Air Treatment Division air handling units · Various components, such as rotary heat exchangers, plate type heat exchangers, heat pipes and liquid coupled heat exchangers are available

We Care for Your Atmosphere

Air Treatment Division

Product Guideair handling units

Air Brochure.indd 1Air Brochure.indd 1 4/2/08 14:02:074/2/08 14:02:07

CAIRplus

ATpicco

COM4

Fricostar F800

CAIR Fricostar



Contents

Product Page

CAIRplus CAIRplus low profile sizes and capacities 2 CAIRplus sizes and capacities 3 CAIRplus Series 100 Template Diagrams 4 CAIRplus Series 100 Dimensions 5 CAIRplus Series 100 Weights 7 CAIRplus Series 200 Template Diagrams 8 CAIRplus Series 200 Dimensions and weights 9 CAIRplus Series 300 Template Diagrams 10 CAIRplus Series 300 Dimensions and weights 11 CAIRplus Series 400 Template Diagrams 12 CAIRplus Series 400 Dimensions and weights 13 Diagram of individual function sections 14 Dimensions of individual function sections 15 Unit dimensions : straight through and side by side 16 Unit dimensions : double deck 16 Templates – standard unit combinations 17

ATpicco Technical data 18 Combination examples 19

COM 4 Basic unit data 20 Air conditioning module data 21

CAIR fricostar System characteristics 22 Model variants for swimming pools 23

Fricostar F800 Equipment description 24 Technical data 25

Other GEA Products

Fan coil units 26 Chillers 26 Air heaters 26 Extract fans 26 Air curtains 26

Due to our policy of continuous development and improvement, the specifications and data herein are subject to change without notice. We must therefore reserve the right to supply equipment that may differ from that described and illustrated herein. All information, including illustrations, contained in this manual, is believed to be accurate and reliable. Users, however, should independently evaluate the suitability of each product for their own application. Denco makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use.

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2

GEA CAIRplus

Versatile solutions for every application

Centralised air handling units offering a comprehensive range of Components and options.

GEA CAIR units are used for energy saving room ventilation and because of their modular design, the units can be configured individually for special air treatment requirements. Depending on the application the air can be filtered, heated, cooled, humidified and/or dehumidified. The aim of this range is to achieve the air volumes and air conditions demanded by the Client. Various components, such as rotary heat exchangers, plate type heat exchangers, heat pipes and liquid coupled heat exchangers are available for heat recovery and partial moisture recovery. The units are available in different sizes and capacity classes. Depending on the type, GEA CAIR units can be installed with vertical or horizontal airflow and either as double deck, side by side or straight through configurations. Units are available for indoor and outdoor installation.

Low profile air handling units for under floor, ceiling or wall mounted applications are also available (sizes 040)

________________________________________________________

GEA CAIRplus (low profile)Sizes & capacities

128.040

096.040

064.040

0

1,00

0

2,00

0

3,00

0

4,00

0

5,00

0

6,00

0

7,00

0

8,00

0

9,00

0

Air volume flow (m³/hr)

The graph shows connection between air volume flow and air speed in the clear cross section of the unit.

1.5 2 2.5 3 3.5 4 4.5 Flow speed wL in m/s in the clear unit cross section

• For low noise applications air speeds around 1.5 to 2.5 m/s should be selected

• For standard heating / ventilation mode 2.5 to 3 m/s is recommended

• For standard cooling mode 2 to 2.5 m/s is recommended

• At higher speeds accompanying features such as sound attenuation and droplet eliminators can be included

Uni

t siz

e =

wid

th x

hei

ght (

cm)

GEA CAIRplus


3

GEA CAIRplus Sizes & capacities

Air flow volume (m³/hr) The graph shows connection between air volume flow and air speed in the clear cross section of the unit.

