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Advanced Capping Technology
Advanced Capping Technology
• Located in Worms, Germany (45min South of Frankfurt)
• Former ALCOA / CSI Machinery company.
• Technical service centre for all CL/ALCOA/CSI equipment
• Spare Parts Service centre ensuring quick response in case of emergency
• CL Capping equipment for CSD, NCB, Food, Chemical Ind., Pharma Ind., Aseptic, Hotfill, Aerosol, Twist Off
• Equipment made in Germany
Advanced Capping TechnologyCompany History
Founded in 1963 under the company name of Werner Steinbach Maschinenbau Mannheim
➢ First machines built in 1963 were semi automatic cappers type PP136 for ROPP Aluminum closures.
➢ In 1973 ALCOA acquired the business which meanwhile had started building also fully automatic capping machines with up to 20 heads. Also Decappers were added to theportfolio.Apart from cappers for ROPP closures also cappers for RingPull and crown cork capperswere added to the product portfolio as well as plastic closure cappers.
➢ In 2008 ALCOA sold the CSI capping equipment division to RANK. The product portfoliowas continously extended to meet customer requirements.
➢ In 2019 RANK sold the capping business to ClosureLogic and the company became CL Machinery GmbH. The product portfolio covers capping equipment for all packagesavailable for the beverage industry as well as other markets.
Advanced Capping TechnologyContacts
Responsability Name Contact
Management Gregor Hieb Phone: +49-(0)6241-9871-909
Mobile: +49-163-4001268
Fax: +49-(0)6241-9871-951
Machine Sales and
conversions
Ralf Müller Phone: +49-(0)6241-9871-944
Mobile: +49-151-11754168
Fax: +49-(0)6241-9871-951
Spare Parts Meike Auer Phone: +49-(0)6241-9871-912
Fax: +49-(0)6241-9871-951
Technical Service Andreas Borkenhagen Phone: +49-(0)6241-9871-920
Mobile: +49-170-4236704
Fax: +49-(0)6241-9871-951
Advanced Capping TechnologyProduct Portfolio
SERIES 8000SERIES 5000
Advanced Capping TechnologySERIES 5000 PLASTIC CLOSURE
- For speeds up to 50 Bottle per head/minute on plastic (~ 3000 bottles per head/h)
- Proven technology
- 100% Stainless steel (except cam)
- Quick change spindle
- Pick and Place
- Spindle lubricated
- Easy overhaul of spindle (10,000 h)
- Independent head drive capability
- Protected gear zone to avoid loss of grease extending life time and protecting the product zone
- Plastic/Metal Closure application on the same machine
- Speciality solutions available (eg snap on, gripper head sets, twist off, etc)
Advanced Capping TechnologySERIES 5000 PLASTIC CLOSURE
Stainless steel Pick station for optimized closure feed and application
Advanced Capping Technology
Belt anti-rotation system for plastic closure on glass bottle application
SERIES 5000 PLASTIC CLOSURE
Advanced Capping TechnologySERIES 5000
CL
EA
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Grease point
Lubrication:
Series 5000 spindle retainer to be
lubricated every 2 weeks only.
1 grease point per retainer/spindle.
Cleaning:
Headsets and product zone are fully
cleanable.
Value:
Sturdy design with 10,000 h
maintenance window (spindle)
1 lubrication point /spindle minimizing
maintenance time
Quick change spindle
2500 b/h/head (Plastic)
3000 b/h/head (Metal Roll On)
Low cost of operation
Advanced Capping TechnologySERIES 5000
Lubrication:
Gear Zone protected against wash
out of grease. Sealed through
labyrinth seal
Value:
Extended life time as grease does not
get washed out accidentally.
Reduction of risk of grease in product
zone.
