Adding value to feed milling with profit-oriented feed formulation

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Digital Re-print -May | June 2013

Adding value to eed milling withproft-oriented eed ormulation

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Formulation software has become

a commonly used tool in the feed

industry. Almost all feed mills use

some application or other to calculate

their least-cost formulas. But can such a

formulation software tool mean more for

a feed producer? We asked Karel Vervaet,BESTMIX product owner, Adifo, Belgium,

what to expect from a feed formula-

tion tool and how it can really add value

to a feed mills business process.

Always more data to manageand to use

Better performance, handling large quan-

tities of data and controlling it in one central

database are the key challenges for every

feed formulation and optimisation software.

That is why your formulation software

needs to be constantly updated to meet the

fast growing market demands, says Vervaet.

Make sure to ask your supplier how the

formulation software is adapted to todays

technical capabilities.

The BESTMIX feed formulation system

for example, exploits the computer power

to the highest degree. This software can

handle an unlimited number of mathematical

solving algorithms.

Multiblend is making a bigdifferenceWhen you have lots of data to manage,

optimising recipe per recipe is no longer

feasible in this demanding business. Having

a powerful tool like Multiblend allows you

to manage and optimise hundreds or even

thousands of recipes in one go. This is a real

time and money saver.

An example to illustrate the power of

multiblend feed formulation: it takes less

than seven seconds for a Multiblend with

1,500 products and a total of 400 ingredients

to reach a new optimisation result. These

powerful processes enable the user to

have real-time what-if? scenarios. The break

down functionality is enormous and the user

is guided smoothly from the global view to

the smallest detail.

The Multiblend functionality in feed for-

mulation software enables formulators to

change things on the fly in their products and

work very productively in an interactive way.

So the real value of using multiblend lies in

an optimal raw material allocation.

Integration with centraladministration software: a directimpact on profit

The feed formulation department is the

heart of the feed mill. Being in the centre of

the organisation, a close connection with the

central administration software (ERP) is of the

highest importance to get the best results.

Being able to link up your feed formulation

software with your ERP offers enormous

advantages. Lets take BESTMIX as an exam-

ple here. A Multiblend run will add the highest

value, when working with the most accurate,

up to date figures from ERP. Price informa-

tion, stock amounts and forecast figures are

managed in ERP. Using web services, these

figures are automatically processed and made

available to the BESTMIX user.

Adding value to feed milling with

profit-oriented feed formulationby Bea van Deynse, marketing manager, Adifo, Belgium

Gri&fd milliG tcholoG16 | may - June 2013

FEATURE


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But it goes further than that. Risk man-

agement, which means having the right raw

materials available at the right moment in the

correct production location, has become the

key challenge for every purchase manager.

Todays techniques allow a Multiblend based

upon live raw material contract figures from

the ERP. The full ingredient position from

ERP is downloaded into the BESTMIX feed

formulation database and using Multiblend,

the most optimal allocation of these con-

tracts in time and place is calculated. These

allocations are then sent back to the ERP

where the position monitor for raw materi-

als is instantly updated and purchase deci-

sions can be made or changed with these

updated figures.

Advanced labeling essentialIn the last couple of years, labeling leg-

islation has changed constantly. Having a

flexible labeling solution that allows users

to anticipate these changes is of the highest

importance. Any modern feed formulationsoftware is expected to offer a labeling

solution.

In BESTMIX for instance, all European

and US legislation on declaration is imple-

mented in a user friendly way. All compo-

nents of the label; composition, guaranteed

analysis values, conditional texts, health and

safety information, barcodes and so on,

are set up separately. With an easy to use

designer tool, the graphical labels are created

during the formulation, allowing for a last

minute change on the label when needed.

In most cases however, the formulation

software cannot create the label completely,

as information such as batch number or pro-

duction date is not available at the moment

of the creation. Software designer Adifo

has created an

add-on solu-

tion on top of

Dynamics AX.

The content

of the labels

is supplied by

BESTMIX and

the Dynamics

AX add-on

generates the

labels, combin-

ing relevant for-

mulation and production information on the

label. As such, the business content stays the

responsibility of the formulation department,where it should be, whilst the complete label

can still be created in an automated process.

Best end result needed for ademanding market

Farmers have a g rowing understanding

of nutrient requirements and digestibility

systems and always require the best feed.