1.5 2 2.5 3 3.5 4 4.5 Flow speed wL in m/s in the clear unit cross section

• For low noise applications air speeds around 1.5 to 2.5 m/s should be selected • For standard heating / ventilation mode 2.5 to 3 m/s is recommended • For standard cooling mode 2 to 2.5 m/s is recommended • At higher speeds accompanying features such as sound attenuation and droplet eliminators can be included

Uni

t siz

e =

wid

th x

hei

ght (

cm)

GEA CAIRplus


4

GEA CAIRplus SERIES 100 Inside installation – belt driven – straight through

Template Number

100 Exhaust Air

110 Filtering – supply air – heating - filtering

120 Filtering – supply air – cooling – heating - filtering

130 Filtering – supply air – dehumidifying – humidifying – cooling – heating - filtering

140 Filtering – supply air – dehumidifying – humidifying – cooling – heating – ECOFLOW energy recovery - filtering

150 Filtering – supply air – heating – filtering - mixing – exhaust air

160 Filtering – supply air – cooling – heating – filtering - mixing – exhaust air

170 Filtering – supply air – dehumidifying – humidifying – cooling – heating – filtering – mixing – exhaust air

GEA CAIRplus


5

GEA CAIRplus SERIES 100 Dimensions

CAIRplus

Standard units Template Number

80mm base frame (xxx.052 onwards) 50mm panels 100 110 120 130 140 150 160 170

Size Airflow @ 2.5 m/s

Airflow @ 3.0 m/s

Width (mm)

Height (mm) Length L (mm)

064.040

Low

Pro

file 2300 m³/hr 2800 m³/hr 760 520 720 3680 4920

096.040 3500 m³/hr 4200 m³/hr 1080 520 720 3680 4920 128.040 4600 m³/hr 5500 m³/hr 1400 520 720 3680 4920

064.052 3000 m³/hr 3600 m³/hr 760 720 920 3960 5200 7640 8600 5600 6840 9280 064.064 3700 m³/hr 4400 m³/hr 760 840 920 3960 5200 7640 8600 5600 6840 9280 064.096 5500 m³/hr 6600 m³/hr 760 1160 1000 4080 5320 7760 8720 5800 7040 9480 096.052 4500 m³/hr 5400 m³/hr 1080 720 920 3960 5200 7720 8680 5600 6840 9360 096.064 5500 m³/hr 6600 m³/hr 1080 840 1000 4040 5320 7760 8720 5760 7040 9480 096.096 8300 m³/hr 10000 m³/hr 1080 1160 1160 4240 5480 7920 8880 6120 7360 9800 096.128 11100 m³/hr 13300 m³/hr 1080 1480 1240 4360 5600 8040 9160 6320 7560 10000 128.052 6000 m³/hr 7200 m³/hr 1400 720 1000 3960 5200 7640 8600 5600 6840 9280 128.064 7400 m³/hr 8900 m³/hr 1400 840 1040 4080 5400 7840 8800 5920 7160 9600 128.096 11100 m³/hr 13300 m³/hr 1400 1160 1240 4320 5560 8000 9120 6280 7520 9960 128.128 14700 m³/hr 17600 m³/hr 1400 1480 1440 4560 5880 8320 9280 6680 8000 10440 128.188 21700 m³/hr 26000 m³/hr 1400 2080 1640 5080 6320 8760 9720 7680 8920 11360

160.096 13800 m³/hr 16600 m³/hr 1720 1160 1240 4480 5720 8160 9120 6440 7680 10120 160.128 18400 m³/hr 22100 m³/hr 1720 1480 1480 4760 6000 8440 9400 6960 8200 10640 160.160 23000 m³/hr 27600 m³/hr 1720 1800 1600 5000 6240 8680 9640 7880 9120 11560 160.188 27100 m³/hr 32500 m³/hr 1720 2080 1720 5320 6560 9000 9960 8000 9240 11680 188.096 16200 m³/hr 19400 m³/hr 2000 1160 1320 4560 5800 8240 9200 6600 7840 10280 188.128 21700 m³/hr 26000 m³/hr 2000 1480 1480 4760 6000 8440 9400 7120 8360 10800 188.160 27100 m³/hr 32500 m³/hr 2000 1800 1880 5160 6400 8840 9800 8320 9560 12000 188.188 31800 m³/hr 38200 m³/hr 2000 2080 1880 5480 6720 9160 10120 8320 9560 12000 188.252 42600 m³/hr 51100 m³/hr 2000 2720 2040 5680 7200 9640 10600 9920 11440 13880

