Aftermarket Products For Encapsulation Machines

You will find your local partner at: www.boschpackaging.com

Aftermarket Products for Encapsulation Machines 10/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Aftermarket Products forEncapsulation Machines

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TABLE OF CONTENTS

Introduction .................................................................................................................................................4Contact list ..................................................................................................................................................5

GENERAL E-Portal .................................................................................................................................... 6 Stock Optimization................................................................................................................... 8 OEE Consulting ........................................................................................................................ 9 Preventive Maintenance Agreements ..................................................................................... 11

PREVENTIVE MAINTENANCE KITS Preventive Maintenance Kits for GKF & DMW Capsule Fillers ................................................ 12 Preventive Maintenance Kits for KKE Checkweighers ............................................................ 14

UPGRADE KITS 21 CFR Part 11 Compliance Upgrade Kit ............................................................................... 16 Bronze to Aluminum Guide Ring Upgrade Kit......................................................................... 17 Cleaning Station Upgrade Kit ................................................................................................. 18 Controls Upgrade Kit ............................................................................................................. 19 Double Deflector .................................................................................................................... 20 Dust Removal Upgrade Kit ..................................................................................................... 21 ELAU Motion Control .............................................................................................................. 22 ENT 5 Eliminator Kit ............................................................................................................... 23 Increased Capsule Output Upgrade Kit .................................................................................. 25 Non-Bosch to Bosch Machine Conversion Kit ........................................................................ 26 Simplified Cleaning Station ................................................................................................... 27 Tamping Shaft Bearing Seal Upgrade Kit ............................................................................... 28

PRODUCT SPECIFIC PARTS Cleaning/Ejection Station and Brushes.................................................................................. 29 Plastic Closing Pins ................................................................................................................ 30 Plastic Sorting Blocks and Fingers ......................................................................................... 31 Powder Augers ....................................................................................................................... 32 Powder Bowl Cone ................................................................................................................. 33 Powder Diverter Upgrade Kit ................................................................................................. 34




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TABLE OF CONTENTS

PRODUCT SPECIFIC PARTS (continued) Sticky Product Ugrade Kit ...................................................................................................... 35 Tamping Pin Guide Rings ....................................................................................................... 36 Tamping Ring for Sticky Products .......................................................................................... 37

SPECIAL TOOLS Grease Applicator Tools ......................................................................................................... 38 Lower Segment Carrier Alignment Tool ................................................................................. 39 Rectifier Alignment Pins ......................................................................................................... 40 Transfer Station to Segment Turret Alignment Pins ............................................................... 41 Upper Segment Carrier Alignment Tool ................................................................................. 42

AUXILIARY DEVICES Capsule Polisher .................................................................................................................... 43 Dust Collection Systems ........................................................................................................ 44 Empty Capsule Conveyor ....................................................................................................... 46 Slug Tester ............................................................................................................................. 47

MACHINE HIGHLIGHTS All GKF’s ................................................................................................................................. 48 GKF 700 ................................................................................................................................. 49 GKF 1200, 1500 and DMW 1500, 2000 .................................................................................. 50 GKF 2000, 2500 ..................................................................................................................... 51 KKE 1500 ................................................................................................................................ 52 KKE 2000 ................................................................................................................................ 53 KKE 2500 ................................................................................................................................ 54

Index of machine models ...........................................................................................................................55

Bosch Packaging Services, Inc.8700 Wyoming Avenue NorthMinneapolis, MN 55445-1836

Telephone: (763) 424-4700Fax: (763) 493-6137

Dear Customers:

We are pleased to present our latest catalog of Aftermarket Products for Encapsulation machines. The contents of this catalog are applicable to GKF, H&K and DMW encapsulators as well as the KKE capsule check-weighers as indicated. We offer Upgrade Kits, PM kits, Special Tools, and Replacement Kits for obsolete components for this equipment.If you are looking for a solution that is not covered in this catalog, please contact us. In addition to our standard products, we offer customized solutions and execute customer-specific projects that suit your individual needs.

Our Service Products at a glance:

Spare Parts, Overhauls and Upgrades Change Parts, Product Testing and Optimization Training at Customer Site or Bosch Facilities Preventive Maintenance Kits Preventive Maintenance Agreements Validation and Calibration Services

We are committed to supporting our equipment over its entire lifetime. We have Service Technicians based around the world, including all regions of North America and Puerto Rico. Manufacturing and warehousing facilities in the USA and overseas expedite parts delivery and reduce your cost.

Please see the directory on the following page to contact us, or visit our web site atwww.boschpackaging.com

Sincerely,Bosch Packaging Services, Inc.


You will find your local partner at: www.boschpackaging.com 2


Service Contacts 6/2015 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Service Contacts

Mailing Address:

Bosch Packaging Services, Inc.Pharmaceutical Operations8700 Wyoming Avenue NorthMinneapolis, MN 55445-1836

Phone: (763) 424-4700Fax: (763) 493-6137

[email protected]

Contacts:

After Market Sales Dave Bethel(612) 868-7686 [email protected]

Spare Parts Jerry Carlson - Eastern US(763) 493-6116 [email protected]

(763) 493-6140 Mark Gustafson - Central US (& California), Canada, & PR [email protected]

(763) 493-6139 Linda Johnson - Western US [email protected]

Field Service Eric Verbeek(763) 493-6733 [email protected]

(763) 493-6172 Brenda Dreher [email protected] Hours Emergencies(800) 947-1166

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1/2 E-Portal 06/2011 | PA-CS/PRM | Bosch Packaging Services AG (subject to alterations)

Spare Parts from Bosch Packaging Services – At Your Service Becomes at Your Fingertips

E-Portal: Online Information and OrderingThe E-Portal is the online information and ordering platform from Bosch Packaging Services. The portal contains customised as well as machine specific spare parts data, allowing transparent flow of information and thus simplifying the ordering process and increasing the efficiency of your spare parts logistics. If required, all members of staff involved in ordering spare parts can be provided with a logon to access the portal. Detailed spare parts information and direct ordering facilities are available around the clock and in several languages.

You can access the E-Portal via the website of Bosch Packaging Services: www.boschpackagingservices.com in the E-Portal section. Here you can use the login screen to log in.

Additional FunctionsUsing the Open Catalog Interface (OCI) product information may be transferred to your internal purchasing catalogue or ERP system. This allows you to order parts via your company own internal system whilst being able to use the E-Portal information.

In the Corporate Portal several location-specific E-Portals may be combined. This combination may be for the benefit of a corporation, a purchasing organisation, etc. It enables an E-Portal user to manage the ordering process for several locations while having access to relevant information on all spare parts.

For further information on these functions visit our website.

Your Benefits at a Glance

Online information and ordering around the clock

Customised spare parts lists Detailed spare parts information Transparency on cost and availability Optimisation of logistics and storage costs

You will find your local partner at: www.boschpackagingservices.com

Home page: Detailed product search and information

2/2 E-Portal 06/2011 | PA-CS/PRM | Bosch Packaging Services AG (subject to alterations)


Search and InformSearching for spare parts is fast and easy. Up-to-date information on prices, availability and products is available at any time.

Plan and OrderSpare parts may be marked on a memo for orders or maintenance projects. Your order is processed via a basket.

If required, baskets may also be transferred to your internal purchasing catalogue system.

Request and TrackYou also have the option to request a written quotation for a basket. Orders as well as any quotes can be found by selecting the E-Service tab. All orders and quotes within the last 24 months can be viewed here by product.

Up-to-date information on price, availability and delivery time can be accessed online at any time. Detailed product information and the option to track offers and orders assure transparency. From these benefits profits not only Alm Vita*.

