8
TM Advanced Integrated Mobile Spray System Turn-key Trailer for Spray Foam and Plural Component Coatings

Advanced Integrated Mobile Spray System - Graco Airless Paint

  • Upload
    others

  • View
    5

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Advanced Integrated Mobile Spray System - Graco Airless Paint

TM

Advanced Integrated Mobile Spray SystemTurn-key Trailer for Spray Foam and Plural Component Coatings

Page 2: Advanced Integrated Mobile Spray System - Graco Airless Paint

1

Mobility

Same Performance as our Big Rigs in a Smaller Package!

64% 71% 78%Smaller than our 16’ bumper pull

Smaller than our 20’ bumper pull

Smaller than our 28’ Gooseneck

The new AiMS trailer series offers the same performance as our 20 and 28 ft turn-key trailers in a smaller, more compact package.

Bigger is Not Always Better

Get In. Get Out. Get to the Next Job.

TM TM TM

20 ft Bumper Pull VS AiMS Trailer

Page 3: Advanced Integrated Mobile Spray System - Graco Airless Paint

2

Fuel Efficiency

Saving Money on Fuel = Real ROI

Diesel Truck 1/2 Ton Truck Formula

Miles Per Gallon 7.5 10 A

$ Per Gallon $3.90 $3.31 B

Weekly Miles 600 C

Total Weekly Fuel Cost $312 $199 D=(C/A) • B

Total Weekly Savings $113

Savings Percentage 36%

Total Annual Savings $5,783.40

Traditional 40 kW

Integrated Reactor (22 kW)

Formula

Gallons Per Hour 2.25 .75 A

$ Per Gallon $3.90 $3.90 B

Weekly Hours 37 C

Total Weekly Fuel Cost $325 $108 D=(C/A) • B

Total Weekly Savings $216

Savings Percentage 67%

Total Annual Savings $11,038.95

Combined Annual Savings $16,822

Generator Fuel Consumption

VS. Traditional trailer and one-ton pickup truck

Tow Vehicle Fuel Consumption

Page 4: Advanced Integrated Mobile Spray System - Graco Airless Paint

3

CJ Spray AiMS Trailers come complete with everything you need to get started AND keep going. Everything is included up front… no nickel and dime later.

All the Premium Features of Our Larger Traditional Rigs

22 kW Generator

Smaller engine reduces fuel consumption. Complete engineered system provided by Graco.

Rotary Vane Air Compressor

Big performance in a small package providing 19.5 SCFM of air on-demand. Electric refrigerated air dryer included.

Fully Insulated

Laser cut foam panels provide a perfect fit to well insulate the trailer. Dividing wall separates the utility room from the material and Reactor.

Gull Wing Doors

Innovative design allows for shorter interior height while still providing clearance to change stick pumps from drum to drum

Integrated Reactor

Advanced technology saves money while delivering better performance and control

Monitoring Window

Monitor the controls of the reactor and generator without having to open the exterior door

Hose HatchHose hatch in door insulates trailer from elements

Standard Features

Sliding Hose Wrap

Saves time by allowing easy access to wrap and unwrap heated hose bundle.

Page 5: Advanced Integrated Mobile Spray System - Graco Airless Paint

4

All the Premium Features of Our Larger Traditional RigsOptions

Personalize for Your Needs and Climate

CJ Mobile Rigs have many options and accessories so you can tailor the rig to your exact needs. These items can help you do your job faster, safer and more efficiently.

Heated Hose Circulation Kit - Allows for easy circulation of material through entire system to prevent isocyanate crystallization during periods of down time. Reduces time required to warm the heated hose with coatings or ½ lb foam.

Allegro Fresh Air Compressor System - Cost effective fresh air supply pump is portable and 110 volt.

Martech Fresh Air Supply System - Mounts in trailer and coverts air from spray rig compressor to Grade D breathable air.

Electric Heaters - 110 Volt and 240 volt options. 240 Volt has more BTUs, but only runs with the generator. 110 Volt model runs on generator and shore power but has less BTUs.

AirTronic Heater - The ultimate heating option. Runs on 12 volt DC power and diesel fuel. Set thermostat on the wall and the AirTronic Heater will maintain temperature burning only 1 gallon of diesel per 16 hours.

Drum Mixer - CJ Mobile Rigs are designed to easily add pneumatic drum agitators for a wide range of materials.

Air Conditioner - Excellent for foam contractors in hot climates.

