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ROTORS AND DRUMSA D v A N C E D T E C H N O L O G Y ® • P r o f e s s i o n a l G r a d e ®
B E S T P E D A L F E E L , P A D L I F E A N D R U S T P R O T E C T I O N
RAYBESTOS ENGINEERING PUTS SAFETY FIRST
PRE-PURCHASEBENEFITS…
• ResearchandDevelopment:All parts are developed from OE samples and form, fit and function are validated to meet ISO/TS quality system standards.
• DesignandProduction:Every Raybestos rotor goes throughan eleven-step product design cycle to ensure the best possible rotor for each application.
• DedicatedTeamOfQualityEngineers:Each global manufacturing facilitycontinually analyzes, measures and tests the product; ensures optimal surface finish, minimal thickness variation, minimal lateral run-out and proper balance.
• Affinia’sWorldSmart™Strategy:This business approach combines four key elements: a customer centric focus, involved Affinia people, continual improvement and building better supplier relationships.
POINT OF PURCHASEBENEFITS…
• ExpandedCoverage:Advanced Technology®, ProfessionalGrade® and R-300™ performance rotors are available for import and domestic cars, light trucks and SUVs.
• FirsttoMarketStrategy:We first identify the growth potential of new products and then capitalize on the resulting sales opportunities.
• FullLineOffering:We continue to dominate the Aftermarketwith first-to-market part numbers and industry leading coverage for rotors anddrums; always delivering the best design for the application.
POST-PURCHASEBENEFITS…
• WorldClassTraining:Accredited courses are conducted byNATEF certified instructors. TrainingCenter and Field Training Courses reachmore than 8,000 technicians annually.
• DedicatedTechnicalSupport:The Raybestos® ACE™ Tech Hotline answers more than 132,000 calls every year.
• RaybestosRewards™Program:The FREE Raybestos Rewards loyaltyprogram includes the E-learning program, FREE unlimited access to the RaybestosACE Tech Hotline and an optimized selection of POS materials. You alsoreceive automatic enrollment in the“Gimme a Reward” box top program.
• ShopCabinetsandRaybestosGear™:The shop cabinets bring added visual excitement to your shop and come filled with FREE brake and chassis product. Purchase Raybestos Gear from the onlineapparel store, or earn items free through the Raybestos Rewards program.
Perfect for: Key Differentiator:
rayBeStoS r-300High performance vehicles, work trucks, fleets and family vehicles with towing capabilities
Ultimate UPgraDe – S-Groove slot designs maximize pad to rotor contact for stronger bite, smoother braking and increased pad life
aDVanceD tecHnology Severe duty, fleet, enthusiast andhigh performance vehicles
BeSt noiSe SolUtion – meets or exceeds OE expectations to deliver best in class performance and durability
ProfeSSional graDeEvery-day driving situations… includes many problem solver applications
fUll coVerage – the most complete application specific line of rotors on the market
RAYBESTOS BRAND ROTOR SELECTION GUIDE
BOOST CUSTOMER SATISFACTION WITH BETTER BRAKING PRODUCTS AND SERVICE
R-300™ PERFORMANCE ROTORSWhy we made this: Raybestos® racing brakes have delivered unrivaled race-day performance since 1902. Lessons learned from Raybestos racing rotors are translated into product improvements for work trucks, fleets, family vehicles with towing capabilities and high performance vehicles. Delivers less pedal effort and more braking power.
• PatentedS-GrooveSlotDesignsforImprovedPedalFeel*Maximizes pad to rotor contact for stronger bite, smoother braking and increased pad life; prevents brake fade and promotes simultaneous out-gassing for superior panic-stop braking; less prone to cracking than traditional drilled rotor designs
• VehicleSpecificVaneConfigurationsMatch OE cooling vane configurations for optimal cooling, reduced brake fade and increased pad life
• ApplicationSpecificIronEnhanced iron maximizes noise suppression… long, thick carbon fibers absorb noise; higher thermal conductivity keeps brakes running cool, quiet and vibration free
• RotorsmeetSAEStandardfortensilestrengthOE-matched, G3000 qualified material for structural integrity and maximum service life
• BlackFusionCoatingImproves appearance for a clean, finished look
• GreyFusionCoatingCorrosion resistant coating can withstand300 hours of saltwater exposure (as proven by salt spray test regulation STM-B117); keeps rotor edges and vanes clear of rust foroptimal airflow and cooling
• Non-DirectionalRotationCan be used on all four corners of thevehicle to simplify ordering; eliminates the need for unique right and left part numbers
* Patent: D640,620
GREY FUSION PROTECTIVE COATING
BLACK FUSION PROTECTIVE COATING
MORE BRAKING POWER, IMPROVED PEDAL FEELROTORS AND DRUMS
NO
N-D
IREC
TIO
NA
L R
OTA
TIO
N
Friction wear is dramatically reduced when compared to typical drilled and slotted rotor designs. Based on dynamometer testing results, the Raybestos R-300 high performance rotor can extend friction life up to 30%.