Order and Planning Tool

Be one step ahead. The E-Portal in use at Alm Vita*

Alm Vita specialises in herbal vitamin supplements. They follow the highest quality standards for process-ing of selected herbs. The seasonal periods of peak production mean that stringent planning for Alm Vita is essential. “The E-Portal from Bosch Packaging Services gives us optimal support” reports the Production Manager. “It supplies us with all impor-tant spare parts information on prices, availability and delivery time. This enables us to plan and carry out very precisely the revision and maintenance for our packaging machinery.” Critical parts can be identified by a mouse click and ordered to stock in preparation for an emergency. Alm Vita have seen a remarkable improvement in spare parts logistics.

For the purchasing department the online platform eliminates the time-consuming search through numerous spare parts catalogues. Thanks to techni-cal data and photographs, the required parts can be

found fast and easily. The process for requesting quotes and orders has been simplified. If the produc-tion workers notice an irregularity with a machine outside normal working hours, they can mark parts on a memo in the E-Portal and the purchasing department will order them from Bosch the very next day.

Around the clock, the E-Portal provides Alm Vita with customised spare parts information. The transparent flow of information allows for rapid decision-making. This has enabled Alm Vita to streamline and improve their logistics process considerably. Presently, Alm Vita plans to connect the E-Portal with its internal ERP system. “This step appears to be the logical consequence of the strength of our past experience. We see a further increase in the efficiency of our spare parts logistics and procurement” explains the Purchasing Manager of the innovative manufacturer of vitamin supplements.

*company name changed

Stock Optimization 3/2012 | PA-CS/SBC | Bosch Packaging Services (subject to alterations)

Stock Optimization – Increased profitability through improved spare parts management

Analyse to Optimize The biggest challenge in spare parts management is achieving high availability with minimal stock. Improving your overall spare parts management requires detailed knowledge about your exact spare parts consumption and delivery times. With our consumption based Stock Optimization concept, Bosch Packaging Services can provide you with detailed information specific to your spare parts profile. By combining an analysis of your individual parts consumption with up-to-date informa-tion on our Bosch stock levels and delivery times, we will support you to improve procurement planning, maximize spare parts availability and increase the profitability of your stock investment.

Tailored solution for your spare parts stock Using specially developed software, a team of dedi-cated Bosch experts will generate a detailed spare parts profile by analyzing your previous consumption as documented in our system. The profile not only con-tains your offer and order history with order frequency, but also our supply information and delivery times for your spares. For more in depth analysis, we can include the spare parts data from your procurement system in the analysis. Our experts will prepare a structured report of the analysis results to discuss with you in detail. We will identify potential improvements on both the supply and demand side, and work together with you to find a customized solution for the optimization of your spare parts management.

Please contact your Bosch Packaging Services representative for further infor mation.

Your Benefits

Increased cost effectiveness of your stock Optimized spare parts availability Improved procurement planning Detailed report of your spare parts profile Transparent information on our Bosch stock

Current stock investment

Improvement

Stock investment

Sp

are

par

ts a

vaila

bili

ty Spare parts availability after stock optimization

Spare parts availability before stock optimization


By optimizing your stock you can improve your spare parts availability

and increase the profitability of your stock investment.

1/2 OEE Consulting 10/2010 | PA-CS/SBC | Bosch Packaging Services AG (subject to alterations)

OEE Consulting You want maximum output – we’ve got the right input

Creating Value to the CustomerOverall Equipment Effectiveness (OEE) is the ratio between actual good output and theoretical good out-put and takes into account the most common and sig-nificant sources of manufacturing productivity loss. With OEE as a key performance indicator, Bosch OEE Consult-ing defines improvements to your machines and systems to maximize actual good output. With many years of industry and machine specific experience, Bosch spe-cialists identify the root causes of inefficiency to enable you to maximize profits. Our results are not just solu-tions, they are the best solutions with the best technical support available.

Service ApproachOur OEE Projects typically start with an OEE Intro, in which we analyze the machine status with a line check up and, together with you, define the next steps. Depending on the availability of a measuring system an OEE Audit is started, based on available data. Alterna-tively, we offer a Technical Audit on the line efficiency on manually based tools.

Your Benefits

Evaluation of Overall Efficiency Bottle neck identification Reduction of factory losses Increased utilization and quality Increased machine availability Continuous process improvement Expertise in methods and technical know-how All from one company


In both cases, a report on the line efficiency final-izes this first step. Based on the analysis, either a Technical Solution, an implementation of a measur-ing system to obtain daily machine data, or an OEE Improvement Project will be started.

The OEE Improvement Project enables us to develop customer specific solutions by combining our joint expertise and competencies. We assess the machine’s performance potential to reach your defined target using tailor-made solutions. A cost-benefit analysis lies at the center of this operation.

Technical Audit

Milestones Experts on site

1–2 2–3

No

Yes

Audit Report Technical Solution

MES Installation

OEE IntroCustomer Visit

Audit Report

3–4

Dat

a

2–3

OEE Auditwith detailed data analysis

OEE Improvement Project

� Plan & Prepare� Develop & Identify� Data Collection� Analyze & Improve� Review

2/2 OEE Consulting 10/2010 | PA-CS/SBC | Bosch Packaging Services AG (subject to alterations)


Profit through InvestmentWe clearly demonstrate to you from which point onwards your investments will be profitable. Our structured analyses are not just based on the packaging machine but on the entire line. A balanced approach focuses on the process and data environment and results in a detailed analysis, which identifies root causes validated with data. This methodology is shown by the OEE Improvement Circle diagram.

Structured ProcessAfter many years’ experience, Bosch OEE Consulting has developed a carefully planned structure to drive the optimization process, which consists of the following stages:

Plan & PrepareTransform the business-driven problem statement into a refined improvement project that reflects customer-validated parameters.

Develop & IdentifyDetermine a baseline process capability, with a validated measurement system, from a refined list of potential critical variables to help determine root cause(s).

Data CollectionCollecting sufficient and representative data to understand the variations in the process and the relationship between input and output measures.

Analyze & ImproveEstablish a model that defines the relationship between inputs and outputs and identify root causes validated with data. This is followed by implementing solutions that address validated root causes.

ReviewDemonstrate the ability to sustain the improvements through a process control plan. The lessons learned open further opportunities for continuous improve-ments.

From a basic upgrade to Bosch Packaging Services assuming overall responsibility for your maintenance – you will profit from solutions which are fine-tuned to enhance your production process.

Plan & Prepare Objectives Team

Develop & Identify Strategy Alignment KPI’s for OEE Causal Driver Hierarchy MES

Data Collection Data Collection Plan Responsibilities Measurement period

Analyze & Improve Data Analysis Define Actions Training Implementation

Review Status Further Opportunities Lessons Learned Follow up

Calendar Time

Scheduled Time Planned Downtime

AvailabilityLosses Unplanned Downtime

Delay time (minor stops, reduced speed)

Scrap, Reworks

PerformanceLosses

QualityLosses

Available Time

Process Time

Net Process Time

OEE = Availability x Performance x Quality Rate

Overall Equipment EffectivenessThe term Overall Equipment Effectiveness takes into account the most common and significant sources of manufacturing productivity loss and organizes them into three classes: Availability, Performance and Quality. All three factors, and OEE itself, are generally expressed as percenta-ges, allowing for ease of comparison and improve-ment measurements.

OEE Improvement Circle


Preventive Maintenance Agreements 1/2012 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Preventive Maintenance Agreements

What is a Preventive Maintenance Agreement?

