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AERODYNAMICS AND
AEROACOUSTICS SIMULATIONS OF
THE AIRBUS A320 FLAP SIDE-EDGE
A thesis submitted to the University of Manchester for the degree of Master of
Philosophy in the Faculty of Science and Engineering
2019
Juan Manuel Cruz Monterrosas
School of Mechanical, Aerospace and Civil Engineering
2
CONTENTS
LIST OF FIGURES ................................................................................................................... 5
ABSTRACT .............................................................................................................................. 7
DECLARATION...................................................................................................................... 8
COPYRIGHT STATEMENT .................................................................................................. 9
ACKNOWLEDGEMENTS ................................................................................................... 10
NOMENCLATURE .............................................................................................................. 11
CHAPTER 1: INTRODUCTION ......................................................................................... 14
1.1 Introduction to the topic. ............................................................................................ 14
1.2 Aims of the thesis. ....................................................................................................... 17
1.3 Structure of the thesis. ................................................................................................ 18
CHAPTER 2: STATE OF THE ART. ................................................................................... 19
2.1 Studies about aircraft noise generation. ................................................................... 19
2.1.1 Flap edge Noise generation ................................................................................. 21
2.2 Computational Aeroacoustics. .................................................................................. 24
2.2.1 Principal Problems ............................................................................................... 24
2.2.2 Acoustic analogies ................................................................................................ 25
2.3 Flap side-edge aerodynamics. ................................................................................... 27
2.3.1 Experiments. .......................................................................................................... 27
2.3.2 Computational simulations. ................................................................................ 28
2.3.3 Grid generation issues. ........................................................................................ 31
2.3.4 Turbulence Modelling Issues. ............................................................................. 33
2.4 Flap side edge aeroacoustics. ..................................................................................... 34
3
2.4.1 Experiments. .......................................................................................................... 34
2.4.2 Computational Studies. ....................................................................................... 37
2.4.3 Vortex Breakdown. ............................................................................................... 39
2.5 Noise Generation Mechanisms. ................................................................................. 40
2.6 Summary. ..................................................................................................................... 43
CHAPTER 3: FLOW PHYSICS ............................................................................................ 44
3.1 Reynolds Number. ...................................................................................................... 44
3.2 Strouhal Number. ........................................................................................................ 45
3.3 Courant-Friedrichs-Lewi condition (CFL). .............................................................. 46
3.3.1 Definition of the CFL Condition. ........................................................................ 47
3.3.2 Definition of CFL Number .................................................................................. 47
3.4 Drag Force. ................................................................................................................... 48
3.5 Lift Force. ...................................................................................................................... 49
3.6 Vorticity. ....................................................................................................................... 50
3.7 Pressure field. ............................................................................................................... 53
3.7.1 Sound Fields .......................................................................................................... 54
CHAPTER 4: APPLICATIONS OF COMPUTATIONAL FLUID DYNAMICS IN
AERODYNAMICS AND AEROACOUSTICS. ................................................................. 57
4.1 Governing Equations of Motion ................................................................................ 57
4.2 Turbulence Models ..................................................................................................... 58
4.2.1 Reynolds-Averaged Navier-Stokes Modelling (RANS) .................................. 58
4.2.2 Large Eddy Simulation (LES) ............................................................................. 60
4.2.3 Detached-Eddy Simulation (DES) ...................................................................... 61
4
4.3 Computational Aeroacoustics ................................................................................... 62
4.3.1 Background ............................................................................................................ 62
4.3.2 Lighthill´s Acoustic Theory ................................................................................. 64
4.3.3 The Ffowcs Williams and Hawkings Equation ................................................ 65
CHAPTER 5: CFD SIMULATION SETUP IN STAR-CCM+ ........................................... 68
5.1 Geometry specification ............................................................................................... 68
5.2 Grid Generation ........................................................................................................... 69
5.2.1 Surface Mesh. ........................................................................................................ 69
5.2.2 Mesh Sensitive Study ........................................................................................... 70
5.2.3 Verification and Validation. ................................................................................ 75
5.2.3 Boundary Conditions ........................................................................................... 80
CHAPTER 6: SIMULATIONS AND RESULTS ................................................................ 81
6.1 Overview ...................................................................................................................... 81
6.1.1 Computational details .......................................................................................... 82
6.2 Aerodynamic Analysis of Results ............................................................................. 84
6.3 Acoustic Analysis of Results ...................................................................................... 89
Chapter 7 CONCLUSIONS AND RECOMMENDATIONS ........................................... 95
7.1 Summary ...................................................................................................................... 95
7.2 Flap side-edge .............................................................................................................. 95
7.3 Recommendations ....................................................................................................... 96
BIBLIOGRAPHY ................................................................................................................... 98
23731
5
LIST OF FIGURES
Figure 1: Sound waves behave differently in the near field (A) and far field (B) [89].
.................................................................................................................................................. 54
Figure 2: The far field begins at 2 wavelengths away from the source [89]. ................ 55
Figure 3: The near field is complex, with sound energy both circulating and
propagating [89]. ................................................................................................................... 56
Figure 4: Acoustic arrays featuring many microphones can be used close to a source
to accurately measure sound energy in the near field [89]. ............................................ 56
Figure 5: Lateral overview of the on-surface grid at flap ................................................ 68
Figure 6: On-surface grid at flap´s top ............................................................................... 69
Figure 7: Lateral overview of the grid composes by the flap and the nearfield. ......... 72
Figure 8: Detail of the grid at the tip of the flap ............................................................... 73
Figure 9: Detail of the grid at the flap ................................................................................ 73
Figure 10: Isometric image of the complete mesh and boundary conditions location74
Figure 11: Lateral view of the mesh and airfoil location ................................................. 74
Figure 12: Lift Coefficient comparison between Angland's results and our simulations.
.................................................................................................................................................. 76
Figure 13: Drag Coefficient comparison between Angland's results and our
simulations. ............................................................................................................................ 77
Figure 14: Oil flow of flap side edge showing major flow features. View looking
starboard, flow is from left to right. [26]............................................................................ 78
Figure 15: Vorticity at the edge of the flap. ....................................................................... 79
Figure 16: SPL results at 30m/s with an angle of attack of 30 degrees. Angland VS our
results. ..................................................................................................................................... 79
6
Figure 17: Y+ values on the flap .......................................................................................... 82
Figure 18: CL of our simulations. ....................................................................................... 85
Figure 19: CD of our simulations. ....................................................................................... 86
Figure 20: Velocities contour in a series of y-z planes showing vortex merging and
separation of vortex from flap. ............................................................................................ 87
Figure 21: Details of the merging vortex at the edge of the flap. ................................... 88
Figure 22: Details of the vortex generation at the edge of the flap. ............................... 88
Figure 23: Vector plot around the flap side-edge in X direction. ................................... 89
Figure 24: Location of the point of evaluation for Sound Pressure Level (SPL) .......... 90
Figure 25: Sound Pressure Level (SPL) of simulations at 40 m/s whit different angles
of attack taken from the side of the flap side-edge. ......................................................... 91
Figure 26: Sound Pressure Level (SPL) of simulations at 50 m/s whit different angles
of attack taken from the side of the flap side-edge. ......................................................... 91
Figure 27: Sound Pressure Level (SPL) of simulations at 60 m/s whit different angles
of attack taken from the side of the flap side-edge. ......................................................... 92
Figure 28: Sound Pressure Level (SPL) of simulations at 40 m/s whit different angles
of attack taken from the bottom of the flap side-edge. .................................................... 93
Figure 29: Sound Pressure Level (SPL) of simulations at 50 m/s whit different angles
of attack taken from the bottom of the flap side-edge. .................................................... 93
Figure 30: Sound Pressure Level (SPL) of simulations at 60 m/s whit different angles
of attack taken from the bottom of the flap side-edge. .................................................... 94
7
ABSTRACT
A computational investigation was carried out to study and determine the
aerodynamics and aeroacoustics of an Airbus A320´s flap side-edge. A detached eddy
simulation was performed on geometry that was based upon the airfoil of the flap; in
order to understand the flowfield and furthermore develop a future mathematical
model that would describe the generation of aircraft on the noise in the flap side-edge.
One main source of vorticity in the flowfield was identified from the computational
research; the flap side-edge vortical system. This source of vorticity interacted to
produce a significantly unsteady flowfield above the solid flap surface. One potential
acoustic source on the flap was identified. This was a turbulent shear layer that rolled
up to form the flap side-edge vortex, reattaching firstly on the side-edge and secondly
on the suction surface of the flap. Measurements taken as part of the computational
study were forces, on-surface pressures, sound pressure levels and a vectors
simulation were performed to visualise the on-surface flow.
8
DECLARATION
No portion of the work referred to in this thesis has been submitted in support of an
application for another degree or qualification of this or of any other university or
institute of learning.
9
COPYRIGHT STATEMENT
I. The author of this thesis (including any appendices and/or schedules to this thesis)
owns certain copyright or related rights in it (the “Copyright”) and s/he has given The
University of Manchester certain rights to use such Copyright, including for
administrative purposes.
II. Copies of this thesis, either in full or in extracts and whether in hard or electronic copy,
may be made only in accordance with the Copyright, Designs and Patents Act 1988 (as
amended) and regulations issued under it or, where appropriate, in accordance with
licensing agreements which the University has from time to time. This page must form
part of any such copies made.
III. The ownership of certain Copyright, patents, designs, trademarks and other
intellectual property (the “Intellectual Property”) and any reproductions of copyright
works in the thesis, for example graphs and tables (“Reproductions”), which may be
described in this thesis, may not be owned by the author and may be owned by third
parties. Such Intellectual Property and Reproductions cannot and must not be made
available for use without the prior written permission of the owner(s) of the relevant
Intellectual Property and/or Reproductions.
IV. Further information on the conditions under which disclosure, publication and
commercialisation of this thesis, the Copyright and any Intellectual Property and/or
Reproductions described in it may take place is available in the University IP Policy
(see http://documents.manchester.ac.uk/DocuInfo.aspx?DocID=487), in any relevant
Thesis restriction declarations deposited in the University Library, The University
Library’s regulations (see http://www.manchester.ac.uk/library/aboutus/regulations)
and in The University’s policy on Presentation of Theses.
10
ACKNOWLEDGEMENTS
To CONACyT (Consejo Nacional de Ciencia y Tecnología), for providing me with the
financial support to study this master.
To all the Mexican friends that I have made in Manchester.
To those friends that I met in the George Begg building and who to introduced me to
a wider circle of friends.
To all of my friends from football, salsa classes, the pubs and everyone whom I shared
a pint with. Thank you to all for sharing this time with me and for helping me feel at
home in the distant and cold place of Manchester. ¡Salud!
A special acknowledgement to Charlotte (My Honey Bunny) for all the help, love and
support at this last stage of my master. Las palabras no me alcanzan para agradecerte,
Papita.
To my family: my grandparents, and especially, my parents and my brother Julio. I
will never be able to repay you for all the sacrifices you have made for me. Gracias de
todo corazón.
11
NOMENCLATURE
A Area, m2
CD Drag coefficient
Cdes Constant in DES model
CL Lift coefficient
Cp Pressure coefficient
c Speed of sound, m/s
C Courant number
𝑐 Mean aerodynamic chord, m
cF Flap chord, m
cp Specific heat at constant pressure, J/g.K
𝐷𝑘 Dissipation term in DES model
𝐸𝑖𝑗 Deformation rate
E Total energy, J/kg
e Internal specific energy, J/kg
Fdes Switching function between RANS and LES models
f Frequency, Hz
H(f) Heavy side unit function
I Acoustic Intensity, W/m2
k Turbulence kinetic energy, m2/s2
L Lift Force
l0 Correlation length of acoustic source, m
lt Turbulent length scale
Pij Compressive stress tensor, N/m2
p Pressure, N/m2
Q Convective heat transfer, W
Re Reynolds number
𝑅𝑖𝑗 Reynolds stress tensor
r Farfield distance, m
r0 Vortex radius, m
S Planform area, m2
𝑖𝑗 Main strain rate tensor
Stf Strouhal number based on flap chord
T Temperature, K
Tij Lighthill stress tensor, N/m2
t Time, s
tF Thickness of flap, m
u+ Non-dimensional velocity
𝑢𝑖′ Reynolds fluctuating quantity
𝑢𝑖′′ Favre fluctuating quantity
𝑖 Mean Reynolds averaging
12
𝑖 Mean Favre averaging
ui i-th component of velocity
V Velocity magnitude, m/s
V0 Non-linear region in acoustic analogy
V1 Linear region in acoustic analogy
xF Distance along flap chord, m
xi Generic direction
x, y, z Cartesian coordinates, x positive downstream,
y+ Non-dimensional wall distance
α Flap deflection angle, degrees
∆x, ∆y, ∆z Cell dimensions in x, y and z directions, m
δ(f) Dirac delta function
δij Kronecker delta function
∆ Maximum grid dimension between cell centers
∆t Physical timestep size, s
δ∗ Boundary layer displacement thickness, m
γ Ratio of specific heats
μ Molecular viscosity, Ns/m2
μt Eddy viscosity, m2/s
ν Kinematic viscosity, m2/s
Modified eddy viscosity in SA model, m2/s
ϑ Specific dissipation rate
θ Angle, rad
τij Viscous stress tensor
ρ Density, kg/m3
Ω Non-dimensional vorticity based on flap chord
ω Vorticity, 1/s
ω∗ Dimensionless angular frequency
Acronyms
AIAA American Institute of Aeronautics and Astronautics
CAA Computational Aeroacoustics
CFD Computational Fluid Dynamics
CFL Courant Number
CTA Constant Temperature Anemometry
DES Detached Eddy Simulation
DNS Direct Numerical Simulation
13
FWH Ffowcs-Williams Hawkings
LES Large Eddy Simulation
MICS Microphones
PSD Power Spectral Density
RANS Reynolds-Averaged Navier-Stokes
SADA Small Aperture Directional Array
SPL Sound Pressure Level
SST Shear Stress Transport
14
CHAPTER 1: INTRODUCTION
1.1 Introduction to the topic.
The regulation of noise generation within airports is becoming increasingly stringent.
Year on year the subject of noise reduction is becoming more pertinent, both from the
public and from the manufacturer's point of view. Noise is not only an annoyance, but
has been related to multiple effects on health and secondary to noise pollution. For
example, From the beginning of the 70’s Leibowitz[1] and De Vany [2] describes how
the Noise pollutions around the airports affects People and their property and made
an extensive research to prove it. Another researchers like Haines [3], Stansfeld [4],
Morrell [5], Franssen [6] and Ozkurt [7] in the last 20 years focus their research in
different health issues related to aircraft noise and presents important evidence from
different cases. For this reason, science and industry need to focus on reduction of any
noise generated by the aircraft. This issue did not start to attract attention until 1995,
despite being identified in the early 1970s, when it came to light because of the
increasing demands in air traffic. Furthermore, this attention was generated following
the steadily increasing demands placed on air travel, thus leading to the increase in
the size of airports and generating news regarding increased air traffic. [8] [9].