220.128 25300 m³/hr 30400 m³/hr 2320 1480 1640 4760 6040 8480 9440 7120 8480 10840 220.160 31700 m³/hr 38000 m³/hr 2320 1800 1880 5160 6400 8840 9800 8320 9560 12000 220.188 37200 m³/hr 44600 m³/hr 2320 2080 1880 5520 6960 9480 10440 8320 9760 12280 220.220 43600 m³/hr 52300 m³/hr 2320 2400 2200 5840 7320 9880 10840 9680 11160 13720 220.252 49900 m³/hr 59900 m³/hr 2320 2720 2200 6040 7600 10040 11000 10240 11800 14240 252.128 29000 m³/hr 34800 m³/hr 2640 1480 1640 4920 6200 8640 9600 7120 8400 10840 252.160 36300 m³/hr 43600 m³/hr 2640 1800 1880 5320 6600 9040 10080 8320 9560 12040 252.188 42600 m³/hr 51100 m³/hr 2640 2080 1880 5600 7040 9520 10480 8400 9880 12320 252.220 49900 m³/hr 59900 m³/hr 2640 2400 2000 5840 7440 9880 10840 9680 11280 13720 252.252 57200 m³/hr 68600 m³/hr 2640 2720 2320 6240 7720 10160 11120 10560 12040 14480 252.312 70800 m³/hr 85000 m³/hr 2640 3320 2400 6400 7880 10320 11600 11280 12760 15120

280.160 40300 m³/hr 48400 m³/hr 2920 1800 1880 5320 6680 9120 10080 8320 9680 12120 280.188 47400 m³/hr 56900 m³/hr 2920 2080 2040 5760 7240 9680 10640 8720 10200 12640 280.220 55400 m³/hr 66500 m³/hr 2920 2400 2200 5960 7440 9880 10840 9800 11280 13720 280.252 63500 m³/hr 76200 m³/hr 2920 2720 2320 6240 7720 10160 11120 10080 11560 14000 280.280 70600 m³/hr 84700 m³/hr 2920 3000 2400 6560 8040 10480 11760 10840 12120 14560 280.312 78600 m³/hr 94300 m³/hr 2920 3320 2400 6640 8440 10880 11840 11480 13280 15640 312.160 44900 m³/hr 53900 m³/hr 3240 1800 1880 5600 6880 9320 10280 8600 9880 12320 312.188 52800 m³/hr 63400 m³/hr 3240 2080 2120 5760 7240 9680 10640 8800 10280 12720 312.220 61800 m³/hr 74200 m³/hr 3240 2400 2320 6160 7640 10080 11040 9920 11400 13840 312.252 70800 m³/hr 85000 m³/hr 3240 2720 2400 6440 7920 10360 11640 10080 11560 14000 312.280 78600 m³/hr 94300 m³/hr 3240 3000 2400 6640 8440 10880 11840 10840 12640 15080 312.312 87600 m³/hr 105100 m³/hr 3240 3320 2400 6960 8440 10880 11840 11720 13200 15640

Inside installation – belt driven – straight through The length per function unit can differ by 40 mm through butt joints and / or use of 40 various accessories. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size.

GEA CAIRplus


6

GEA CAIRplus SERIES 100 Inside installation – belt driven – straight through

Template Number

100 Exhaust Air

110 Filtering – supply air – heating - filtering

120 Filtering – supply air – cooling – heating - filtering

130 Filtering – supply air – dehumidifying – humidifying – cooling – heating - filtering

140 Filtering – supply air – dehumidifying – humidifying – cooling – heating – ECOFLOW energy recovery - filtering

150 Filtering – supply air – heating – filtering - mixing – exhaust air

160 Filtering – supply air – cooling – heating – filtering - mixing – exhaust air

170 Filtering – supply air – dehumidifying – humidifying – cooling – heating – filtering – mixing – exhaust air

GEA CAIRplus


7

GEA CAIRplus SERIES 100 Weights

CAIRplus

Standard units Template Number

80mm base frame (xxx.052 onwards)

50mm panels 100 110 120 130 140 150 160 170


Airflow @ 3.0 m/s Weights (kg)

064.040

Low

Pro

file 2300 m³/hr 2800 m³/hr 100 270 380

096.040 3500 m³/hr 4200 m³/hr 120 350 500 128.040 4600 m³/hr 5500 m³/hr 150 420 590

