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Advanced Process Optimization Realize the potential value of equipment through optimization

Advanced Process Optimization...2 Advanced Process Optimization Staying competitive in business requires constant cost management, quality control and an attention to detail to proactively

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Page 1: Advanced Process Optimization...2 Advanced Process Optimization Staying competitive in business requires constant cost management, quality control and an attention to detail to proactively

Advanced Process Optimization Realize the potential value of equipment through optimization

Page 2: Advanced Process Optimization...2 Advanced Process Optimization Staying competitive in business requires constant cost management, quality control and an attention to detail to proactively

2 Advanced Process Optimization

Staying competitive in business requires constant cost management, quality control and an attention to detail to proactively ensure that your production is running efficiently. Our Customer SuccessManagement (CSM) organization provides services that increasethe overall value we provide to our customers. Our new Advanced Process Optimization service helps customers to maximize the value of their production by improving the performance of their bever-age (PET and Closure) systems through processing improvements. Through this service we optimize equipment reducing cycletime, minimizing scrap, improving part quality and increasingprofitability.

Benefits• Dedicated, expert team with over 150 years of combined processing experience • Provides optimized equipment performance through sustainable, stable and repeatable processes• Positive impact to profitability and reduced costs

Our Advanced Process Optimization services begin with a Husky Process Specialist working with you remotely to gather process information. Once the information has been processed we arrange an on-site visit at your facility to physically analyze system performance and conditions while examining preform or closure quality, and determining process limitations. The ultimate goal of the service is to optimize production processes, improve cycle time and/or improve preform or closure quality. An analysis will also be performed comparing the original processes and cycle breakdowns with the optimized set-up profiles. A comprehensive report will be included at the end of the service that outlines future risks and recommen-dations.

The Advanced Process Optimizationpackage is provided at set-cost based oncustomer requirements. The service has the capability to:

• Examine preform or closure quality to determine process limitations• Optimization process and attempt to improve cycle time• Optimize system sequencing and timing for efficient motion utilization• Maintain/improve preform or closure quality• Set-up process profile for each system• New resin, colourant or additive trials• Assist customer in minimizing AA Levels (preform only)• Investigate capping line issue (beverage closure only)

Personalized Service

Page 3: Advanced Process Optimization...2 Advanced Process Optimization Staying competitive in business requires constant cost management, quality control and an attention to detail to proactively

3 Advanced Process Optimization

On-site Processing Support Visit Once we have arrived at your facility theProcess Specialist will analyze systemperformance. During this time the Process Specialist will bring to the customer the benefits of advanced know-how, sustainable, stable, and repeatable process, and optimal equip-ment performance by optimize process and attempt to improve cycle time and/or preform quality improvement.

The process optimizations will be performed while the systems are in production. This may require close attention to quality at times when process changes are made to ensure that current quality control standards are maintained or improved.

“Husky’s processing expert was instrumental in resolving processing issues and optimizing PET systems. He recently helped us to optimize the self-cleaning process on two systems running a challenging preform. This helped us reduce downtime and operational costs.” Bill Hospodar, Engineering Services Manager Injection Molding, Southeastern Container, Inc.

Advanced Process Optimization Case Study 2 days on-site process optimization investment: 10,000 USD*

Case study | 96 cavity system

ApplicationCSD, Part Weight 19.5g

Initial cycle time (before optimization)11.0 s

Cycle time (after process optimization)10.5 s

0.5 s gainà

Up to 11.8M preforms/yearOutput again

< 1.8 month payback @$300 /ton gross margin

< 2.1 months payback @$250 /ton gross margin

*Budgetary price: detailed quotation will be provided upon request

Page 4: Advanced Process Optimization...2 Advanced Process Optimization Staying competitive in business requires constant cost management, quality control and an attention to detail to proactively

Husky Injection Molding Systems www.husky.co

Head Office Canada • Tel (905) 951 5000 • Fax (905) 951 5384 Asia China • Tel (86) 21 2033 1000 • Fax (86) 21 5048 4900 Europe Luxembourg • Tel (352) 52 11 51 • Fax (352) 52 60 10

Please recycle. 17-034 August 2017

® HUSKY, HyperSync, Hylectric, HyPET, Encore, ShotscopeNX, Servicelink, Mold ID, SmartStop, and Active Reasoning Technology are registered trade-marks of Husky Injection Molding Systems Ltd. in the United States and other countries, and may be used by certain of its affiliated companies under License. All HUSKY products or service names or logos referenced in these materials are trade-marks of Husky Injection Molding Systems Ltd. and may be used by certain of its affiliated companies under License. © 2017 Husky Injection Molding Systems Ltd. All rights are reserved.

Disclaimer: Information is made available in this flyer "as is" and no warranties are given or liabilities of any kind are assumed with respect to the quality of such Information, including, but not limited to, its fitness for a purpose, non-infringement of third party rights, accuracy, completeness or its correct-ness. Except as set forth in Husky’s written warranty, Husky makes no additional warranties, whether express, implied or statutory. Certain conditions may apply. For more details please request a copy of Husky’s written warranty and Standard Terms and Conditions.”