A Preventive Maintenance Agreement (PMA) ensures that appropriate periodic maintenance activities are carried out at the right time. This does not replace the ongoing maintenance by your own staff but complements it with expert insight and ongoing knowledge transfer to plant mechanics and operators.

Whenever possible, the same service engineer(s) (based on your preference) are assigned to your agreement. We also provide support by phone or e-mail between visits with our Bosch technical support team which provides quick access to Bosch expertise.

A PMA is not a complex contract or a guarantee with an unclear promise; you sign up for an agreed-upon series of service visits over a period of time, and we do the rest. A PMA can be tailored to your specific needs and can be as open or as specific as desired.

Your Benefits

The right Preventive Maintenance measures at the right interval, executed by experts who are familiar with your equipment, your operation and your products

Planned/scheduled visits Reliability and availability of your Bosch equipment Reduced downtime by preventing costly failures Discount† on hourly rates and lower travel expenses (by booking travel early) guaranteed for the duration of the agreement Discount on parts† No complex contract to sign, only a straight- forward fixed price quote for all visits Summary report indicating completed tasks and recommended actions One emergency visit at same discounted rate

Peace of mind and reliability through regular maintenance visits

† Please contact us at 763-424-4700 for specific discount rates


Preventive Maintenance Kits for GKF and DMW capsule fillers 7/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Preventive Maintenance made easy:PM Kits for GKF and DMW capsule fillers

We have all been there: An entire packaging line is down for an hour because a small bearing deep inside a machine has failed just as an urgent shipment is scheduled to leave for the distribution center. This would not have happened, had the bearing been replaced during a scheduled downtime the previous weekend.

Preventive Maintenance has long been instituted in manufacturing plants around the world, but it comes with its own challenges. Which parts do you replace? How often do they need to be replaced?

This is where our PM Kits come in. Bosch has drawn on its experience from seeing equipment in many different plants and circumstances, and has compiled a kit with parts that should be replaced at certain intervals. This takes the guesswork out of preventive maintenance, and eliminates time consuming ordering of individual small parts.

Your Benefits

Preventive Maintenance without the guesswork. Know which parts to replace at which interval.

Minimize maintenance downtime by following a methodical, planned approach.

Typically 5% discount on kit orders compared to individual parts.

Minimize unplanned downtime with scheduled preventive maintenance

Standard approach, customized solutionWhen an order is received, Bosch begins its review by comparing the standard list of parts for each machine type with the original bill of material of the specific machine being serviced. This ensures an efficient and standardized solution that is tailored to your needs.

PricingOn all standard PM Kits, Bosch is granting a discount of typically 5% off the price of individual parts.


Preventive Maintenance Kits for GKF and DMW capsule fillers 7/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Preventive Maintenance made easy:PM Kits for GKF and DMW capsule fillers

Figure 1 — Sample contents of a PM Kit (PM Kit for GKF/DMW 12-bore shown)

Minor PM Kits Part number Recommended frequency***

Minor PM Kit for DMW 700, GKF 400 and GKF 700 PK_8111347823* every 2,000 hours or annually, whichever comes firstMinor PM Kit for GKF Capsylon 705 PK_8111388808*

Minor PM Kit for GKF Capsylon 1505 PK_8111393055*

Minor PM Kit for GKF 2000 PK_8111350746*


Minor PM Kit for GKF 2500 ASB 100% PK_8111359188*

Minor PM Kit for GKF 1500/DMW 1500 PK_8111347780**


Minor PM Kit for DMW 2000 PK_8111381668**

List of individual PM KitsUse the table provided below to reference the specific PM Kit for your machine.

Notes:

Special tools are needed to install the kits on the GKF 2000 and GKF 2500. They are

available under the number 8111 352 984.

* Does not include cams, pellet/tablet feeding parts or any parts that are not part of

a standard machine.

** Does not include the bearings located in the yokes and main shaft or any parts

that are not part of a standard machine.

*** Assumes typical use. Depending on product type, environmental conditions, etc.,

the required interval may be longer or shorter.

Major PM Kits Part number Recommended frequency***

Major PM Kit for GKF 700 PK_8111391524* every 6,000 hours or three years, whichever comes firstMajor PM Kit for GKF Capsylon 705 PK_8111388809*

Major PM Kit for GKF Capsylon 1505 PK_8111393056*

Major PM Kit for GKF 2000 (includes all parts of the minor kit) PK_8111350747*


Major PM Kit for GKF 2500 ASB 100% (includes all parts of the minor kit) PK_8111359283*

Major PM Kit for GKF 1500/DMW 1500 PK_8111344970**

Major PM Kit for GKF 1500/DMW 1500 with plastic parts PK_8111393300**


Major PM Kit for DMW 2000 PK_8111381669**


Preventive Maintenance Kits for KKE checkweighers 6/2015 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Preventive Maintenance made easy:PM Kits for KKE checkweighers

We have all been there: An entire packaging line is down for an hour because a small bearing deep inside a machine has failed just as an urgent shipment is scheduled to leave for the distribution center. This would not have happened, had the bearing been replaced during a scheduled downtime the previous weekend.

Preventive Maintenance has long been instituted in manufacturing plants around the world, but it comes with its own challenges. Which parts do you replace? How often do they need to be replaced?

This is where our PM Kits come in. Bosch has drawn on its experience from seeing equipment in many different plants and circumstances, and has compiled a kit with parts that should be replaced at certain intervals. This takes the guesswork out of preventive maintenance, and eliminates time consuming ordering of individual small parts.

Your Benefits

Preventive Maintenance without the guesswork. Know which parts to replace at which interval.

Minimize maintenance downtime by following a methodical, planned approach.

Typically 5% discount on kit orders compared to individual parts.

Minimize unplanned downtime with scheduled preventive maintenance

Standard approach, customized solutionWhen an order is received, Bosch begins its review by comparing the standard list of parts for each machine type with the original bill of material of the specific machine being serviced. This ensures an efficient and standardized solution that is tailored to your needs.

PricingOn all standard PM Kits, Bosch is granting a discount of typically 5% off the price of individual parts.


Preventive Maintenance Kits for KKE checkweighers 6/2015 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Preventive Maintenance made easy:PM Kits for KKE checkweighers

Figure 1 — Sample contents of a PM Kit (PM Kit for GKF/DMW 12-bore shown)

List of individual PM KitsUse the table provided below to reference the specific PM Kit for your machine.

PM Kit Part number Recommended frequency*

PM Kit for KKE 1500 PK_8111354035every 4,000 hours

- optional mechanical drive cam for KKE 1500 PK_8111869031

PM Kit for KKE 2000 PK_8111354061every 4,000 hours

- optional mechanical drive cam for KKE 2000 PK_8111910270

Major PM Kit for KKE 1700 PK_8110405369 every 6,000 hours

Minor PM Kit for KKE 1700 PK_8110405368 every 2,000 hours





* Assumes typical use. Depending on product type, environmental conditions, etc., the required interval may be longer or shorter.


