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Air-Operated Double Diaphragm Pumps FEATURES …dpk3n3gg92jwt.cloudfront.net/ryanherco/attachments/idex_Sandpiper...Air-Operated Double Diaphragm Pumps FEATURES & BENEFITS vs

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Page 1: Air-Operated Double Diaphragm Pumps FEATURES …dpk3n3gg92jwt.cloudfront.net/ryanherco/attachments/idex_Sandpiper...Air-Operated Double Diaphragm Pumps FEATURES & BENEFITS vs
Page 2: Air-Operated Double Diaphragm Pumps FEATURES …dpk3n3gg92jwt.cloudfront.net/ryanherco/attachments/idex_Sandpiper...Air-Operated Double Diaphragm Pumps FEATURES & BENEFITS vs

ACCESSORIES 2

Air-Operated Double Diaphragm Pumps FEATURES & BENEFITS vs. Other Pump TypesAir-Operated Safe / Cool / Clean

Self Priming (Dry) Installation VersatilityLight Weight Portable

Sealless Runs DrySemi-Positive Displacement Dead Heads Safely / No Pressure Relief RequiredVariable Flow & Pressure Full Range Performance (Zero to Max GPM)

Low Internal Fluid Velocities Immeasurable Loss of Volumetric DisplacementMetallic & Non-Metallic Construction Compatible with Wide Range of Fluids

Full Range of Elastomers Compatible with Wide Range of FluidsDouble Acting / Reciprocating Low Shear & Degradation

Low NPSHR Pumps Flowable, High Viscosity FluidsAccepts “FLEXIBLE” Power Source Coupling “Plug - N - Play (PUMP)”

FEATURES & BENEFITS... SANDPIPER® Pumps vs. Other Brands“Exclusive” ESADS+Plus® (External Serviceable Air Distribution System) In - Line Serviceable“Exclusive” Cross Drilled, Pilot Operated, Directional Air Valves No - Stall Guaranteed

Lube Free Air Valves Air Line Lubricators are optionalAll Bolted Construction Safe & Easy AssemblyRotational Manifolds (Non-Metallic & Flap Valve Pumps) Horizontal or Vertical ConnectionsRotational Manifolds (Metallic Ball Valve Pumps) Horizontal, In-Line Connections

“Exclusive” CSA Certified AODD Pump Series Operates on Natural Gas - Burst Pressure to 625 PSI“Exclusive” Ex (ATEX 100a Compliant Metallic Pumps) Groundable / Spark Free

8 Non-Metallic Models (Ball Valves) Variable Flows up to 4, 14, 23, 45, 90, 150 & 238 GPM9 Metallic Models (Ball Valves) Variable Flows up to 4.4, 15, 45, 106, 150 & 235 GPM

“Exclusive” 5 Metallic Models (Flap Valves) Variable Flows up to 42, 140 & 260 GPMFull Line of Surge Suppressors Pulsation Dampening

“Exclusive” Solids Handling .03 inches to 3 inches“Exclusive” Discharge Porting Options Eliminates Entrained Air or Settled Solids

Versatile SANDPIPER® Pump designs for a wide range ofprocess control requirements

®

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ACCESSORIES 3

Warren Rupp has an expanding line of Accessories & Controlsfor your total process control system.

View the typical process control system loop on the following pages

Part No. Description FitsDA05 Surge Dampener ½”PumpsDA05 Metallic Surge Dampener ½”PumpsDA07 Surge Dampener ¾”PumpsDA10 Surge Dampener 1”Pumps

Designed for use with ½”, ¾” and 1” pumps, these dampenersare manually charged with air. PTFE diaphragms are standard,with wetted parts available in Polypropylene, PVDF, and Nylon.The DA05 is also available in Aluminum and Stainless Steel.Flow and pressure fluctuations are minimized, the dampenerconsumes no air after initial charging.Hardware is 302/304 Stainless Steel.

SURGE DAMPENERS

PNEUMATICLIQUID LEVEL CONTROL

Warren Rupp’s float actuated liquid levelcontrol provide all-pneumatic operation.Especially useful in sump and liquidtransfer situations, the float actuatedswitch opens and closes air supply to thepump for positive ON-OFF response.High capacity air valve accommodates airflow requirements up to 125 cfm, witha pressure drop less than 10 psi.

