AEROSPACE WIRES and CABLES - Nexans _and_Cable_AEROSPACE_2015.p… · • Insulation: composite polyimide fiber glass tape + PTFE tape(s) to 0000 260 C • Conductor: nickel plated

A E R O S P A C E

WIRES a n d C A B L E S

EditionN°7-June2015

A E R O S P A C E W I R E S a n d C A B L E S

HOOK UP WIRES-AIRFRAME WIRINGRating Temperature

260°CArcTracking&MoistureResistant

LightweightRating Temperature

260°C

Specifications AWG

Construction Size

Range

• Conductor: nickel plated copper (AWG 22 to 2)

DR EN 2267-010A high strength plated copper alloy (AWG 26 & 24)

• Insulation: special polyimide + PTFE tapes 26 to 2

• Suitable for UV laser marking

DRB EN 2267-009B 2 DRA or EN 2267-009A basic cores twisted cable 26 to 4

DRC EN 2267-009C 3 DRA or EN 2267-009A basic cores twisted cable 26 to 4

DRD EN 2267-009D 4 DRA or EN 2267-009A basic cores twisted cable 26 to 4

1 DRA or EN 2267-009A basic core

MLA EN 2714-013A • Shield: nickel plated copper spiral shield

• Sheath: polyimide + PTFE tapes 26 to 10


2 DRA or EN 2267-009A basic cores twisted cable

MLB EN 2714-013B • Shield: nickel plated copper spiral shield




MLC EN 2714-013C • Shield: nickel plated copper spiral shield




MLD EN 2714-013D • Shield: nickel plated copper spiral shield




MME EN 2714-014E • Shield: nickel plated copper spiral shield

• Sheath: polyimide + PTFE tapes Upon request



MMF EN 2714-014F • Shield: nickel plated copper spiral shield




MMG EN 2714-014G • Shield: nickel plated copper spiral shield




MMK EN 2714-014G • Shield: nickel plated copper spiral shield



Ref. Ref.

Cable Code EN

1


ArcTracking&MoistureResistantHybridInsulationTypeAluminiumConductors


180°C

Specifications AWG

Construction Size

Range Ref. Type

ABS Cable Code

• Conductor: nickel copper clad aluminium (AWG 24 to 4)

ABS 0949 AD nickel plated aluminium (AWG 3 to 000) see page power feeder cables 24 to 4

• Insulation: special polyimide + PTFE tapes 3 to 000 • Suitable for UV laser marking

ABS 1354 ADB 2 ADA (ABS 0949) basic cores twisted cable 24 to 4

3 to 000

ABS 1354 ADC 3 ADA (ABS 0949) basic cores twisted cable 24 to 4

3 to 000

ABS 1354 ADD 4 ADA (ABS 0949) basic cores twisted cable 24 to 4

3 to 1

ABS 1354 ADE 5 ADA (ABS 0949) basic cores twisted cable Upon request

1 ADA or ABS 0949 basic core

ABS 1356 VNA • Shield: nickel plated copper spiral shield



2 ADA or ABS 0949 basic cores twisted cable

ABS 1356 VNB • Shield: nickel plated copper spiral shield




ABS 1356 VNC • Shield: nickel plated copper spiral shield




ABS 1356 VND • Shield: nickel plated copper spiral shield



2



200°CArcTracking&MoistureResistant

Lightweight

Specifications AWG

Construction Size

Range

• Conductor: nickel plated copper (AWG 22 to 2)

DR EN 2267-010A high strength plated copper alloy (AWG 26 & 24)

• Insulation: special polyimide + PTFE tapes 26 to 2


• 2 DRA or EN 2267-009A basic cores twisted cable DRP EN 2266-008B • Sheath: polyimide tape + topcoat 26 to 12 • Suitable for UV laser marking

• 3 DRA or EN 2267-009A basic cores twisted cable DRT EN 2266-008C • Sheath: polyimide tape + topcoat 26 to 12 • Suitable for UV laser marking

• 4 DRA or EN 2267-009A basic cores twisted cable DRQ EN 2266-008D • Sheath: polyimide tape + topcoat 26 to 12 • Suitable for UV laser marking

1 DRA or EN 2267-009A basic core

MNA EN 2713-012A • Shield: silver plated copper spiral shield

26 to 10 • Sheath: polyimide tape + topcoat • Suitable for UV laser marking


MNB EN 2713-012B • Shield: silver plated copper spiral shield



MNC EN 2713-012C • Shield: silver plated copper spiral shield



MND EN 2713-012D • Shield: silver plated copper spiral shield


Ref. Ref.