21 CFR Part 11 Compliance Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

21 CFR Part 11 Compliance Upgrade Kit

Upgrade your KKE 2500 checkweigher to be 21 CFR Part 11 Compliant

Figure 1 — 21 CFR part 11 compliant operator panel

Your Benefits

X 21 CFR part 11 compliance is integrated in the machine controls, not a separate device

X No change of functional SOPs is required, only procedural SOPs change

Report X Printable / exportable X Details are filterable

Electronic Signatures X Not used X Electronic records printed, prepared for hand

signature

Access Protection X No action without login with account and password X Password security: alphanumeric, minimum length,

“prohibited list”, automatic expiration, automatic logout, account lock after incorrect login attempts…

X Configurable access groups for each user X Logical user guidance, request for compulsion entries

Audit Trail

X All process, quality and product related entries and modifications are recorded

X with date, time, action, user name X Entries can not be modified or deleted X Security system to detect modified files

Applicable EquipmentKKE 2500 Check-weigher

48


Bronze to Aluminum Guide Ring Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Bronze to Aluminum Guide Ring Upgrade Kit

Extend the life cycle of your machine with a new aluminum guide ring

DescriptionLoose tamping pins in the bronze guide ring may damage your machine and affect product quality.Avoid this situation by upgrading your machine from the outdated bronze guide ring to the new aluminum guide ring assembly.

Ordering informationKit with plastic parts: 8111 343 536Kit with standard parts: 8111 343 535

Applicable equipmentGKF 1200 & 1500

11


Cleaning Station Upgrade Kit 3/2015 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Cleaning Station Upgrade Kit

Cleaning Station Upgrade Kit to avoid sticky and waste products

Sticky, dusty products cutting down your yields?

Bosch offers a new Cleaning Station Upgrade Kit to intensify the segment cleaning ability of your GKF 2000/2500. Your current plumbing and timing are modified to maximize the cleaning ability of your GKF 2000/2500.

Figure 1 — Cleaning Station Upgrade Kit

GKF 2000 & 2500Upgrade part number

X PK_8111338599

Your Benefits

X Longer cleaning pins allow both lower and up per segments to be thoroughly cleaned

X Minimized capsule separation problems due to less product residue left on segments

X Easy on-site installation X Increased yields by increasing capsule

separation efficiency

27


Controls Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Controls Upgrade Kit

Allen Bradley PLC and Touchscreen

X Allen Bradley PLC with Ethernet communication, I/O Modules and Analog Module

X Touchscreen Operator Interface Panel with a new enclosure offset from the existing cabinet

X New electrical cabinet backplane, fully assembled, complete with new components as needed (transfor- mer, circuit breakers, fuses/fuseholders, AC Drives)

X Replacement of the existing Cam Box with a new encoder

X New variable frequency drive motor and automated gearbox

X New variable frequency drive auger motor for compatibility with new controls

X Remote jogging cable which allows slow advance of machine

X Supplemental Operators Manual and Spare Parts Documentation for Controls can help to ensure your control system is up to date and supportable for years to come.

Electronics Upgrades are custom ordered for yourspecific GKF or DMW model.

Upgrade Specifics

16


Double Deflector 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Double Deflector

The filling accuracy of the GKF was further improved by a number of changes made to the powder station.

Do you want to reduce the weight tolerances during production or minimize the dust formation during the compressed powder transfer? Whilst packaging difficult products the powder can continue trickling when it is transferred to the capsules which may result in unintentional weight fluctuations.

With our new double powder deflector, which covers 2 stations, the final powder compression is done before the powder is filled into the capsules. So no loose pow-der can trickle on the compressed product after the last tamping step. The individual weights are more accurate and the dust formation is minimized.

Applicable equipment

X GKF 2000 X GKF 2500

Maximization of weight accuracy and minimization of powder loss

Your Benefits

X Reduction of dust formation during product transfer

X More accurate weights X Higher lifetime due to stainless steel

Figure 1 — Stainless Steel Double Deflector

24


Dust Removal Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Dust Removal Upgrade Kit

Reducing the amount of dust

If you need to reduce the amount of dust created while running dusty products, we at Bosch can help. Target specific areas on your machine or use the complete kit.

Figure 1 — Complete Kit

Your Benefits

X Designed for easy installation with only minor modifications to bowl cover

X Connects to your existing dust collection system X Reduces airborne product X Less product build up on table top

GKF 2000 part numbers X 8111349087 Complete Kit X 8104234241 Ejection Chute X 8104232625 Powder Station X 8104232626 Powder Infeed X 8104232627 Dust Extraction Chute

Figure 2 — Ejection Chute

Figure 3 — Powder Station

Figure 5 — Dust Extraction Chute

Figure 4 — Powder Infeed

26

Complete kit requires 150 m3/h of additional vacuum

GKF 2500 part numbers X 8111394987 Complete Kit X 8104234241 Ejection Chute X 8111395644 Powder Station X 8104232626 Powder Infeed X 8104232627 Dust Extraction Chute


ELAU Motion Control

ELAU PMC-2 ELAU MAX-4

Discontinuation of ELAU Motion Control

ELAU has discontinued several motion control com-ponents. We recommend upgrading to the latest ELAU servo controller model to ensure that you have a repla-cement unit in the case of a failure.

This concerns the following series:

PMC-2 Controller, SB motors and accessories Repairs of defective components will be available until the end of 2015.

PacDrive Controller MAX-4 including all options and accessories Repairs of defective components will be available until the end of 2018.

We will be happy to advise you on possible upgrades.

Interested? Please contact Dave Bethel at [email protected]

ELAU Motion Control 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)


ENT 6 Eliminator Kit 3/2015 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

ENT 6 Eliminator Kit

Kit for a consistent bowl level

Having trouble maintaining consistent bowl levels with your current ENT 6 powder level sensor?

Bosch Packaging Services offers a complete kit to replace your old ENT 6 and make powder level adjust-ments much simpler.

Figure 1 — Eliminator Kit

Your Benefits

X Product level in bowl is monitored with a proximity sensor

X Easy to install X Replaces 230 volt AC or 24 volt DC systems X For newer style aluminum guide ring onlyGKF 1500 kit part number

X PK_8111326826

17


ENT 6 Eliminator Kit 3/2015 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

ENT 6 Eliminator Kit

Parts List

Part Part Number Description Qty

1 8 108 172 092 Proximity switch, KAS-80-30-A-Y5 1EA

2 8 111 324 410 Amplifier relay, dual channel, 230 VAC / 24 VDC 1EA

3 8 111 354 502 Block, Clamping, proximity switch 1EA

4 8 108 190 101 Bolt, hex, SS, M6 X 40MM 1EA

5 8 103 707 058 Washer, flat, SS, M6 3EA

6 8 105 050 975 Bolt, hex, SS, M5 X 30MM Dependant on bowl cover, sensor mounting holes

2EA

7 8 103 707 057 Washer, flat, SS, M5 4EA

8 8 108 166 042 Coupling (straight) with cable 1EA

9 8 111 326 821 Holder, cable, proximity switch 1EA

10 8 108 190 140 Screw, pan, slotted, SS, M3 X 16MM 4EA

11 8 104 226 965 Scale, proximity switch height 1EA

12 8 105 068 784 Bolt, hex, SS, M6 X 20MMDependant on bowl cover, sensor mounting holes

2EA

13 8 108 002 478 PVC hose, gray 1M

* 8 108 101 008 Lock nut, 5MM, Nylock 2EA

* Indicates non pictured item

2

3

4

6, 12

7

8

5 11 1

9

10

13

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Increased Capsule Output Upgrade Kit 7/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Increased Capsule Output Upgrade Kit

Enhancing productivity and yield

Need to increase production yields?

Bosch Packaging Services offers a new, affordable way to increase the productivity and output of your existing GKF/DMW 12 bore Capsule Filling Machine to 2,000 capsules per minute – that’s 120,000 capsules per hour. You get increased production using your existing machine with no additional floor space or personnel.