RAybEsTOs R-300 sLOTTED HP ROTORwITH OE FRICTION
TyPICAL DRILLED & sLOTTED HP ROTOR wITH OE FRICTION
AVERAGE FRICTION wEAR COMPARIsON
0.16
0.14
0.12
0.1
0.08
0.06
0.04
0.02
00.035
0.15
Affin
ia D
ynam
omet
er te
stin
g20
08 S
ilver
ado
inches(thousands)
MORE wEAR
LEsswEAR
IMPROVE FRICTION LIFE WITH RAYBESTOS R-300 HIGH PERFORMANCE ROTOR
PATENTED“S-GROOVE” SLOT DESIGN
IMPROVEDOUT-GASSING
MORE BRAKING POWER, IMPROVED PEDAL FEEL
• TightestLateralRun-Out0.002” or less for less pedal pulsation and brake noise; extended pad life
• MinimalThicknessVariationRotors thickness variation is less than 0.0004”; minimizes pedal pulsation and brake noise
• MillBalanced100% validation ensures proper balance; minimizes vibration
EXPERIENCETHEULTIMATEBRAKEUPGRADEPACKAGEThesearchfortheperfectperformancerotorisover.TheRaybestosR-300PerformanceRotordeliverseverythingseriousdriversexpect…improvedpedalfeel,lastingrustpreventionandincreasedpadlife.Towingandhighperformancevehiclesexperiencestrongerbitewithoutsacrificingsmoothbraking.
IMPROVES PEDAL FEEL
PREVENTS RUST ANDCoRRoSIon
INCREASES PAD LIFE
CoolingAirFlow
A D V A N C E D
T E C H N O L O G Y ®
BLACK FUSION PROTECTIVE COATING
INSTALLATION READY WITH A NO TURN GUARANTEETURNED FINISH
ROTORS AND DRUMS
ADVANCED TECHNOLOGY RoToRSWhy we made this: Developed for demanding situations like severe duty, fleet, enthusiast and high performance. Meets or exceeds OE expectations to deliver best in class performance and durability.
• VehicleSpecificDesignsMatch OE form, fit and function for ultimate strength
• BlackFusionCoatingProtective coating improves appearance for a clean, finished look
• MillBalancedEdges100% validation ensures proper balance; minimizes vibration
• VehicleSpecificVaneConfigurationsMatch OE cooling vane configurations for optimal cooling, reduced brake fade, less noise and increased pad life
• ApplicationSpecificIronEnhanced iron maximizes noise suppression… long, thick carbon fibers absorb noise; higher thermal conductivity keeps brakes running cool, quiet and vibration free
Raybestos®Brand:Long,thickpieces absorbMORE.
DAMPEDIRON
CompetitiveBrand:Short,thinpiecesabsorbLESS.
NONDAMPEDIRON
MIIL BALANCED
INSTALLATION READY WITH A NO TURN GUARANTEE
CompetitiveBrandExcessiveRun-Out
RaybestosBrakesCompetitiveBrand
ThicknessVariationRaybestosBrakes
RaybestosBrakesSurfaceFinish
CompetitiveBrandSurfaceFinish
• RotorsmeetSAEStandardforTensileStrengthOE-matched, G3000 qualified material for structural integrity and maximum service life
• TurnedFinishReady to install right out of the box, helps further minimize noise and improve responsiveness for smoother stops
• TightestLateralRun-Out0.002” or less for less pedal pulsation and brake noise; extended pad life
• MinimalThicknessVariationRotors thickness variation is less than 0.0004”; minimizes pedal pulsation and brake noise
COST SAVING MATERIAL CHANGESInhibitsnoisereductioncapabilitiesandcausesbrittleness
VANE SIZE CHANGESReducedvanesizecanleadtoearlyproductfailure
AIR GAP INCREASEDLeadsto“warped”rotors
THINNER PLATEIncreasesthelikelihoodofheatcheckingandcanleadtoprematurefailure
PLATEMATCHESORIGINAL
EQUIPMENT(OE)Maximumrotorlife;can
bemachined;resistantto premature“warping”
AIRGAPMATCHESOEProperlydissipatesand
absorbstheheat
VAnE SIZE MATChES oE
Maximizedcoolingandproperharmonicdesign
reducesbrakenoise
MATERIAl MATChES oE
SPECIFICATIONS
RAYbESToS RoToR
COMPETITIVE“LIGHTWEIGHT” ROTOR
YOURBESTPOSSIBLENOISESOLUTIONRaybestosAdavancedTechnologyrotorsofferthebestsolutionfornoise-proneapplications.Vehiclespecificcoolingvaneconfigurationsandapplicationspecificironcombinetodampennoiseandimproveresponsivenessforbrakingthat’ssupersmoothandultraquiet.