Cable Code EN

3


POWER FEEDER CABLES

Specifications

Construction

Ref. Type Ref.

ASN/ABS/NSA ENAWGSize

RatingTemp.

• Conductor: nickel plated aluminium alloy 06 ASN E0438 YV • Insulation: polyimide tapes + aromatic polyamide braid, to 180°C Coated with nonflammable lacquer 0000

ASN E0471 QP 3 ASNE0438 basic cores twisted cable 04 & 06 180°C

• Conductor: aluminium alloy 04 NSA 935 308 YU • Insulation: polyimide tapes + aromatic polyamide braid, to 150°C coated with nonflammable lacquer 0000

10 NSA 935 131 DG

• Conductor: nickel plated copper to • Insulation: composite polyimide fiber glass tape + PTFE tape(s) 0000

260°C

• Conductor: nickel plated aluminium 3 ABS 0949 AD • Insulation: special polyimide + PTFE tapes to 180°C • Suitable for UV laser marking 000

ADB 3 to ABS 1354 ADC 2 or 3 or 4 ADA basic cores twisted cable 000 180°C ADD 4 ADA basic cores twisted cable 3 to 1

DR EN 2267-010A

• Conductor: nickel plated copper 10 • Insulation: special polyimide + PTFE tapes to 260°C • Suitable for UV laser marking 2

DW EN 2346-005

• 27% Nickel clad copper 10 • Fire resistant insulation + PTFE tape to 260°C • Suitable for UV laser marking 00

4


COAXIAL CABLESRating Temperature

200°C

Specifications

Construction

Ref. Type Ref.

ASN/ECS/NSA EN & MIL-DTL-17

Overall dia.

(nominal) mm

Characteristic

Impedance

• Inner conductor: silver plated copper alloy • Dielectric core: PTFE ECS 0757 KE • Outer conductor: silver plated copper braid + 1 fluorocarbon jacket 3.50 50 Ω + silver plated copper braid • Jacket: 2 FEP jackets

• Inner conductor: high strength silver plated copper alloy • Dielectric core: fluorocarbon ECS 0745 KC • Outer conductor: 2 silver plated copper braids 3.40 75 Ω + 1 fluorocarbon jacket + silver plated copper braid • Jacket: fluorocarbon

• Inner conductor: silver plated copper

WD EN 4604-008 • Dielectric core: low density fluorocarbon

7.70 50 Ω • Outer conductor: 2 silver plated copper braids • Jacket: FEP • Inner conductor: silver plated copper • Dielectric core: low density PTFE WM EN 4604-006 • Outer conductor: 1 silver plated copper tape 3.85 50 Ω + silver plated copper braid • Jacket: FEP

• Inner conductor: silver plated copper • Dielectric core: low density PTFE WN EN 4604-007 • Outer conductor: 1 silver plated copper tape 8.00 50 Ω + silver plated copper braid • Jacket: PTFE

• Inner conductor: silver plated copper • Dielectric core: fluorocarbon WS EN 4604-004 • Outer conductor: silver plated copper + high permeability tape + 2.40 50 Ω silver plated copper braid • Jacket: 2 polyimide tapes

• Inner conductor: silver plated copper

WZ EN 4604-003 • Dielectric core: low density PTFE

• Outer conductor: 1 metallized foil + 1 silver plated copper braid 3.55 50 Ω

• Jacket: FEP

• Inner conductor: silver plated annealed-copper covered steel NSA 935 344 XE M17/138-00001 • Dielectric core: PTFE RG 188 AU • Outer conductor: 1 silver plated copper braid