Noise emission at airports is regulated by various associations; an example being the
International Civil Aviation Organisation (ICAO). This is a complex problem that
originally involved a different part of the aircraft. Therefore, the new airplanes that
are under development are going to have improvements in noise reduction involving
every part of the aircraft, from the engine to every part of the airframe. This begs the
question as to what should happen with the old airplanes; can they continue to be
used?
For this reason, research must be focused on the existing aircrafts. The issue
surrounding noise generated by an aircraft started to gain attention when the turbine
15
engine was developed. This engine is only used for long trips and generates a lot of
noise. But as a consequence of the increasing demand for long haul flights, the airplane
manufacturers developed small airplanes with a jet turbine, that were able to carry
more weight in a shorter time. Subsequently, the organisations previously mentioned
developed new regulations in the early 1960s. Therefore, the airports’ owners were
forced to establish a noise level ceiling that the aircrafts were not allowed to exceed
[10].
Over the subsequent years, research was focused on how to decrease the noise
produced by the engines, but leave behind the noise produced by the airframe, until
the turbofan engine was created [11] [12]. As a result, a number of experiments
developed under the patronage of the Royal Aircraft Establishment (RAE) were
undertaken, with the participation of many companies. Accordingly, these
experiments took place between 1974 and 1978, identifying the principal source of
airframe noise and dependence of the aircraft speed [13] [14].
As previously stated, during 1970s the airplane noise emitted by airframe started to
draw the attention of some research groups [8]. Consequently, the first semi-empirical
airframe noise prediction method was created by Fink [15]. Actually, the classical rank
order of priority for commercial airframe noise is as follows: landing gears, slotted
slats, flap and slat side edges, flap and slat tracks, spoilers, and component interaction
noise sources. [15]
During the first attempts to find the origin of the Airframe noise, all the work was
empirical and they found that the noise produced by deflection of the flaps was
assumed to vary directly with flap area, inversely with far field distance squared, and
directly with airspeed to the sixth power [16].
At the end of the last century, the German national program on airframe noise
reduction was started [17]. A great aim was achieved; not solely by this program. For
16
example, the publication of the Airframe noise reduction challenge at the beginning
of this century resulted in a decrease in the noise generated by the Airframe [18]. A
new aircraft noise prediction program (ANOPP2) is now under development [19].
The Airframe noise prediction methods are divided into four categories and are
presented in order of complexity: fully numerical methods, Computational Fluid
Dynamics (CFD) methods coupled with the acoustic analogy, fully analytical methods
and semi-empirical methods [20]. This field has been led by empirical experiments,
despite this having limited physics. [9].
The high-lift devices (that are integrated by trailing edge flaps and leading edge slats)
increase the overall airframe noise level on the landing approach by around 10 dB and
these form one of the most important parts of aerodynamic noise [8] [10] [21] [22].
Accordingly, there are three items of research interest in the high-lift system: trailing-
edge noise, flap-edge noise and leading-edge slat noise [9].
At the beginning of the 21st century, Guo [23] developed an analytical model for the
study of flap fences on the flow and he produced data that showed a possible
reduction of noise generated by the flap-edge. However, he was not the only
individual to research into this particular part of the high-lift device; also, and more
recently, Angland and Zhang [24] found a high frequency noise reduction in the flap
side edge with a porous material. The same applies to Plata and Martini [25], resulting
in the immediate change from a structure “jet-like” (higher speed in the core) to a
“wake-like” (lower speed in the core) structure by the addition of a plate porous
material in the edge-flap. In all the cases, the authors recommend continuation of
further research into noise generation.
17
1.2 Aims of the thesis.
The main focus of this work is to generate initial data and knowledge in order to
understand how noise generation is associated to flowfield around the edge of the
flaps in future work. In the past, important experiments were developed to
understand the generation of noise [26], [24]. Contrary to these experiments, this work
did not require a big wind tunnel or expensive sensors and microphones to run.
Previously published works were continually used to validate the results.
As part of the simulations we considered the measurement of the drag and lift forces,
on surface pressures and sound pressure to analyse the noise generation. Simulations
were performed with Detached-eddy model and the nearfield unsteadiness
determined by using Ffowcs-Williams Hawkings solver to obtain the farfield
acoustics.
18
1.3 Structure of the thesis.
This thesis is divided into 3 main sections. Firstly, in chapter 2, a review of the most
relevant information is presented, and there is a brief discussion of the work
performed in the aerodynamic, aeroacoustics, noise generation, noise reduction
experiments and computational studies related to noise prediction. Chapter 3 explains
the principal flow physics related to aerodynamics and aeroacoustics as is Reynolds
number, Strouhal Number, Courant-Friedrichs-Lewi condition, drag and lift forces,
vorticity and pressure fields.
Secondly, in the fourth chapter, the principal equations used by Computational Fluid
Dynamics (CFD) software are mentioned as well as the principal models used in our
research. Additionally, in chapter five, the setup and most relevant specifications for
the simulation of the flowfield around a flap side-edge are described. Furthermore,
the validation of the mesh that we use for the simulations is discussed here.
Thirdly, the sixth chapter presents and discusses the results obtained from the
aerodynamic and aeroacoustics study of the flowfield around flap side-edge are
presented.
Finally, chapter 7 presents the conclusions as well as some recommendations for
future work.
19
CHAPTER 2: STATE OF THE ART.
In this chapter, a literature review of flap side-edge aerodynamics and aeroacoustics,
as well as related topics has been conducted. Section 2.1 discusses the generation of
aircraft noise and focus especially in the noise generated by the flap side-edge, which
has been identified as a major source of noise. Section 2.2 shows a review in the
computational aeroacoustic field. Section 2.3 contains references concerning the
aerodynamics of the flap side-edge and the fluid mechanics involved. Section 2.4
describes the aeroacoustics, as well as some experiments in the field of computational
simulations and progress made by several researchers. Section 2.5 describes the
current progress of the reduction in the generation of aeroacoustic noise produced by
the airframe of the plane (with particular focus in the flap side-edge), as well as
discussing some previous experiments. Finally, in section 2.6 a summary of key points
in the chapter is presented.
2.1 Studies about aircraft noise generation.
At the beginning of the 70’s of the last century, the first cycle bypass turbofan engine
had begun operations, part of a series of efforts of reducing fuel consumption. As a
side effect of this improvement in jet airplanes, the noise generated by the airframe of
the aircraft at the approach and landing gained equal importance. Some of the first
efforts focused in quantifying airframe noise generated by different parts of the
airplane [27] [28] [29] [30] [13] [31]. As a consequence, at the end of that decade,
research from Fink [32], Ahyte [33], Brooks [31] and Kendall [34] was developed,
focusing in the generation of noise by the airframe in a particular region, which
showed that a strong and complex generation of noise is linked with the high lift
system.
20
As previously mentioned, Fink [15] developed a semi empirical model in which he
relates both landing gears and high lift device as two major airframe noise generators.
He calculated the noise that is radiated by each part of the airplane individually,
without any interference of another noise source. Using the trailing edge flap spectra
study on a Vickers VC-10 from Fethney [13] in which he measured the spectra at three
different flap deflection angles, Fink conclude than the sound pressure level varied
with the square of the sine of the flap deflection angle. Fink also assumes than the
sound pressure level varies in a direct way with the flap area and airspeed to the sixth
power and inversely vary with the square of far-field distance. By the contrary, Chow
[35] mention than the noise generated by the flap vary with velocity to the eight power
and combined with the high lift device the velocity law is 𝑉5.5. Chow gets this data by
a series of experiments developed by flight test in a full-scale Airbus A340 aircraft.
Also, he developed an experimental noise prediction model, he demonstrates that
noise generated from gears during landing dominates over noise generated by the
high lift device and that noise from slats dominates over noise from flaps.
Another contribution was provided by Howe [36] [37], in which he describes that an
unsteady flow in the vicinity of an edge is an important source of aerodynamic sound.
Also identifies a strong vortex that exists at the outboard flap side-edge as a strong
source of airframe noise. In the vicinity of the flap side-edge, there is an unsteady,
turbulent flowfield that produces hydrodynamic perturbations. The sharp edge of the
flap side-edge leads to acoustic scattering of these hydrodynamic perturbations.
Therefore, unsteadiness in the flap side-edge region is efficiently converted to noise
and is radiated to the farfield.
The presence of a component of mean flow near the edge is related to the unsteady
motion in the neighbourhood of a side edge et al Howe [37]. As a result, this flow
generates the formation of a conventional tip vortex due to the forward motion of a
lifting airfoil. This comes from the lower to the upper surfaces of the flap (from the
21
pressure to the suction respectively); often in the upper surface of the edge a
separation bubble is formed.
Brooks [31], developed an entire prediction method at the end of the 80’s for the self-
generated noise of an airfoil blade encountering smooth flow. These predictions
methods for individual self-noise mechanisms are made based on previous theoretical
studies and self-noise data available on that time, an important relevant point is that
the models are semiempirical and generates new data that has been used until this
time.
2.1.1 Flap edge Noise generation
The source of high frequency broadband noise generated on the flap side-edge is
considered by Molin as the instability of two detached shear layers [38]. Therefore, to
form a single side-edge vortex, these two vortices merge further downstream.
Some analyses were performed by Angland and Davy in an Airbus A320 flap [26] [39].
On one hand, Davy made a series of experiments on a 1/11th scale Airbus A320 model
in an open anechoic wind tunnel and he characterise the airframe noise sources. By an
arrange of microphones he determine that at low and mid frequency range flap noise
contributes in a lower way to the overall noise than slat noise. But at high frequencies,
the flap side-edge noise contributes in a significant way to the overall airframe noise.
On the other hand, Angland develop a series of experiments and numerical techniques
to understand the physics responsible for noise production at the flap side-edge and
the mechanism by which a porous material applied to the flap side-edge reduced the
noise.
Angland [26] identifies a low frequency source radiation at the flap side-edge vortex
by interaction with the flap surface, essentially the suction surface nearest to the
trailing-edge. Consequently, the low frequency noise source mentioned was
22
correlated with the upper surface at the connection line where the post-merged vortex
encroaches on the flap upper surface. During the same experiments, Angland found
another low frequency noise source and this was related to instabilities in the vortical
structure itself in the stream wise direction. This was broadband in nature over a range
of 1 – 10 kHz (2.4 ≤ stf ≤ 24). A vortex bursting that is broadband and with tonal features
at high frequencies was associated with a noise mechanism.
Sound generated from dipole and quadrupole sources close to a sharp edge follows a
scaling law of 𝑉5. In the absence of a sharp edge they would radiate proportional to
𝑉6 and 𝑉8 respectively [40]. The Brooks and Hodgson [41] formula, which is based on
a flat plate at zero incidences with a sharp trailing-edge, gives the far field intensity
as:
𝐼−𝜌∞V5
2𝜋3𝑐2 (𝑢′)5
𝑉
𝑆
ℎ2 ℓ0
𝑐 (2.1)
Where the fluctuation in velocity near the sharp edge is 𝑢′, ℎ is the distance from the
trailing-edge to the observer and ℓ0 is the corresponding correlation length of the
acoustic source near the sharp edge. An important characteristic of this formula is that
it does not have angular dependencies and ignores Doppler effects associated with
1convection. Brooks and Hodgson used the boundary layer displacement thickness
δ∗ at the sharp edge for the correlation length. This relationship shows that the noise
emitted is proportional to the volume of turbulence crossing the sharp edge [42].
Hardin [43] suggested that convective turbulences in the boundary layer that was
around the flap side-edge was responsible for noise production. The magnitude of
sound radiation was related to the strength of vorticity of the convected flow and its
distance from the sharp edge. Convective turbulence travelling past a sharp edge
follows a 𝑉5 scaling law. However, in the measurements performed by Meadows and
Chow [44] [35], the scaling law was found to be 𝑉5.5or higher at high frequencies.
23
Since vortex merging and breakdown are low frequency phenomena, this led to
Meadows to conclude that shear layer instabilities were responsible for the bulk of the
concentrated audible noise generation.
Khorrami [45] performed a linear stability analysis in the vicinity of a flap side-edge,
based on a local mean flow determined from a RANS calculation. The conjecture of
Khorrami about the curved shear layer was that it was supported by large scale flow
perturbations. These fluctuations were brought closer to the flap surface by the vortex
velocity field. In addition to this, the fluctuations amplified unsteady modes in the
vortex. The next equation describes the peak amplification rates of vortex instabilities
in the flow studies.
2 <𝜔𝑟
∗𝑟0
𝑉< 4 (2.2)
Where: 𝜔𝑟∗ = Dimensionless real part of the angular frequency, 𝑟0 = Vortex radius. The
highest value in the amplification rates correspond to 11 ≤ Stf ≤ 22. The potential
acoustic sources are summarised by Khorrami as follows [45].
The free shear layer emanating from the flap bottom edge and spanning the entire
flap chord supports a fluctuation from a large-scale flow.
Large scale flow fluctuations supported by the post merged vortex downstream of
the flap midchord region.
Convection of turbulent boundary layers past a sharp edge resulting in scattering
and broadband sound radiation.
Vortex merging.
Vortex breakdown.
As is presented, the gap between the side-edge flap and the undeflected main element
of the wing is the main influence on the intensity of the generated noise.
24
2.2 Computational Aeroacoustics.
2.2.1 Principal Problems
The Navier-Strokes equations dictate the Computational Aeroacoustics (CAA), which
are comprised of accurate numerical prediction of aerodynamic problems.
Notwithstanding, the nature, characteristics and goals of aeroacoustics problems
differ significantly from the aerodynamics. Some computational issues that are
particular to aeroacoustics are presented by Tam [46] in which he demonstrates their
difference to usual CFD problems.
Firstly, aeroacoustics problems are time dependent.
Secondly, in the majority of the noise problems the frequency related is very
high, which means the wavelengths are small.
One of the suggestions that Tam proposed was that normally for direct numerical
simulations, a minimum of six to eight mesh points are required per wavelength. In
reality, a huge amount of mesh points are needed in the computational domain due
to the large spectral bandwidth of aeroacoustics problems. Roe [47] describes that the
velocity fluctuation associated with the radiated sound are many orders of magnitude
less than the mean flow and usually smaller than the error. Consequently, the
aeroacoustics solutions could be corrupted by the computational noise. This is related
to the magnitudes of acoustic waves and the mean flow disparity.
Incidentally, the partial resolution of a Direct Number Simulation (DNS) is important
because of the problem of distinct and well-separated length scale. In order to
maintain the Courant number (CFL) lower than its critical value for a stable finite
difference scheme, the size of the finest mesh controls the computational time step
Angland [26]. Something that generates an excessive CPU time is a very small spatial
resolution. Speaking about aerodynamic simulations, one of the principal difficulties
of interest is in determinating the loads and moments acting on the body being
25
modelled. Accordingly, the allotment of interest is focused in the solution only
needing to be the spectrum of the radiated sound in the farfield. It is compulsory that
the numerical scheme must be free of numerical dispersion, dissipation and
anisotropy. This is in consideration of the fact that the distance between the noise
source and the boundary is comparably long. These demanding requirements only
can be satisfied by few time-marching schemes as Tam mentions [46].
