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te+cTelecom Aerospace Agricultural innovationAutomotiveConstructionEnergy Environment&naturalresourcesFoodstuffs FoundryHealthcare&qualityofliveIndustrial systemsInformationsocietyInfotechInnovation systemsIron&steelMarineinnovationSoftware Urban&industrialenvironment

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Page 1: AerospaceAgricultural ... · market, supporting ... thermal spray WC-Co coatings. • Protection at high temperature (Thermal Barrier Coatings, MCrAlY, ... Contact information:

te+cTelecomAerospaceAgriculturalinnovationAutomotiveConstructionEnergyEnvironment&naturalresourcesFoodstuffsFoundryHealthcare&qualityofliveIndustrialsystemsInformationsocietyInfotechInnovationsystemsIron&steelMarineinnovationSoftwareUrban&industrialenvironment

Page 2: AerospaceAgricultural ... · market, supporting ... thermal spray WC-Co coatings. • Protection at high temperature (Thermal Barrier Coatings, MCrAlY, ... Contact information:

TECNALIA is a private, independent Technology Corporation, an international benchmark in its fi eld, whose innovative operating model based on sectorial Business Units generates ground-breaking Innovation in order to be the best “accelerator” for your company in its strategic R+D+i activities.

TECNALIA is also a global Corporation, open to the world to acquire knowledge, ideas, trends, talent and resources, while accompanying its partners and clients with their international projects.

TECNALIA is more than just an idea. It stands for a commitment to progress and well-being for all, generating value through scientifi c and technological research.

TECNALIA is present in the European R+D policy decision making centres:

· Member of the Joint Institute for Innovation Policy (with TNO, VTT and Joanneun Research).

· Member of the Executive Committee of EARTO (European Association of the Leading EU R&D organisations)

· Member of EUROTECH (a select group of the most important organisations in EARTO).

· Member of PROESPACIO.

· Member of HEGAN.

· Member of AFARMADE.

· Member of AEROSPACE PLATFORM.

· Member of EUROSPACE-R&D Groups.

* TECNALIA Technology Corporation is made up of the following Techonology Centres: Azti, Cidemco, European Software Institute (ESI), Fatronik, Inasmet, Labein, Neiker and Robotiker.

INFORMATIONAND

COMMUNICATION TECHNOLOGIES

HEALTHAND QUALITY

OF LIFE

SUSTAINABLEDEPEVELOPMENT

TRANSPORTAND MOBILITY

· Automotive· Aerospace

· Infotech

· Software

· Telecom

· InformationSociety

· IndustrialSystems

· Foodstuffs

· Agricultural Innovation

· MarineResearch

· The Enviromentand Natural Resources

· Innovationsystems

· Construction

· Health

· Social-Health Care

· E+C: Evaluation of Conformity

· Energy

· Urban and IndustrialEnvironment

· Iron and Steel

· Foundry

NATURALRESOURCES

INDUSTRIALSYSTEMS AND

PROCESSES

INNOVATION ANDCOMPETITIVENESS

tecnalia

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54%

25%

21%Competitive Public Funding

Non-Competitive Public Funding

Contracted Projects

TECNALIA in Figures:

TECNALIA in the World:

1,508STAFF MEMBERS

3,800CLIENTS

78approved for the 7th FPPROJECTS

INCOME 2008128,1 million

Euros

Page 4: AerospaceAgricultural ... · market, supporting ... thermal spray WC-Co coatings. • Protection at high temperature (Thermal Barrier Coatings, MCrAlY, ... Contact information:

AEROSPACE is the specialist unit of TECNALIA in the development of technology for future trends. Its work is aimed at the specifi c R+D+i needs of the market, supporting government and public bodies and transferring value to the society with innovation and technology.

aerospace

Page 5: AerospaceAgricultural ... · market, supporting ... thermal spray WC-Co coatings. • Protection at high temperature (Thermal Barrier Coatings, MCrAlY, ... Contact information:

The R+D+i Partner in the Aerospace Sector

The qualifi ed group of experts of the Aerospace Unit of TECNALIA provides a powerful workforce for a true cooperation with customers, usually by means of joint working teams. This is the best way to perform the technology transfer service, to convert theoretical ideas into valuable and useful solutions and to guarantee an optimal Time-To-Market, minimising at the same time the risk for the customer in the early stages of the development.

Improve the Aerospace Sectorown R+D+i

Support of the AdministrationPolicies

Member of ESA’s Space Technology Brokers Network

The Aerospace Unit of TECNALIA contributes actively to the most relevant social trends, such as Society, Safety or Security, being an expert and independent source of advice to governments and public bodies. This helps in identifying innovation opportunities, promoting SMEs development and contributing to the Aerospace Sector.