Standard Features/Equipment

• Twin 5,000 lb axles (10,000 lb gvw)

• Electric brakes

• Spare tire

• Powder coated enclosure

• Barrel Brace system designed for two sets of material

• Shore power hook-up (110 volt, 20 amp)

• EZ Slide heated hose wrap

• Two fire extinguishers, eye wash station, and first aid kit

• Locking latches

• Exterior (locking) tool box

• LED interior lighting

• Manifold circulation kit standard

• Spare parts kit for selected spray gun and Reactor

Page 6: Advanced Integrated Mobile Spray System - Graco Airless Paint

5

AiMS Model E-30i E-30i (with heat) E-XP2i (with heat)Max Working Pressure 2000 psi (139 bar, 13.8 MPa) 2000 psi (139 bar, 13.8 MPa) 3500 psi (240 bar, 24.0 MPa

Max Hose Length 310 ft (94m) 310 ft (94m) 310 ft (94m)

Max Fluid Temperature 140°F (60°C) 180°F (82°C) 180°F (82°C)

Heater Wattage, Reactor NA 4,000 W 4,000 W

Max Output 30 lb (13.6 kg) / min 30 lb (13.6 kg) / min 2.0 gpm (7.6 lpm)

Weight (10,000 GVWR) 7,400 lb 7,400 lb 7,400 lb

Auxiliary Power 110V 20 amp 110V 20 amp 110V 20 amp

Compressor 5 HP Hydrovane 5 HP Hydrovane 5 HP Hydrovane

Air Tank NA NA NA

Air Dryer Deltech HTD35 Deltech HTD35 Deltech HTD35

Engine Perkins 404-22G, 2.2 L, 29 HP

Generator Mecc Alte 22 kW, 240V, 1-ph, 60 Hz, pancake style

Base Machine 259079 259080 259081

Pricing (Well equipped with 210’ of hose and a heater or A/C unit)

$87,500 $89,750 $92,500

Designed to Perform. Built to Last.Specs

Packages for Foam Coatings

Choose the Right Package

Graco offers three Integrated Reactor packages. The standard E-30i without heat works well with 2 lb and higher density foams. The E-30i with heat is the right choice for con-tractors spraying open cell (.5 lb) foam. Coating Contractors spraying Polyurea or other protective coatings will want the additional pressure of the E-XP2i.

Page 7: Advanced Integrated Mobile Spray System - Graco Airless Paint

6

Fast material heating gets you up and running quicker

With just one pass through the heat exchanger, materials can be heated to a Delta T (change in temperature) of 100° F (38° C) (140° of units with heaters). That’s 25% greater than a standard Reactor model. Because of this better Delta T performance, you don’t have to wait as long for materials to preheat.

Designed to Perform. Built to Last.

Advanced ControlsAiMS Trailer Utilizes the Most Advanced Proportioner on the Market

Innovative design re-purposes wasted heat and saves energyGraco’s patent pending dual coolant loop design ensures that the A and B materials are iso-lated from the engine coolant. This unique design also provides constant, steady temperature control for superior heating performance.

1. Engine Coolant LoopEngine coolant goes through heat exchanger 1 and transfers the heat from the engine to the coolant in the secondary loop. Graco’s controls turn the radiator fan on when additional cooling is required.

Tracks Project Information USB downloadable job data collection – tracks, monitor and saves information

Easy to View Data Display Visual drum fluid level indicators and daily chemical output log

On-screen Troubleshooting Event and error log explains the problem and provides a common solution

Stores Material Settings Saves temperature and pressure settings for 24 recipes

Robust circuit board design New display, motor control and heater control board

Remote display available as an option

TM

TM

TM

TM

TM

TM

Features and Capabilities

Did you know...

2. Secondary coolant loop Coolant in the secondary loop continually circulates when valve C is open, maintaining a consistent temperature. When material heating is required, valve C closes, and valves A and B open. This allows the coolant in the second-ary loop to go through heat exchangers 2 and 3, thereby transferring the heat to the A and B materials.

Page 8: Advanced Integrated Mobile Spray System - Graco Airless Paint

TM

CJ Spray6270 Claude Way East,Saint Paul, MN 55076

Toll-free 1-888-CJSPRAY (1-888-257-7729)[email protected]

www.cjspray.com

About CJ Spray, Inc.CJ Spray, Inc. is committed to being experts in a field where there are few. Established in 1995, CJ Spray was created to specialize in spraying equipment and fluid handling systems - we offer creative solutions to spray, move, measure, and control fluids. By teaming with material manufacturers, CJ Spray has developed turn-key spray packages for some of the most difficult to handle coatings in the world. For more information please visit www.cjspray.com.

Build your own rig at

www.cjspray.com/buildmyrig

With the CJ Spray configurator, you can:

Customize your trailer

Research components

Find all the accessories you need

Get instant pricing

Save and print your results

TM

TM

TM

TM

TM