Radiation and outflow boundary conditions must acquiesce the acoustic and flow
disturbance to reduce to a minimal reflection the computational domain. For instance,
it is necessary for the radiation conditions to be within boundaries of inflow to allow
the acoustics wave propagates out of the computational domain. It is necessary to set
the outflow conditions along its boundaries, with the purpose of facilitating the exit
of disturbance acoustics, vorticity and entropy [46]. A direct consequence of having a
high-order spatial derivative is that the resulting finite difference equation will be
higher than the original partial differential equation. In this case, the number of
boundaries conditions needed for a unique solution is greater. Tam describes two
conditions that generate spurious numerical solutions near wall boundaries;
extraneous boundaries conditions and use of high-order equations.
2.2.2 Acoustic analogies
As Angland [26] mention, an acoustic analogy can be applied in order to avoid a
significant computational cost produced by resolving the acoustic waves propagating
into the farfield. The steps that describe the process of the acoustic analogy are the
following:
• Extract the necessary information out of an unsteady CFD calculation.
• Performs integration and computes the next tree important issues: time
dependent density, pressure fluctuation in the farfield and related frequency
spectra.
26
Recognize an outer region, mentioned as V0, wherein the acoustic waves estimates to
propagate linearly is the ground of the acoustic analogy. V1 that is a non-acoustic
region is surrounded by the acoustic region, where the governing linear equation does
not apply and the flowfield has to be either simulated by numerical methods or
measured by detailed experimental tests. For this reason, Morfey [48] explains two
approaches that matches the acoustic field to the “non-acoustic” region. The first is
where the non-linear region V1 is replaced by an extension of the linear region V0, with
equivalent sources added to represent the flow. The second is where the numerical
solution in the nonlinear region V1 is matched directly to a linear acoustic solution in
V0 by applying appropriate matching conditions across the interface.
Lighthill mention in his acoustic analogy [49] how the noise generation and
propagation allow to be divided into the computation of fluctuations in the near-field
and a separate computation of the generation and propagation of noise. Navier-
Stokes’ compressible equations can be written to describe the propagation of sound in
a uniform medium at rest due to externally applied fluctuating stress:
∂2𝜌′
∂t2 − 𝑐2 ∂2𝜌′
∂t𝑖2 =
∂2𝑇𝑖𝑗
∂x𝑖 ∂x𝑗 (2.3)
The left-hand side is the linear wave equation and the right-hand side is a source term
to the medium outside the region of the fluctuating flow. This term results from the
nonlinear convection and viscous terms in the momentum equation. This source term
is assumed known from the solution of the nearfield fluctuating flow.
As Ffowcs-Williams and Hawkins [50] (now mentioned as FWH) says that an
unsteady flow in the vicinity of an edge is an important source of aerodynamic sound.
The equation called after them [51] is an extension of the Lighthill-Curle’s theory of
aerodynamic sound to include arbitrary convection motion. As has been mentioned
in the previous analogy, is an integral technique that can predict the farfield signal
27
based solely on nearfield input. Now we present the diferential form of the FWH
equation:
(∂2
∂t2− 𝑐2
∂2𝜌′
∂x𝑖2 ) (𝐻(𝑓)𝜌′) =
∂2
∂x𝑖 ∂x𝑗(𝑇𝑖𝑗𝐻(𝑓))
−∂
∂x𝑖((𝑃𝑖𝑗 + 𝜌𝑢𝑖𝑢𝑗)𝛿(𝑓)
∂𝑓
∂x𝑗) +
∂
∂t(𝜌0𝑢𝑖𝛿(𝑓)
∂𝑓
∂x𝑖) (2.4)
The Heavyside unit function is defined as unity when f > 0 and zero when f < 0, where
the function f = 0 defines the surface outside which the solution is required. Equation
2.4 is usually solved using a Green function technique. Acoustic analogies calculate
the density or pressure fluctuations in the farfield and related frequency spectrum.
The acoustic analogies are more desirables, because they are less expensive in
computational cost than resolving the acoustic waves all the way out to the farfield.
2.3 Flap side-edge aerodynamics.
As first point is important to mention that are relevant and related work with
experimental studies are listed in the first part of this chapter, after this discussion we
follows the work related with computational fluid dynamics studies, to end with the
relevant computational issues related with our investigation.
2.3.1 Experiments.
As one of the most relevant work we start with the one performed by Spaid and Lynch
[52], were they performed experiments to illustrate some of the most important flow
physics associated with high-lift geometris at full scale of Reynolds numbers. Some of
the data included in their research are, static pressure distribution, lift and drag
measures, boundary layer and wake surveys. Some of their suggestions are that the
28
data could be useful for CFD code calibration since CFD have difficulties to model
complex flowfields related with high lift configurations such as confluent boundary
layers and merging wakes in an accurate way. Furthermore, Valarezo [53] and Lynch,
noted that important performance parameter did not scale simply with Reynolds
numbers experiments to full scale difficult. As conclusion Spaid and Lynch mention
that is was important to make measurements at Reynolds numbers representative of
flight conditions (this has been pointed in this thesis).
Gursul [54] present in his research a review of unsteady flows over different delta
wings. Kelvin-Helmholtz instabilities were identified in the shear layers that rolled up
to form the vortices. In order to explain the vortex wandering was freestrem
turbulence by Baker and Barker [55]. Nonetheless, the vortex core is bigger than those
caused by freestream turbulences as Menke and Gulsup [56] demonstrates. Finally,
Gulsul and Wensheng [57] shows that exist a correlation between the vortex
wandering and the presence of Kelvin-Helmholtz instabilities in the shear layer that
formed the vortex.
Angland and Zhang [24], also developed Wind-tunnel experiments to investigate a
flap side-edge vortex. The flowfield investigation showed that the peak turbulent
stresses were contained in the shear layer that rolled up to form the flap side-edge
vortex. The wake from the main element was also entrained by the side-edge vortex.
The near-field pressure fluctuations where the turbulent shear layer impinged on the
flap side edge were broadband in nature from a Strouhal number of 10 to 50. During
the hot-wire measurements on the downstream vortex they identified a broadband
instability centered around a Strouhal number of 13.2.
2.3.2 Computational simulations.
In order to understand the prominent flow structures associated with both the inboard
and outboard flap side-edges, numerous computational solutions have been
29
performed on the flow over a three-dimensional high lift wing. According to
Khorrami [58] these efforts were motivated by a lack of understanding of noise
producing fluid dynamical processes at the flap side edge.
For this reason, he performed an extensive computational investigation of a generic
high-lift configuration comprising of a wing and a half-span flap at flap deflection
angles of 29 and 39 degrees. The steady computational solutions were obtained using
the thin-layer form of the Reynolds Averaged Navier-Stokes (RANS) equations and
the Spalart-Allmaras turbulence model [59]. Several reasons have been cited by the
authors to justify the use of this turbulence model; specifically, its robustness,
efficiency and ability to handle flows where separation and reattachment occur.
Eventually occupying the entire flap side-edge, the primary vortex that was generated
rapidly grew in size in the stream wise direction. Contrary to this, the second vortex
designed as the weaker vortex only grew moderately. Khorrami postulated that the
separated shear layer at the bottom flap side edge was a constant source of vorticity
that was wrapped around the vortex and “fed it”. This is because close to a point near
the flap mid-chord, he noted that the primary vortex, which was detached from the
side-edge, moved to the upper surface and merged with the top vortex to form a single
strong vortex. These shear layers were formed due to boundary-layer separation at
both bottom and top sharp corners on the flap side edge. This constant feeding of
vorticity resulted in a stronger vortex with a low-pressure core, which caused the axial
velocity in the core to obtain a speed up to twice the freestream speed [26].
Khorrami [60] founded that according to the acoustic array measurements, the
outboard flap side-edge was found to be a more potent noise source than the inboard
flap side-edge. The reason postulated was that the outboard vortex path remained
closer to the side-edge than the inboard path and vortex breakdown first occurred at
the outboard edge and at lower flap deflection angles. Khorrami´s conclusion of this
30
study was that vortex breakdown was not unique to these simple generic
configurations and in reality could occur at any flap side-edge in a high-lift setting.
Streett [61] also noted two separation bubbles, similar to the previous studies
discussed, with associated stream wise vorticity and roll-up at the upper and lower
corners of the flap edge. The reattachment point of the side-edge vortex moved up the
side edge as the flow progressed along the flap chord until it reached the upper corner.
The side-edge vortex then travelled over the upper corner interacting and then
merging with the upper-surface vortex. This single vortex was fed with vorticity from
the cylindrical shear layer that emanated from the lower edge. The mechanism of
continually feeding vorticity into the vortex produced a strong jet-like flow in the core
of the vortex.
Sensitivities of the computed solutions were categorised by Moitra [62] as those
dependent on the grid and those depending on the flow solver. Grid attributes such
as surface point distribution, normal spacing near the surface, and grid stretching ratio
and grid density in the wake regions have large effects on the accuracy of the
computed solution for complex high-flows. Moitra stated that turbulence models and
transition location were the principal sources of flow solver sensitivities. Subtle
differences in turbulence modelling caused differences in the prediction of wake
growth, particularly for wakes in adverse pressure gradients which characterise high-
lift flow fields. Since the location and extent of separation was strongly influenced by
the transition location, it was important to accurately predict the location of the
transition from laminar to turbulent flow.
As one of the most recent works, Cummings [63] performed a detached-eddy
simulation on a high-lift wing on an unstructured grid. The geometry consisted of a
half-span flap and a three quarter span slat. He applied a grid refinement to the slat,
main element leading edge, and main element flap cove and flap regions. The largest
31
grid size was 5.2×106. Although some unsteadiness was found in the slat region, the
flap-tip vortex was found to be steady. The authors concluded that there was a
necessity to improve the grid density of the simulation.
2.3.3 Grid generation issues.
Moitra [62] during his research obtained important grid attributes for computing high
lift flowfield. He get them by systematically varying grid parameters until an increase
in grid density no longer produced appreciable variations in surface pressure and
skin-friction coefficients as well as integrated quantities such as lift, drag and pitching
moment. He mentioned that the most difficult part is to ensuring sufficient grid
density in the area of interest of our flow phenomena happens, while you prevent a
deterioration of grid density and smoothness in other areas. Moitra focuses in three
principal areas: The resolution of the boundary layer, grid density on the surface of
the geometry, and resolution of wakes including regions of merging or separation.
As Moitra [64] shows in his review, during a research leaded by Boeing, the maximum
limits on surface spacing were established to be 0.1 and 0.3 percent of the chord at the
leading and trailing edges respectively. This has been an important data to determine
our grid clustering in the present study.
Also during this review, Moitra shows important information about the grid
resolutions requirements for boundary layers, and he pointed to two important
considerations: the initial normal spacing and the stretching ratio. He stated that the
initial normal spacing at the surface must be small enough to provide at least three
points in the linear sublayer (y+ < 5). This implied an upper bound of approximately a
y+ of 1.5 on the upper surface. And, Fluent recommends in his User’s Guide [65] that
when the laminar sublayer was being resolved, then the y+ at the wall adjacent cell
should be y+≈ 1. However, a higher value of y+ was acceptable as long as it was well
inside the viscous sublayer (y+ < 5).
32
As Moitra [62] mentions the resolution of the wake regions was the most crucial
requirement for accuracy of CFD predictions of high-lift flows. The usual method was
to assume a priori the location of the wake in the form of lines in the flowfield and to
cluster points in the vicinity. The difficulty was in predicting the location of the wake.
As a result in the best option this method may result in a waste of grid points and in
the worst of the cases, corruption of the solution as a result of a lack of resolution.
Moitra [62] stated that the origin of wakes was in the boundary layer, submerged in
the boundary layer grid, and therefore were well resolved. As it moved downstream
it moved away from the airfoil surface. Crucially a lack of grid resolution caused a
rapid dissipation of the wake in this case. The wake half-width grows directly
proportional to the streamwise distance [66] [67]. Also, in the boundary layer the
velocity gradients are hundreds and often thousands of times larger than the wake
velocity gradients [62]. This led Moitra to conclude that it should be enough for grid
spacing of several orders of magnitude greater than the boundary layer to resolve
wakes.
Special attention was paid to the region behind a highly deflected flap where the flow
was characterised by flow separation and massive flow reversal. These phenomena
occupy a large spatial extent and cannot be adequately resolved by grid refinement of
the near-body alone. The widely varying length scales associated with the flow
phenomena in this region caused a solution-adapted grid to approach a uniform grid
[64] seen in the solution adapted grid results presented by Walsh and Zingg [41].
A guideline for the creation of detached-eddy simulation (DES) grids for external flow
applications has been presented by Spalart [68]. The DES method is aimed at
modelling high Reynolds number separated flows. Spalart suggested a y+ = 2 or less
and a stretching ratio of 1.25 or less, for the RANS resolved attached boundary layer.
The grid spacing should be chosen to give adequate spatial resolution in the area of
primary interest. As Spalart mentions in his work, the best way to spend less
33
computational resources and obtain the desired resolution was to have cubic cells. For
time step considerations, five-time steps per period were recommended for the
smallest resolved eddy in the LES region. Is important to mention than we use this
guideline to obtain the create our grid in this work.
2.3.4 Turbulence Modelling Issues.
For the Spalart-Allmaras one equation [59] and the Menter two equation [69] [70]
turbulence models Godin and Zingg [71] has been evaluated for RANS computation
of high-lift aerodynamic flows. Is important to mention the cases considered: A
separated flow over a single element airfoil at a high angle of attack, a fully-attached
flow over an airfoil with a flap, and a separated flow over an airfoil with a flap. The
Spalart-Allmaras turbulence model is a one-equation transport model for eddy
viscosity. The Menter model combines the k−ω model with the k − ǫ model in a
manner that exploits the best features of both [69]. This blends the robust and accurate
formulation of the k−ω model in the near-wall region with the free-stream
independence of the k − ǫ model in the far field. Godin [71] shows in his results that
the Menter model is more accurate in separated flow regions. The Spalart-Allmaras
model was more accurate in attached flows and wakes, including merging boundary
layers and wakes. According to Godin and Zingg, the Spalart-Allmaras model was
somewhat more robust and is therefore preferred for general computations of
aerodynamic flows while the Menter model is the better choice if separated flows are
of primary interest. Khorrami in his works [60] used the Spalart-Allmaras turbulence
model [59] with a solid-body rotation modification which produced better results for
vortex dominated flows.
34
2.4 Flap side edge aeroacoustics.
During this part of the chapter the most relevant data about the aeroacoustics will be
explained. Focusing principally in experimental and computational experimentation.