2.70 50 Ω • Jacket: PTFE

• Inner conductor: silver plated copper ASN E0293 XF M17/175-00001 • Dielectric core: PTFE RG 400 U • Outer conductor: 2 silver plated copper braids

5.08 50 Ω • Jacket: FEP

According to

• Inner conductor: silver plated copper alloy

WL EN 4604-005 • Dielectric core: low density fluorocarbon

• Outer conductor: 2 silver plated copper braids 2.35 75 Ω

• Jacket: fluorocarbon • Inner conductor: silver plated annealed-copper-covered steel ASN E0634 WH M17/137-00001

• Dielectric core: PTFE • Outer conductor:1 silver plated copper braid

3.58 95 Ω • Jacket: PFA

5


COAXIAL CABLESRating Temperature

150° to 200°C

Specifications

Construction

Ref.Ref.

EN & MIL-DTL-17

Overall dia.

(nominal) mm

Characteristic

Impedance

• Inner conductor: silver plated copper clad aluminium According to • Dielectric core: aerated fluorocarbon KW EN 4604-009 • Outer conductor: silver plated copper tape + silver plated copper 7.65 50 Ω clad aluminium braid 180°C • Jacket: fluorinated polymer

• Inner conductor silver plated copper According to • Dielectric core: aerated fluorocarbon KX EN 4604-010 • Outer conductor: silver plated copper tape + silver plated 5.4 50 Ω copper braid 200°C • Jacket: fluorinated polymer

• Inner conductor: silver plated copper alloy

124962

• Dielectric core: PTFE low density

2.35 50 Ω • Outer conductor: 2 silver plated copper braids 150°C • Jacket: fluorinated polymer - UV laser markable

• Inner conductor: silver plated copper alloy • Dielectric core: PTFE low density 124964 • Screen: 2 silver plated copper braids 3.45 50 Ω • Internal jacket: fluorinated polymer 150°C • Outer conductor: silver plated copper braid • Jacket: fluorinated polymer - UV laser markable

• Inner conductor: silver plated copper alloy (high strength) • Dielectric core: aerated fluorocarbon 2.37 75 Ω 132868 • Outer conductor: 2 silver plated copper braids 150°C • Jacket: fluorinated polymer - UV laser markable

• Inner conductor: silver plated copper alloy (high strength) • Dielectric core: aerated fluorocarbon 132869 • Screen: 2 silver plated copper braids 3.47 75 Ω • Internal jacket: fluorinated polymer 150°C • Outer conductor: silver plated copper braid • Jacket: fluorinated polymer - UV laser markable

SATCOM FEEDERS

• Coaxial assemblies • Operating frequency: 1.6 GHz • Customized products

6


TWINAX BUS

Specifications

Construction

Ref. Type Ref.

ASN/ABS/ECS EN

Overall dia.

(nominal) mm

AWG

Size

Rating

Temp.

Shielded and sheathed 100 Ω data bus twisted pair • Conductor: nickel plated copper alloy ABS 0386 WF • Insulation: PTFE 3.30 24 200°C • Shield: nickel copper braid • Sheath: polyimide tapes

Shielded and sheathed 125 Ω data bus twisted pair • Conductor: silver plated copper alloy ASN E0259 HE • Insulation: PTFE 4.50 24 150°C • Shield: nickel plated copper braid • Sheath: polyimide tapes Shielded and sheathed 75 Ω data bus twisted pair • Conductor: nickel plated high strength copper alloy ASN E0849 HJ • Insulation: polyimide tape(s) + PTFE topcoat 3.00 26 200°C • Shield: nickel plated copper braid + 2 high immunity tapes + nickel plated copper braid • Sheath: FEP

Shielded and sheathed 77 Ω data bus twisted pair • Conductor: silver plated copper alloy ASN E0811 WY • Insulation: PTFE 2.50 26 200°C • Shield: 1 silver plated copper braid • Sheath: FEP