064.052 3000 m³/hr 3600 m³/hr 170 410 540 750 880 620 760 950 064.064 3700 m³/hr 4400 m³/hr 180 440 590 820 940 660 820 1030 064.096 5500 m³/hr 6600 m³/hr 240 560 720 1000 1180 850 1030 1280 096.052 4500 m³/hr 5400 m³/hr 210 500 660 950 1080 770 930 1180 096.064 5500 m³/hr 6600 m³/hr 230 540 730 1010 1170 830 1010 1280 096.096 8300 m³/hr 10000 m³/hr 290 710 930 1270 1450 1080 1300 1600 096.128 11100 m³/hr 13300 m³/hr 370 840 1100 1480 1730 1310 1550 1910 128.052 6000 m³/hr 7200 m³/hr 220 610 830 1140 1310 940 1180 1460 128.064 7400 m³/hr 8900 m³/hr 270 650 890 1220 1400 1020 1240 1560 128.096 11100 m³/hr 13300 m³/hr 370 830 1100 1490 1760 1290 1570 1930 128.128 14700 m³/hr 17600 m³/hr 470 980 1340 1770 2040 1540 1890 2310 128.188 21700 m³/hr 26000 m³/hr 670 1350 1780 2290 2650 2170 2600 3090

160.096 13800 m³/hr 16600 m³/hr 420 970 1280 1680 1950 1480 1800 2210 160.128 18400 m³/hr 22100 m³/hr 580 1210 1580 2030 2360 1880 2250 2720 160.160 23000 m³/hr 27600 m³/hr 670 1390 1840 2330 2710 2230 2670 3200 160.188 27100 m³/hr 32500 m³/hr 790 1560 2070 2600 2990 2500 2990 3560 188.096 16200 m³/hr 19400 m³/hr 540 1160 1530 2020 2340 1790 2170 2620 188.128 21700 m³/hr 26000 m³/hr 630 1330 1760 2320 2670 2110 2540 3070 188.160 27100 m³/hr 32500 m³/hr 830 1630 2120 2700 3160 2660 3150 3730 188.188 31800 m³/hr 38200 m³/hr 890 1880 2450 3070 3550 2930 3530 4140 188.252 42600 m³/hr 51100 m³/hr 1140 2300 3020 3770 4300 3810 4620 5310

220.128 25300 m³/hr 30400 m³/hr 720 1490 1960 2620 2980 2320 2890 3450 220.160 31700 m³/hr 38000 m³/hr 880 1830 2380 3040 3470 2900 3490 4120 220.188 37200 m³/hr 44600 m³/hr 950 2100 2710 3500 3990 3210 3850 4630 220.220 43600 m³/hr 52300 m³/hr 1280 2420 3130 4020 4570 4000 4730 5540 220.252 49900 m³/hr 59900 m³/hr 1380 2590 3410 4250 4810 4270 5120 5910 252.128 29000 m³/hr 34800 m³/hr 780 1630 2200 2900 3250 2490 3050 3730 252.160 36300 m³/hr 43600 m³/hr 940 1980 2640 3350 3860 3120 3710 4440 252.188 42600 m³/hr 51100 m³/hr 1070 2250 2890 3800 4370 3500 4210 5010 252.220 49900 m³/hr 59900 m³/hr 1380 2570 3490 4350 4920 4250 5140 6010 252.252 57200 m³/hr 68600 m³/hr 1530 2890 3790 4720 5390 4760 5660 6600 252.312 70800 m³/hr 85000 m³/hr 1750 3440 5280 6490 8080 5740 7550 8740

280.160 40300 m³/hr 48400 m³/hr 1020 2080 2870 3670 4130 3310 4050 4850 280.188 47400 m³/hr 56900 m³/hr 1230 2510 3330 4190 4810 3920 4690 5560 280.220 55400 m³/hr 66500 m³/hr 1440 2780 3700 4620 5270 4540 5420 6360 280.252 63500 m³/hr 76200 m³/hr 1610 3070 4060 5040 5840 5010 5990 6980 280.280 70600 m³/hr 84700 m³/hr 1740 3480 5330 6570 8150 5630 7400 8600 280.312 78600 m³/hr 94300 m³/hr 1840 3770 6030 7370 8930 6120 8340 9630 312.160 44900 m³/hr 53900 m³/hr 1090 2360 3130 3980 4490 3620 4350 5220 312.188 52800 m³/hr 63400 m³/hr 1420 2630 3550 4470 5140 4190 5060 5990 312.220 61800 m³/hr 74200 m³/hr 1580 3020 3980 4970 5690 4820 5780 6790 312.252 70800 m³/hr 85000 m³/hr 1760 3280 4460 5510 6600 5220 6360 7420 312.280 78600 m³/hr 94300 m³/hr 1820 3600 5250 6470 7300 5780 7420 8590 312.312 87600 m³/hr 105100 m³/hr 1990 4120 5760 7060 8010 6620 8230 9510