2

Mechanical Leak Detector

Part No. Description Fits031-023-110 Air Operated Leak Detector ET1-M ET2-M ST1½-A031-024-110 Air Operated Leak Detector ET1½-M ET3-M ST1-A

S15 S20 & S30 ET1½-SM

When a leak chemically attacks aninternal o-ring on this detector, it actuatesa plunger. This opens an air valve, whichin turn activates a customer-suppliedsolenoid (or similar device) to triggera signal.For use with the RuppGUARD™ SpillPrevention SANDPIPER® pumps ONLY.

Part No. Description Fits032-043-000 Electronic Leak Detector ST1-A ET1-M SB1

110, 115, 220VAC ST1½-A ET1½-M SB1½032-044-000 Electronic Leak Detector SSB1 ET3-M SB2

12-32VDC SSB2 ET1½-SM SB3SET1 & SET2

032-037-000 Electronic Leak Detector S1F S20110, 115, 220VAC S15 S30

032-045-000 Electronic Leak Detector12-32VDC

If the primary pumping diaphragm fails,this modular, watertight unit sensesconductive changes if liquid enters theisolation chamber of the pump. Warninglights indicate which side of the pumpis tainted. The unit can also be wired foraudible alarm or pump shutdown. Lowvoltage. Simple installation.For use with the RuppGUARD™ SpillPrevention SANDPIPER® pumps.

Electronic Leak Detector

LEAK DETECTION1

Part No. Description FitsTA-1 Tranquilizer Surge Suppressor 1” PumpsTD-1½ Tranquilizer Surge Suppressor 1” & 1½” PumpsTA-2 Tranquilizer Surge Suppressor 1½” & 2” PumpsTA-3 Tranquilizer Surge Suppressor 3” Pumps

Metallic Surge Suppressors. For use with any reciprocatingpump, Tranquilizer surge suppressors maintain a constant aircushion volume in a pumping application for the most effectivesurge suppression. All Tranquilizer models are automaticallyself-charging and self-venting. Flexible diaphragm separatesair cushion from pumped product.

TRANQUILIZER®3

Part No. Description032.036.000. Pneumatic Liquid Level Control

A sight tube style leak detector is installedon each driver chamber. If a pumpingdiaphragm break occurs, liquid in thesight tube changes.This type of leak detection is standardconstruction on all aluminum ET and S

Non-Metallic spill prevention pumps. For use with theRuppGUARD™ Spill Prevention SANDPIPER® pumps.

Visual Leak Detector

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ACCESSORIES 4

1

2

4

5

3

See page 3 for full description ofAccessories 1 thru 3.

1. Leak Detection

2. Liquid Level Control

Typical Process C

3. Tranquilizers® (Surge Dampeners)

See pages 4 & 5 for full description ofAccessories 4 thru 10.

4. Muffler Options

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ACCESSORIES 5

Stroke Counter/Batch Control

WARREN RUPP PUMP CONTROLS

7

6

89 10

5. Pulse Output Kits

6. Stroke Counter/Batch Control

7. Air Line Solenoid

8. Variable Speed Control

9. Filter/Regulator

10. Air Dryer

Control Loop

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ACCESSORIES 6

Part No. Description Fits475-148-036 DC Unit PB¼-A475-148-037 110/120 or 220/240VAC475-148-038 DC Intrins. Safe475-148-039 110VAC Intrins. Safe475-148-040 220VAC Intrins. Safe

475-148-001 DC Unit SE½-A SB1-A475-148-010 110/120 or 220/240VAC SA1-A ET1-M475-148-017 DC Intrins. Safe ET1½-SM ST1-A475-148-024 110VAC Intrins. Safe SB25-A SA25-A475-148-031 220VAC Intrins. Safe ST25-A

475-148-004 DC Unit for AL Valve SB1½-A SB2-A475-148-011 110/120 or 220/240VAC (AL) SA2-A SA3-A475-148-018 DC Intrins. Safe (AL) SA4-A ET1½-M475-148-025 110VAC Intrins. Safe (AL) ET2-SM ET2-M475-148-032 220VAC Intrins. Safe (AL) ST1½-A SB40-A

ST40-A

475-148-005 DC Unit for CI Valve SB1½-A SB2-A475-148-012 110/120 or 220/240VAC (CI) SA2-A SA3-A475-148-019 DC Intrins. Safe (CI) SA4-A W09475-148-026 110VAC Intrins. Safe (CI) ET1½-M ET2-SM475-148-033 220VAC Intrins. Safe (CI) ST1½-A ET2M

SB40-A ST40-A

475-148-006 DC Unit for AL Valve SA3-M SB4-A475-148-013 110/120 or 220/240VAC (AL) SA4-M ET3-S475-148-020 DC Intrins. Safe (AL) SB3-A ET3-SM475-148-027 110VAC Intrins. Safe (AL)475-148-034 220VAC Intrins. Safe (AL)