Shielded and sheathed 77 Ω data bus twisted pair According to • Conductor: silver plated copper alloy ASN E0479 WJ EN 3375-004B • Insulation: PTFE 3.70 24 150°C • Shield: 2 tinned plated copper braids • Sheath: FEP

Shielded and sheathed 77 Ω data bus twisted pair According to • Conductor: silver plated copper alloy WJ EN 3375-004C • Insulation : PTFE 3.70 24 200°C • Shield : 2 silver plated copper braids • Sheath : FEP Shielded and sheathed 77 Ω data bus twisted pair According to • Conductor: silver plated copper alloy WV EN 3375-005C • Insulation: PTFE 3.80 24 200°C • Shield: silver plated copper braid + 1 high immunity tape + silver plated copper braid • Sheath: FEP

Shielded and sheathed 78 Ω data bus twisted pair According to • Conductor: nickel plated high strength copper alloy ASN E0290 XM EN 3375-006D • Insulation: PTFE 3.10 24 200°C • Shield: nickel plated copper braid • Sheath: polyimide tapes

Shielded and sheathed 77 Ω data bus twisted pair According to • Conductor: silver plated copper alloy ECS 0700 WW EN 3375-007C • Insulation: PTFE 2.90 26 200°C • Shield: 2 silver plated copper braids • Sheath: FEP Shielded and sheathed 120 Ω data bus twisted pair According to • Conductor: high strength silver plated copper alloy WX EN 3375-009C • Insulation: aerated fluoropolymer 2.80 26 200°C • Shield: silver plated copper braid • Sheath: fluoropolymer

ECS 0758 KF Shielded and sheathed 100 Ω data transmission 10.25 24 200°C 5 ABS 0386 WF shielded and jacketed

5 WF shielded and jacketed

7


QUAD ETHERNET Specifications

Construction

Ref. Type Ref.

ASN/ABS/NSA EN

Overall dia.

(nominal) mm

AWG

Size

Rating

Temp. Shielded quad cable 100 Ω - 100 MHz

According to • Conductor: silver plated copper ABS 1503 KD • Insulation: fluoropolymer

EN 3375-008 • Shield: 1 silver plated copper braid 4.40 24 125°C

• Sheath: fluoropolymer • Suitable for UV laser marking

OPTICAL CABLE Optical fibre cable • Core: 62.5/125 silica, silicone coating 400 µm ABS 0963 003LF • Jacket: zero halogen copolymer 1.80 125°C • Mechanical strength: polymer aromatic fiber braid • Outer Jacket: zero halogen copolymer + ETFE

TWINAX BUS

Specifications

Construction

Ref. Type Ref.

ASN/ABS/ECS EN

Overall dia.

(nominal) mm

AWG

Size

Rating

Temp.

Shielded and sheathed 77 Ω data bus twisted pair • Conductor: silver plated copper alloy 124960 • Insulation: fluoropolymer 2.50 26 150°C • Shield: silver plated copper braid • Sheath: fluoropolymer - suitable for UV laser marking

Shielded and sheathed 77 Ω data bus twisted pair • Conductor: silver plated copper alloy 124961 • Insulation: fluoropolymer 3.65 24 150°C • Shield: 2 silver plated copper braids • Sheath: fluoropolymer - suitable for UV laser marking Shielded and sheathed 120 Ω data bus twisted pair • Conductor: nickel clad copper alloy GPB EN 4608-005 • Insulation: fire resistant + polyimide and PTFE tapes 4.00 24 260°C • Shield: nickel plated copper braid • Sheath: PTFE - suitable for UV laser marking

8


FIRE RESISTANT CABLES

Specifications

Construction

Ref. Type Ref.

ASN/ABS/ECS ENAWGSize

RatingTemp.

