPERATING @A-011)

SE-014 6 93-065 0 QA-021 (8)

QA-021 (Q LOG. PROBLEM/ FAILURE SUMMARY a zag::;: $ (RA-006) QA-009 (9

SE-008 B) MA-008 (s)

{LIABILITY ;TION DIRECTIVE b-001)

TE-165 (l)

I I

REPORT, SUMMARY REPORT, RELIABIIXTY AUDIT & APPRAISAL

TE-001 (S) TE-131 (s) TE-030 (6) SE-008 (S) SE-010 0 SE-011 SE-013 Is) 7

REPORT, DESIGN

@A-Ol?)

is SE-010 (l) SE-013 (I) SE-011 (l) SE-014 (l)

1

I QA-020 (l) MINUTES, FAILWE QA-OM m c 3 I ANALYSE REVIEW

QA-021 (l)

Figure G-5. Reliability Assurance Documentation Relationship

Tree (RA)

DATA ITEM PHASING/FREQUENCY

Figure G-6, Reliability Assurance Data Item Phasing and Frequency Matrix, provides a

detailed picture of data item preparation requirements by the reliability function. Control

and reporting requirements a r e of particular significance. Not reflected, however, but of

equal significance, is the interrelationship with and surveillance by reliability of the:

engineering, manufacturing, and quality, assuraiice functions.

Figure G-7, Reliability Assurance Data Item Density Profile, reflects the distribution

and density of data item preparation requirements in monthly averages by major project

review periods.

Requirements for preparation of Parts Data Cards (RA-012) early in the project cause

some distortion to an otherwise well-distributed data item preparation cycle.

6-1/2

RELIABILITY

I I I I I I I MU m n T I T U . Q W " I T Y iWQUENCf 'I0UL'QW"ITY €WZQLENCf TOTAL Q W " I T Y €WZQUENCY TOThL QUAmTY ALBPLENCY

DIRECTIVES Da 75 75 Da 75 200 Da 200 260 Da 260 RA-001 * R e l i a b i l i t y Action Direc t ives 75 .

0 SDB

t

0 PDP

RA-002 L i s t , C r i t i c a l and Limited L i f e Item

RA-003 L i s t . F a i l u r e Rate Data RA-004 L i s t , F l i g h t C r i t i c a l Processes and PraCt.

RA-005 L i s t , P a r t s Appl ica t ion Data

0 HDU

I

1 I 1 1 U 1

1 I 1 1 U 1

1 I 1 1 U 1 1 I 1 1 U 1

0 CDR

RA-008 Plan , R e l i a b i l i t y Assesment

RA-009 Plan , R e l i a b i l i t y Program

RA-010 Plan, P a r t s Cont ro l Program

1 I 1 1 U 1

1 I 1 1 U 1

1 I 1 1 U 1

STANDARDS

RA-014 Standard, Rework

TOTA Ls

1 M 3 1 F 1

98 20124 21,857 3,695

MINUITS I ! I I I I I I I I I 1 I ( F m ) I I I I I I I I I I 1 I I

I I I I I I I 1 I I I I I RA-007 +Minutes, F a i l u r e Analys is Review Board I 1 wk 1 1 5 1 1 1 wk I 40 I 1 1 wk I 52 I

I I I I I I I I I I 1 I I I . I I I a I I 1 I I I

*Key Informal Data

A Annual S/A Semi-Annual WK Weekly MO Monthly B/W Bi-Weekly B/M Bi-Monthly

O/T One Time A/R As Required U update VU One Update DA Daily Q Quarterly

I Initial F Final N/R New and Revised SDR System Design Review PDR Prel iminary Design Review HDR Hard Design Review

CDR Cri t ical Design Re. FACI First Article Confi

Mission Acceptancl MAR J FACT Joint Flight Accept

Composite Testii

6 -3

0 FACI

370

I

0 lull

da 370 305 da 305 50 da 50 1335 5 da wk

0 JFACT

I

1 I

0 U L R l C H

2 2

4/u 5 1 4 u 5 1 3/u 4 1 1/u 2 23

1

I I I I I I I I I I 1 2 I 2

I wk 74 1 wk 61 242

6

40000 O/T 6 6 O/T 6 6 OIT 6 6 O/T 6 42

60 1

I wk 6 wk 4500 14 wk 850 1

0 4 Q 6 1 18 Lm

1

1

594 Q 4 1 Q 6 1 9 1 1 Q 1 19 O/T 1 1 . O h 1 5 Following ea major design review

iew pration Inspection Review

ulce I

4964

Figure G-6. Reliability Assurance Data Item Phasing and Frequency Matrix

4

1240 61 9 52,054

94-9

t

f