CRITICAL DESIGN FEATURES: RAYBESTOS VS. “LIGHTWEIGHT” ROTORSRaybestos rotors match the original plate mass, air gaps and vane size. Many competitors sacrifice mass, which changes the rotor’s heat resistance and can lead to premature failure.
Advanced Technology®
Professional Grade®
BETTER NOISE CONTROL AND STOPPING POWER
PROFESSIONAL GRADE RoToRSWhy we made this: Developed for everyday driving conditions… includes many problem solver applications; provides highest level of dependability, safety and performance. Delivers the most complete application specific line on the market.
• OriginalEquipmentDesignsDeveloped from OE samples; form, fit and function are validated to meet TS16949 quality system standards
• RotorsmeetSAEStandardforTensileStrengthOE-matched, G3000 qualified material for structural integrity and maximum service life
• IndustryLeadingCoverage99.8% coverage… most options available for import and domestic cars, light trucks and SUVs; first to market on select applications
• Non-DirectionalGroundFinishReady to install right out of the box
• TightLateralRun-Out0.004” or less for less pedal pulsation and brake noise; extended pad life
• MinimalThicknessVariationRotors thickness variation is less than 0.0005”; minimizes pedal pulsation and brake noise
• MillBalancedEdges100% validation ensures proper balance; minimizes vibration
P R O F E S S I O N A L
G R A D E ®
ROTORS AND DRUMS
NON-DIRECTIONALGROUND FINISH
MATCHES OE FORM, FITAND FUNCTION
CRITICAL DESIGN FEATURES: RAYbESToS® VS. THE COMPETITIONMany competitors take manufacturing shortcuts, but Raybestos rotors utilize more than 400 vane designs to match the form, fit and function of the original rotor.
RoundedRadius
HeatDam
The OE rotor:•Utilizesa“heatdam”topreventheat
frommigratingintothehub•Usesaroundedradius,whichis
strongerthanasquarecutradius
The Raybestos rotor:•Alsousesaheatdamtoprevent
heatmigration•Alsohasaroundedradiusforadded
strength•MatchestheOEcoolingvane
configuration
Competitor #1:• noheatdam…heatcanmigrateto
thehub• noroundedradius…usesweaker
squarecutradius•Doesnot matchOEcoolingvane
configuration…increasedheat,noiseandbrakefade
Competitor #2:• noheatdam…heatcanmigrateto
thehub• noroundedradius…squarecut
radiusofferlessstrength
Advanced Technology®
Professional Grade®
OE MATCHED VANECONFIGURATION
BETTER NOISE CONTROL AND STOPPING POWER
PROFESSIONAL GRADE DRUMSWhy we made this: Developed to bring industry leading category coverage to trucks, police, taxi and fleet-type vehicles that require severe duty performance. Delivers OE or better quality for extra long service life.
• DrumsmeetSAEStandardforTensileStrengthOE-matched, G3000 qualified material for structural integrity and maximum service life
• VehicleSpecificDesignsMatch OE form, fit and function for best operation and ultimate strength; consistent with ISO/TS16949 qualitysystem standards
• OptimalHarmonicsDrums are 100% inspected for balance; resulting in smooth brake operation and noise reduction
• Industry’sMostCompleteLineofPremiumDrumsThe best coverage in the industry forvehicles requiring drums
• CriticalBalanceEach drum is 100% validated for balance to ensure proper braking performance.
P R O F E S S I O N A L
G R A D E ®
COMPOSITE PLATES (WHERE SPECIFIED
bY oE)
BEINGFIRSTTOMARKETCREATESACOMPETITIVEADVANTAGEThefullcoverage,first-to-marketstrategyforRaybestosProfessionalGraderotorsanddrumsgivesyouexclusiveaccesstotheAftermarket’slatestproducts.Thisincreasesyoursalesopportunities,helpsyouexceedcustomerexpectationsandprimesyoutobecometheleadingexpertinyourlocalmarket.
MATCHES OE FORM, FITAND FUNCTION
MATCHES OE FORM, FITAND FUNCTION
FleeT SOlUTION ROTORS AND DRUMS
Developed for hardworking truck, police, taxi and fleet-type vehicles that endure extreme conditions and require extra long life. They deliver best in class performance, ultra smooth braking and maximized friction life.
• Rotors and drums meet SAE standard for tensile strength; OE-matched, G3000 qualified material for structural integrity andmaximum service life
• Vehicle specific designs match OE form, fit and function for ultimate strength
• Industry leading coverage; OE applications include Hino, Workhorse Chassis and International Truck
• 100% inspected for balance; resulting in smooth brake operation and noise reduction
Check commercial brochure for more information.