GKF 1200, GKF 1500, DMW 1500 and DMW 2000 Upgrade part number

X PK_8111344684

Figure 1 — Upgrade Kit

Your Benefits

X Immediate productivity gains of up to 33% X Quick and easy installation and removal

(you can easily change back to your current GKF 12 bore size parts)

X Short payback period due to increased productivity

X Original Bosch parts with full factory warranty X No machine modifications are required X Upgrade kit available for any GKF/DMW 12

bore machine

15


Non-Bosch to Bosch Machine Conversion Kit 8/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Non-Bosch to Bosch Machine Conversion Kit

Improve machine performance

Bosch Packaging Services has a kit available that will convert your non-Bosch 1500 or 2000 capsule filling machine into a Bosch 1500 or 2000.

This kit replaces all of the expensive and hard to obtain non-Bosch parts that are not interchangeable with Bosch parts. This will allow you to order all of your replacement parts and tooling from Bosch, which will save you money and will result in better machine performance.

Figure 1 — Upgrade Kit

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Conversion Kit Part Numbers

1500 12 bore aluminum to 12 bore aluminum X PK_8110401214

1500 12 bore bronze to 12 bore aluminum X PK_8110401215

2000 12 or 16 bore aluminum to 16 bore aluminum X PK_8110401216


Simplified Cleaning Station 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Simplified Cleaning Station

Increase line efficiency through better capsule separation

Figure 1 — Cleaning Station for 12-bore

DescriptionOlder GKF machines were ordered with or without a cleaning station. If your product characteristics or machine usage has changed, your can add a cleaning station to a machine that does not have one.This easily installed upgrade will result in lasting improvements of efficiency with only a nominal investment and virtually no down-time to install.

Kit part numbersfor GKF 1200 & 1500 12 bore machines: 8111 352 709 for GKF 1200 & 1500 16 bore machines: 8111 353 265

Your Benefits

X Minimize capsule separation problems due to less product residue left on segments

X Increase yields by increasing capsule separation efficiency

X Decrease frequency of manually cleaning the segments

X Easy on-site installation X Can also replace older cam driven segment

cleaning station X Stationary device, no table top through hole

required for vertical motion

Figure 2 — The cleaning station installed in a 16-bore machine

19


Tamping Shaft Bearing Seal Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Tamping Shaft Bearing Seal Upgrade Kit

Eliminate powder contamination

DescriptionBosch has developed seal kits to prolong the life of expensive tamping shaft bearings by eliminating powder contamination. These seal kits are easily self-installed in a couple of hours or less.

Kit Part NumberBronze guide ring: 8111 387 492Aluminum guide ring: 8111 387 491

11

Your Benefits

Eliminate powder contamination Prolong the life of expensive tamping shaft bearings Easily installed

Applicable equipmentGKF 1200/1500 machines with fixed bronze guide ringsGKF 1500 and DMW 1500/2000 with aluminum guide rings

Bronze guide ring, part number 8111 387 492 Aluminum guide ring, part number 8111 387 491


Cleaning/Ejection Station Brushes 1/2015 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Cleaning/Ejection Station Brushes

Cleaning/Ejection Station Brush Upgrade

Ex. of cleaning station with brushes (brushes sold separately)

1

Do you have to stop your GKF or DMW capsule filler frequently to hand brush clean your segment bores because of sticky product residue?

Bosch now offers an upgraded cleaning/ejection station with brushes. This product allows you to automatically keep your segment bores clean with mechanical scrubbing and compressed air.

This upgrade will greatly increase your yields by reducing or eliminating capsule separation problems. It will also redu-ce or eliminate downtime for manual cleaning.

Ex. of cleaning/ejection station with brushes (brushes sold separately)

X 8104237939 Size 000 X 8104237940 Size 00 X 8104237941 Size 0-1 X 8104237942 Size 1-2 X 8104237943 Size 2-3 X 8104237944 Size 4-5

Cleaning/Ejection Station Replacement Brushes Part Numbers

Machine

Model

Types

Complete Cleaning

Station Block with

Pins for Brushes

Cleaning Station

Replacement Pins

for Brushes

Ejection Station

Pins for

Brushes

DMW 2000 8111397139 8111397137 8110401543

GKF 400 Coming soon

GKF 700 8111398867 8111398868 8111399692

GKF 701 8111398867 8111398868 8111399692

GKF 702 8111398867 8111398868 8111399692

GKF 705 8111398867 8111398868 8111399692

GKF 1200 8111397138 8111397137 8110401543

GKF 1400 Coming soon

GKF 1500 8111397138 8111397137 8110401543

GKF 1505 8110402140 8110402141

GKF 2000/2500 8110403225 8110402141

GKF 3005 8110402467 8110402141


Plastic Closing Pins 3/2015 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Plastic Closing Pins

Bosch now offers closing pins manufactured with PET plastic for your GKF encapsulating machine.

The plastic closing pins are available in the following sizes:

Capsule Size Diameter Part Number Qty.

00 - 000 0.236 8-111-393-575 1

1 - 0 0.187 8-111-393-576 1

4 - 2 0.157 8-111-393-574 1

Your Benefits

f Will break off in the event of a crash with no possibility of damage to your lower segments

f Will break off cleanly at the score line in the event of a crash with no possibility of fragmentation

f The slight flexibility of the pin helps to reduce capsule defects in the event of minor misalignment Order quantity will vary depending on the encapsulation

machine model that you own.


Plastic Sorting Blocks and Sorting FIngers 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Plastic Sorting Blocks and Sorting Fingers

Problems with defective capsules due to scraped or scuffed lettering?At Bosch Packaging Services we have engineered Plastic Sorting Blocks and Plastic Sorting Fingers, components which directly contact the capsule during the sorting process. Many of our customers have found this to be a viable solution to their problems.

We also offer plastic components to fit GKF 400 and GKF 700 model machines.

Figure 1 — Plastic Sorting Blocks and Sorting Fingers

Undamaged Lettering through Plastic Sorting Blocks and Sorting Fingers

12

GKF and DMW 1500Plastic Sorting Finger part numbers

GKF and DMW 1500Plastic Sorting Block part numbers

8111332743 - Size 000 8111341963 - Size 000

8111332744 - Size 00 8111332752 - Size 00

8111332745 - Size 0 8111332754 - Size 0

8111332746 - Size 1 8111332755 - Size 1

8111332747 - Size 2 8111332756 - Size 2

8111332748 - Size 3 8111332757 - Size 3

8111332749 - Size 4 8111332758 - Size 4

8111332750 - Size 5 8111332759 - Size 5

Powder Augers

Your Benefits

Increased versatility

Improved product handling

Better product feeding

Guaranteed to fit your machine

Powder Augers Increase Versatility

Bosch offers a wide range of powder augers in both plastic and 316L stainless steel to suit your needs. Having a variety of powder augers on hand improves the versatility of your capsule filler.


Powder Augers 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Auger Type GKF 400, 700, 701, 1200, 1500DMW 1500, 2000

GKF 1400, 1505, 2000, 2500, 3005

GKF 705

4 Twist Plastic N/A N/A 8104 619 567

4 Twist Stainless N/A N/A 8111 390 333

5 Twist Plastic N/A 8104 236 126 N/A

5 Twist Stainless N/A 8111 350 684 N/A

8 Twist Plastic 8111 348 352 8111 350 978 N/A

8 Twist Stainless 8111 350 676 8111 350 979 N/A

13 Twist Plastic 8104 226 985 N/A N/A

13 Twist Stainless 8111 350 677 N/A N/A

1/4 Twist at end onlyPlastic

8111 334 698 N/A 8104 619 768

1/4 Twist end onlyStainless

Available/Call N/A N/A

Flat Blade Plastic 8111 337 316 N/A N/A

Flat Blade Stainless Available/Call N/A N/A

Flat Blade w/1/4 Twist Plastic

N/A 8111 353 554 N/A

36


Powder Bowl Cone 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Powder Bowl Cone

Outstanding outcome through improved powder dispersion

Bosch Packaging Services now offers a new powder bowl cone to improve powder dispersion over the dosing disk. It can be mounted to either a fixed or adjus-table dosing disk. The cone installs in minutes with the supplied hardware and requires no modifications.