Gear Zone Protection
Advanced Capping TechnologySeries 5000 : Quick Change Spindle
1. Remove headset 2. Remove retainer
bolts
3. Drop out Retainer
and spindle
4. Spindle and
retainer removed
Spindle drop out in 3 minutes
SAFE and EASY maintenance
Advanced Capping TechnologySERIES 5000 Solutions (examples)
Maxi Crown / Ring Pull Gripper headsetsT-cork
Snap On
28 & 38mm Bottle Can
CapCan
Advanced Capping TechnologySERIES 5000 Solutions (examples)
Hybrid Closures Polystopper Small caps
TwistOff 38mm Roll On ROPP for spirits
Advanced Capping TechnologyRING PULL / MAXI CROWN
CL has supplied Ring Pull / Maxi Crown sealing heads, sorters
and complete turrets for many years. CL Ring Pull / Maxi Crown
grimp style headsets can be easily mounted on existing Crown
Corkers.
CL can supply complete conversion kits including:
➢ Ring Pull Sorter (for all capping speeds)
➢ Chute
➢ Cap Release for direct transfer onto bottle
➢ Sealing heads
Advanced Capping TechnologyRING PULL / MAXI CROWN
Closure pick up Sorter (> 80,000 b/h)
Advanced Capping Technology
MC600 sorter (600mm Ø)
Integrated Fine dosing unit
Sorter for up to 50,000 b/h filler speed
Compact design for cost efficient
integration
Sorter also available for speed
> 50,000 b/h – 80,000 b/h
RING PULL / MAXI CROWN
Advanced Capping TechnologyRING PULL / MAXI CROWN
RingPull Headset for integration into existing Crown corkers – CL
Machinery equipment will allow customer to run same speed a crown
cork application.
Advanced Capping TechnologyRING PULL / MAXI CROWN
Ring Pull application on Aluminum, Glass
and PET bottle
Advanced Capping TechnologySERIES 5000 Free Standing Capper
Series 5000 also available as free standing
capper featuring stainless steel execution
for greatest flexibility and customized
solution. Available for Plastic Closure, Metal
Roll On, Lug cap, T-cork, Maxi Crown,
Crown cork and other closure and
packaging solutions.
Advanced Capping TechnologyXT6 Headset
• Technically the best performing permanent
headset in the market due to optimized design
and reduced inertia impact
• Compatible to VK360, 560, 760, MT4 as well
as fits into competitors machines via adaptors
(Arol, Zalkin, etc.)
• 6000h maintenance window
• Low maintenance cost
• Fully cleanable
• 30 min rebuild time (every 6000 h)
• Quick change chuck available
• ➔ LOWEST COST OF OPERATION
Advanced Capping TechnologyHT6 Headset
• Hysteresis Clutch headset
• Fully Cleanable (not suitable for ultraclean
environment)
• 6000 Hour Maintenance Interval
• Low Maintenance Cost as overhaul
possible by bottler
• Directly Interchangeable with all CL/CSI
Headsets
• Adaptable to work with Competitors
Cappers (e.g. Zalkin, Arol)
• Quick change chuck options available
• Multiple torque ranges available (4-21 inlb,
8-25 inlb, 20-36 inlb)
Advanced Capping TechnologyHT7 Ultraclean Headset
• Hysteresis Clutch headset
• Fully Cleanable
• 6000 Hour Maintenance Interval
• Directly Interchangeable with all CL/CSI
Headsets
• High performance lubrication free spring
package
• Low inertia through optimized design
• Easily adjustable
• Wide range clutch (1-3.2Nm ~ 0.9-28 inlb)
Advanced Capping TechnologySERIES 8000
- Speed up to 42 botl. /min (2500 b/h) (PLASTIC)
- Speed up to 50 botl./min (3000 b/h) Metal Roll On
- 100% stainless steel- High end plastic and metal
materials with corosion resistant treatments
- Open design- Independant head drive capability- Available as Classic and ULTRACLEAN- Up/downgradeable to changing
cleaning requirements
Advanced Capping TechnologySERIES 8000
Lubrication:
Series 8000 Classic spindle lubricated in upper
area. No grease point required.