• Conductor: 27% nickel clad copper alloy for AWG 22 27% nickel clad copper for other AWG ASN E0437 DL EN 2346-003

• Insulation: silica fiber + fiberglass braid + PTFE tape 22 to 16 260°C

• Application: fire resistant wires

ABS 0053 PL • 2 DL basic cores 22 260°C

• Conductor: 27% nickel clad copper alloy for AWG 22 27% nickel clad copper for other AWG DW EN 2346-005A • Insulation: fire resistant insulation + PTFE tape 24 to 00 260°C • Suitable for UV laser marking • Application: fire proof wires

2 DWA basic cores twisted cable

24 to 12 260°C

DWB EN 2346-005B • Application: fire proof wires

3 DWA basic cores twisted cable

24 to 12 260°C

DWC EN 2346-005C • Application: fire proof wires

1 DWA basic core • Shield: nickel plated copper braid GPA EN 4608-004A • Sheath: PTFE tapes 24 to 12 260°C • Suitable for UV laser marking • Application: fire proof wires

2 DWA basic cores • Shield: nickel plated copper braid GPB EN 4608-004B • Sheath: PTFE tapes 24 to 12 260°C • Suitable for UV laser marking • Application : fire proof wires

3 DWA basic cores • Shield: nickel plated copper braid GPC EN 4608-004C • Sheath: PTFE tapes 24 to 12 260°C • Suitable for UV laser marking • Application: fire proof wires

• Conductor: 27% nickel clad copper

DJ NSA 935-132 • Insulation: silica fiber + fiberglass braid + PTFE tape

22 to 00 260°C + PTFE fiber glass bloid • Application: fire resistant wires

9


FLIGHT TEST CABLES Specifications

Construction

Ref. Type

ASN/ABS/NSA

Overall dia.

(nominal) mm

AWG

Size

Rating

Temp.

• Conductor: nickel plated copper (suitable for solderability) ASN E0409 BG • Insulation: PTFE tape 0.97 24 200°C • Suitable for UV laser marking

1 ASN E0409 BG basic core

ASN E0410 SU • Shield: nickel plated copper spinning

• Sheath: polyimide + PTFE tapes 1.42 24 200°C


2 ASN E0409 BG basic cores twisted cable + PTFE separator tape

ASN E0411 TV • Shield: nickel plated copper spinning

2.54 24 200°C • Sheath: polyimide + PTFE tapes • Suitable for UV laser marking

4 ASN E0409 BG basic cores twisted cable + PTFE separator tape

ASN E0412 VF • Shield: nickel plated copper spinning

3.00 24 200°C • Sheath: polyimide + PTFE tapes • Suitable for UV laser marking Thermocouple cable • Conductors: nickel chromium/nickel aluminium ASN E0413 HK • Insulation: PTFE tape 2.70 24 260°C • Shield: nickel plated copper braid • Sheath: polyimide + PTFE tapes

SPECIAL CABLES Thermocouple cable 4.00 According to • Conductors: nickel chromium/ nickel aluminium AWG 22 22 MBBN 3320 YH 004-006 EN 4049-004 • Insulation: PTFE + polyimide + PTFE tapes to 260°C • Shield: nickel plated copper braid 4.55 20 • Jacket: polyimide tape + PTFE tape AWG 20 Shielded and sheathed low noise twisted pair • Conductor: silver plated annealed-copper-covered steel NSA 935 306 YK

• Insulation: PTFE + low noise treatment 4.36 • Shield: nickel plated copper braid Max 22 260°C • Sheath: polyimide + PTFE tapes • Application: low noise cables

FEP sheathed coil cord ASN E0385 HH 3 DR 16 + 3 DR 22 basic wires + 7 PTFE fillers 200°C • Sheath: fluoropolymer

FEP sheathed coil cord ASN E0488 HL 6 DR 24 + 2 DR 20 +1 DR 16 basic wire 200°C • Sheath: fluoropolymer Extensible cables for sliding windows ABS 1527 HX DR multicores 200°C • Sheath: fluoropolymer Extensible cables for tablet ABS 1529 HY DR multicores 200°C • Sheath: fluoropolymer

2 pairs - shielded jacketed • 2 EN2714 - 013B002 ECS0828 MQB24 • Polyimide tape 5.2 24 200°C • Shield: nickel plated copper braid • Sheath: fluoropolymer

4 pairs - shielded jacketed • 4 EN2714 - 013B002 ECS0829 MQD24 • Polyimide tape 6.3 24 200°C • Shield: nickel plated copper braid • Sheath: fluoropolymer

