ADVANCED ELECTRONIC SOLUTIONS AVIATION … · sea and air applications . Capabilities • Antenna Systems for Communication, Navigation, Electronic Warfare and Radar • Cockpit and

The most important thing we build is trust

ADVANCED ELECTRONIC SOLUTIONS AVIATION SERVICES COMMUNICATIONS AND CONNECTIVITY MISSION SYSTEMS

Overview Cobham RAD Solutions 1/1/15 Presenter: Malcolm Thomson

Commercial in Confidence

Cobham plc Cobham plc

• Cobham At A Glance

• Cobham RAD Solutions

– Extensive Radiation Effects Testing, History and background – Radiation Testing Services and Capabilities – Cobham RAD Solutions Assembly & Screening Services – Cobham RAD Solutions Products, MOSFETS, BJTs and ADCs – Partial Listing of Customers

• Summary

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Overview


At a Glance

What we do • Cobham protects lives and livelihoods with its differentiated technology and know-how,

operating with a deep insight into customer needs and agility. The Group offers an innovative range of technologies and services to solve challenging problems in harsh environments across commercial, defence and security markets, from deep space to the depths of the ocean, specialising in meeting the growing demand for data, connectivity and bandwidth.

• Employing more than 12,000 people on five continents, the Group has customers and partners in over 100 countries, with market leading positions in: wireless, audio, video and data communications, including satellite communications; defence electronics; air-to-air refuelling; aviation services; life support and mission equipment.

Some numbers • Annual revenue £1.8bn* in 2013 • £88m* company funded R&D in 2013 (6% revenue) • Employ more 12,000 people on five continents

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*excludes Aeroflex acquisition


Serving Dynamic Markets

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This Sector delivers outsourced aviation services for military and civil customers worldwide through military training, special mission flight operations, outsourced commercial aviation and aircraft engineering

Capabilities • Air Traffic Display Systems • Electronic Warfare Training • Fly-In Fly-Out Services for the Natural

Resource Industry • Helicopter Services • Maritime Surveillance and Border

Protection • Regional Airline Services for Qantas

Aviation Services Mission Systems Communications & Connectivity

This Sector provides: end-to-end avionics; law enforcement and national security solutions; wireless communication and test equipment for public safety and building infrastructure; and satellite communication equipment for land, sea and air applications

Capabilities • Antenna Systems for Communication,

Navigation, Electronic Warfare and Radar • Cockpit and Cabin Communications • Composite Technologies • Public Safety and Wireless Communications

for Infrastructure • Satcom Equipment for Aerospace, Land and

Maritime • Wireless Surveillance Technology • Wireless and Radio Test Solutions

This Sector provides safety and survival systems for extreme environments, nose-to-tail refuelling systems and wing-tip to wing-tip mission systems for fast jets, transport aircraft and rotor craft, and remote controlled robots and fully-equipped bomb disposal vehicles for homeland security and military applications Capabilities • Advanced Restraint Systems • Air-to-Air Refuelling Systems • On Board Inert Gas Generation Systems

(OBIGGS) • On Board Oxygen Generation Systems

(OBOGS) • Unmanned Systems • Weapons Carriage and Release


Five CAES Business Units Sector Overview

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• Antenna and Radome

Solutions for Airborne Communications, Navigation & Identification (CNI), Ground mobile, Launch vehicles & missiles/munitions

• Electronic Warfare (EW) / Electronic Support Measures (ESM)

• Multi-function Assemblies

• Precision Gimbals • Microwave

Components • Waveguides • Antennas • Rotary joints • Cables

Integrated Electronic Solutions

Microelectronic Solutions

Integrated Microwave Assemblies (IMA) and Line-Replacable Units (LRU) for: • Electronic Warfare and

Electronic Support Measures

• Radar (Land, Sea, Air) including AESA panels and DREX

• Tactical Missile Systems

• Space (Launch, Bus, Payload)

• Force Protection • Data Links • Precision Guided

Weapons

Motion Control Solutions

RFMW Solutions

Semiconductor Solutions

High reliability motion control products including: • Slip Rings • Twist Capsules • Actuators • Stabilized Platforms • DC Motors • Controllers Applications: • Spacecraft • Aircraft • UAV/RPV payloads • Missiles • Shipboard • Ground Vehicles • Homeland Defense