Inside installation – belt driven – straight through

GEA CAIRplus


8

GEA CAIRplus SERIES 200 Inside installation – direct drive – straight through

Template Number

200 Exhaust Air

210 Supply air – heating - filtering

220 Supply air – cooling – heating - filtering

230 Supply air – dehumidifying – humidifying – cooling – heating - filtering

240 Supply air – dehumidifying – humidifying – cooling – heating – ECOFLOW energy recovery - filtering

250 Supply air – heating – filtering - mixing – exhaust air

260 Supply air – cooling – heating – filtering - mixing – exhaust air

270 Supply air – dehumidifying – humidifying – cooling – heating - filtering – mixing – exhaust air

GEA CAIRplus


9

GEA CAIRplus SERIES 200 Dimensions & Weights

CAIRplus Standard units Template Number

80mm base frame, 50mm panels 200 210 220 230 240 250 260 270


Airflow @ 3.0 m/s

Width (mm)

Height (mm)

Length L (mm) Weight

064.052 3000 m³/hr 3600 m³/hr 760 720 1000 140 kg

2960 300 kg

4200 420 kg

6640 620 kg

7600 720 kg

4680 480 kg

5920 610 kg

8360 800 kg

064.064 3700 m³/hr 4400 m³/hr 760 840 1120 160 kg

3080 340 kg

4320 470 kg

6760 690 kg

7720 790 kg

4920 530 kg

6160 680 kg

8600 890 kg

064.096 5500 m³/hr 6600 m³/hr 760 1160 1120 200 kg

3080 410 kg

4400 600 kg

6760 840 kg

7720 980 kg

4920 660 kg

6160 840 kg

8600 1080 kg

096.052 4500 m³/hr 5400 m³/hr 1080 720 1120 180 kg

3080 380 kg

4320 550 kg

6760 800 kg

7720 900 kg

4920 610 kg

6160 770 kg

8600 1010 kg

096.064 5500 m³/hr 6600 m³/hr 1080 840 1120 200 kg

3080 410 kg

4320 600 kg

6760 860 kg

7720 980 kg

4920 660 kg

6160 840 kg

8600 1100 kg

096.096 8300 m³/hr 10000 m³/hr 1080 1160 1280 260 kg

3240 550 kg

4480 760 kg

6920 1070 kg

7760 1200 kg

5240 860 kg

6480 1070 kg

8920 1370 kg

096.128 11100 m³/hr 13300 m³/hr 1080 1480 1480 320 kg

3440 650 kg

4680 900 kg

7120 1270 kg

8080 1460 kg

5640 1030 kg

6880 1280 kg

9320 1650 kg

128.052 6000 m³/hr 7200 m³/hr 1400 720 1000 220 kg

2960 460 kg

4200 660 kg

6720 990 kg

7680 1140 kg

4680 750 kg

5920 950 kg

8440 1270 kg

128.064 7400 m³/hr 8900 m³/hr 1400 840 1200 250 kg

3160 510 kg

4480 730 kg

6920 1060 kg

7880 1230 kg

4920 790 kg

6400 1040 kg

8600 1330 kg

128.096 11100 m³/hr 13300 m³/hr 1400 1160 1480 330 kg

3440 650 kg

4680 910 kg

7120 1290 kg

8080 1490 kg

5640 1030 kg

6880 1300 kg

9200 1650 kg

128.128 14700 m³/hr 17600 m³/hr 1400 1480 1520 390 kg

3480 740 kg

4720 1050 kg

7160 1470 kg

8120 1730 kg

5720 1170 kg

6960 1460 kg

9400 1920 kg

128.188 21700 m³/hr 26000 m³/hr 1400 2080 1840 580 kg

3800 1010 kg

5040 1460 kg

7480 1950 kg

8440 2310 kg

6920 1740 kg

8160 2190 kg

10600 2680 kg

160.096 13800 m³/hr 16600 m³/hr 1720 1160 1520 380 kg

3480 750 kg

4720 1040 kg

7120 1420 kg

8120 1680 kg

5720 1180 kg

6960 1500 kg

9400 1880 kg