Figure 1 — Powder Bowl Cone

GKF 2000 part numbers

X 8111346303 - Plastic X 8111348256 - 316 Stainless Steel

25


Powder Diverter Kits 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Powder Diverter Upgrade Kit

DescriptionDuring normal production, powder in the dosing area becomes unevenly distributed, resulting possibly in inconsistent weight distribution. Powder diverters redistribute product and even out the product level, thus reducing weight variations.

GKF 700 kit part number8111347359

DMW 1500, 2000 and GKF 1200, 1500 kit part number8111347360

Part numbers indicate quantity of one.

Lower weight variations through consistent level of product

6

8111 347 377

8111 347 378

8111 347 380

8111 348 251 - Plastic8111 348 250 - 316 SS

8111 347 414 - Plastic8111 348 248 - 316 SS

8111 335 890 - Plastic8111 348 254 - 316 SS

* An 8mm threaded hole must be added to any dosing disk that these cones will be used on.


Sticky Product Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Best Solution for products with sticky characteristics

Do you run products that have sticky characteristics?

If you do, then you know the many problems sticky products can cause. At Bosch Packaging Services we have researched solutions for these problems and have developed a series of plastic parts to help you in your manufacturing efforts. Let us know what your needs are. We are confident we have the solutions.

DMW 2000 Package part numbers

X 8111 347 354

20

Sticky Product Upgrade Kit

GKF 1200 & 1500 with bronze guide ring

X 8111 347 352

GKF & DMW 1500 with aluminum guide ring

X 8111 347 353


Tamping Pin Guide Rings 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Tamping Pin Guide Rings

Are you running sticky or abrasive products?

At Bosch Packaging Services we have researched solutions for these problems and have developed Plastic Bushed Guide Rings. The plastic bushings provide a non-stick surface, which enables the tam-ping pins to actuate in a sticky situation, with virtu-ally no restrictions. Let us know what your needs are. We are confident we have the solutions.

Bosch Packaging Services can also rebush your current bushed guide ring or we can bush your non-bushed guide ring.

Figure 1 — Plastic Buhed Guide Rings

10

Machine Types Stock withoutplastic inserts

With PETplastic inserts

GKF 400 8104225154 8111398300

GKF 700 & 701 8104226952 8111349032

GKF 705 8104619526

GKF 1200 / 1500 with fixed bronze

8108674737 8111348289

GKF 1400 8104503651 8111398299

DMW & GKF 1500 (12 bore) 30 MM

8108220292 8111322820

GKF 1500 40 MM 8108222239 8111341573

GKF 1505 8104619808 8109608114

DMW 2000 (16 bore) 8111346369 8111347137

GKF 2000 8104552264 8111347134

GKF 2500 8104235280 Call

GKF 3005 8104236550


Tamping Ring for Sticky Products 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Tamping Ring for Sticky Products

Do you run sticky products on your Bosch or DMW Capsule Filler?

Do you run products that have sticky characteristics?

Bosch Packaging Services has researched solutions for sticky products and we have developed a tamping ring made out of a new plastic material called Nylatron®.

Our testing has shown that Nylatron® has better wear characteristics and creates less friction than PET.

*Nylatron® is a registered trade name of Quadrant EPP.

Figure 1. Tamping Ring made from Nylatron®

Bosch has a solution for running sticky products on capsule fillers.

Machine Part #

GKF 400 8111 386 761

GKF 700 8111 386 761

GKF 701 8111 390 298

GKF Capsylon 705 8111 390 338

GKF 1500 8111 386 180

DMW 2000 8111 386 180

GKF 2000 8111 386 883

GKF Capsylon 1505 8111 388 688

GKF Capsylon 3005 8111 388 688


Grease Applicator Tools 3/2015 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Grease Applicator Tools

DescriptionGreatly improve the speed and thoroughness of grease application to the linear ball bearings on your Bosch encapsulator. Save time when replacing damaged bearings or during scheduled preventive maintenance.

Precise and efficient grease application

32

Applicator part numbers:

Size (mm) Part Number GKF Machine Models

10 8110404275 701, 702, 705, 1400, 2500

12 8111336520 400, 700, 701, 702, 705, 1200, 1500, 1505, 2000, 2000 16 bore, 2500, 3000, 3005

12 long 8111336519 400, 700, 1200, 1500, 2000 16 bore

16 8110404273 1400

16 long 8111336295 1200, 1500, 2000 16 bore

20 8111336518 400, 700, 701, 702, 705, 1200, 1500, 1505, 2000, 2000 16 bore, 2500, 3000, 3005

25 8111336517 400, 700, 701, 702, 705, 1400, 1505, 2000, 2500, 3000, 3005

30 8111336516 1200, 1500, 2000 16 bore

50 8110404271 1400

60 8111336515 1200, 1500, 1505, 2000, 2000 16 bore, 2500, 3000, 3005


Lower Segment Carrier Alignment Tool 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Lower Segment Carrier Alignment Tool

Eliminate downtime caused by improperly aligned segments

DescriptionCapsule splits and poor separation can be caused by improper parallel alignment between the upper and the lower segments. This simple, easy to use tool helps to align the parallel position of the lower segments on your equipment.

Figure 1 — Alignment Tool (tool for GKF 2000 shown)

Your Benefits

X Easy to install and use X Eliminates lower segment alignment error X Reduces lower segment holder installation

time X Upper segments align faster and easier when

lower segments are aligned properly

Part numberGKF 701, 702, 705: 8108072950GKF 1400: 8104500249GKF 2000, 2500: 8108063086GKF 1505, 3005: 8109607895

Applicable equipmentAll GKF capsule fillers listed above

29


Rectifier Alignment Pins 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Rectifier Alignment Pins

Eliminate the “eyeball” method from the rectifier cage alignment procedure on your GKF encapsulators. Gua-ranteed accuracy of alignment is critical for proper capsule separation. Utilization of the Rectifier Alignment Pins is an inexpensive way to ensure proper machine functionality. By using the Rectifier Alignment Pins from Bosch, concentricity within the sorting block slots to thebores of the segments is set to factory specifications, which maximizes your efficiency and production!

Figure 2 — Rectifier Alignment Pins

All GKF and DMW ModelsRectifier alignment pin part numbers

X 8 111 338 331 Size 000 Rectifier Alignment Pin X 8 111 338 332 Size 00 Rectifier Alignment Pin X 8 111 338 333 Size 0 Rectifier Alignment Pin X 8 111 338 334 Size 1 Rectifier Alignment Pin X 8 111 338 335 Size 2 Rectifier Alignment Pin X 8 111 338 336 Size 3 Rectifier Alignment Pin X 8 111 338 337 Size 4 Rectifier Alignment Pin X 8 111 338 338 Size 5 Rectifier Alignment Pin

order in multiples of 2 required

High-precision alignment through Rectifier Alignment Pins

A

A: Alignment Pins placed in a GKF encapsulator

34


Transfer Station to Segment Turret Allignment Pins 6/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Transfer Station To SegmentTurret Alignment Pins

With these Bosch alignment pins, you can create perfect alignment between the segment and dosing tur-rets, lower segments, and dosing disk.