Microwave & RF Devices, Components, Modules and Subsystems, including: • Signal Attenuation

products • Microwave Diodes • Integrated Microwave

Assemblies • JAN Military Discretes • Synthesizers and

Interconnect Subsystems

Product Brands: • Cobham Inmet • Cobham Metelics • Cobham Weinschel • Cobham Signal &

Control Solutions

• Standard HiRel ICs to

include: Memory, µProcessor, Interconnect & Power

• Application Specific Integrated Circuits (ASIC) for Space , Commercial and Industrial Markets

• Application Specific Standard products (ASSP) & ASICs for Medical Market

• Electronic Manufacturing Services (EMS) to include: Build-To-Print (BTP) CCA & MCM; Build-To-Specification (BTS) MCM, Single Board Computer (SBC) & Microwave Filter; Systems Engineering; Supply Chain; Radiation Services


New Location for Radiation Testing

5030 Centennial Blvd., Colorado Springs, Colorado 80919 (719)531-0800, www.aeroflex.com/RAD

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Cobham RAD Solutions History & Key Milestones…

• Cobham RAD Solutions business and capabilities were originally known as “Longmire Laboratory” and has existed for over 20 years. The timeline below highlights some of the lab’s history:

– September of 2014 - Cobham purchased Aeroflex which owed the Aeroflex RAD, Inc.

– October 2013 – Outgrew the older offices and relocated to this 36,000 sq. ft. facility. This new facility allows for more efficient testing, better servicing the needs of our customers for the foreseeable future. The new space is twice the size of our previous facility and became operational 10/2013.

– September 2013 – Announced the opening of a European division to support the radiation testing needs of our customers outside of the U.S.A. Tests will be planned, managed and conducted within the U.K thereby providing an ITAR free option for our customers. This new facility will be headed by Dr. Richard Sharp.

– July of 2010 - Aeroflex purchased Radiation Assured Devices and is now known as Aeroflex RAD, Inc.

– July 2008, 2009 – Obtained a letter of suitability by DLA, for compliance to MIL-STD-750 and MIL-STD-883 for testing of space components.

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Cobham RAD Solutions History & Key Milestones Continued…

– September 2007 – RAD began developing a custom device manufacturing capability with associated assembly and test methods for the space and commercial HiRel markets.

– November 2006 – Certified to ISO 9001:2000

– Jan 2004 – Alliant Tech Systems, Inc. (ATK) purchased Longmire Laboratory from MRC

– Early 1990s – Longmire Laboratory founded to focus on radiation testing • Cobham RAD Solutions has established itself as the premier radiation test and

qualification facility within the United States and recently announced new facilities in Europe to provide the same services and support to our European customers.

• Cobham RAD Solutions provides these services to most of the major satellite prime contractors and high-rel component users and integrators for commercial and government programs.

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New Facility Overview

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Facilities Overview – Administration Area

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Facilities Overview – Radiation Test

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Facilities Overview – Assembly & Screening

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Facilities Overview – Electrical Test & Engineering

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In House Radiation Test Capabilities

• MIL-STD DLA compliant radiation effects testing available for all DLA radiation test methods.

• High dose rate (HDR), 50-300 rad(Si)/s, panoramic Co-60 source for device and box/system level testing

• Low dose rate (LDR) panoramic Co-60 source (Cell 1). Dedicated for Enhanced Low Dose Rate Sensitivity (ELDRS) testing at 1, 10 and 100 mrad(Si)/s. Custom dose rates are also available upon request.

• Low dose rate panoramic Co-60 ELDRS (Cell 2). Capabilities same as cell 1 above.

• Pulserad 112A Flash X-ray Source up to 1011 rad(Si)/s, 20 ns FWHM for prompt dose testing

• 14 MeV neutron source for Single Event Upset (SEU) and displacement damage testing

• Cs-137 Gamma Source available

• Focal Plane Array (FPA) development and testing

• 1 MeV Pelletron electron beam source

• Cryogenic irradiation and testing to 20 Kelvin

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DLA Radiation Test Methods Comparison

Cobham RAD Solutions has gained lab suitability for all Defense Logistic Agency’s radiation test methods. The table below lists DLA test methods and companies that offer testing to show compliance with those test methods set by DLA.