Lower spindle area equipped with ceramic
bearings w/o lubrication.
Cleaning:
Headsets, product zone and lower spindle
section up to spindle retainer plate are fully
cleanable.
Value:
No need to lubricate within maintenance window
(min 6000h)
No risk of grease/oil in product zone !
Meets extended cleaning requirements.
Upgradeable to higher cleaning requirements
(Ultraclean).
Available for Plastic and Metal Roll On.
CL
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Advanced Capping TechnologySERIES 8000
Lubrication:
Series 8000 Ultraclean spindle NOT
lubricated. Fully equipped with ceramic
bearings.
Cleaning:
Complete turret and product zone are fully
cleanable.
Value:
No need to lubricate.
No risk of grease/oil in product zone !
Meets ultraclean cleaning requirements.
Capper of choice for extreme conditions on
plastic closure application.
CL
EA
NIN
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Advanced Capping TechnologySERIES 5000 RollOn
- Up to 50 bottles per Head / minute (~3000 bottles per head/h)
- Speciality solutions available (eg Ring Pull Closure, Extra small Closure Roll On , 38mm, TALOG/ROPP combination, etc)
- Quick change/Easy off headsets available
- Additional options on request
Advanced Capping TechnologySERIES 5000 RollOn
Cap Release Aluminum Roll On VK138 Stainless Steel
Thread Roller
Tug Under Roller
Advanced Capping TechnologyVK RollOn Headset
Centering Bell with safety control to avoid thread damage in case of missing closure (not required with
Aluminum bottle.
Advanced Capping TechnologyVK RollOn Headset Overview
Advanced Capping TechnologyVK138 ROPP Headset
• Setting the standard in the Metal Roll On market:
100% performance, durability and easy to maintain.
• 100% stainless steel
• For use in all CSI and many non-CSI cappers
• Variations available for speciality closures
• Easily maintained with 1 lubrication point
• Quick Change / EASY OFF available
• EASY ADJUST (excenter based roller adjustment)
available
Advanced Capping TechnologyCLEANER
• Automated cleaning and/or oiling
station for metal roll on head sets
• Turret mounted
• Simplifies daily cleaning and ensures
smooth functioning of head sets
• Separate control panel
• 100% stainless steel IP65
• VALUE:
> time safer for operations
> Accurate funtioning of head sets
Advanced Capping Technology38ROPP on Bottle Can double dip
• Ultimate top load control
• Double dip / double action for proper
closure application
• VK175 in stainless steel execution
Advanced Capping Technology38ROPP on Bottle Can double dip
The closure will be formed according to the specification and rollers will
form the threads and Tug Under band.
Advanced Capping Technology38ROPP on Bottle Can double dip
1. Bottle Infeed 2. Closure transfer 3. Bottle centering 4.-6. FIRST application cycle. Forming of reform
depth, thread and pilfer
Lift up headset. Forming plunger remains on the bottle. Rollers return to starting position.
7.-9. Second application cycle. Final forming of thread and pilfer band.
10. Headset moves up, arms opening. 11. Bottle exit
Advanced Capping Technology38ROPP on Bottle Can double dip
Watch YOUTUBE video on 38mm ROPP on Bottle Can under
https://www.youtube.com/watch?v=a0kp77AkImE
Or search via CSI 38mmROPP on BottleCan
Advanced Capping TechnologySORTERS
Advanced Capping TechnologyDECAPPER SERIES 90
CL provides flexible, robust
and durable solutions for
decapping both plastic and
glass containers with ROPP
and/or Plastic closures.
Advanced Capping TechnologyDECAPPER SERIES 90
-Noise protection housing
-Universal Decapping headset
-Bottle anti rotation system
-Infeed screws (single/double)
-Bottle height control
-Closure blow off
-Sound protected blower for closure
discharge
-Full layout flexibility
-Available from 4 – 30 headsets
-10,000 – 60,000 bottles/hour