475-148-007 DC Unit for CI Valve SA3-M ET3-M475-148-014 110/120 or 220/240VAC (CI) SA4-M ET3-SM475-148-021 DC Intrins. Safe (CI) SB3-A W15475-148-028 110VAC Intrins. Safe (CI) SB4-A475-148-035 220VAC Intrins. Safe (CI)

475-198-021 DC Unit S05, S07, S10, with475-198-022 DC Intrins. Safe Encapsulated Muffler475-198-023 110/120 or 220/240VAC475-198-024 110VAC Intrins. Safe475-198-025 220VAC Intrins. Safe

475-198-026 DC Unit S05, S07, S10, with475-198-027 DC Intrins. Safe Muffler, Mesh Muffler475-198-028 110/120 or 220/240VAC or Direct-Piped Exhaust475-198-029 110VAC Intrins. Safe475-198-030 220VAC Intrins. Safe

475-198-001 DC Unit S1F Non-Metallic (DL3)475-198-002 DC Intrins. Safe S1F, S15, S20, S30, with475-198-003 110/120 or 220/240VAC Muffler, Mesh Muffler475-198-004 110VAC Intrins. Safe or Direct-Piped Exhaust475-198-005 220VAC Intrins. Safe

475-198-006 DC Unit S1F Non-Metallic (DL3)475-198-007 DC Intrins. Safe S1F, S15, S20, S30, with475-198-008 110/120 or 220/240VAC Encapsulated Muffler475-198-009 110VAC Intrins. Safe475-198-010 220VAC Intrins. Safe

Offered in a wide variety ofsizes and voltages. These controlsinterface with the Warren RuppBatch Controller, or your ownprocess controls (PLC’s). Availablein kit form, for field installation,or factory-built into a new pump.

PULSE OUTPUTINTERFACE KITS5

Part No. Description Fits894-001-000 110/120VAC Unit PB¼-A S07894-002-000 220/240VAC Unit S05 S10894-003-000 12VDC Unit894-004-000 24VDC Unit

894-005-000 110/120VAC Unit SA1-A ET1-M ST1-A894-006-000 220/240VAC Unit SA25-A ET1½-SM ST25-A894-007-000 12VDC Unit SB1-A SE½-A894-008-000 24VDC Unit SB25-A S1F

894-009-000 110/120VAC Unit SA2-A SB1½-A ET1½-M ST40-A894-010-000 220/240VAC Unit SA3-A SB2-A ET2-M ST3-M894-011-000 12VDC Unit SA4-A SB3-A ET2-SM W09894-012-000 24VDC Unit SA3-M SB4-A ET3-SM W15

SA4-M S15 S20 S30

Provides automatic on/off operation of air-driven equipment.110/120VAC and 220/240VAC (50/60 hertz) kits operate withthe Warren Rupp or customer’s control units. 12VDC and 24VDCkits operate with customer-supplied controls only.

AIR LINE SOLENOID KIT7

Transforms your diaphragm pump into an accurate, controllablepump system. Uses interfaceable, user-friendly componentsfor existing or new pumps, and process control systems. Iteliminates troublesome and expensive flow-sensing devices.The Stroke Counter/Batch Control is an interfaceable electroniccontrol to program repetitive diaphragm pump operations. Thisindustrial-grade control offers performance and repeatability.Compatible with all Warren Rupp air-operated diaphragmpumps. The control unit functions as a batch control, a strokecounter, or both.The complete system requires the Stroke Counter/BatchController, the Pulse Output Kit & the Air line Solenoid.

Part No. Description Voltage249-006-000 110/120 or 220/240 VAC 110v, 220v

Single phase 50/60 Hz

STROKE COUNTER/BATCH CONTROL6

Part No. Description Fits530-007-000 Muffler, Brass Mesh ½” air outlet530-008-000 Muffler, Brass Mesh ¾” air outlet530-010-000 Muffler, Brass Mesh 1” air outlet530-018-000 Muffler, Brass Mesh ¾” air outlet530-023-000 Muffler, Brass Mesh 3/8” air outlet

530-024-000 Muffler, Sound Dampening 3/8” air outlet530-025-000 Muffler, Sound Dampening ½” air outlet530-026-000 Muffler, Sound Dampening ¾” air outlet530-027-000 Muffler, Sound Dampening 1” air outlet530-034-000 Muffler, Sound Dampening ¾” air outlet

530-033-000 Muffler, Metallic 1” air outlet530-035-000 Muffler, Metallic 3/8” air outlet530-036-000 Muffler, Metallic ¾” air outlet

OPTIONALMUFFLERS

Effective sound dampening for Warren Rupp pumps. Mufflersare a rugged Polymer or metallic housing. Sound dampeningand encapsulated mufflers have replaceable acoustic compositeinserts. All Warren Rupp pumps are supplied with a basic muffler.