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Test MethodSource Type Aeroflex RAD

BREL(Boeing

Radiation Effects Lab)

DMEA *Honeywell

(Clearwater)Intersil

CorporationRaytheon

(El Segundo)

Silicon Radiation

Effects Lab

U.S. ArmyWhite Sands *

MIL-STD-750 1017 Neutron MIL-STD-750 1019 A Cobalt 60 Source Only MIL-STD-883 1017 Neutron MIL-STD-883 1019 A Cobalt 60 Source Only MIL-STD-883 1019 B Cobalt 60 MIL-STD-883 1019 C Cobalt 60 MIL-STD-883 1019 D Cobalt 60 MIL-STD-883 1019 E Cobalt 60 MIL-STD-883 1020 Flash X Ray MIL-STD-883 1021 Flash X Ray MIL-STD-883 1023 Flash X Ray

* US Army White Sands and DMEA are not authorized to perform commercial work without special application and authorization.

Information source as of 4/17/14: http://www.landandmaritime.dla.mil/offices/sourcing_and_qualification/labsuit.aspx


Single Event Effects Testing & Experience

• Cobham RAD Solutions has extensive experience (100+ man years) in the highly specialized field of heavy ion, single event effects (SEE) testing. We offer our clients turnkey services to characterize SEE on electronic components.

These services include: – Project Management of a custom, complete test cycle from the

receipt of test devices to the delivery of detailed final test reports.

– Development of custom hardware and software as necessary, leveraging our extensive library and experience utilized on our standard test platform, saving time and expense.

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– Test support for single event latch-up (SEL), single event functional interrupt (SEFI), single event upset (SEU), single event burnout (SEB), single event gate rupture (SEGR), and transient (SET) characterization tests.

– Complex device types such as FPGA, ASIC’s and Microcontrollers are supported. – Efficient and reusable test methodology results in customer savings. Costs such as travel

and cyclotron facility rental are shared among several clients with multiple device tests conducted on a single visit to the cyclotron facility.

– Devices can be “de-processed” or packaged and verified at in house prior to direct exposure of the silicon in the heavy ion beam.

– See www.aeroflex.com/SEE for further details.


Cyclotron Testing Facilities… Texas A&M University

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Cyclotron Testing Facilities… Lawrence Berkeley National Laboratory

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Radiation Capabilities & Experience

• High Dose Rate, Total Ionizing Dose (HDR)

– Cobham RAD Solutions has tested thousands of analog and digital devices. Numerous tests are conducted, onsite, every month.

• Low Dose Rate , Total Ionizing Dose (LDR) or ELDRS.

– Again, Cobham RAD Solutions has tested thousands of analog and digital devices. These tests are conducted, onsite, every month. Due to the low dose rate and amount of time necessary to get sufficient total dose on a part, Cobham RAD Solutions has added a second ELDRS cell and both cells are now panoramic.

• 14 MeV Neutron Irradiation

– Cobham RAD Solutions also conducts, onsite, many neutron irradiation tests for SEE or displacement damage. Fluence levels from 108 neutrons/cm2/s to 1012 neutrons/cm2 achievable.

• Flash X-ray Irradiation (Prompt Dose Test)

– Tests are conducted on site with up to 100 pulses per day and up to 1011 rad(Si)/s, 20 ns FWHM pulse. Many tests are conducted every month.

• Heavy Ion and proton Single Event Effects (SEE) testing

– All preparation, including hardware and software design and pretesting is conducted in house. The exposure testing is conducted primarily at either LBNL or TAMU.

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High Dose and ELDRS TID Test Cells

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ELDRS Gamma Test Cells

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ELDRS Panoramic Cobalt-60, Dose rate ~ 1, 10, 100 mrad(Si)/s Enhanced Low Dose Rate Sensitivity Characterization and Qualification


High Dose Rate Gamma Test Cells

HDR Cobalt-60, Dose rate up to 400 rad(Si)/s High Dose Rate Characterization and Qualification, Component and System Level

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High Dose Rate Gamma Test Cells

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Cesium-137 Dose rate ~ 20 rad(Si)/s Cryo System compatible


14 MeV Neutron Generator and Test Cell

14 MeV Neutron Generator Neutron for Displacement Damage and Single Event Upset (SEU) Testing

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Flash X-Ray Source

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Pulserad 112A Flash X-ray used for Prompt Dose Testing and Qualification. High Duty Cycle. Max Dose Rate: 1011 rad(Si)/s, Pulse width: 20ns full width.


