Advanced Analyticsfor Packaging MachinesMilano, 13th October 2017

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Public

► Technology Specialist in Tetra Pak,

Area of Mechatronics and Condition Monitoring

20 years experience in Tetra Pak in Packaging Technology

► Contract professor at Mechatronics Dep. in UniMoRe since 2002

Davide Borghi

Agenda

► Tetra Pak Data Science activities within the Digital Program.

► Analytical tools.

► Combination of knowledge in data science and engineering

knowledge.

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11.4B 24K 188B 170

105KEquipment

9000Lines

Tetra Pak

► Digital transformation of Service Business

► Serving our customers even better, solving their problems

► Predict and prevent breakdowns

► Develop and implement capability to deliver digital services in

general, and within condition monitoring in particular

BI Challenge

Reduction of unplanned stops and waste

Initials/YYYY-MM-DD

Security Level

/ 9

Condition Monitoring in Tetra Pak Plant Care

Reduce Waste

Increase machine

uptime

Customer Value

proposition

Delivery model

On Site Enginer

& TKAM

Minimise waste cost caused by

unplanned stops

Minimise consequential time

losses e.g. spareparts not in

stock at breakdown

CM Kit owned by Tetra Pak

Alerts & Insights delivered

Through ”On Site Engineer”

and / or the TKAM

Alerts and Insights based on real-time data from CM & PLMS…

PMC delivery model creating additional customer value

Tetra Pak

Performance Management Centre

Tetra Pak Field work force

Data from Tetra Pak Packaging Line @ customer

Restricted

HW/2016-12-08

Alerts and Insights

► Before:

− Distributed data sources

− Customised applications

► After:

− IoT Logger

− Azure cloud solution

− Power BI

► Data Sources

− Equipment process data

− Performance data

− Issues data

− Quality data

− Sales data

► Fully configurable from back office

− Can change logging conditions remotely

− Can deploy edge analytics remotely

BI Solution

Functions enabled by Condition Monitoring KIT

600 IO’s from PLC

#12 Servo motors

Jaw system

Sterile system

Critical processes

e.g CIP

Cutting knife

Utilities /

Compressed air

Utilities /

Electrical

Power

Tetra Pak Services June 2016

Utilities /

Cooling water temp

SealingNEW!

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DATA SCIENCE

Three pillars of Data Science

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Analytics Processes Resources Analytics Platform

Analytical Platform Architecture

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