X The segment turret alignment should be verified and/or corrected before checking transfer station alignment.

X Two alignment pins are placed on opposite ends of a lower segment and indexed to the powder transfer station. Dosing disk bolts are left finger tight to allow rotational adjustment.

X Using the supplied screws, pass through the dosking disk and thread into the alignment pins and pull them into the dosing disk. If the pins cannot be pulled into the dosing disk, move the dosing gearbox to correct the alignment.

X Once the pins can be pulled into the dosing disk, tighten the dosing disk bolts.

X Use the dosing disk alignment pins to check alignment between dosing disk and tamping pin guide ring. If alignment is not correct, loosen tamping shaft pillow blocks and adjust until alignment is correct.

Transfer Station Alignment Pin Part Numbers

X 8111344939 Size 00

X 8111344940 Size 0

X 8111344941 Size 1

X 8111344942 Size 2

X 8111344943 Size 3

X 8111344944 Size 4

High-precision transfer station alignment pins

Figure 1 — Segment Turret Alignment Pins

31


Upper Segment Carrier Alignment Tool 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Upper Segment Carrier Alignment Tool

Eliminate downtime caused by improperly aligned segments

DescriptionCapsule splits and poor separation can be caused by improper parallel alignment between the upper and the lower segments. This simple, easy to use tool helps to align the parallel position of the upper segments.

Figure 1 — Alignment Tool and its usage

Part number X 8111351146

Applicable equimentGKF1200, GKF 1500, DMW 1500, and DMW 2000

30


Capsule Polisher 4/2015 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Capsule Polisher

Eliminate empty capsules and polish filled capsules

Figure 1 - TC 200 with EMT 400 Capsule Polisher with open air gap inlet chute

Description

This capsule polisher uses a proven vacuum design and a brush to clean filled capsules and remove empty capsules.

Standard Equipment X One spare brush

X Choice of open air gap inlet chute or tri-clamp infeed

X Empty capsule eliminator

Your Benefits

X Smooth polishing tube eliminates need for nylon net

X All stainless steel contact parts X Easy disassembly/assembly for cleaning X GMP design X Cleaning brush easily removed and replaced X Cleans capsules or tablets

37

Part # Description Infeed

8-111-322-260 TC 200 with EMT 4001

Open air gap inlet chute

8-111-334-386 TC 300 with EMT 4002


8-111-387-564 TC 350 with EMT 4002,3


8-111-387-627 TC 350 with EMT 4002,3

Tri-clamp infeed

8-111-385-676 TC 200 with EMT 4001

Tri-clamp infeed

8-111-325-307 TC 300 with EMT 4002

Tri-clamp infeed

Figure 2 - TC 200 with EMT 400 Capsule Polisher with tri-clamp infeed

1 Less than 1500 capsules per minute2 More than 1500 capsules per minute3 Used when high lift capsule discharge is required


Dust Collection Systems 10/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Dust Collection Systems

Figure 1 — Dust Collection System

Spare Parts

Replacement Cartridge Filters3707/10 requires 4x 8111 361 3863306/3307/3308/T63 PLUS/ requires 3x 8111 361 386VHW420

Replacement Upstream HEPA Filters3307/3507 requires 1x 8111 347 0773308/3508W requires 1x 8111 360 8093707/10 requires 1x 8111 350 679T63 PLUS requires 1x 8110 402 142

Replacement Downstream HEPA Filters3156 requires 1x 8111 396 3383306 requires 1x 8111 377 386VHW420 requires 1x 8110 402 686

Replacement Main Star Bag Filter3156 requires 1x 8111 370 744

Polyliners for collection container3707/10 1/ea. 8111 350 7553307/3308/3580W/ 25/pkg. 8111 350 754T63 PLUS3306 25 pkg. 8111 375 235VHW420 25 pkg. 8110 400 125VHW420 polyliner adapter kit, galvanized 1/ea. 8110 400 126VHW420 polyliner adapter kit, 304 SS 1/ea. 8110 400 127

Applicable Equipment *

GKF 120, GKF 130, GKF 330, GKF 400, GKF 700, GKF 701, GKF 702,

GKF 705, GKF 800, GKF 1200, GKF 1400, GKF 1400 ASB 100%,

DMW 1500, GKF 1500, GKF 1505, DMW 2000, GKF 2000, GKF 2500,

GKF 2500 ASB 100%, GKF 3000, GKF 3005

* Please call your customer service representative to determine the

correct dust collection model for your GKF capsule filling machine

Efficient Dust Collection Systems

40

DescriptionAll dust collection systems include all necessary hoses and fittings to connect to the dust collection hardware supplied with your machine.

Models T63 Plus, 3707/10 and VHW420 available in painted or stainless steel.


Dust Collection Systems 10/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Dust Collection Systems

System Specifications

Units T63 PLUS 3707/10 VHW420

Voltage @ 60Hz Volts 200-240/440-480 440-480 only 220/460/575

Type of Power # of phases 3 3 3

Power KW 6.3 9.0 2.52

Current Draw Amps 25.0/13.3 19.6 4.55

Waterlift, controlled Inches H20 82.6 92.3 76.0

Airflow, Max. CFM 345 518 222

Filter Area, cartridge Sq. Ft. 56.5 75.4 21.5

Filter Area, HEPA (upstream)

Sq. Ft. 37.7 129.2 22.6

Noise Level dB(A) 71 @ 1.5m 78 @ 1m 66 @ 1.5m

Tank Capacity Gallons 26 46 12.6

Machine Inlet Inches 3 4 2.8

Dimensions (LxWxH) Inches 50.8 x 23.6 x 64.6 63 x 31.5 x 71.3 38.1 x 21.2 x 54.8

Weight Pounds 367 672 220

Cord Length Feet 30 30 30

Filter Efficiency, HEPA(DOP-Tested)

% 99.95% @ 0.18 microns

99.97% @ 0.3 microns 99.995 @ 0.18 microns

41


Empty Capsule Conveyor 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Empty Capsule Conveyor

Increase operational efficiency by installing an Empty Capsule Conveyor

DescriptionOperational efficiency does not only rely on the main product flow, but also on the consistent supply of materials. The Empty Capsule Conveyor continuously supplies empty capsules into the capsule hopper from a large supply bin, allowing your production personnel to focus on the operation of the equipment instead of refilling empty capsules.

Figure 1 — Empty Capsule Conveying System

Your Benefits

X Moveable Stainless steel supply bin with a capacity greater than one box of capsules

X Smooth capsule transfer by means of adjustable compressed air

X Utilizes self-contained hopper inlet sensor to maintain fill level

X No tools required to disassemble for cleaning

Electrical supply120 VAC / 5A

Air supply23.5 CFM @ 87 PSI

Dimensionsapprox. 34“w x 42“d x 56“h

Ordering informationEmpty capsule conveyor: 8111 357 635Adapter Plate*: 8111 357 226* required for GKF1500, DMW1500, DMW2000

Applicable equipmentAll GKFs (some models may require extra parts for proper interfacing)

39


Slug Tester 4/2015 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

Slug Tester

Determine the optimal dosing disk height for any capsule size

Figure 1 — Slug Tester

Legend1. Slug Tester2. Resistance Handle3. Compression Pin4. Compression Die5. Hand Wheel6. Die Holding Plate7. Control Panel8. Powder Tray

Description

The slug tester is used to accurately determine the optimum dosing disk height for any size capsule (000, 00, 0, 1, 2, 3, 4, 5) relative to the product dosage required. It is also very useful in determining slug quality and simulates the transfer of the slug from the dosing disk to the lower capsule. The slug tester can also be used during the Research and Development phase of new products. The created slugs can then be used for dissolution testing and excipient usage determination.

