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7/25/2019 Affan Presentation
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1. COMPANY BACKGROUND
2. PORTFOLIO
3. RETHINKING CONSTRUCTION WITH STRUCTURAL COMPOSITES
4. NEW PROJECTS
5. AOB
AGENDA
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COMPANY BACKGROUND
AFFAN INNOVATIVE STRUCTURES
FORMED IN 2004 IN DUBAI BYDR AMER AFFAN
PROVIDES COMPLETE TURN KEY
SOLUTIONS TO THECONSTRUCTION INDUSTRY
CONCEPT DEISGN TOINSTALLATION ON SITE OFCOMPLEX STEEL AND GLASSASSEMBLIES AND STRUCTURALCOMPOSITE PRODUCTS
WITH ADDITIONAL EXPERTISE INFULL RANGE OF BUILDINGMAINTENANCE SYSTEMS
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A HISTORY OF SOLUTIONS IN ;
GLASS FACADES
TENSION ASSEMBLIES
POINT FIXED SYSTEMS
GLAZED ROOFLIGHTS
CANOPIES
3D STRUCTURES
CABLE GLASS SYSTEMS
GLASS BRIDGES
ADVANCED SHADING SYSTEMS
COMPANY BACKGROUND
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NOW A MARKET LEADER INSOLUTIONS WITH ADVANCED
STRUCTURAL COMPOSITES
COMPANY BACKGROUND
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Design
AN INHOUSE DESIGN TEAM
28 ENGINEERS AND DESIGNERS
WORKING IN 3D CATIA, TEKLA
RHINO AND AUTOCAD
CONCEPT DESIGNS, 3D MODELLING
STRUCTURAL ANALYSIS IN STAD ANDABACUS
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Fabrication
4m x 2m Laser Machine
4m- CNC Sheet Bending Machine
5-Axis Steel
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And other Fabrication Machinery.
Essentially AFFAN fabricatesall the components of high spec steel structures
Fabrication
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10,000 m2 For Composite Fabrication
16 Composite Infusion MachinStateof-the-Art Infusion Tables
33mx13mx3m 5axis Mould Mak
Composite Fabrication
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Fabrication
33m x 6m 5 AxisComposite Milling
Machine
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Structural Composites: AFFAN Factory in DIP, Dubai
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Installation
OUR INSTALLATION TEAMS ARE LEDBY AN INSTALLATION DIRECTORWITH EACH PROJECT HAVING ADEDICATED TEAM FROM PROJECT
MANAGER DOWN TO SITE FIXERS .ALL USUALLY AFFAN DIRECTEMPLOYEES DEPENDING ONLOCATION
CURRENT AFR = ZERO
NO REPORTABLE ACCIDENTS IN
LAST 3 YEARS
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Installation
INSTALLATION OF THESTRUCTURALCOMPOSITE CANOPYAT KING ABDULLAH
SPORTS CITY
INDIVIDUAL PANELSARE 11M X 1.8M WIDEBUT WITH A WEIGHTLESS THAN 300KG TOMAKE INSTALLATIONEASIER AND QUICKER
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PROJECTS PORTFOLIO
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References: King Abdullah Sport City, Jeddah, KSA
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References: King Abdullah Sport City, Jeddah, KSA
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References: King Abdullah Sport City, Jeddah, KSA
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References: King Abdullah Sport City, Jeddah, KSA
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References: King Abdullah Sport City, Jeddah, KSA
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Site Prothe E
Anodwit
compto do
requ
References: King Abdullah Sport City, Jeddah, KSA
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Site Prothe M
11m xcurvpane
powa
References: King Abdullah Sport City, Jeddah, KSA
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AFFAN
awarded for all th
References: YAS MALL Abu Dhabi
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References: YAS MALL Abu Dhabi
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References: YAS MALL Abu Dhabi
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Canopy offers shade between two Office Buildings
75m x 30m freespan barrel vault
References: Dubai Free Zone
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Light Compact Construction witacting as Structural Stiffeners
Aerial photo of one Canopy
References: General Organization of Social Insurance, KSA
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References: Traders Hotel, Abu Dhabi
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References: Jumeirah Creek Hotel Dubai, UAE
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135m x 14m Spider Glazed Facade
References: Dusit Hotel Abu Dhabi , UAE
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The roof isconstructed fromshells and the glass
panels are cold bentto achieve thedouble curvature ofthe roof
References: Dusit Hotel Abu Dhabi , UAE
65m x 35m twisted barrel vault
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References: Dusit Hotel Abu Dhabi , UAE
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References: City Hospital Dubai, UAE
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References: City Hospital Dubai, UAE
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Faade Cleaning System by AFFAN / MANNTECH
Track and Installation byAFFAN: Tolerances are
Within +/- 2mm.