10

140, rue Eugène DelacroixBP1 - 91211 Draveil cedex FranceTel.: +33 (0)1 69 83 78 00Fax: +33 (0)1 69 42 05 70E-mail: [email protected]

Rue Fatima Zohra, BP 544Mohammedia – MoroccoTel. +212 5 23 31 90 00Fax. +212 5 23 31 90 51

600 South Parker StreetPo Box 909Elm City, NC 27822 - 0909 - USATel: 1 252 236 4311Fax: 1 252 236 3613

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AerospaceWIRESandCABLES

At the beginning of April 2003, the production site of Draveil (France) obtained from theAFAQ (French Association for Quality Assurance) the EN 9100 certification of its QualitySystem. Nexans became thus the fourth French company certified EN 9100 by the AFAQ.

Aerospace Wires and Cables: The largest product portfolio

Nexans: The fourth French company certified EN 9100

A comprehensive cable rangeSince 1938 and the creation of Filotex in Draveil (France), Nexans has been a driving force in the world of aerospacecables. Today, Nexans is proud to be able to supply a complete range of aircraft wires and cables - which is also thelargest in the industry. From high temperature cables to low-loss coaxial cables and from data-buses for In-FlightEntertainment Systems to fire resistant engine wires, Nexans provide every aircraft application with a range so widethat you’ll be able to rationalize your purchasing policy. It goes without saying that our only concern is to provide youwith the cable solution you need and - thanks to our combined expertise in the USA and Europe in technologies asdiverse as PTFE Powder Extrusion, Tape Wrap cables, Cross Linked cables and Melt Extrusion - We can do it.

Worldwide servicesNexans is the only supplier approved by both Airbus and Boeing and with a significant presence in both. With ISO9001 certified factories in Europe and the USA (Draveil, France and Elm City, NC, USA) and international commercialteams (Europe, USA, Asia-Pacific), we bring a local touch to a service with a global vision of the aerospace industry.Nexans’s human, technical and financial resources ensure a worldwide service you can trust and rely on.

Expertise at your serviceFrom the introduction of tape wrapped cables on Concorde to the development of new composite cables, Nexans hasmade a major contribution to the safety and performance of aircraft electrical systems. However, much remains to bedone. In the current economic environment the overall cost of cabling is always a factor. We are ready to work withyou to find the cost-effective solutions and to evaluate the possible routes, from the choice of the best technology toorganizing the logistics - Put us to the test.

Specialists in electronic cablingYou’ll find Nexans products in all sorts of industries - telecommunications, civil and military electronics and aeronautics- but our objective is always the same. To design, manufacture and distribute the high performance data transmissioncables vital to high technology industries. The performance synergies between these industries keep Nexans at theleading edge in the provision of products and solutions, therefore to meet all your interconnect requirements.

NexansNexans brings energy to life through an extensive range of cables and cabling solutions that deliver increased performancefor our worldwide customers. Nexans’ teams are committed to a partnership approach that supports customers in fourmain business areas: Power transmission and distribution (submarine and land), Energy resources (Oil & Gas, Miningand Renewables), Transportation (Road, Rail, Air, Sea) and Building (Commercial, Residential and Data Centers).Nexans’ strategy is founded on continuous innovation in products, solutions and services, employee development,customer training and the introduction of safe, low -environmental- impact industrial processes.In 2013, Nexans became the first cable player to create a Foundation to introduce sustained initiatives for access toenergy for disadvantaged communities worldwide.We have an industrial presence in 40 countries and commercial activities worldwide, employing close to 26,000 people andgenerating sales in 2013 of nearly 6.7 billion euros. Nexans is listed on NYSE Euronext Paris, compartment A.For more information, please consult: www.nexans.com

Documents

AEROSPACE WIRES and CABLES - Nexans _and_Cable_AEROSPACE_2015.p… · • Insulation: composite polyimide fiber glass tape + PTFE tape(s) to 0000 260 C • Conductor: nickel plated