FPA High-Speed Data Acquisition System (HDAS)

• Low noise FPA test capability <100 µV noise

• 20 Kelvin test capability

• Monolithic IC Cryogenic Testing

• Programmable biases and clocks

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Focal Plane Array Test System

Focal Plane Array Cryogenic Test Head


Nuclear Infrared Clutter Simulator (NICS) Laboratory Focal Plane Array Qualification

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A few of the devices tested…

1N1184 1N4463 1N4465 1N4467 1N4484 1N4938-1 1N5642A 1N5907 1N6039A 1N6047A 1N966B-1 208Q-282826-236 28C15D 28lv011FE 2N2222 2N2369 2N2484 2N2605 2N2857 2N2857 2N2907 2N3019 2N3251 2N3486 2N3501 2N3637 2N3821 2N3824 2N4033 2N4117 2N4857 2N5087 2N5434 2N5582

2N6033 2N6768 2N6988 2N6990 4N55-1883P 500XC003 54ALS244 58C1001 6484RPF 6N140 712565100DBRT 712565100DBRT 8408RPFS AA636 AA644B AA703A AC00 AC02 AC14 AD1671 AD574 AD580T AD588T AD630 AD633AR AD7820 AD7820TQ AD7820UQ AD8352AC92 ADG413BR APAS29JL064H90TF1000 ARX-2453 AT24C1024B

AT28C256-20 AT358A5-1 AT4605-001 AT56914-005 AT591S1-DQ1T BA16-27 BUS 63147 CD4053 CD4071 CD4081 CD4081 CD74AC14 CLC205AM CLC400 CS7820-UD CT1800 CY7C291-50 CY7C343 D82000751-S29T DAC100-713Q DAT-354K2-0B3T DAT56914-095T-V DAT57456-UFTA DAT58854-05JT DAT58Y03-0Q1T DAT591E1 - JZ1T DAT591S1-0Q1T DAT-591S2-0EIT DT 600 EL69595B EL7457 FZT583 HA1-5320-8 HA1608

HA2-1608-8 HA5320 HA7-5125 HA7-5152-5 ICS552-02 IN4574A IN753A IN755A IRHC7130 IRHC7150 IS9-1825ARH ISO721M JL723BCA JX2N6352 LF156J8 LM 111J LM117 LM119 LM123K LM124A LM137 LM137H LM137K LM139 LM139J LM144 LM158 LM193 LM193 LM319 LM723 LP2951 LS312 LT1245

M38510/24602 M55310/16-B21A MAT - 01 MD27C64-25/B MD28F010-120 MD28F010-15 MD28F010-20 MN910449 MOSIS MP7683 TD MP7695SD MPY634 MUURN1806 NHI-1529 NZUAD3014N ON220731-1 OP 200 OP01 OP07 OP08 OP11-207Y OP12 OP-15J OP16 OP207 OP215-903 OP215-903Z OP215J OP-22 OP221 OP27 OP284 OP284 OP400

OP42A - 1 OP44 OP64 OPA512 OPA541 OPA602 PA12 PE1004 PM 157 PM108 PM108A PM139A PM139J Q35000T-0384A R118 RA8123F RAY-2A09214 RC28F128J3D-75 REF02 REF10 REF10-033J RH 117H RH 117K RH 27H RH07 RH07H8 RH1009 RH1009H RH1011H RH101A RH1021-10 RH1021-5 RH1021-H-7 RH1056A

RH1078MW RH108A RH108AH RH108AH8 RH117H RH117U RH118H RH119 RH119H RH137H RH137K RH137K2 RH1499MW RH1573MJ8 RH1814MW RH1814MW RH27 RH27CH8 RH27CW RH27CW RH27H RH37H RHO7 SD210 SDR952M SDRAMS SG1549 SG1843 SG1845 SG1845PWM SG1846J SG2003 SN54ACT573 ST12143

TA414 JANS 2N2907A TA436 JANS 2N2605 TC4420MJA TM29F8G08DAA TPS51020 U117 U232 U310 UC 117K/883B UC 1846J UC137 UC137K UC1842 UC1846 UC1856J UC1863J UC7815 UC7815 K UF20-0009079, UX20-0009907 UM9441B UT69151 WS57C49B-45 Z8002 Z8530 ZN6352 ZN6792

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We have test programs and hardware in place to test over 1000 different devices. Device types include memories, A/D Converters, D/A Converters, Microcontrollers, Pulse Width Modulators, Voltage References, Op Amps, Regulators, Clock Chips, Transistors, Diodes and much more.