2.4.1 Experiments.
As one of the most important investigations during the beginning of noise generation
and trying to understand the generation of it, Macaraeg [72] performed a research at
the NASA Langley research centre specifically focus into airframe noise mechanism
associated with high-lift devices. The measurements taken during this research
include steady and unsteady pressure measurements, hot films, oil and pressure
sensitive paint for flow visualization, also were taken five hole-probe measurements,
particle-image velocimetry, laser velocimetry and laser light sheet measurement. In
order to obtain an acoustic source map of the model as a quantitative spectra an array
of microphones were used. Is important t mention that the targeted frequency during
the research was 2-30 kHz. To start the hypothesis of the noise generation mechanism,
a vibration of flap side edge vortical structure was proposed. However, Macareg
pointed that the laser light sheet data did not reveal significant vibration of the
structure, nonetheless, the flap side-edge noise dominate at low frequencies.
The maps obtained by the large aperture microphone array showed on the edge of the
flap a higher frequencies source. Macareg mention that this was consistent with the
primary vortex grazing to the edge of the flap. As the frequency decreased, the source
moved downstream and inboard. This was due to the merged vortex system spilling
over the side-edge and impinging on the upper surface of the flap. The shear layer
instability was broadband in nature as the disturbance remained significant from 5
kHz (Stf ≈ 10) to 30 kHz (Stf ≈ 63)2. Apparently as the frequency decreases the vortex
instability start to get more strength than that of the shear layer instability. From the
5 kHz noise map the maximum intensity occurred inboard of the flap side-edge at the
35
location where the vortex moved rapidly over the side-edge and onto the suction
surface. Furthermore, Macaraeg founded that a sudden rise in noise intensity occurred
following an increase in the flap deflection angle due to vortex bursting on the flap
side edge system. Important to mention that this reference was useful in determining
noise generation mechanisms for a flap side-edge, namely cylindrical shear layer
instabilities, instabilities in the primary vortical structure and vortex bursting.
Another important part was in detailing acoustic source maps and quantitative
spectra.
In order to investigate the sound generation mechanism of a flap side edge an
experimental study was performed by Brooks and Humphreys [22]. A Small Aperture
Directional Array (SADA) of microphones was used to obtain farfield noise spectra
and directivity acoustic database. The measurements revealed a dominant flap vortex
structure that resulted from the merger of two upstream vortices; one strong vortex,
formed on the pressure side which dominated the flap side-edge, and a weaker vortex
formed at the flap side edge on the suction surface. Brook and Humphreys observed
that as the flap side-edge was approached from inboard, the surface spectral levels
increased. However, the classical turbulent-boundary-layer trailing-edge noise scatter
problem is opposite to Humpherys and Broook’s trend of increasing spectral levels
approaching the edge. Therefore, a different mechanism other than edge scattering is
suggested [41].
In order to develop their research Brooks and Humphreys [22] hypothesised a
different mechanism consistent with shear layer instability models for noise
production [58] [61]. This shear layer instability resulted in shedding of unsteady
vortices from the flap side-edge and related pressure scatter. For higher flap angles
the measured noise levels exceeded the predictions, which suggested additional
contributions from surface sources that were not localised to the immediate flap side-
edge region. This additional source was related to vortex bursting that occurred at
36
high flap angles as observed by Khorrami [58]. Focusing in the flap side-edge, a simple
dipole directivity pattern at low frequencies were founded by Brooks and Humphreys
and an approximate cardioid pattern for high frequencies at the same region.
Notwithstanding the cardiodid pattern was reserved with higher levels being found
away from the extended flap side-edge, which is contrary to thin edge scatter theory.
The authors offer an explanation, it was related to edge thickness and to acoustic
wavelength effect.
Working over the field of high-lift wing, Meadows [44] performed aeroacoustic
measurements to investigate sound generation. The tests were performed on a NACA
652 − 215 airfoil with a 30% chord half-span fowler flap. Reaching a speed up to March
0.17 and Reynolds numbers up to 1.7 x 106 were tested. This research used a Large
Aperture Directional Array (LADA) in order to identify locally dominant noise source
by producing high spatial resolution noise source location maps along the airfoil
surface; a SADA also were used to measure the directivity and spectra of selected
portion of wing flap model, and unsteady pressure sensors, to quantify the
wavenumber spectra over the surface and to correlate the surface pressure
measurement with the farfield acoustic measurements. As has been mentioned
previously in other researches, Meadows noted the presence of a dual vortex system.
For the 39 degree flap deflection case the vortices were stronger and the side-edge
vortex spilled over to the upper surface sooner. More interesting according to
Meadows was the vortex bursting that occurred. Acoustic field maps obtained from
the LADA measurements showed that the locally dominant noise source changed
with frequency. A trend existed for low-frequency sound sources to be located near
the flap trailing-edge. High-frequency sound sources were located near the flap mid
chord for the 29 degree flap deflection case and near the flap-main element juncture
for the 39 degree flap deflection case. According to Meadows this trend of decreasing
frequency with increasing streamwise distance was consistent with an increase in the
37
scale of the dominant flow structures. Furthermore, this trend was also noticed by
Kendall and Ahyte under their research [34].
Related with the SADA measurements Meadows founds that for the 39 degree flap
deflection angle, all spectra uniformly increased, typically 10 dB from the 29 degree
flap deflection case, except for the very lowest frequencies. This level increase
included the high frequency tonal features of the spectra. Another peculiarity noted
by Meadows was the broadband noise for the higher flap deflection angles that
seemed to have a distinct Strouhal number dependence. This is characteristic of flow-
surface interaction noise. The appearance of multiple broadband tonal features at high
frequencies suggested that there was an altered flow condition at the flap side-edge
that dominated the radiated noise field.
An overlap region between the trailing edge of the main element and the side edge of
the flap has an split flap configuration. Choudhari [73] referes this one to as the side
lap region. This side lap region generates a high speed jet which flows throught the
gap region. As a result a strong shear layer separates the main element with an
opposite sign of vorticity to that of the flap side edge vortex. The explanation of
Choudhari is that this caused a flattening of upper surface flap vortex and delayed
merging between the two vortices.
2.4.2 Computational Studies.
Related with this area, Streett [61] obtained a computational solution of the fluctuating
flow field associated with the complex vortex system at the side of a flap in a multi-
element wing system.
In order to calculate the spectrum of noise generated by such flowfield the spectral
content of these fluctuation has been estimated. The fluctuations at the flap side-edge
are broadband in frequency. Since the computational effort required to simulate
38
unsteady phenomena is roughly proportional to the ratio of the highest to the lowest
frequency, this led Streett to declare that the use of unsteady RANS to simulate these
fluctuations was “out of the question” [61]. Using the Lighthill acoustic analogy [49]
the first approximation to the origin and frequency content of the fluctuations has
been obtained. As Streett mentions, the primary noise generating fluctuations resulted
from instabilities in the flow. As an example, we can mention: inflectional instabilities
in shear layers resulted in the reorganisation of steady mean vorticity into fluctuating
vorticity of potentially large amplitude. Streett suggested that the non-linear
interaction of these fluctuations in a rapidly-varying mean flow would be the
mechanism for noise generation.
Streett found two basic families of disturbance modes. The first was associated with
the instability in the cylindrical shear layer, which overlies the side-edge separation in
upstream stations, and feeds the trailing vortex in downstream stations. Streett
proposed that the instability, strength, location and thickness of the cylindrical
boundary layer were functions of configuration and loading. For the configuration
examined by Streett, the shear layers over the two vortices present were relatively thin
at 10 percent of the flap chord, which led Streett to expect higher frequencies to
dominate. At 50 percent of the flap chord, the two vortices had merged and the
cylindrical shear layer/vortex system was well established. The instability of the
cylindrical shear layer was broadband in nature. Streett also noted that 5 kHz (StF ≈
12) disturbances persisted with significant magnitude even as they were convected
over the vortex. The second disturbance mode was associated with the instabilities of
the vortex and its “jet-like core” which possessed a significant oscillatory structure in
the streamwise direction. The dominant frequency band for these disturbances was
considerably lower than that for the shear-layer instability. From the measured
frequency spectra, the shear layer instability band was roughly 5 kHz (Stf ≈ 12) to 30
kHz (StF ≈ 73), while for the vortex instability Streett found the band was roughly 1
39
kHz (Stf ≈ 2.4) to 10 kHz (Stf ≈ 24) with wavelengths corresponding to the order of 1/4
to 1/2 of the vortex diameter.
2.4.3 Vortex Breakdown.
One of the most relevant mechanism for noise generation has been the vortex
breakdown at high flap deflection angles. The next part will outline the examination
of the phenomenon. Vortex breakdown classically refers to the appearance of a
stagnation point on the vortex axis followed by a region of reversed flow [74],
Benjamin [75], identify two category of vortex breakdown: the axisymmetric bubble
type and the asymmetric spiral type. Both involve a sudden expansion of the vortex
core. Benjamin also shows that the phenomenon was a transition between two
dynamically conjugate flow states. Harvey [76] performed a series of experiments and
determined that vortex breakdown to be an intermediate stage of two types of rotating
flows.
Bossel demonstrate in his work [77] that Harvey and Benjamin were wrong. He
showed that that the phenomenon was a regular solution to the linearised version of
the axisymmetric incompressible Euler equations when retardation of the axial
velocity and high swirl were introduced. Bossel also showed that the breakdown was
essentially an inviscid phenomenon and the swirl parameter was the determining
factor as to whether or not vortex breakdown would occur.
Another important point was done by Grabowski and Berger [78], were they solved
the Navier-Stokes equations for the breakdown of an unconfined viscous vortex. Whit
this results they refuted the theory that the vortex breakdown was a finite reversible
transition between two states. Further numerical results showed that the swirl was the
dominant parameter in axisymmetric breakdown, this has been performed by Salas
and Kuruvila [79].
40
Gursul [58] founds at the beginning of the century in his experimental and theoretical
explanations that swirl level and external pressure gradient outside the vortex core
affected the occurrence and movement of vortex breakdown. Flow downstream of the
vortex breakdown exhibited hydrodynamic instability. It was also observed in several
experiments that the vortex breakdown location was not steady and exhibited
fluctuations along the axis of the vortices.
2.5 Noise Generation Mechanisms.
During the previous parts of this chapter we have discussed a long all the literature
review about the noise generated by the flap side edge of the airframe and identified
them. Choudhari and Khorrami [80] listed in the next way the noise producing
features near the flap side-edge: free shear layers and their rollup, formation of
multiple vortices, vortex merging, and vortex bursting when the flap deflection was
sufficiently large. Another relevant noise source is the one pointed by various
researches that we have pointed during this chapter, two detached shear layers which
roll up from the flap side-edge to form primary vortices. Molin [38] mentions,
instability of these detached cylindrical shear layers, especially close to the lower
surface, are considered as the source of high frequency broadband noise localised on
the flap side-edge. Both vortices merge further downstream to form a single side-edge
vortex. Also Molin says that this pairing, in itself, does not contribute significantly to
the generation of noise.
Two low frequency sources have been identified. Firstly, the flap side-edge vortex
source radiated by interaction with the flap surface, mainly the suction surface close
to the trailing-edge. This low frequency noise source was associated with the upper
surface at the attachment line where the post-merged vortex impinged on the flap
upper surface. Secondly, the next low frequency noise source was associated with
41
instabilities in the vortical structure itself in the streamwise direction. This was
broadband in nature over a range of 1 – 10 kHz (2.4 ≤ Stf ≤ 24). A noise mechanism
was associated with vortex bursting that was broadband and had tonal features at
high frequencies. The effect of edge scattering has been mentioned in the preceding
discussion. Sound generated from dipole and quadrupole sources close to a sharp
edge follows a scaling law of 𝑉5. In the absence of a sharp edge they would radiate
proportional to 𝑉6 and 𝑉8 respectively [40]. The Brooks and Hodgson formula, which
is based on a flat plate at zero incidence with a sharp trailing-edge, gives the farfield
intensity as,
𝐼−𝜌∞𝑉5
2𝜋3𝑐2 (𝑢′)5
𝑉
𝑆
ℎ2 ℓ0
𝑐 (2.5)
where 𝑢′ is the fluctuation in velocity near the sharp edge, h is the distance from the
trailing-edge to the observer and ℓ0 is the corresponding correlation length of the
acoustic source near the sharp edge. This formula has no angular dependencies and
ignores Doppler effects associated with convection. Brooks and Hodgson used the
boundary layer displacement thickness δ∗ at the sharp edge for the correlation length.
This relationship shows that the noise emitted is proportional to the volume of
turbulence crossing the sharp edge. Possible noise reduction methods would be to
reduce the volume to turbulence convecting past the sharp edge and to change the
scattering by modifying the sharp edge [42].
Hardin [43] suggested that turbulence in the boundary layer that was convected
around the side-edge was responsible for noise production. The magnitude of sound
radiation was related to the strength of vorticity of the convected flow and its distance
from the sharp edge. Turbulence convected past a sharp edge follows a 𝑉5 scaling law.
However, in the measurements performed by Meadows [44], the scaling law was
found to be 𝑉5.5 or higher at high frequencies. Since vortex merging and breakdown
are low frequency phenomenon, this led the authors to conclude that shear layer
42
instabilities were responsible for the bulk of the concentrated audible noise
generation.
A mechanism for sound production at the side-edge was proposed by Sen [81] as the
oscillation of the side-edge vortex. The frequency was dependent on circulation, edge
thickness and mean distance from the edge. In Sen’s model, the base vortex was
perturbed using a smaller vortex to simulate the interaction between the side-edge
vortex and upstream unsteady flow structures. The principal conclusions of Sen about
his vortex oscillation model was that when the vortical region was compact, i.e. far
away from the flap surface, the vortices tended to move in a mutually cancelling
manner, which resulted in low acoustic production.
Khorrami and Singer [45] performed a linear stability analysis in the vicinity of a flap
side-edge, this was based on a local meanflow determined from a RANS calculation.
The two models proposed were cylindrical shear layer instabilities and streamwise
vortex instabilities. Khorrami and Singer conjecture that the curved shear layer
supported large scale flow perturbations. The fluctuations in the shear layer were
brought close to the flap surface by the vortex velocity field. The fluctuations also
amplified unsteady modes in the vortex. In the flow studied, peak amplification rates
of vortex instabilities occurred for,
2 <𝜔𝑟
∗𝑟0
𝑉< 4 (2.6)
where ω∗r is the dimensionless real part of the angular frequency and r0 is the vortex
radius. The peak amplification rates correspond to 11 ≤ Stf ≤ 22.
Khorrami and Singer [45] listed on their work the potential acoustic sources in the next
order.
43
1. Large scale flow fluctuations supported by a free shear layer emanating from
the flap bottom edge and spanning the entire flap chord.
2. Large scale flow fluctuations supported by the post merged vortex
downstream of the flap midchord region.
3. Convection of turbulent boundary layers past a sharp edge resulting in
scattering and broadband sound radiation.