Cleaning Ma
References: Central Market Abu Dhabi, UAE
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Aluminium Cleaning Gantry by AFFAN
Internal Cleaning Gantry byAFFAN External Cle
References: Jumeirah Creek Hotel Dubai, UAE
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We also supplied and installed the fountain including the LED lightin
References: Kia/ Hyundai Car Showroom in Doha, Qatar
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References: Imperial College London, Diabetic Center, Abu Dhabi
External Shading Screens.
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References: Jumeirah Creek Hotel, Dubai, UAE
Suspended Swimming Pool. Transparent Swimming Pool abovhotel reception.
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ADVANCED STRUCTURAL COMPOSITES
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Structural Composites: Sidra Hospital Doha
Architect: Cezar Luxury and Educational Hospitalin Doha, Qatar
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Structural Composites: Sidra Hospital Doha
Structural Analysis reveals heavy steelconstruction with high deflections(Total steel weight for both canopieswas approximately 680 tons)
Desired Architectural Slendernot be maintained
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Structural Composites: Sidra Hospital Doha
AFFAN modified the desigcarbon Fibers but keepingarchitectural dimensions.
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Composite Fabrication
Fabrication of Composite panels by AFFANin Dubai
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Composite Fabrication
Testing of 25m Composite Beam by AFFANin Dubai
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Composite Fabrication
Airbus checked the design independently (third party)
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Composite FabricationAFFANcarried out the structural calculations
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Structural Composites: Sidra Hospital Qatar
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Structural Composites: Sidra Hospital Qatar
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Structural Composites: ITCC Riyadh. Saudi Arabia
AFFAN has been contracted to develop and supply the supportingsystem for the external faade (Shading panels)
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Structural Composites: ITCC Riyadh. Saudi Arabia
The connecting plates of the faade panels are to support the faapanels as well as the external lights features
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Structural Composites: ITCC Riyadh. Saudi Arabia
Structural composite were used because of stiffness and light weightAll lighting connection were integrated into the connecting plates.
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Structural Composites: ITCC Riyadh. Saudi Arabia
Aluminum panels were later infused onto the plates to match theAppearance Of the outer (aluminum) faade panels.
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Structural Composites: ITCC Riyadh. Saudi Arabia
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Structural Composites: ITCC Riyadh. Saudi Arabia
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Structural Composites: YAS MALL, Abu Dhabi
Entrance canopy measures 240m in lengthand 12m in width. Structural CompositePanels are to be used
Re-designed steel frame. The new rea20% of those of the original design wisupports.
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Structural Composites: Fabrication of Panels for Yas Mall
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Structural Composites: YAS MALL, Abu Dhabi
The Canopy Installation in Progress - January 2014
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Structural Composites: YAS MALL, Abu Dhabi
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Structural Composites: YAS MALL, Abu Dhabi
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Structural Composites: AFFAN Factory in DIP, Dubai
Cladding was designed so that the building looked morelike an office building than a factory
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Structural Composites: AFFAN Factory in DIP, Dubai
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Structural Composites: AFFAN Factory in DIP, Dubai
14m faade panels made of structural composites
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Al Jalila HospitalMedia Centre - Dubai
The Ladybug has a structural composite shell approx.450 m2 with completely seamless joints and glazedvision panels. Installation commences in May 2014
The ICCrequires 8
composite
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International Convention CentreMedinah KSA
compositein Italian
and fedynam
include
deco
The dosupportedsteel desigand insta
Largest do
Design toAp
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Structural Composites: Etihad Towers, Abu Dhabi
5-high-rise building in Abu Dhabi with BMU problems
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Structural Composites: Etihad Towers, Abu Dhabi
The finished buildings still look as if they are still under construction.
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Structural Composites: Etihad Towers, Abu Dhabi
AFFANwas asked to developed a simple system for cleaning the buildingsDavits made of carbon fibers will be used. Total weight is less than 50kg.
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Structural Composites; New Davit System
Mobile davit being tested inour factory
And a turn table
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Structural Composites: Etihad Towers, Abu Dhabi
The new davit system is now under patesting - initial response from Clients a
owners very positive
ADVANTAGES OF STRUCTURAL COMPOSITES
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Structural Composites: Etihad Towers, Abu Dhabi
EXTREMELY LIGHT
STRONGER THAN STEEL
ABILITY TO INCLUDE LED LIGHTING AS PART OF THE STRUCTURE
FREE FORM DESIGNS AND 3D STRUCTURES ARE ACHIEVABLE
SEAMLESS JOINTED STRUCTURES CAN BE DESIGNED AND FABRICATED
UNDERPINNED BY CFK VALLEY AND TECHNOLOGY DERIVED FROM AIRBUS
Affan is part of the CFK
Valley Group
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Composite Fabrication
Industry leaders who
have joined together
under the umbrella of
Airbus, to develop and
use structural composites
across a diverse range ofindustries from aviation to
automotive and now ,
with Affan, construction
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PLAN DESIGN FABRICATE INSTALL MAINTAI
Summary
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THANK YOU
SOLUTIONS