Assembly/Screening Overview

• Cobham RAD Solutions has established a highly specialized manufacturing capability to support radiation testing, internal product line requirements and to offer screening and assembly services to our clients.

• Production, quick-turn and prototyping, specialty assembly, radiation characterization and qualification preparation

– Die Qualifications, Element Evaluations

– State of the art assembly, test, and screening equipment

• DLA lab suitability to many MIL-STD-750 & 883 test methods.

• Assembly, screening and QCI compliant to MIL-PRF-19500, & 38535.

• Package thinning and re-packaging for SEE heavy ion testing. • In-house PCB design and assembly for die or package Qualification and

testing.

• COTS Component up-screening and qualification.

• Support for RLAT – Radiation Lot Acceptance Test.

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Class S Flow Example

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Wafer Lot Acceptance Method 5007

Electrical Test

Incoming Inspection

Assembly

Internal Visual Method 2010, Cond. A

Seal

Serialization

Seal Test Method 1014

Temp Cycle Method 1010, Cond. C

Non-Destruct Bond Pull Method 2023

Constant Acceleration Method 2001, Cond. E

PIND Method 2020, Cond. A

Radiography Method 2012, Y1 View

Lead Trim

External Visual Method 2009

Pre Burn In Electrical

Static Burn In Method 1015

Interim Post Burn In Electrical

Dynamic Burn In Method 1015

PDA Calculation

Post Burn In Electrical Cold

Groups A, B, D & E QCI Testing

Post Burn In Electrical +25OC

Post Burn In Electrical Hot

Delta Calculation

Seal Test Method 1014


Assembly/Screening Test Method Status

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Test Description MIL-STD 883 MIL-STD-750 Adhesion of Lead Finish 2025 n/a Bond Strength 2011 2037 Burn-in 1015 1039 Constant Acceleration 2001 2006 Die Shear 2019 2017 External Visual 2009 2071 Hermeticity 1014 1071 Internal Visual 2010 2072 Internal Water Vapor * 1018 1018 Lead Integrity 2004 2036 Lid Torque 2024 n/a Mechanical Shock 2002 2016 Moisture Resistance 1004 1021 Physical Dimensions 2016 2066 PIND 2020 2052 Radiography X-ray 2012 2076 Resistance to Solvents 2015 1022 Salt Atmosphere * 1009 1041 Solderability * 2003 2026 Steady State Life 1005 1026 Temperature Cycling 1010 1051 Thermal Shock * 1011 1056 Vibration Variable Frequency 2007 2056

Lab Suitability - Certified

* = other divisions/labs Green background = DLA Lab Suitability

Cobham plc Cobham plc 32

Wafer Dicing: Mount, Saw and Wash


Class 100 Clean Room

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Internal Visual Method 2010, Condition A, Die attach, wire bond, Non-Destruct Bond Pull Method 2023.


Assembly & Screening

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Krypton 85 Fine & Gross Leak Detection

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Digital Real Time X-Ray

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Burn In and Life Test

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Temperature Cycle and PIND

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Mechanical Shock and Variable Frequency Vibration

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Products – 14 Bit ADC

• Cobham offers a family of Analog to Digital Converters ideal for military, aerospace and high reliability space applications. The first offering from Cobham RAD Solutions is the RAD1419A, a 14-bit sampling ADC. This device can be built to your custom flows (SCD/VID) or purchased from inventory to our SCD. The RAD1419A uses a specially processed Linear Technology LTC1419A Die. LTC1419A is a well proven, highly reliable design.

• RAD1419A key features: – 100 krads(si), Latch up immune (LET < 55 MeV-cm2/mg) – 800ksps/825ksps available – 150mW power dissipation – Typical performance: 81.5dB S/(N+D) 93dB THD – No missing pipeline delays or missing codes – Nap and shutdown modes – 28-lead hermetic ceramic flat pack

• Inventory available: Prototype, Electromechanical or Class S compliant.