4. Vortex merging.
5. Vortex breakdown.
Finally, in relation with the split flap configuration, Howe [37] formulated a model for
the flow through the slot between the flap and the undeflected part of the main
element. The gap between the side-edge of the flap and the undeflected main element
was the main influence on the intensity of the radiated sound.
2.6 Summary.
During the last five decades, the reduction of airframe noise has been the principal
focus of the manufacturers in this domain. Several had achieved important successes
by different methods over the last two decades. The literature shows that an important
source contributing to airframe noise has been located along the flap-side edge. The
previous work identified a mid-frequency noise source and described the major flow
characteristics of the flap side-edge. The present work contributes to the
understanding of aeroacoustics in the flap side-edge by several simulations and
experiment reviews. The combination of experimental and computational approaches
was used to attempt a better understanding of flap side-edge noise.
44
CHAPTER 3: FLOW PHYSICS
In order to understand the physics related with this field a chapter has been created.
In the following chapter we will discusse: Reynolds number (Re), Strouhal number
(St), Courant–Friedrichs–Lewy (CFL) condition, drag and lift forces, pressure field
and Vorticity. Is important to mention that the following information has been
extracted from the next books [82] [83] [84].
3.1 Reynolds Number.
Reynolds (1874) studied the flow characteristics of fluids by injecting a tracer into a
liquid flowing through a pipe. At low liquid speeds, the tracer moves linearly in the
axial direction. However at higher speeds, the fluid flow lines become disorganized
and the tracer disperses rapidly after its injection into the liquid. The linear flow is
called Laminar and the erratic flow obtained at higher liquid velocities is called
Turbulent.
The characteristics that determine the laminar flow depend on the properties of the
liquid and the dimensions of the flow. As the mass flow increases, the momentum or
inertia forces increase, which are counteracted by friction or viscous forces within the
flowing liquid. When these opposing forces reach a certain equilibrium, changes in
the characteristics of the flow occur. Based on the experiments carried out by Reynolds
in 1874, it was concluded that the forces of the moment are a function of the density,
the diameter of the pipe and the average speed. In addition, the friction or viscous
force depends on the viscosity of the liquid. According to this analysis, the Reynolds
Number was defined as the relationship between inertial forces and viscous (or
frictional) forces.
45
𝑅𝑒 =𝜌𝑢𝐿
𝜇=
𝑢𝐿
𝑣 (3.1)
where:
• 𝜌 is the density of the fluid (SI units: kg/m3)
• u is the velocity of the fluid with respect to the object (m/s)
• L is a characteristic linear dimension (m)
• 𝜇 is the dynamic viscosity of the fluid (Pa·s or N·s/m2 or kg/m·s)
• 𝑣 is the kinematic viscosity of the fluid (m2/s).
This number is dimensionless and can be used to define flow characteristics within a
pipeline.
The Reynolds number provides an indication of the loss of energy caused by viscous
effects. Observing the above equation, when viscous forces have a dominant effect on
energy loss, the Reynolds number is small and the flow is in the laminar regime. If the
Reynolds Number is 2100 or less, the flow will be laminar. A Reynold number greater
than 10,000 indicate that viscous forces have little effect on energy loss and the flow is
turbulent.
3.2 Strouhal Number.
In dimensional analysis, the Strouhal number (St) is a dimensionless number that
describes the oscillatory behaviour of a flow. This parameter takes its name from the
Czech physicist Vincenc Strouhal, who experimented with the detachment of wire
vortices in 1878. Strouhal's number is a fundamental parameter in fluid mechanics.
The Strouhal number is usually written as follows:
𝑆𝑡 =𝑓𝐿
𝑈 (3.2)
46
where
• 𝑓 is the frequency of the vortex shedding.
• 𝐿 is the characteristic length (for example, the airfoil thickness).
• 𝑈 is the velocity of the flow.
For high values of the Strouhal number (of the order of 1), the flow is dominated by
viscosity. For low values (of the order of 10-4 and smaller), the quasi-stable part of the
flow (at high speed) dominates the oscillation. The intermediate values of the Strouhal
number are characterized by the appearance of vortices.
For spheres in a uniform flow in the range of the Reynolds number 800 <Re <200 000
two values of the Strouhal number coexist: one associated with the low frequency of
the large-scale instability of the wake (independent of the Reynolds number) whose
value is approximately 0.2; and another associated with the instability on a small scale
of the separation of the boundary layer.
3.3 Courant-Friedrichs-Lewi condition (CFL).
The Courant–Friedrichs–Lewy or CFL condition is a condition for the stability of
unstable numerical methods that model convection or wave phenomena. As such, it
plays an important role in CFD (computational fluid dynamics). The section below
confers the numerical discussion that derives the CFL condition. After this discussion,
the CFL condition is presented, and in later sections, its used in CFD simulations of
our dissertation.
47
3.3.1 Definition of the CFL Condition.
Culbert B. Laney’s definition of the CFL condition, from the book “Computational
Gasdynamics” [85], is as follows: the full numerical domain of dependence must
contain the physical domain of dependence.
Therefore, the CFL condition expresses that the distance that any information travels
during the timestep length within the mesh must be lower than the distance between
mesh elements. In other words, information from a given cell or mesh element must
propagate only to its immediate neighbours.
The CFL condition is commonly confused with linear stability conditions or nonlinear
stability conditions. However, it is important to emphasize that it is not a sufficient
condition for stability, and other stability conditions are generally more restrictive
than the CFL condition.
3.3.2 Definition of CFL Number
The Courant number can be defined as follows:
𝐶 = 𝑉∆𝑡
∆𝑥 (3.3)
Where, 𝑉 is the velocity magnitude, ∆𝑡 is the timestep and ∆𝑥 is the length between
mesh elements.
The Courant number must be equal or smaller than 1, otherwise, the numerical
viscosity would be negative. An article by Courant, Friedrichs, and Lewy first
introduced this condition in 1928 [86]. This derivation is considered one of the most
influential works for the development of CFD techniques.
48
3.4 Drag Force.
In fluid dynamics, fluid drag, or friction is the friction between a solid object and the
fluid (a liquid or gas) through which it moves. For a solid that moves by a fluid or gas,
the drag is the sum of all the aerodynamic or hydrodynamic forces in the direction of
the flow of the external fluid. Therefore, it acts opposite to the movement of the object,
and in a motorized vehicle this is solved with the push. Although there is generally
talk of air resistance, because air is the medium through which bodies move, the same
considerations apply for other gases and even liquids.
The drag force is proportional to the square of the relative velocity v of the object with
respect to the fluid and the proportionality constant called the CD drag coefficient,
which in turn depends on the Reynolds number.
In this section, we study the cases that the drag force is proportional to the speed and
the square of the speed.
The formula of the drag force is:
F𝐷 = 𝐶𝐷1
2𝜌𝑓𝐴𝑣2 (3.4)
Where 𝐶𝐷 is called drag coefficient, 𝜌𝑓 is the density of the fluid, 𝐴 is the area of the
cross section perpendicular to the direction of movement (in the case of a sphere is
πD2 / 4) and 𝑣 is the relative velocity of the object with respect to the fluid.
The drag coefficient is a function of the Reynolds number, Re. This number is
important to define the behaviour of a fluid and, the transition from laminar to
turbulent flow.
49
3.5 Lift Force.
The lift is the force generated on a body that moves through a fluid, perpendicular
direction to the speed of the incident current. The best known application is the wing
of a bird or an airplane, surface generated by a wing profile. It is the main force that
allows an aircraft with wings to stay in flight. This, being greater than the total weight
of the aircraft, allows it to take off.
For the lift the L notation is used, and CL for the lift coefficient, which always seeks to
be as large as possible.
In addition, the lift, and consequently its coefficient, directly depend on the angle of
attack, increasing as it increases to reach a maximum point or a critical angle of attack,
after which the air flow passing over the extrados (upper surface wing) can not travel
in its entirety and stay attached to the aerodynamic profile, leading to stall. To increase
the lift, there are hyper-lift devices such as flaps and slats to continue with the pressure
difference and therefore increase the lift by modifying the curvature of the profile
(generally used when low speed lift is needed). A correct explanation of the origin of
the lift requires the use of the boundary layer theory developed by Prandtl.
Differences in the behaviour of objects at different speeds are usually expressed with
the 'Reynolds Number', a number without dimensions that describes the relationships
between viscosity and inertia in a fluid.
As with other aerodynamic forces, in practice, dimensionless coefficients are used that
represent the effectiveness of the shape of a body to produce lift and are used to
facilitate calculations and designs.
The mathematical model of the lift force is:
L =1
2𝜌𝑉2𝐴𝐶𝐿 (3.5)
50
where:
• L is the lifting force in newtons.
• 𝜌 is the density of the fluid, in kg / m3.
• 𝑉 is the speed, in m/s.
• 𝐴 is the reference area of the body, represented in m2.
• 𝐶𝐿 is the lift coefficient. Like the rest of the aerodynamic coefficients, it is
dimensionless. This coefficient is found experimentally in accordance with:
𝐶𝐿 =𝐿
1/2𝜌𝑉2𝐴 (3.6)
3.6 Vorticity.
Vorticity is a physical quantity used in fluid mechanics and in the meteorological
world to quantify the rotation of a fluid. Mathematically, vorticity is the vector field
defined by the rotational velocity field:
𝜔 = ∇ × 𝑣 (3.7)
The presence of vorticity in a fluid always implies the rotation of the fluid particles,
accompanied or not by some transverse deformation. In a real fluid its existence is
intimately linked to the tangential tensions. The equation for studying the kinetics of
this field (called the vorticity transport equation) is obtained by taking the rotational
on both sides of the momentum equation of the Navier-Stokes equations and
expressing the local derivative in terms of the substantial derivative.
𝐷𝜔
𝐷𝑡= 𝜔 ∙ ∇𝑢 + 𝑣∇2𝜔 (3.8)
The vorticity originates fundamentally in the solid contours because the fluids are not
able to slide on them, and then it propagates to the interior of the fluid following the
law of variation described by the previous equation. The first term corresponds to the
51
variation of vorticity by deformation of the vortic lines. This phenomenon occurs in
both viscous and non-viscous fluids, however it is a remarkable fact that when the
fluid is non-viscous (ideal) this is the only way in which vorticity can vary. As Kelvin
showed in one of his theorems, this variation always occurs so that the flow of vorticity
associated with an open surface that moves with the fluid remains constant, which
also implies that the variation of the velocity Γ of the velocity along the contour of that
same surface is null.
To find a simple explanation for this vorticity variation mechanism, let us imagine that
a vortex region in the form of a tube with a variable section in its length has been
formed in some non-viscous fluid. Since there is no viscous diffusion within it, the
flow of vorticity associated with any transversal surface is identical and constant, so
when the section varies there must be a variation in the intensity of the vorticity.
The second term of equation 3.8, which unlike the first is only evaluated in viscous
fluids, corresponds to the variation of vorticity by viscous diffusion and has an
analogy (similar differential equation) with the phenomenon of heat conduction in
solids. Due to this phenomenon, particles that do not have vorticity acquire it from
neighbouring particles that do have it, producing a diffusion of vorticity towards the
interior of the fluid.
A simple example that demonstrates this phenomenon is that of a cylindrical
container filled with fluid that starts from rest and suddenly begins to rotate on its
axis at a constant angular velocity. Anyone can sense that the fluid that originally
remained motionless will begin to rotate along with the container. First it will be in
the contour, but after a certain time all the fluid will be rotating as if it were a solid
mass inside the container. What happens in the first instant of the experiment is just a
generation of vorticity due to the appearance of a transverse velocity gradient. That is
to say: suddenly the particles of the contour are turning with the container due to their
52
adherence, while their neighbours still remain immobile. What happens next is a
progressive viscous diffusion that lasts until reaching the regime state; when all the
fluid reaches the same angular velocity and therefore the distribution of vorticity is
constant.
If we repeated exactly the same experiment but with less viscous fluids, we would
notice a longer transition time, while for fluids more viscous shorter times; which is
an indicator that the viscosity is related to the velocity of diffusion of vorticity. This
same mechanism of generation of vorticity is responsible for the generation of the
surrounding layers around the solid bodies. The formation process of these regions is
similar, although in them you can find pressure gradients that modify their
development.
The previous example leaves as a first concept that the viscosity is the capacity of the
particles to infect their vorticity and that depending on it, the fluid will be more or less
dominated by vorticity. However, the field of movement of a fluid is also
characterized by other factors: the scale of the system (its characteristic length), its
characteristic velocity, and its density. The scale effect is an indicator that the size of a
body is one of the determining parameters of the movement field. If you have two
models of the same solid contour but of different scale and circulate through them the
same fluid at the same speed the vorticity will not have to spread the same in both
cases, so the shape and / or intensity of the vortic regions will not necessarily be
identical. If you want to have similar movements, you should circulate a less dense
fluid, or at a slower speed, or a higher viscosity, through the larger body.
A simple example of the scale effect is the circulation of fluid tangent to a solid plane,
where it is concluded that the development of the surrounding layer depends on the
length. Density, on the other hand, is a factor that intervenes dynamically, because by
varying the mass of a fluid particle its response to the actions that are exerted on it
53
varies. From this broader point of view it is evident that the vorticity diffusion level is
closely linked to the Reynolds number of the fluid.
With a very simple mathematical expression Reynolds number allows to distinguish
and compare the movement of fluids. This is because it meets the fundamental
characteristics of movement: the scale of space and time, mass and internal actions. In
general terms, it can be said that when this number decreases, the phenomena
associated with viscosity gain preponderance, and therefore larger vortex regions can
be expected. On the contrary, when it increases, viscous phenomena weaken in
relation to non-viscous phenomena, and therefore more compact vortex regions are to
be expected.
3.7 Pressure field.
Pressure field is a two-component vector force field, which describes in a covariant
way the dynamic pressure of individual particles and the pressure emerging in
systems with several closely interacting particles. The pressure field is a general field
component, which is represented in the Lagrangian and Hamiltonian of an arbitrary
physical system including the term with the energy of particles in the pressure field
and the term with the field energy [87] [88].
The pressure field is included in the equation of motion by means of the pressure field
tensor and in the equation for the metric – by means the pressure stress-energy tensor.
Any forces acting on the matter particles and causing a change in their interaction with
each other contribute to the pressure field, its energy and momentum. The pressure
field is generally considered as a macroscopic field, describing the averaged
interaction of particles in an arbitrary small volume of a system. The cause of the
pressure field emerging at the microlevel is different interactions. For example,
54
electromagnetic forces and strong gravitation hold electrons and nucleons in atoms
together. The action of the external forces causes the matter compression and change
in the volume occupied by atoms and electrons in the matter atoms. This leads to a
change in the energy of the system, which can be represented as a change in the
pressure field energy.
3.7.1 Sound Fields
A sound field is a region where there is sound. It is classified according to the way
and the environment in which the sound waves travel. In the next subsection, the
acoustic terms “near field” and “far field” will be described. These types of field differ
in the physical distance from the sound source (Figure 1). Depending on how far away
an observer is from a sound emitting object, the acoustic energy produced by the
sound source will behave quite differently. It is therefore important to understand
these differences, and design measurements carefully.