Kit part number8111376670 – With custom hard sided case

Applicable EquipmentAll powder tamping capsule filling machines

38

1

2

3

4

5

6

7

8


Aftermarket Products Encapsulation Machines 4/2010 | PAUR/MKT | Bosch Packaging Services (subject to alterations)

All GKF machines

Figure 1 — GKF 2000 / 2500Figure 2 — GKF 1200 / 1500 DMW 1500 / 2000

Figure 3 — GKF 1400 Figure 4 — GKF 701 Figure 5 — GKF 700

28



GKF 700

The Bosch GKF 700 has proven to be a reliable workhorse for the capsule filling market. the GKF has set the standard for mid sized capsule filling machines by delivering an outstanding return on investment by producing a quality product.

Now improved with updated controls, the GKF 700 offers customers increased functionality with an integrated touch sreen control.

The GKF 700 precisely aligns and separates cap-sules before being filled using Bosch‘s highly accurate 5-step tamping process, ensuring mini-mal dust and product loss. Unseparated or double cap capsules are ejected automatically.

GKF 700 - Standard Filling and Closing Machine for Powders and Pellets

4



GKF 1200 / 1500DMW 1500 / 2000

With first rate, no-risk techno-logy and highest experience potential, Bosch has once again succeeded in setting a new standard with this hard gelatine capsule filling and closing machine.

The GKF 1200 / 1500 , DMW 1500 / 2000 fulfils and even exceeds market requirements. In a precision functional pro-cess the capsules, fed pre-locked and non-oriented, are aligned, opened, filled and reclosed. Capsules inserted cap first or non-separated capsules as well as capsules with two caps are recognized and rejected.

High filling accurancy is attai-ned by a 5-up tampig proce-dure with minimal dust occur-rence and without loss of product.

Standard Hard Gelatine Filling and Closing Machine for Powder and Pellets

7



GKF 2000 / 2500

Every year we develop new ways to increase the performance and efficiency of our GKF capsule filling machines. Over the years, our machines have evolved with smoother easy to clean surfaces featuring rounded corners, coatings that product won‘t stick to, and sealed shafts. Each of these features reduces the amount of time your team will spend cleaning the machine, increasing your profit by making the machine available to production as much as possible.

The GKF 2000 is also easy to operate. Simple control panels, single tool change overs, and reduced down time due to product jams makes for a more productive workforce that will have to spend less time tending to the machine and allows you to concentrate on growing your business.

GKF 2000 - High Speed Capsule Filling and Closing Machine

21



KKE 1500

KKE 1500 - capsule Inspection System 100% weight verification of filled hard gelatine capsules

Out contribution to the subject 100% weight verification - checking each indivi-dual capsule for correct weight. The capsules arrive from a container (wich mesh base for separation of dust and cap-sule fragments) according to the GKF prin-ciple; the singularized capsules enter 12 tracks from where they reach the weighing pans. The capsules are sorted by an ejector into 2 classes, pass and fail weight.

The weighing results is classified into the classes fragments, underweight, accept weight and overweight, and recorded in counters. A reject crosscheck monitors this function. The counters are displayed.

42



KKE 2000

KKE 2000 - capsule inspection system for 100% weight verification of field hard gelatine capsules

The KKE 2000 is a precision inspec-tion machine, to ckeck filled hard gelatine capsules for correct weight and offers among other things the following special features:

X Short changeover times

X No impairment due to atmosheric hunidity

X reliable gravimetric measuring system

X Low capsule passage speed, gentle processing of capsules

X Direct capsule passage, noo unnecessary capsule recovery

44



KKE 2500

KKE 2500 - Highspeed capsule checkweigher

Pharmaceutical securityPermanent positive guidance of the capsules guarantees pass production and reliable avoidance of product intermixing.

ASB – as standardHighly efficient automatic trouble-shooting (ASB), provided as stan-dard, detects and reliably ejects deformed and damaged capsules, i.e. increases machine availability.

Reproducible weighing resultsNew, patented suspended weig-hing trays with „Click-fix“ faste-ning guarantee the reproducibility of the weighing results and pre-vent product deposits on the weighing trays.

Optimal accessibilityDue to the consistent balcony-type construction, exposed position of the process zone and automati-cally opening round guarding.

GMPExtremely easy, residue-free cleaning due to the tool-free fastening of all attachments. Size changeover in less than 5 minutes !

RobustRobust weighing cells with a new overload safety device which is flexible in all spatial directions prevents damage to weighingcells caused by mechanical loads.

Ease of operationFully integrated, easily learnable PC machine control system, inclu-ding process data acquisition software, which can be operatedkeyboard-free via the touchscreen interface.

46




1

Index of machine models

DMW 700 ................................................................................................................................................... 13, 19, 40, 41

DMW 1500 ................................................................... 13, 19, 25, 28, 31, 32, 34, 35, 36, 37, 38, 40, 41, 42, 44, 46, 50

DMW 2000 ................................................................... 13, 19, 25, 28, 29, 32, 34, 35, 36, 37, 38, 40, 41, 42, 44, 46, 50

GKF 400 ..................................................................................................... 13, 19, 31, 32, 36, 37, 38, 40, 41, 44, 46, 47

GKF 700 ................................................................................... 13, 19, 29, 31, 32, 34, 36, 37, 38, 40, 41, 44, 46, 47, 49

GKF 701 ........................................................................................................... 19, 29, 32, 36, 37, 39, 40, 41, 44, 46, 47

GKF 702 ............................................................................................................................. 19, 29, 39, 40, 41, 44, 46, 47

GKF 1200 ............................................................... 17, 19, 25, 27, 28, 29, 32, 34, 35, 36, 38, 40, 41, 42, 44, 46, 47, 50

GKF 1400 ............................................................................................................... 13, 19, 32, 36, 39, 40, 41, 44, 46, 47

GKF 1400L ..................................................................................................................................... 19, 22, 40, 41, 46, 47

GKF 1500 ....................................... 13, 17, 19, 23, 25, 27, 28, 29, 31, 32, 34, 35, 36, 37, 38, 40, 41, 42, 44, 46, 47, 50

GKF 2000 ........................................................................... 13, 18, 19, 20, 21, 32, 33, 36, 37, 39, 40, 41, 44, 46, 47, 51

GKF 2500 ....................................................................................... 13, 18, 19, 20, 21, 32, 36, 39, 40, 41, 44, 46, 47, 51

GKF 2500 ASB 100% ......................................................................................................... 13, 19, 22, 40, 41, 44, 46, 47

GKF 2500 ASB IPK ............................................................................................................................... 19, 40, 41, 46, 47

GKF 3100 ....................................................................................................................................... 19, 40, 41, 44, 46, 47

GKF Capsylon 705 ..................................................................................... 13, 19, 29, 32, 36, 37, 39, 40, 41, 44, 46, 47

GKF Capsylon 1505 ................................................................................... 13, 19, 29, 32, 36, 37, 39, 40, 41, 44, 46, 47

GKF Capsylon 3105 ......................................................................................... 19, 29, 32, 36, 37, 39, 40, 41, 44, 46, 47

KKE 1500 ............................................................................................................................................................... 15, 52

KKE 1700 ..................................................................................................................................................................... 22

KKE 2000 ............................................................................................................................................................... 15, 53

KKE 2500 ................................................................................................................................................... 15, 16, 22, 54

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Aftermarket Products For Encapsulation Machines