• Product datasheet and example SCD is available at www.aeroflex.com/rad

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Products – Bipolar Transistors

Cobham RAD Solutions has been developing family of Radiation Tolerant Bipolar Transistors that include: • RAD2N2222A & RAD2N3700

– 100 krad(Si) TID – JANS & JANSR available now – Die available – ECCN EAR99 for International sales

• RAD2N2484, 100 krad(Si) TID, JANS and JANSR, in qualification and life test. – JANS & JANSR available Q1 2015 – Die available

• RAD2N2907A, 100 krad(Si) TID, HC/KC Die, in qualification and life test. – Protos available in Q2 2015

• During 2015 Cobham RAD Solutions will expand the transistor family to include up to 20+ radiation tolerant, commonly used transistors.

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Products - MOSFETS

Cobham RAD Solutions has also developed a family of Radiation Tolerant IR Compatible (form, fit and function) MOSFETS

• Part numbering system compatible/similar with IR P/N’s. For example. RAD7110-NFS =

IRHF7110.

• Device currently available in 4 voltages: 100V, 150V, 200V, and 250V.

• Designed for low power losses through a unique combination of low RDS(on) and gate charge while also optimizing the die size for maximum current rating.

• Available in die form for MCM manufacturers.

• Available in 7 different package types.

• Available as Prototypes, EMs or “Class S” compliant flow based upon customer’s SCD.

• Development of select “P” Channel devices in 2015.

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MOSFETS Cont…

• Cobham RAD Solutions MOSFETs have better SEE immunity than the industry standard and is consistent throughout the product line. All MOSFETs pass a LET of 60 MeV-cm2/mg over full drain potential.

• Working design in’s with various customers for the RAD7110, 7034, 7264. • Looking for Beta customer opportunities in the 250-2500 pcs range. Already sold 250

and 2200 pcs orders in packaged and die form.

• Manufactured to MIL-PRF-19500 flow, provided to a Vendor Identification drawing (VID) and custom Source Control Drawing (SCD).

• Quad version, RAD7214-NQS, ordered by large satellite OEM and currently in production.

www.aeroflex.com/mosfets

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Partial Listing of Customers

• AFRL

• Analog Devices

• ASIC Advantage

• ATK

• Austin Semiconductor

• Ball Aerospace

• BF Goodrich

• Boeing

• Crane Interpoint

• EADS

• Emerson

• General Dynamics

• Harris

• Honeywell

• International Rectifier

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• ITT

• JPL

• L3

• Linear Technologies

• Lockheed Martin

• Loral

• Los Alamos National Labs

• Moog

• NASA

• National Semiconductor

• Northrop Grumman

• Orbital Sciences

• Ramtron

• Pratt & Whitney Rocketdyne

• Rockwell Collins

• RT Logic

• Sandia Labs

• Scientific Inc.

• SEAKR

• SNCorp

• Space Dev

• Teledyne

• Tesat

• Texas Instruments

• Trident

• Univ. of Colorado

• Vectron

• Viasat

• And many others….


Summary of Cobham RAD Solutions

• The preeminent, comprehensive commercial radiation effects testing laboratory in the United States with Lab Suitability for all DLA radiation test methods.

• Highly experienced staff and consistent test methodology allows for cost effective testing of electronic components, from the more simple Total Ionizing Dose (TID) test to complex Single Event Effects (SEE) tests. Complete turnkey services are available.

• DLA suitability for radiation test methods 1019, 1017, 1020, 1021.

• Product and service focused with screening, assembly and radiation testing services.

• Able to quickly identify and develop new product offerings for space, commercial HiRel, military and aircraft-borne market segments. Will partner with customers to bring new products to market quickly and cost effectively.

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Aeroflex RAD, Inc. doing business as Cobham RAD Solutions www.aeroflex.com/RAD [email protected]

Phone: 719 531-0800

5030 Centennial Blvd. Colorado Springs, CO 80919

mailto:[email protected]

Documents

ADVANCED ELECTRONIC SOLUTIONS AVIATION … · sea and air applications . Capabilities • Antenna Systems for Communication, Navigation, Electronic Warfare and Radar • Cockpit and