ADVANCED TECHNOLOGYCoMMERCIAl RoToR
ADVANCED TECHNOLOGY®
CoMMERCIAl RoToR
PROFESSIONAL GRADE CoMMERCIAl RoToR
RAYbESToS® MEDIUM DUTY ROTORS AND DRUMSMAXIMIZE THE USEFUL LIFE OF YOUR FLEET
TONE RING “COAT-OF-ARMOR”Thispolymercoatingservesasa“coatofarmor”againsttheelements,protectingtheABStoneringfromcorrosionandpreventingunnecessarydowntime.
ThE SoluTIonWhere applicable.
BLACK FUSION PROTECTIVE COATING
TONE RING COAT OF ARMOR
GREY FUSION PROTECTIVE COATING
PROFESSIONAL GRADE® COMMERCIAL DRUM
ROTORS AND DRUMS
MATCHES OE FORM, FITAND FUNCTION
FleeT SOlUTION ROTORS AND DRUMS
More than 1,500 law enforcement fleets trust Raybestos brand Police disc brake rotors for their patrol and pursuit applications. They deliver unmatched noise control on city streets, and unmatched stopping power during highway pursuits.
• Damped iron metallurgy reduces vibration and suppresses noise for “Quiet on Arrival” (QOA®) for noise-free braking
• Specialized vane configurations increase air flow to improve cooling and resist brake fade
• Polymer coating serves as “coat of armor” against elements• Years of research and testing ensure industry-leading
performance• Offers the most complete front and rear coverage for police
vehicles
Check police brochure for more information.
Policespecificvaneconfigurationenhancescoolingairflowthroughouttherotorallowingforoptimalheatdissipation-somethingquiteimportantduringpursuitdriving.
ADVANCED TECHNOLOGYPOLICE ROTOR
RAYbESToS® POLICE ROTORS ARE POLICE AGENCYTESTED TO EXCEED YOUR EXPECTATIONS
DAMPED IRON
GREY FUSION PROTECTIVE COATING
WARNINGThis part should be installed by a qualified technician only in accordance with the application(s) specified in our product catalog.
ADVERTENCIAEsta parte solo debe ser instalada por un técnico calificado, de acuerdo con las aplicaciones indicadas en nuestro catálogo de productos.
MISE EN GARDECette pièce doit être installée uniquement par un technicien compétent, conformément aux applications spécifiées dans notre catalogue de produits.
Reverse Engineering• RaybestosrotorsarereverseengineeredfromOEsamplestomaintainthe
actionandgeometryoftheircriticaldesignfeatures.• Therotorsaredigitallyreconstructedtogeneratea3Dmodelthatcanbeused
fortoolingordesign;andtocorrectanyinterferenceorfitmentissues.• Thisconfirmseachnewrotorcanbeaccuratelyinspectedandmeasuredto
validateform,fitandfunction.• Reverseengineeringensuresthebestpossibleproductrightoutofthebox.
Metallurgy – Application Specific and Enhanced Iron• Thehighestqualityrawmaterialsarerequired.Thisallowsforthebest
chemistryineveryrotorproduced.• Eachapplicationisdifferentandmayrequirespecificmetallurgytofit
thevehicleplatform.Thisisbasedongrossvehicleweight(GVW)andbrakeperformancerequirements.
• Increasedcarbonwithlongthickflakesabsorbnoisebetterandareperfectforhighnoiseplatformsandperformancevehicles.
What TS16949 Certification Means to You• Thistechnicalspecificationappliestotheprofessionalqualitysystem
standardoftheentireautomobileindustry.• Theproduct’sdesign,developmentandproductionprocessconformto
therequirementsofthisregistration.Thisprovidesthebestguaranteeforbusinesssuccessandcustomersatisfaction.
• Certificationprovidesforcontinualimprovement,emphasizesdefectpreventionandreductionofvariationandwaste.
• Certificationimprovesspeedtomarketandlatemodelcoverage.• Raybestosrotorsprovidefirsttomarketcoverageformorethan139
2013modelyearvehicles.
Quality Assurance• CMM/CoordinateMeasurementEquipment• OBLFSpectrumAnalysisandMicrostructureAnalysis(oneveryfoundrypour)• BrinellHardnessTest
ThE RAYbESToS® bRAkES CoMMITMEnT To QuAlITYRaybestos® Advanced Technology® and Professional Grade® rotors are consistently manufactured to meet OE quality standards and TS certification requirements. Global engineering expertise ensures that all testing requirements are consistently enforced, ensuring the rotor you install will deliver extended service life with quiet, safe, consistent performance.
• RIGOROUSLY RESEARCHED • EXTENSIVELY TESTED • FLEET PROVEN
RAYBESTOS ENGINEERING PUTS SAFETY FIRST