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ACCESSORIES 7

®SANDPIPER, PortaPump, Tranquilizer, and Warren Rupp are registered tradenames of Warren Rupp, Inc.©Copyright 2004 Warren Rupp, Inc. All rights reserved.

Pail & DrumAdaptor Kits

Converting ¼”, ½” and ¾” plastic pumps for drum or pailapplications is easy. The adaptor kits are constructed ofchemically-resistant materials to handle the job. Plastic pipeassembly comes complete with all the hardware needed. Simplyattach the threaded end to the suction manifold and lower itinto the liquid source.

Part No. Description Material Fits031-091-520 55 gallon Drum Kit PVDF ¼”& ½” Pumps031-091-555 55 gallon Drum Kit PVC ¼”& ½” Pumps

475-161-520 120# Barrel Kit PVDF ½” Pumps475-161-555 120# Barrel Kit PVC ½” Pumps475-196-520 120# Barrel Kit PVDF ½” Pumps475-196-552 120# Barrel Kit PVC ½” Pumps

475-149-520 Pail Adaptor Kit PVDF ¼” Pumps475-149-552 Pail Adaptor Kit Polypropylene ¼” Pumps475-150-520 Pail Adaptor Kit PVDF ½” Pumps475-150-552 Pail Adaptor Kit Polypropylene ½” Pumps475-151-520 Pail Adaptor Kit PVDF ¾” Pumps475-151-552 Pail Adaptor Kit Polypropylene ¾” Pumps

475-194-520 Pail Adaptor Kit PVDF ½” Pumps475-194-552 Pail Adaptor Kit Polypropylene ½” Pumps

475-195-520 Pail Adaptor Kit PVDF ¾” Pumps475-195-552 Pail Adaptor Kit Polypropylene ¾” Pumps

For additional information, please consult the factory or individual datasheets on our website: www.warrenrupp.com

Part No. Description020-046-007 ¼” Air Dryer020-047-007 ½” Air Dryer020-048-008 1” Air Dryer

This point-of-use air dryer is designed to remove 99% of thewater, rust and other contaminants commonly present incompressed air lines. Clean, dry air enhances the life andperformance of pneumatically-driven equipment.

AIR DRYER10

Part No. Description020-049-000 ¼” Filter Regulator*020-049-001 ¼” Lubricator020-049-002 ¼” Shut Off Valve020-049-004 20 Micron Filter Element020-049-005 Regulator Repair Kit020-049-006 Lubricator Repair Kit020-049-007 Mounting Bracket020-049-008 End Plate Kit020-050-000 ½” Filter Regulator*020-050-001 ½” Lubricator020-050-002 ½” Shut Off Valve020-050-004 40 Micron Filter Element020-050-005 Regulator Repair Kit020-050-007 Mounting Bracket020-050-008 End Plate Kit020-051-000 ¾” Filter Regulator**020-051-001 ¾” Lubricator

Clean, dry air is the key to trouble-free pump operation. TheWarren Rupp Filter/Regulator line offers modular conveniencefor installation and service.

*includes mounting bracket and 1½” pressure gauge**includes mounting bracket and 2” pressure gauge

FILTER/REGULATOR9

ELECTRONIC SPEED CONTROL

Part No. Description Voltage032-022-000 Electronic Speed Control 110v032-023-000 Electronic Speed Control 220v

Easy installation and operation. Fits most air-operated diaphragmpumps with operating pressures to 125 psi. Accurate control ofvariable flow rates, from zero flow to maximum. Operates on110 or 220VAC. Manual operation with on-board, single turnpotentiometer or automatic mode for remote control using theoptional 4-20 mA input terminal. Speed Control System can beintegrated with existing process control systems.

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REGISTERED QUALITY SYST

EM®

Quality SystemCertified

®

REGISTERED

ENVIR

ONM

ENTAL MANAGEMENTSY

STEM

Environmental ManagementSystem Certified

WARREN RUPP, INC.A Unit of IDEX Corporation

800 North Main StreetP.O. Box 1568

Mansfield, OH 44901-1568 USAPhone: 419-524-8388

Fax: 419-522-7867

ACC 604