Figure 1: Sound waves behave differently in the near field (A) and far field (B).
3.7.1.1 Far Field
The acoustic far field begins 2 wavelengths away from the sound source and extends
outward to infinity (Figure 2). As wavelength is a function of frequency, the beginning
of the far field is also a function of frequency.
55
Figure 2: The far field begins at 2 wavelengths away from the source.
In the far field, the source is far away enough to essentially appear as a point in the
distance, with no discernible dimension or size. At this distance, the spherical shape
of the sound waves has grown to a large enough radius that one can reasonably
approximate the wave front as a plane-wave, with no curvature (Point B in Figure 1).
At this distance, sound pressure level is governed by the inverse square law, and a
single microphone sound recording will give reliable & predictable results. For each
doubling of distance away from the source, the sound pressure will drop 6 dB in the
far field.
In many acoustic standards, measurements are often specified at a distance of at least
one meter from the sound emitting object to ensure that the measurement is taken in
the far field for the most critical frequencies.
3.7.1.2 Near Field
When close to a sound emitting object, the sound waves behave in a much more
complex fashion, and there is no fixed relationship between pressure and distance.
Very close to the source, the sound energy circulates back and forth with the vibrating
surface of the source, never escaping or propagating away. These are sometimes
called “evanescent” waves. As distance increases from the source, some of the sound
field continues to circulate, and some propagates away from the object (Figure 3).
56
Figure 3: The near field is complex, with sound energy both circulating and propagating.
This transition, from circulating to propagating, continues in an unpredictable fashion
until the threshold distance of 2 wavelengths is reached, where the sound field strictly
propagates (the far field). This mixture of circulating and propagating waves means
that there is no fixed relationship between distance and sound pressure in the near
field and making measurements with a single microphone can be troublesome and
unrepeatable. Typically, measuring in the near field requires the use of more than one
microphone (Figure 4), in order to be able to accurately measure the energy from the
circulating and propagating waves.
Figure 4: Acoustic arrays featuring many microphones can be used close to a source to accurately measure
sound energy in the near field [89].
57
CHAPTER 4: APPLICATIONS OF COMPUTATIONAL FLUID
DYNAMICS IN AERODYNAMICS AND AEROACOUSTICS.
This chapter examines background theory in Computational Fluid Dynamics (CFD)
and the understanding of CFD methods applied in noise generation. This chapter
starts with the description of the basic fluid dynamics theory and then follows on to
turbulence modelling in CFD. The CFD code used in this thesis is STAR- CCM+. This
chapter concludes by explaining the CFD equations used by this software in the
aeroacoustics field.
4.1 Governing Equations of Motion
The basic equations of motion used to evaluate any flow problem are the continuity
and momentum equations. Assuming no body forces, equations 4.1 and 4.2 show the
compressible form of both equations, respectively.
𝜕𝜌
𝜕𝑡+
𝜕
𝜕𝒙𝒊(𝜌𝒖𝒊) = 0 (4.1)
𝐷(𝜌𝒖𝒊)
𝐷𝑡≡
𝜕(𝜌𝒖𝒊)
𝜕𝑡+
𝜕
𝜕𝒙𝒋(𝜌𝒖𝒊𝒖𝒋) =
𝜕𝑝
𝜕𝒙𝒊+
𝜕𝜏𝑖𝑗
𝜕𝒙𝒋 (4.2)
where, 𝒙𝒊 (𝑖 = 1, 2, 3) are the cartesian coordinates corresponding to (x, y, z). 𝒖𝒊 is the
cartesian component of velocity, 𝑡 is the time, 𝑝 is the pressure, 𝜌 is the density and 𝜏𝑖𝑗
is the viscous stress tensor. These equations form the basis for any fluid analysis.
However, when turbulent flows are involved, more variables arise that cannot be
solved, due to the lack of equations. As a result, more equations are needed to solve
the turbulence closure problem. [84]
58
4.2 Turbulence Models
This section will discuss the basis of the Reynolds Averaged Navier-Stokes (RANS)
equations and the associated turbulence closure problem. The formulation of some
turbulence models used in STAR-CCM+ simulations is also presented. These models
are: the most used model in CFD, Standard k-𝜺 model, as well as Large Eddy
Simulation (LES), and Detached Eddy Simulation (DES). The advantages and
disadvantages of each model are presented.
4.2.1 Reynolds-Averaged Navier-Stokes Modelling (RANS)
Reynolds-Averaged Navier-Stokes (RANS) equations deal with the unsteadiness of
the flow in average terms. The flow variables are represented as a sum of two terms,
a mean component and a fluctuating component, as shown in equation 4.3 and 4.4.
Both equations represent the notation for the two different types: Reynolds averaging
and Favre averaging, respectively:
𝑢𝑖(𝑥𝑖, 𝑡) = 𝑖(𝑥𝑖) + 𝑢𝑖′(𝑥𝑖,𝑡) (4.3)
𝑢𝑖(𝑥𝑖, 𝑡) = 𝑖(𝑥𝑖) + 𝑢𝑖′′(𝑥𝑖,𝑡) (4.4)
where 𝑢𝑖′and 𝑢𝑖′′are the fluctuation about the averaged value for the different
averaging types. There are two types of averaging used in order to solve 𝑖(𝑥𝑖) in
Reynolds averaging. One method is the time-averaged approach, shown in equation
4.5.
𝑖(𝑥𝑖) = limΤ→∞
1
Τ ∫ 𝑢𝑖
Τ
0(𝑥𝑖, 𝑡)𝑑𝑡 (4.5)
where Τ is the averaging interval and is large compared to the typical time scale of
the fluctuation. The time-averaged approach is mainly used for steady flows.
59
For unsteady flows, another type of averaging is used: ensemble averaging. This
concept involves the averaging of a large set of flows where all the variables are
controlled and identical, but the initial condition for each flow is generated randomly.
The mean flow under ensemble average is shown in equation 4.6, where 𝑁 is the
number of flows in the ensemble.
𝑖(𝑥𝑖, 𝑡) =1
𝑁∑ 𝑢𝑖(𝑥𝑖, 𝑡)𝑁
𝑛=1 (4.6)
Equations 4.5 and 4.6 are used for incompressible flows. For compressible flows, Favre
averaging is used. It is defined as the density-weighted average with the fluid density
denoted as 𝜌(𝑥𝑖 , 𝑡). Equation 4.7 shows the solution for 𝑖(𝑥𝑖).
𝑖(𝑥𝑖) ≡𝜌𝑢𝑖 (𝑥𝑖,𝑡)
(𝑥𝑖,𝑡) (4.7)
For high speed, compressible flows, the Favre averaging is better suited. After
incorporating equations 4.4 and 4.7 into the equations of motion (4.1 and 4.2) and then
considering the Reynolds average, the Favre-averaged conservation of mass
continuity and momentum can be defined as shown in equations 4.8 and 4.9,
respectively.
𝜕
𝜕𝑡+
𝜕
𝜕𝑥𝑖(𝑖) = 0 (4.8)
𝜕(𝑢𝑖)
𝜕𝑡≡
𝜕(𝑢𝑖𝑢𝑗)
𝜕𝑥𝑗= −
𝜕
𝜕𝑥𝑖+
𝜕
𝜕𝑥𝑗(τ𝑖𝑗 − 𝜌𝑢′′𝑖𝑢′′𝑗 ) (4.9)
where the term (−𝜌𝑢′′𝑖𝑢′′
𝑗 ), known as the Reynolds stress tensor, represents the
apparent stress in the mean flow due to turbulent fluctuations. Its presence makes the
turbulence problem difficult to solve due to the introduction of more unknown
variables than available equations. The absence of additional equations is known as
the Turbulence Closure Problem. The Reynolds stress tensor cannot be solved in the
60
same way the viscous stresses are. The reason behind this is that the viscous stress can
be related directly to other flow properties using constitutive equations. This is
possible because the closure approximations of a fluid are averaged over characteristic
length and time scales that are much smaller than those of the flow we are interested
in. At the same time, these scales are much larger than the molecular length and time
scales that characterize the molecular interactions that cause momentum transfer.
However, for Reynolds stress, it arises from the flow itself and the scales of the
fluctuating motion of the flow are the scales we are interested in. As a result, the same
closure concept from viscous stress will not work with Reynolds stress.
To close the system (to solve the turbulence closure problem), the Reynolds stress
tensor needs to be modelled. One of the first people to tackle this problem was
Boussinesq, who introduced the Boussinesq approximation with the model Reynolds
stress tensor (𝑅𝑖𝑗). The Boussinesq approximation replaces the exact Reynolds stress,
as shown in equation 4.10.
𝑅𝑖𝑗 = −𝜌𝑢′′𝑖𝑢′′
𝑗 ≡ 2𝜇𝑡𝑆𝑗 −
2𝑘𝛿𝑖𝑗
3 (4.10)
The eddy viscosity (𝜇𝑡) and the turbulent kinetic energy (𝑘) would then be computed
using the turbulence model to achieve turbulence closure. Even though this
approximation is simple, it does provide the appropriate accuracy needed for simple
shear flows where mean velocity gradients and turbulence develop slowly.
4.2.2 Large Eddy Simulation (LES)
More advanced turbulence modelling approaches have been developed over the years
in order to better simulate complex and real-life phenomena. These approaches are
based primarily on unsteady, transient calculations and on average have higher
computational costs than RANS models. The first that we mention is the Large Eddy
Simulation (LES).
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Large Eddy Simulation (LES) is a transient approach that solves the large scales of
turbulence and models the smaller scales. Therefore, by modelling less of the
turbulence, this technique results in less error due to turbulence modelling. It is based
on the idea that smaller eddies are self-similar, thereby can be modelled with more
universal models. To achieve closure of the Navier-Stokes equations, the subgrid scale
model is used to model the subgrid scale viscosity, while the Boussinesq
approximation is used to model the subgrid scale stresses. One major disadvantage of
this model is that it is computationally expensive. As a result, the detached eddy
simulation (DES) was explored.
4.2.3 Detached-Eddy Simulation (DES)
The Detached-Eddy Simulation (DES) originated by Spalart [92] in 1997, and was first
used by him 2 years later [93], with the purpose of coping with massively separated
flows at high-Reynolds number. DES combines LES and RANS approaches, based on
the turbulence length scale and the grid spacing. Hence, LES is used for regions of
massive separations and RANS within the boundary layer. The official definition of
DES, in accordance with Travin [94] is “A three-dimensional unsteady numerical
solution using a single turbulence model, which functions as a sub-grid scale model
in regions where the grid density is fine enough for a large-eddy simulation and as a
Reynolds-averaged model in regions where it is not”. More details about the
equations, advantages, limitations and implementation of DES can be found in the
review paper of Spalart [93].
This approach has become well-known and proven for the prediction of massively
separated flows at a lower computational cost than the LES model [95]. In this model,
the dissipation term is modified, as shown in equation 4.11.
𝐷𝑘 = 𝛽∗ ϑk → 𝐷𝑘 = 𝛽∗ϑkF𝐷𝐸𝑆 (4.11)
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The modification involves the addition of the F𝐷𝐸𝑆 term to distinguish between which
model should be used, 𝛽∗ is a calibration parameter. Equation 4.12 presents the
definition of as a function of turbulent length scale 𝑙𝑡, shown in equation 4.13, model
constant 𝐶𝑑𝑒𝑠, and the largest distance between the cell centre under consideration and
the cell centres of neighbouring cells ∆.
𝐹𝐷𝐸𝑆 = max [𝑙𝑡
𝐶𝑑𝑒𝑠∆, 1] =
1, 𝑖𝑓𝑙𝑡 < 𝐶𝑑𝑒𝑠∆↔ 𝑅𝐴𝑁𝑆 𝑚𝑜𝑑𝑒𝑙1, 𝑖𝑓𝑙𝑡 > 𝐶𝑑𝑒𝑠∆ ↔ 𝐿𝐸𝑆 𝑚𝑜𝑑𝑒𝑙
(4.12)
𝑙𝑡 =√𝑘
𝛽∗ϑ (4.13)
where 𝑘 is the turbulent kinetic energy and ϑ is the specific dissipation rate.
The RANS model is used in the regions near solid boundaries, where the turbulent
length scale is less than the maximum grid dimension [92]. When these conditions are
not in play, the dissipation term in the equation increases which in turn decreases. As
a result, the turbulent eddy viscosity decreases, as does the modelled dissipation. This
process solves, rather than models, a large part of the turbulence, the concept of the
LES subgrid scale model [96].
The formulation of the DES model is very helpful in reducing the computational cost
while allowing the small-scale length scales to be resolved. This model was the one
selected for our research.
4.3 Computational Aeroacoustics
4.3.1 Background
Aeroacoustics is the study of noise generation that develops from turbulent fluid
motion or through the interaction of flow and surfaces (aerodynamic forces). This field
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originated by Sir James Lighthill [49] during his time as Professor in the University of
Manchester where he studied the noise generation associated with jet engines. Since
that time, this field has grown immensely until the 1980s, when computational
aeroacoustics (CAA) were developed.
Computational aeroacoustics is the subset of aeroacoustics that utilizes numerical
methods to analyse noise generation. There are two methods that can be used under
CAA: direct method and hybrid method. The direct method involves computing the
flow and acoustic fields using the same computational domain using computational
fluid dynamic equations. A large domain would be setup to include the receivers
within, and the mesh would have to be fine enough throughout the entire domain to
prevent any dissipation. This is necessary in order to account for the large differences
in length scale between the acoustic and the flow variables. As a result, the method is
computationally expensive and impractical.
The alternative approach, hybrid method, splits the flow domain from the acoustic
domain. The flow variables will be solved using the computational fluid dynamic
equations. The flow field is then used to calculate the acoustical sources, which in turn
is used to propagate noise to the receiver location using an acoustic analogy. This
allows the domain to be much smaller and reduces the computational cost
significantly.
The hybrid approach is the basis for all commercial software including STAR-CCM+.
The next two sections discuss the acoustic analogy developed by Lighthill and its
modification to include moving surfaces referred to as Ffowcs Williams-Hawkings
(FW-H) equation.
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4.3.2 Lighthill´s Acoustic Theory
Lighthill [97] introduced one of the simplest yet powerful concepts into the
aeroacoustic world, known as the acoustic analogy. The purpose, at the time, was to
understand and predict the noise generation by the jet of an aircraft turbojet engine.
The idea of the acoustic analogy is to replace the regions of unsteady fluid flow by an
equivalent distribution of sources in order to derive linear perturbations from the base
flow [97]. The analogy is based on manipulating the momentum and mass continuity
equation to obtain a linear wave equation with nonlinear forcing terms that are
independent of the far-field radiation.
In order to derive the acoustic analogy, consider a jet of air streaming into a quiescent
medium with density 𝜌0 and speed of sound 𝑐. Away from that jet, the perturbation
pressure 𝑝′ can be written in the wave equation form as shown in equation 4.14.