TECNALIA coordinates ESA’s Space Technology Transfer Programme in Spain. The mission of this Programme is to promote the transfer of space technologies to terrestrial applications. To conduct this task, on the one hand, TECNALIA identifi es and assesses space technologies that might be transferrable to non-space applications. And, on the other hand, analyses the technology needs of non-space sectors. Finally, TECNALIA acts as intermediary and puts in contact space technology donors with non-space sector technology receivers.

ESAS’S TECHNOLOGY TRANSFER NETWORK

Page 6: AerospaceAgricultural ... · market, supporting ... thermal spray WC-Co coatings. • Protection at high temperature (Thermal Barrier Coatings, MCrAlY, ... Contact information:

ResearchFieldsThe high degree of specialization and focus in key research areas enables the Unit to respond effi ciently to the demands of the Aerospace Sector, in terms of capacity and velocity, competence, critical mass, qualifi ed professionals, equipment and anticipation to technological changes.

Technologies:

• Design, stress and failure analysis: Mechanical and thermal.

• High temperature alloys and intermetallics manufacturing by casting and powder metallurgy.

• Broad range of Surface Treatment Processes: Plasma (HVOF, OFI), Electrochemical, PVD…

• Replacement of hard chromium by thermal spray WC-Co coatings.

• Protection at high temperature (Thermal Barrier Coatings, MCrAlY, Abradable, Ti coatings).

• Solid lubricant coatings.

• Welding technologies (plasma, laser, brazing…) for monolithic and sandwich structures.

• Test rigs: Fatigue at 850ºC, tribology, conventional tests, etc...

Engine:

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Aeronautics

Technologies:

• Materials and fabrication engineering for metal & composite structures.

• Analysis and simulation: CAD/CAE, DMU, CFD, RTM, (dis)assembling.

• Out-of-Autoclave CFRP manufacturing techniques (RF and MW curing, RTM, Infusion…).

• Nanotechnologies for lightning strike protection, de-icing and autosensing structures.

• Thermoplastic composite.• Advanced preforms.• New adhesives electrically conductive.• Multifunctional and Intelligent

structures with embedded sensors.• Cr & Cd free coatings for improved

corrosion and friction resistance.• Test rigs; conventional and non-

destructive tests.

Aeronautic References:

• AIRBUS (Icaro, Maaximus), BOEING (Nacar), SNECMA (Silencer), ITP (Openaer), ROLLS ROYCE (Premeccy), EADS (Newtiral), AERNNOVA (Icaro), CESA (Deimos), etc…

• Component certifi cation in several Airbus, Bombardier, Sikorsky programmes.• Two Leading European FP7 Projects (as of 2009): LAYSA and IAPETUS.• Participation and leading more than 30 European Funded Aeronautical Projects during the last 10 years.

Aerostructures:

Technologies:

• UAVs for fi re detection, environmental hazards, border control, etc. AEROVISION.

• Advanced CFRP structures for radar and communication systems.

• Embedded patch antennas.• On-line monitoring systems of sky droll.• Passive and active noise reduction

systems.• Optimised electronic packaging for on-board power electronics.• New sensors for control systems (SHM,

NOx, high temperature piezo, etc…)• New materials for fuel cells.• Improved membranes for fuel tanks

inertization.• Improved manufacturing processes for

landing gear components.

Systems:

Technologies:

• Proprietary Thermal Spray OFI Systems for engine and landing gear parts reparation.

• New patches and reparation means for CFRP structures.

• Nanostructured coatings on cutting tools for Ti and CFRP machining.

• Automatic methods of dry fi ber preforms manufacturing and prepreg placement.

• Specifi c robotics applications for production, artifi cial vision, navigation, mobile robotics, crawlers...

• Industrial controls, ad-hoc controls based on specifi c controllers.

• Software design and development.• RAMS and failure analysis.

Automatic manufacturing and maintenance:

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Technologies:

• Solid lubricants.• Wear and tribological – vacuum testing.• Actuators-valves• Piezoactuators.• Mechanism testing rigs.

Mechanism-Tribology:

Technologies:

• Design Engineering and manufacturing of instruments for life support & thermal chambers.

• Biologic sensors.

Orbital infrastructure-Microgravity instruments

Technologies:

• High temperature alloys (intermetallics) for Hot structures and TPS.

• Thermal barrier coatings.

• High temperature sensors.

• Health monitoring for large composte parts.

Launchers:

Technologies:

• Ceramics for acceleration chambers in HET electrical propulsion systems.

• Accelerate life and Erosion testing.

• Ni and AlTi alloys for Compressor parts on solid propulsion.

• MEMS based micro thrusters cold-gas.

Propulsion:

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Technologies:

• Thermal packaging and active and passive dissipative substrates for HPA, components, hybrid and SSPA.

• AlSiC. • Cu-Diamond.• Cu-CNF.• AlN.

• Thermal management subsystems for racks, housing and components.

• Heat pipes condensator and thermal conductive materials.