They ask for special concentrates or com-

plement feeds matching their homegrown

or local ingredients. Only the best end

result is good enough and the modern

feed plants nowadays are equipped for

these quick changes. Vervaet says, More

complex multilevel-level compounds can

be defined with more detailed constraints

at all levels. This leads to direct profits,

as all includes are optimised. The price

of the mean compound is kept as low

as possible. This also means that theincluded compounds can be changed

more often.

This increased functionality enables the

management of a larger number of specifica-

tions, compounds and products. BESTMIX

Feed Formulation Software stores all data

in powerful databases, where they can be

organised, managed, secured and archived

for many years.

Software as a service and

cloud computing are todays

buzzwords. And the feed

industry is not left behind.

Gri&fd milliG tcholoG may - June 2013 | 17

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Use full potential of quality dataA feed mill should also consider the qual-

ity data and turn them into real value.

Quality Control (QC) is the result of the

implementation of the quality monitoring plan.

QC is not a goal in itself; it is a service to mul-

tiple processes and departments. This vision is

the blueprint for BESTMIX LIMS, the platformdeveloped by Adifo for collecting quality data

and transforming the data into value for the

company. BESTMIX LIMS is used for monitor-

ing internal and external processes.

The quality of raw materials is used for

updating the ingredient matrix. BESTMIX

LIMS facilitates this process, leading to an

increased frequency of updating. In the end,

mastering the variation of raw material qual-

ity is a major success factor in professional

least cost formulation.

End (and half) product nutritional content

is computed by the formulation tool. Once

approved, the content of formulated recipes is

delivered to the quality platform and used as refer-

ence value. Products are sampled in production

and analysis results are compared to the reference

values and evaluated against outliers. Sample data is

used to generate the Certificates of Analysis.

One of the key factors for success in man-

aging quality data is the amount of resources

required for running the operations. That is

why BESTMIX LIMS comes with multiple

connectors and data workflow automation,

minimizing the manual handling of data and

results, like: importing intake transactions from

ERP or production software, updating the

ingredient matrix of BESTMIX Formulation,

importing analysis results from NIR instru-

ments and from external laboratories.

Tracking and tracing: how to go

about it?All feed mills feel the increasing pressure

of feed and food safety audits. No one can

take the risk of not being able to track and

trace the entire production. So all available

data must be easily retrievable. Databases

not only store lots of data but also make

sure that these data are available for auditing.

In Adifos software, each and every

change is triggered and made visible. New

functions like Audit Trail make it easy for

the user to track all modifications. The

controller disposes of all data from a single

source and no longer needs to search for

native files spread around, says Vervaet.

What about formulation in thecloud?

Software as a service, cloud computing are

todays buzzwords. And the feed industry is

not left behind. Adifo recently launched its

formulation as a service platform, enabling all

parties in feed formulation including nutrition-

ists, advisors, formulators, and farmers to share

their knowledge via the cloud. This way, feed

formulation is entering the collaborative era.

Dare to ask moreIf you are a specialist in feed produc-

tion, make sure to work with a partner

who understands your business. Dare to

ask more from your software. Especially in

terms of technical performance, integration

with ERP, data and service sharing withcustomers, labeling, lab data usage, tracking

and tracing possibilities, concludes Vervaet.

More inforMation:

Website: www.adifo.com

www.formulation-as-a-service.com

Gri&fd milliG tcholoG18 | may - June 2013

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FEATURE

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The BrabenderAqua-Inject is the perfectaddition to the Brabender Farinograph-E:Together they determine the rheologicalproperties of dough easier, faster and moreaccurately.

Automated, computer-controlled water dosing Electronically regulated water temperature Utmost reproducible dosing and

measurement accuracy Work without glass burette for more safety

Brabender technology optimises the quality of yourraw materials and ensures your success.

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FEATURE

One o these fours has the desired quality.Aqua-Inject and Farinograph-E can tell which one.

The BrabenderAqua-Inject is the perfectaddition to the Brabender Farinograph-E:Together they determine the rheologicalproperties of dough easier, faster and moreaccurately.

Automated, computer-controlled water dosing Electronically regulated water temperature Utmost reproducible dosing and

measurement accuracy Work without glass burette for more safety

Brabender technology optimises the quality of yourraw materials and ensures your success.

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