𝑝′ =1
𝑐2
𝜕2𝑝′
𝜕𝑡2 − ∇2𝑝′ = 0 (4.14)
Lighthill derived an exact relationship for perturbation density 𝑝′ showed in equation
4.15.
𝑝′ = 𝑐𝜌′ (4.15)
Manipulating the mass continuity and momentum equations in 4.1 and 4.2, we get a
rearranged combined equation, shown in equation 4.16.
𝜕2𝑝′
𝜕𝑡2 =𝜕2
𝜕𝑥𝑖𝜕𝑥𝑗(𝜌𝑢𝑖𝑢𝑗 + 𝑃𝑖𝑗) (4.16)
Subtracting 𝜕2𝑝′
𝜕𝑥𝑖2 from both sides of equation 4.16 and using equation 4.15, we get an
equation of the same form of equation 4.14 as shown in equation 4.17.
65
𝑝′ =𝜕2Τ𝑖𝑗
𝜕𝑥𝑖𝜕𝑥𝑗 (4.17)
where Τ𝑖𝑗 = (𝜌𝑢𝑖𝑢𝑗 + 𝑃𝑖𝑗 − 𝑐2𝜌′𝛿𝑖𝑗). In equation 4.17, Τ𝑖𝑗 is referred to as the Lighthill
turbulence stress tensor. It is equal to zero at the far-field, thereby satisfying the
definition in equation 4.14. However, its value is not equal to zero in the jet and acts
as a quadrupole noise source that radiates sound in a radial direction [97].
4.3.3 The Ffowcs Williams and Hawkings Equation
The Ffowcs Williams-Hawkings (FW-H) equation is the generalised form of Lighthill’s
acoustic analogy, showed in equation 4.14. It is derived primarily from Farassat’s
Formulation [20], being the exact rearrangement of the generalized derivatives of the
continuity and momentum equations into the form of the inhomogeneous wave
equation.
To understand the formulation, consider a moving, impenetrable body described by
𝑓(𝑥, 𝑡) = 0, such that 𝑓 > 0 is outside the body and ∇𝑓 = (outward normal to 𝑓 = 0).
Inside the body, the fluid is at rest and with the same conditions as the formulation of
Lighthill’s acoustic analogy. Based on this setup, there is an artificial discontinuity at
the body (𝑓 = 0). To consider the jump present at the surface, the mathematical
concept of derivatives of generalized functions is used to make the required
corrections to the conservation laws. The generalized conservation laws of mass
continuity and momentum are shown in equation 4.18 and 4.19, respectively. The bars
over the derivatives denote generalized differentiation.
𝜌′
𝜕𝑡+
𝜕𝑥𝑖(𝜌𝑢𝑖) = 𝜌0𝑣𝑛𝛿(𝑓) (4.18)
𝜕𝑥𝑖(𝜌𝑢𝑖) +
𝜕𝑥𝑗(𝜌𝑢𝑖𝑢𝑗 + 𝑃𝑖𝑗) = 𝑙𝑖𝛿(𝑓) (4.19)
66
where 𝑣𝑛 =𝜕f
𝜕t is the local normal velocity at the surface of the body, 𝑙𝑖 = 𝑃𝑖𝑗𝑛𝑗 is the
local force intensity that acts on the fluid, and 𝜕(f) is the Dirac delta function. Taking
the 𝜕
𝜕t from equations 4.18 and 4.19, and subtracting the result of the latter from the
former, we get to equation 4.20:
2𝜌′
𝜕𝑡2 −2
𝜕𝑥𝑖𝜕𝑥𝑗(𝜌𝑢𝑖𝑢𝑗 + 𝑃𝑖𝑗) =
𝜕𝑡[𝜌0𝑣𝑛𝛿(𝑓)] −
𝜕𝑥𝑖[𝑙𝑖𝛿(𝑓)] (4.20)
Substituting equation 4.15 into equation 4.20 and subtracting 2𝜌′
𝜕𝑥𝑖𝜕𝑥𝑗 from both sides
provides the general form of the FW-H equation as shown in equation 4.21.
𝑝′ =
𝜕𝑡[𝜌0𝑣𝑛𝛿(𝑓)] −
𝜕𝑥𝑖[𝑙𝑖𝛿(𝑓)] +
2
𝜕𝑥𝑖𝜕𝑥𝑗[𝑇𝑖𝑗𝐻(𝑓)] (4.21)
where 𝐻(𝑓) is the Heaviside function. Using the free-space Green’s function [98] to
compute the sound pressure at the observer’s location x, the solution of equation 4.21
can be defined in the form shown in equation 4.22.
𝑝′(, 𝑡) = 𝑝′𝑇(, 𝑡) + 𝑝′𝐿(, 𝑡) + 𝑝′𝑄(, 𝑡) (4.22)
where 𝑝′(, 𝑡) refers to the monopole (or thickness) term. It arises from the
displacement of the fluid as the body passes through. 𝑝′𝑇(, 𝑡) is the dipole (or loading
term). It occurs from the unsteady motion of the force distribution on the body surface.
Both noise sources are surface related. Finally, 𝑝′𝑄(, 𝑡) is the quadrupole (volume
source) term and results from the nonlinearities present in the flow.
There are two types of surfaces that can be used in the formulation. An impermeable
FW-H surface acts as a filter of wall boundary conditions from which the noise
originates. This type will produce sound levels only from the monopole and dipole
sources. A permeable FW-H surface acts as a filter of internal interface boundaries.
67
This surface is a fine mesh region that surrounds all the sources of noise: monopole,
dipole, and quadrupole.
In STAR-CCM+, the FW-H model uses a concept developed by Brentner and Farassat
[99], referred to as the advanced time approach or the source-time-dominant
approach. The algorithm looks forward in time to see when the receiver perceives the
generated sound waves. This advanced time algorithm makes a distinction between
the emission and reception times. The emission times of the acoustic signal from each
surface will be constant while the reception time for those signals will be different. As
a result, the emission times are fixed and the signals arriving to the receiver are
accumulated at their respective emission time slot. The overall acoustic signal at the
receiver is the sum of the individual acoustic signals from each source surface during
the same emission time. The goal of the FW-H model is to predict the small amplitude
acoustic pressure fluctuations at the location of the desired receiver. It predicts the
propagation of sound in free space using analytical integral solution to the generalized
wave equation and does not include any effects such as reflections and refractions.
This approach was used in the simulations performed in this thesis to predict noise
levels of the receivers in the far field.
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CHAPTER 5: CFD SIMULATION SETUP IN STAR-CCM+
The next chapter will describe the geometric specification of the airfoil used during
the research, as well as the details of the mesh generation and the sensitive study
developed. One last point of interest was the validation of our mesh and the
aerodynamic results obtained, in comparison with the experimental data obtained by
Angland. [26]
5.1 Geometry specification
The geometry was based on the airfoil of the Airbus A320´s flap (for more data about
this model check [100]). The dimension of the span´s flap model was 0.4 m (Figure 5
and Figure 6 ). Angland [26] recommends this, in order to improve the quality and the
spanwise cells number; as a result, a better resolution will be provided using a DES
model. Also, as the focus is on the noise generated by the flap side-edge, it is removed
from the noise generated by the trailing edge or otherwise; it is necessary to keep the
span at the smallest possible in order to save computational resources.
Figure 5: Lateral overview of the on-surface grid at flap
69
Figure 6: On-surface grid at flap´s top
5.2 Grid Generation
The reason to generate a good mesh is to obtain suitable results through analysis. As
a result, the generation of a mesh begins with a description of the geometry surface.
From this description, two cycles of meshing of the geometry need to be done: surface
meshing and volume meshing.
5.2.1 Surface Mesh.
Star-CCM+ contains tools which can be used to help prepare the starting surface
geometry so that a high-quality volume mesh can be created from it. The most utilised
are the surface remesher and the surface wrapper.
There is also a surface remesher in order to improve the overall quality of the surface
and optimise it for the volume mesh models. Typically, the surface remesher is used
for remeshing the surface produced by the surface wrapper.
70
5.2.1.1 Volume Mesh.
In Stars-CCM+, three different types of meshing models can be used to generate a
volume mesh: tetrahedral, polyhedral and trimmed mesh.
The tetrahedral mesh is used to provide an efficient and simple solution for complex
mesh generation problems. It is the fastest of the provided models and uses the least
amount of memory for a given number of cells.
The polyhedral meshes provide a balanced solution for complex mesh generation
problems. They are relatively easy and efficient to build, requiring no more surface
preparation than the equivalent tetrahedral mesh.
The trimmer meshing model utilises a template mesh constructed from hexahedral
cells, from which it cuts or trims the core mesh, based on the starting input surface.
From the mentioned mesh models, the trimmer was expected to produce best results
when working with multiphase on and free surface (due to its ability to describe the
smooth free surface).
5.2.2 Mesh Sensitive Study
In order to establish the accuracy of the CFD solution, and to keep an optimal and low
computational cost, the model has been analysed using: the Detached-Eddy
Simulation (DES) model. This case study was selected because our airfoil had been
used previously by Angland [26] for experimental test and we extracted some of his
data to compare with our simulations. The data was uniform Re = 1.27 x 106, and angle
of attack of 20° degrees. The grid convergence study was performed by developing
three different meshes: a large, medium, and fine grid to predict the drag and lift
coefficients on normalised mesh cells to determine how the mesh quality affects CFD
simulation results. The number of nodes and the simulation time for the three cases
simulated using the model are highlighted in Table 1, as well as the results. Table 1
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summarises the key characteristics of the meshes, and it is very clear that CFD
simulation time is highly dependent on the number of mesh nodes considered. The 3
meshes generated have near wall resolution i.e. y+ < 10 by using the standard wall
function approach to avoid unsatisfactory results when using the Detached-Eddy
Simulation (DES).
Table 1: Mesh size, CFD simulation time, and estimated CL and CD for DES model at Angle of attack = 20°.
Mesh
Resolution
Number of
Nodes
CFD Simulation
Time CL CD
Coarse Mesh
(M1)
1.2 X 106 nodes 50 hrs 1.45 0.55
Coarse Mesh
(M2)
2.3 X 106 nodes 75 hrs 1.50 0.59
Coarse Mesh
(M3) 3.9 X 106 nodes 110 hrs 1.56 0.64
In our case of investigated meshes, the airfoil has an increased mesh resolution. This
is due to the closer flap side-edge, as could be seen in the Figure 6. This was decided
in order to acquire the most precise data in this spot, as it is the most important part
of our investigation. The mesh is refined in the grids from M1 to M3 where M1, M2,
M3 represent coarse, medium, and fine mesh respectively, generated for the DES
model. The estimated lift coefficient increased from 1.45 to 1.56 and lift coefficient
increased from 0.55 to 0.64 as shown in Table 2. Another important facts to remember
are the coefficients obtained by Angland at similar values, with a Re 1.3 x 106 at 20
degrees CL=1.54 and CD=0.62.
Table 2: Mesh Results VS Angland results at approximately Re=1.3x106 and angle of attack of 20°.
Mesh
Resolution CL CD
Coarse Mesh
(M1)
1.45 0.55
Coarse Mesh
(M2)
1.50 0.59
Coarse Mesh
(M3)
1.56 0.64
Angland Results 1.54 0.62
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It is important to note that the mesh resolution has one of the main roles in the final
CFD results. The mesh nodes need to be small in order to solve the boundary layer on
the blade surfaces. The highest CL and CD obtained from the mesh study conducted
is 1.56 and 0.64 respectively for M3. Also, M3 is the closest one to Angland’s results in
both coefficients. It is clear from the final CFD simulation results obtained in the mesh
study that the simulation time is highly dependent on the number of mesh nodes, and
the turbulence model selected. M1 relatively leads to reasonable prediction of the
coefficients on the airfoil, whereas M2, and M3 it can be seen than the coefficients of
M3 is better than M2. Due to the closest approximation to Angland values, despite
being the most computationally expensive, M3 is the best mesh and was used for
further research in the work contained in this thesis.
The final grid used for the DES calculation was 14 metres tall, 14 metres long, 16
metres wide, 3.9 X 106 cells, 11.6 X 106 faces and 4 X 106 vertices. Pictures of the
computational grid are shown from Figure 5 to Figure 11.
Figure 7: Lateral overview of the grid composes by the flap and the nearfield.
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Figure 8: Detail of the grid at the tip of the flap
Figure 9: Detail of the grid at the flap
74
Figure 10: Isometric image of the complete mesh and boundary conditions location
Figure 11: Lateral view of the mesh and airfoil location
75
5.2.3 Verification and Validation.
After the verification and the validation of the CFD analysis was performed, the
quality of the results needed to be assessed. Oberkampf & Tocarno [101], and Mehta
[102] made a quality assessment, and their terminologies are widely accepted in CFD
research community.
Verification has been defined by Mehta as “The process of determining that a model
implementation accurately represents the developer's conceptual description of the
model and the solution to the model”. The verification procedure begins with
assessing the error occurred quantitatively during the discretisation of fine grids,
implementation of the turbulence models, and errors while programming the CFD
codes. Generally, a mesh sensitive study is performed to describe and point out the
errors. The spatial discretization error is analysed by simulating the grids to different
resolutions, a process which increases the computational overhead while increasing
the options in CFD code.
Validation is further defined by Mehta as “The process of determining the degree to
which a model is an accurate representation of the real world from the perspective of
the intended uses of the model”. Validation in CFD refers to comparison of the CFD
simulation with the experimental data in order to examine the modelling errors. CFD
results validation against experimental data can be difficult sometimes, as the
available experimental data might be limited or is complex. Validation can also be
defined as “solving the right equations” which also recognises the quantified errors
and the uncertainty in CFD simulations. Oberkampf & Trucano demonstrated that
validating CFD simulations against experimental data can be complicated, as the poor
experimental data may scatter the CFD simulations.
Keeping in mind the complex nature of the validation process, in order to validate our
simulation, we compared our data with the experimental results from Angland [24].
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It must be noted: Angland runs the experiments with velocities between 10 m/s to 40
m/s and a Reynolds number from 0.7 X 106 to 2 X 106. For this reason, a 30 m/s case
was calculated with the same values and with angles of attack of 30 degrees.
The results for the lift force are presented in Figure 12, comparing the results of
Angland with our simulations data. Moreover, the drag forces are shown in Figure 13
for the experimental results, compared with our simulations. On one hand, it is shown
that the results are slightly different, with a linear response in both cases when
describing the lift force. On the other hand, it is recognisable in both cases that the
results for the drag forces generated a parabolic graphic.
Figure 12: Lift Coefficient comparison between Angland's results and our simulations.
77
Figure 13: Drag Coefficient comparison between Angland's results and our simulations.
Now, if we focus on the generation of vorticity at the edge of the flap, it is possible to
see the similarities between Figure 14 and Figure 15. A primary attachment line and a
secondary separation line are visible in both Angland's experimental case and in this
study's simulation. The focal point is slightly more difficult to see, but it can be
appreciated in Figure 15 on further examination (this will be discussed in section 6.2).