• Metallic foams for Thermal interface on Electronic housings.

• High thermal conductive epoxy –CNF based adhesives.

Packaging:

Technologies:

• Coordination ESA TTN.• Commersializtion and Brokerage for

space technologies.• Transfer feasibility and valorization

studies.• Development and product re-engineering.• Market and diversifi cation studies.

Technology transfer:

Space

Technologies:

• Manufacturing of High dimensional stability structures.

• Advanced Equipment desing.• Equipments housings based on

multifunctional CFRP.• Nanoreinforced composites.• Gossamer structures.• Refl ector Antenna: new processes for manufacturing.• Magnesium based fi lters.• Chemical plating.

Satellite Systems-Advanced Structures

Space References:

ISS (TriboLab, BIOLAB, COSMIC, ), Science (XMM, INTEGRAL), Telecom (EPS for ROS99, ROS00,Ka band fi lter, PROTEUS platform, PROBA2 APDMS, A5 PCU, INMARSAT, Active antenna, ARTEMIS,

Page 10: AerospaceAgricultural ... · market, supporting ... thermal spray WC-Co coatings. • Protection at high temperature (Thermal Barrier Coatings, MCrAlY, ... Contact information:

Security

• Inhibitor systems for mobile communications.

• Radio and portable terminals for extreme environment.

• Miniaturisation, lightweight materials for racks and housings, advanced electronic packaging.

• Long life fuel cells.

Radiocommunication systems:

• RTU applications for marine buoy.• Reuse and software engineering.• Interoperability.

Telecontrolsystem:

• Biological and chemical sensors for drugs & explosive detection.

• Microbial sensor for shore pollution detection on sea and drinking water.

• Reactive agents piezosensors.

Sensors:

• Armoured car materials.• NBQR protective clothing.• Infl atable habitats for crisis manage me

Protection equipment:

• Mini UAV (AEROVISION - FULMAR & FULCOSTA).• Radar terminals (VSAT): multi axis stabilized bench, antenna refl ector, radomes.

Border control integrated systems:

Page 11: AerospaceAgricultural ... · market, supporting ... thermal spray WC-Co coatings. • Protection at high temperature (Thermal Barrier Coatings, MCrAlY, ... Contact information:

Certifi catesQUALITY MANAGEMENT SYSTEM CERTIFICATEIn accordance with theISO 9001:2008

ENVIRONMENTAL MANAGEMENT SYSTEM CERTIFICATIONIn accordance with theISO 14001:2004

Equipment

• Vibration bench.

• Fatigue LCF, SCF test rigs.

• Flammability testing.

• Enviromental fatigue & stress corrosion (SC)tracking testing.

• Standard test under FSS & MIL-ST for material certifi cation.

• Static & dynamic high tempearature mechanical testing.

• Thermal Vacuum Chamber (TVC).

• Phisicochemical analysis systems.

• Non-Destructive Tests (NDT): US, X-ray & Induced Currents.

• Tribology and wear.

• Microscopy and metalografphics: AFM, SEM.

• Estereomicroscopy for macrografphics

• Fraday Chamber for EMC.

• Autoclaves.• RTM, resin infusion techniques.• Injection machines: plastic, ceramic & metal.• Extrusion machines.• Surface treatment: PVD, CVD &Ion implantation.• Aluminum casting.• Ceramic manufacturing: HP & HIP.• Machine-Tool: CNC Leather, Machine Centre.• Welding Machines: Electrical, Spot, MIG, Arc Plasma, EB

and brazing.• Laser machines: CO2 Laser Gantry, Nd-Yag Laser.• Electronic Laboratory.• Clean rooms. 10,000 & 100,000.

Manufacturing Equipment:

• CAD:• CATIA v5, ProEngineer, UGS NX.

• ProMechanica.

• VR: Alias Wavfront, Divicion Manufacturing Process Simulation.

• Autoform, Pam-Stamp, Pam-Crash.

• Sysweld.

• Robcad.

• CAE:• NASTRAN.

• ESARAD, ESATAN.

• I-DEAS, CATIA FE, Cosmos.

• ABAQUS.

• FLUENT.

CAD/CAE Systems:

Testing Equipment:

QUALITY MANAGEMENT SYSTEM CERTIFICATIONIn accordance with the UNE-EN 9100:2003

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Contact information:Mikeletegi Pasealekua, 2Parque Tecnológico-Teknologi Parkea E-20009 DONOSTIA-SAN SEBASTIÁN Tel.: +34-943 00 37 00

Space market director:Jesús [email protected]

Aeronautics market director:Javier [email protected]

EUROTEKNO:67 Rue de Mirambeau64600 ANGLET FranceTel. Standard: +33 559 03 61 292Tel. Direct: +33 559 03 73 75Tel. Portable: +33 670 925 317

Bruno [email protected]

www.tecnalia.es