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SCHULER CORPORATE PRESENTATION 2018
AGILE. IN EVERYTHING WE DO.
SCHULER AT A GLANCE
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SCHULER AT A GLANCE
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Facts and figures
Technological and global market leader in the metalforming industry
Founded 1839 in Göppingen, Germany
Products: Cutting-edge presses, automation, dies, process know-how,
and services for the entire metalforming industry including
lightweight vehicle construction
Top-tier customers: Car manufacturers and their suppliers,
packaging, household equipment, aerospace, minting
Innovation by technology: Key to our success
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China Yangzhou
© Schuler_India
SCHULER WORLDWIDE
32%
20%
USA Hastings, MI
Mexico Puebla, Saltillo , Querétaro
Brazil São Paulo
Germany
Great Britain Walsall
China Beijing, Jinan
Thailand Bangkok
Poland Kędzierzyn-Koźle
Slovakia Dubnica nad Váhom
Switzerland Gettnau
Italy Turin
France Strasbourg
Spain Barcelona
USA Canton, MI
4
USA Fremont, CA
Russia Moscow
Russia Togliatti
Indien Pune
China Shanghai
China Dalian
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Production & Service Service
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OUR GLOBAL CUSTOMER BASE
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SOLUTIONS BY INDUSTRY
AUTOMOTIVE
TIER 1-3 DRIVES & GENERATORS RAILWAY AEROSPACE
INDUSTRIAL APPLICATIONS
LARGE PIPE MINTING APPLIANCES PACKAGING
5 © Schuler_India
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PRESS TECHNOLOGY FOR THE AUTOMOTIVE INDUSTRY
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SYSTEM SOLUTIONS FOR MASS PRODUCTION
TRANSFER AND PROGDIE PRESSES TRYOUT SYSTEMS PRESS LINES
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PRESS TECHNOLOGY FOR THE AUTOMOTIVE INDUSTRY
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PRODUCTS OF PRESS LINES SIZE XL
OUTER SKIN LID PARTS Double batch and fourfold batch per press stroke
STRUCTURAL PARTS Double batch and fourfold batch per press stroke
OUTER SKIN PARTS Single part per press stroke
© Schuler_India
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PRESS LINE AUTOMATION OVERVIEW
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PRESS LINE AUTOMATION
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COMPONENTS OF PRESS LINE AUTOMATION
Destacking
Cleaning
Loading
Reoiling
Feeding Press To Press
Loading
FRONT OF LINE
Racking Centering
PRESS TO PRESS AUTOMATION END OF LINE
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PRESS LINE AUTOMATION
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FRONT OF LINE AUTOMATION
16 SPM: DESTACKING WITH 2-AXES-FEEDER 12 SPM: DESTACKING WITH STANDING ROBOT 23 SPM: DESTACKING WITH 2 HANGING ROBOTS
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PRESS LINE AUTOMATION
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COMPONENTS OF PRESS LINE AUTOMATION
Destacking
Cleaning
Loading
Reoiling
Feeding Press To Press
Loading
PRESS TO PRESS AUTOMATION
Racking Centering
FRONT OF LINE END OF LINE
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PRESS LINE AUTOMATION
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PRESS TO PRESS AUTOMATION
16 SPM: FEEDING WITH CROSSBAR ROBOTS 12 SPM: FEEDING WITH STANDING ROBOTS 23 SPM: FEEDING WITH CROSSBAR FEEDERS
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PRESS LINE AUTOMATION
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COMPONENTS OF PRESS LINE AUTOMATION
Destacking
Cleaning
Loading
Reoiling
Feeding Press To Press
Loading
END OF LINE
Racking Centering
FRONT OF LINE PRESS TO PRESS AUTOMATION
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PRESS LINE AUTOMATION
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END OF LINE AUTOMATION
VIDEO AUTOMATIC RACKING OF THE PARTS MANUAL RACKING OF THE PARTS
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PRESS LINE AUTOMATION SERVOLINE
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SERVOLINE
Needs-based, modular line construction Front-of-Line Press technology Inter press automation End-of-Line
• Latest generation servo technology • Proven components (i.e. > 500 CBF in the field) • Long working life with highest availability • Integrated simulation allows both higher SPM and quick
production ramp up • Tooling and data compatibility to all Schuler CBF lines • World wide service support • Automatic die and tooling change takes 3 minutes • Ready for Industry 4.0 ( process monitoring, condition
monitoring…)
all from Schuler
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PRESS LINE AUTOMATION RETROFIT OF PRESS LINES WITH CROSSBAR ROBOT
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RETROFIT OF PRESS LINES WITH CROSSBAR ROBOT
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OVERVIEW
Destack Robot
Crossbar Load Robot
Belt Conveyor
Exit Conveyor
Load Cart 1
Crossbar Robot
Load cart 2
Crossbar Unload Robot
Racking
Press
Reoiler
Cleaner
FRONT OF LINE PRESS TO PRESS AUTOMATION END OF LINE
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RETROFIT OF PRESS LINES WITH CROSSBAR ROBOT
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COMPONENTS OF AUTOMATION
PRESS TO PRESS: SCHULER CROSSBAR ROBOT FRONT OF LINE: STANDING DESTACK ROBOT END OF LINE: EXIT CONVEYORS
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RETROFIT OF PRESS LINES WITH CROSSBAR ROBOT
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FEATURES
• Highest availability
• Minimum maintenance efforts
• Energy recuperation system
• Linear Part Transfer
• Free Access to press gap
• Ultra flexible part orientation
• One tooling per press gap
• Automatic tooling change takes max. 3 minutes
• Press distance 5.000 – 10.000 mm
SCHULER CROSSBAR ROBOT 4.0
Video Schuler Crossbar Robot
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RETROFIT OF PRESS LINES WITH CROSSBAR ROBOT
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TOOLING CHANGE
TOOLING CHANGE STATION VIDEO TOOLING CHANGE CROSSBAR ROBOT
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11/21/2018 SCHULER - PRESS LINE AUTOMATION 23 Video Retrofit with CBR
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THANK YOU FOR YOUR ATTENTION