All these pointed specifications are generated in similar areas of the side-edge of the
flap. It is necessary to compare the sound pressure level generated by the edge of the
flap in this case, and compare it with the experimental cases. Moreover, is important
to compare the sound pressure level (SPL) generated by the edge of the flap in this
study case and compare it with the experimental cases. In Figure 16, is possible to
appreciate the SPL generated by the edge of the flap versus the frequency in the
experimental case at 30 m/s with a deflection of 30 degrees over the flap, versus the
78
results generated by the simulations running the DES model with the configuration
mentioned previously. Is important to mention that the generation of SPL starts with
110 dB at a similar frequency (around 60 Hz), then begins to increase until it reaches
120 Hz, and then ultimately starts to drop. There is a quicker drop in this study's
simulations as the high lift dispositive was not completely simulated. For this reason,
the frequency and behaviour of the SPL has changed, however the important result is
the response of the system in comparison with the experiment.
Figure 14: Oil flow of flap side edge showing major flow features. View looking starboard, flow is from left
to right. [26]
79
Figure 15: Vorticity at the edge of the flap.
Figure 16: SPL results at 30m/s with an angle of attack of 30 degrees. Angland VS our results.
80
5.2.3 Boundary Conditions
The wall boundary condition is applied to the flap; this is a no-slip boundary condition
with the gradient of pressure normal to the wall set to zero. The density was calculated
using the ideal gas law and lists the boundary conditions used along the surfaces of
the domain in Table 3.
Table 3: Boundary conditions applied
Boundary Type Value
Inlet Free-stream V and Re are shown in for every
test.
Outlet Pressure Outlet 0 Pa
Flap Wall No – slip smooth
Around Free-stream V and Re are shown in for every
test.
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CHAPTER 6: SIMULATIONS AND RESULTS
During this chapter, the results for the simulations of a flap side-edge flowfield using
the Detached Eddy model in Star CCM+ are presented and discussed. The main
purpose of these simulations was to generate initial data to model the nearfield flow
and to use the unsteady CFD data as an input to a Ffowcs Williams Hawkings (FWH)
solver to estimate the farfield acoustics in future works. The software used was Star-
CCM+, as previously mentioned, with the FWH solver integrated in the program. The
data and specifications used in the simulations are presented.
6.1 Overview
To capture the significant off-surface unsteadiness in the correct way, the detached-
eddy simulations were chosen. The parameters used for these simulations were with
velocities between 30 and 60 meters per second, a Reynolds number between 0.95 X
106 and 1.91 X 106, all with angles of attack between 10° - 30° degrees. These
simulations are detailed in Table 4. No simulations were run with an angle of attack
of less than 10 degrees, because the average configuration for landing the Airbus A320
is between 15 and 30 degrees. Meanwhile, for take-off, the flap set is between 5 and 15
degrees depending on the company procedures.
Table 4: Set of simulations.
V (m/s) Mach number Reynolds number Flap model deflection
30 0.102 0.95 X 106 30°
40 0.135 1.27 X 106 10°, 15°, 20°, 25°, 30°
50 0.169 1.59 X 106 20°, 25°, 30°
60 0.203 1.91 X 106 20°, 25°, 30°
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Other important considerations are the parameters used for our simulation. All of
them are listed in Table 5.
Table 5: Meshing parameters for simulation
Parameters Values
Number of Cells 3.9 X 106 cells
Mesher Type Trimmer
Maximum Mesh Size (mm) 680
Minimum Mesh Size (mm) 10
Maximum Y+ 8.3
Figure 17: Y+ values on the flap
6.1.1 Computational details
Table 5 lists the meshing parameters used in the simulation and from Figure 5Figure
11 shows the mesh of the domain, zoomed view of the mesh around the flap, and
isometric pictures of the mesh, as well as the location of the flap inside of the fluid
domain, respectively.
As shown in the figures mentioned in the previous paragraph, the mesh was refined
around the flap and near of the flap side-edge. This was required in order to capture
the wake dynamics of the flow in the important area of interest, as well as to keep the
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y+ value as lower as possible. Figure 17 shows the y+ values on the flap. The maximum
value of y+ is 8.27. Even though it is greater than 5, it is an acceptable value to get
reasonable results without increasing the mesh cell numbers and computational cost.
An all y+ wall treatment is used in the simulation which also justifies the why the
mesh size is reasonable.
In order to have a positive numerical viscosity, the CFL number must be equal or
lower than 1. The CFL number has been calculated using equation 3.3. The used
velocities are between 30 and 60 m/s, showed in Table 4, the timestep used in our
simulation is listed in Table 7 and the minimum and maximum length of the cells are
listed in Table 5. With these values we have than the highest CFL number obtained is
0.18. Ensuring real viscosities with these results.
Table 6 and Table 7 list the physics model and the stoppage criteria used in the
simulations.
Table 6: Physics parameters for simulations
Parameters Values
Turbulence Model Detached Eddy Simulation (DES)
Wall Treatment All y+ wall treatment
Flow Regime Turbulent Flow
Equation of State Ideal Gas
Acoustic Model Ffowcs Williams-Hawkings (FW-H)
Table 7: Stoppage criteria for simulations
Parameters Values
Timestep Size 3×10-5s
Temporal discretization 2nd order
Iteration timestep 237
84
The physical timestep (∆𝑡) was 3×10-5s. This corresponded to a sampling frequency
of 20000 Hz. According to the Niquest criteria, this meant that the highest frequency
that could be resolved was 10000 Hz. The timestep corresponded to a non-
dimensional timestep of 4.25 ×10-3, which meant 237 timesteps were needed for one
convection length. An implicit dual time-stepping method was used with 20 sub-
iterations for each timestep to ensure convergence. The solution was run to a non-
dimensional time of approximately 0.1s. Convergence was determined by monitoring
global values like lift and drag and pressure monitors around the vortex.
The microphones positions are inputted into STAR-CCM+ at the same locations than
the experiments performed by Angland [26]: 1 meter of distance from the flap side
edge, as well as another positioned under the flap, 1 meter away.
6.2 Aerodynamic Analysis of Results
The lift and drag coefficients were calculated using the equations 3.4 and 3.5.
The drag and lift coefficient are shown in Figure 18 Figure 19 for the different
simulations that are specified in Table 4. As could be seen in Figure 18, there is a small
increase in 𝐶𝐿 as the Reynolds Number was increased from 1.27x 106 to 1.91 x 106. As
we could corroborate, the lift coefficient answer has a linear response with the 3
different Re, with the 3 main sets, from 20 degrees till 30 degrees of deflection of the
flap. With these results, we know that the geometry of the flap did not stall up to these
angles of attack. Regarding the drag values, these ones have a slight dependence with
the velocity and, as shown in Figure 19, once the velocity increases, the drag force
decreases.
85
As shown in the Figure 20, the leading edge of the flap is dominated by a dual vortex
system. Originated by the flap´s pressure surface and located on the side-edge, the
primary vortex dominates the entire side-edge. This happens as a response to its fast
growing in the chordwise direction. We also found a secondary vortex located on the
suction surface; caused by a shear layer that separates from the upper surface of the
side-edge. The shear layer that causes the secondary vortex is reattached on the
suction surface of the flap, which is why the growth of the primary vortex is bigger
than the secondary one.
Figure 18: CL of our simulations.
86
Figure 19: CD of our simulations.
The extension of the primary vortex on the side-edge is formed by the primary
attachment line, where the shear layer that detached from the flap suction surface
attached to the side-edge flap. We can appreciate the development of the merged
primary and secondary vortex in the streamwise direction in the Figure 20. Moreover,
we can visualize how the strength of the vortex is decreased as the vortex grow in size,
also as the vortex moves downstream and separates from the flap surface. Details are
shown in Figure 21 Figure 22. These simulations predicts the theories developed by
Brooks and Humphreys mentioned previously at the section 2.4. [22]
As we mention in the previous chapter, Figure 14 and Figure 15 show a tiny difference
with Angland simulations run with similar configurations than ours. The primary
attached line determined by the DES calculation was located at almost the same place
as the experimental oil flow shown in the first figure, but it shows the disparity with
the information showed by Angland [26] where he mentions: “… the next there were
87
two significant disparities. The primary attachment line determined by the DES
calculation was located further towards the suction surface than the equivalent feature
on the oil flow. This suggested that the size of the primary vortex on the flap side-edge
was larger and grew quicker in the DES calculation. There was also a disparity at the
point where the shear layer, which was wrapped around the primary vortex, attached
on the suction surface. This was the point of vortex merging. In the oil flow, this
occurred at 0.41 < xF /cF < 0.44 (the exact location of this point was difficult to determine
in the oil flow visualization since it moved). The point of attachment on the suction
surface in the DES calculation was xF/cF = 0.38. The difference arose from the
accelerated growth of the primary vortex on the flap side-edge in the simulation. The
point on the flap where the merged vortex system separated from the flap was well
predicted by the simulation.” [26]
Having a closer prediction of the primary attachment line and the secondary
separation line, as well as having a correct prediction of the merging point, allowed
us to follow with the prediction of the acoustic analysis of the simulations.
Figure 20: Velocities contour in a series of y-z planes showing vortex merging and separation of vortex from
flap.
88
Figure 21: Details of the merging vortex at the edge of the flap.
Figure 22: Details of the vortex generation at the edge of the flap.
89
Figure 23: Vector plot around the flap side-edge in X direction.
6.3 Acoustic Analysis of Results
Figure 24 shows the sketch of the location where the sound pressure level is measured
to acquire data from the nearfield acoustics. From Figure 25 to Figure 27, the sound
pressure level (SPL) of the nearfield pressure fluctuation is measured at x = 0.2 m and
y = 0 m and z = 0.7 m, with velocities from 40 to 60 m/s (all the different configurations
are mentioned in Table 4). The results from the bottom probe point (under the flap
side edge) are shown from Figure 28 to Figure 30 with same velocities and deflections
of the flap located at x = 0.2 m and y = -0.5 m and z = 0.2 m.
In general, all the results show a peak at lower frequencies. This was expected, as a
similar behaviour is shown across different experiments like Angland [26], Aythe [33]
and Hardin [43]. The results show also a similar behaviour from the Angland results
with the same flap, but have a particular difference as this last one has been developed
90
within a complete high lift device. For this reason, Angland’s results shows stronger
noise at higher frequencies, as we already know from different analysis previously
mentioned in chapter 2, Flap side-edge only generates high noise at lower frequencies
as is showed in all figures.
Figure 24: Location of the point of evaluation for Sound Pressure Level (SPL)
These results were expected, based on the aerodynamic analysis performed on the
wake and mean pressure coefficient on the flap. A larger and more converged sample
of data is needed for the analysis of the spectra. It can also be seen that there is more
fluctuation in the broadband of the signal. This is expected when using the detached
eddy simulation model. However, the magnitude of the broadband is mostly lower
than the experimental results in the flap. It is higher than the experimental results up
to a 1000 Hz and then falls slightly lower than experiments afterwards.
91
Figure 25: Sound Pressure Level (SPL) of simulations at 40 m/s whit different angles of attack taken from the
side of the flap side-edge.
Figure 26: Sound Pressure Level (SPL) of simulations at 50 m/s whit different angles of attack taken from the
side of the flap side-edge.
92
Figure 27: Sound Pressure Level (SPL) of simulations at 60 m/s whit different angles of attack taken from the
side of the flap side-edge.
As we can see in Figure 25Figure 26Figure 27, when the velocities are higher the noise
generations increase as well as the same happens when deflection of the angle
increase. Same behaviour is presented in Figure 28Figure 29Figure 30, our simulations
predict in a correct way the behaviour of experimental data like Angland’s [26].
93
Figure 28: Sound Pressure Level (SPL) of simulations at 40 m/s whit different angles of attack taken from the
bottom of the flap side-edge.
Figure 29: Sound Pressure Level (SPL) of simulations at 50 m/s whit different angles of attack taken from the
bottom of the flap side-edge.
94
Figure 30: Sound Pressure Level (SPL) of simulations at 60 m/s whit different angles of attack taken from the
bottom of the flap side-edge.
95
Chapter 7 CONCLUSIONS AND RECOMMENDATIONS
7.1 Summary
This computational research has been undertaken to determine the aerodynamics and
aeroacoustics of the flowfield near and around the flap side-edge. The principal aim
of the investigation was to understand the generation of noise, and in the future
develop a mathematical model that would be able to describe the generation of the
noise at the edge of the flap. Different configurations for the simulations were ran to
found which the best option as well as following the recommendations from previous
work to acquire the knowledge needed for future progress.
7.2 Flap side-edge
The aerodynamic properties of the flap were determined by means of on-surface
pressures and by measuring the forces and moments in the simulations. This was
made possible by running a detached eddy simulation on a flap side-edge to resolve
the unsteady flow around this geometry with a grid of 3.9 X 106 nodes. The simulation
allowed the identification of sources of unsteadiness in the flow around the flap side-
edge.
The detached eddy simulation captured the major flow features at the flap side-edge
found in the experimental cases from other researchers. For example, a dual vortex
system nears the leading edge, vortex merging and a significantly unsteady off-
surface vortex. As the results were compared with the experimental on-surface oil
flow visualisation and other simulation results, the detached eddy simulation were
found to have similar behaviours, magnitude and growth rate of the primary vortex
96
on the flap side-edge as well as the secondary vortex. The point of separation of the
vortex from the flap surface was well predicted by the detached eddy simulation. One
principal noise source at the flap side-edge had been corroborated with previous
work.
In summary, a dual vortex system near the mid-chord of the flap had merged to
become a single vortex. In addition, an extra source of unsteadiness in the flap side-
edge vortex could be possible as the pressure perturbations in a plane at the flap side-
edge showed us. The primary vortex on the flap side-edge showed significant
unsteadiness. Contrary to this, the weaker secondary vortex on the flap has showed
less unsteadiness. As the vortex grew in strength and separated from the flap surface,
the amplitude of these disturbances were magnified.
7.3 Recommendations
This section discusses briefly what needs to be improved in order to continue with
future research, as well as some recommendations for the reader.
The amplitude of the cases needs to be increased. More cases need to be run, with
configurations at lower speeds to identify the behaviour of the dual vortex system and
start with a mathematical model of it. Once the principal parameters to run the
simulations are obtained, the focus should be on gleaning more data and increasing
the information to develop the mathematical model of the noise generation at the flap
side-edge.
As it is already known that the flap never works alone during the take-off and landing,
another recommendation is to develop a model of the high lift dispositive and
measure the noise generate by all the system. In this way any kind of gap in the
discussed model could be solved, also there are experimental data from Angland in
97
this field [24]. Another interesting simulation could be with different classic methods
at the edge of the flap like a porous treatment or fences to compare with experiment
data and generate enough data to generate a mathematical model of the noise
reduction by this methods.
Finally, more information could be post processed to compare with other
experimental data like chordwise and spanwise pressure distribution on the flap,
between others, and corroborate these if they are well predicted.
98
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