160.128 18400 m³/hr 22100 m³/hr 1720 1480 1640 450 kg

3720 890 kg

4960 1260 kg

7400 1710 kg

8360 2020 kg

5960 1370 kg

7200 1770 kg

9640 2210 kg

160.160 23000 m³/hr 27600 m³/hr 1720 1800 2040 610 kg

4120 1130 kg

5360 1560 kg

7800 2050 kg

8760 2410 kg

7320 1870 kg

8560 2320 kg

11000 2810 kg

160.188 27100 m³/hr 32500 m³/hr 1720 2080 2240 800 kg

4320 1350 kg

5560 1770 kg

8000 2380 kg

8960 2740 kg

7720 2270 kg

8960 2720 kg

11400 3320 kg

188.096 16200 m³/hr 19400 m³/hr 2000 1160 1520 450 kg

3480 870 kg

4720 1190 kg

7160 1720 kg

8120 1990 kg

5720 1360 kg

6960 1710 kg

9400 2220 kg

188.128 21700 m³/hr 26000 m³/hr 2000 1480 1840 600 kg

3920 1090 kg

5200 1520 kg

7640 2060 kg

8600 2400 kg

6360 1730 kg

7640 2190 kg

10080 2710 kg

188.160 27100 m³/hr 32500 m³/hr 2000 1800 2240 830 kg

4320 1410 kg

5600 1830 kg

8040 2510 kg

9000 2880 kg

7720 2330 kg

9000 2800 kg

11440 3460 kg

188.188 31800 m³/hr 38200 m³/hr 2000 2080 2240 930 kg

4520 1570 kg

5800 2090 kg

8240 2780 kg

9200 3190 kg

7720 2580 kg

8960 3070 kg

11440 3830 kg

188.252 42600 m³/hr 51100 m³/hr 2000 2720 2240 1050 kg

4560 1840 kg

5840 2460 kg

8280 3220 kg

9240 3730 kg

9000 3220 kg

10280 3890 kg

12720 4480 kg

220.128 25300 m³/hr 30400 m³/hr 2320 1480 1840 630 kg

3920 1230 kg

5200 1670 kg

7640 2290 kg

8600 2670 kg

6360 1940 kg

7640 2410 kg

10080 3030 kg

220.160 31700 m³/hr 38000 m³/hr 2320 1800 2240 900 kg

4440 1540 kg

5720 2090 kg

8160 2750 kg

9120 3200 kg

7720 2530 kg

9000 3120 kg

11440 3760 kg

220.188 37200 m³/hr 44600 m³/hr 2320 2080 2240 970 kg

4520 1740 kg

5800 2340 kg

8240 3070 kg

9200 3550 kg

7720 2810 kg

9000 3440 kg

11440 4160 kg

220.220 43600 m³/hr 52300 m³/hr 2320 2400 2240 1110 kg

4720 1940 kg

6000 2590 kg

8440 3370 kg

9400 3930 kg

8840 3220 kg

10080 3890 kg

12560 4740 kg

220.252 49900 m³/hr 59900 m³/hr 2320 2720 2440 1150 kg

4840 2040 kg

6120 2730 kg

8560 3610 kg

9520 4210 kg

9400 3510 kg

10680 4270 kg

13120 4940 kg

252.128 29000 m³/hr 34800 m³/hr 2640 1480 1840 700 kg

3920 1270 kg

5200 1800 kg

7640 2470 kg

8600 2940 kg

6360 2030 kg

7640 2580 kg

10080 3260 kg

252.160 36300 m³/hr 43600 m³/hr 2640 1800 2240 910 kg

4440 1640 kg

5720 2220 kg

8160 3000 kg

9120 3490 kg

7720 2650 kg

9000 3260 kg

11440 3970 kg

252.188 42600 m³/hr 51100 m³/hr 2640 2080 2240 1060 kg

4520 1830 kg

5800 2490 kg

8240 3260 kg

9200 3810 kg

7720 2960 kg

9000 3640 kg

11440 4460 kg

252.220 49900 m³/hr 59900 m³/hr 2640 2400 2240 1160 kg

4840 2320 kg

6000 2800 kg

8440 3740 kg

9400 4380 kg

8840 3520 kg

10120 4280 kg

12560 5220 kg

280.160 40300 m³/hr 48400 m³/hr 2920 1800 2240 1010 kg

4560 1740 kg

5840 2440 kg

8280 3240 kg

9240 3770 kg

7720 2830 kg

9000 3550 kg

11440 4330 kg

280.188 47400 m³/hr 56900 m³/hr 2920 2080 2440 1160 kg

4760 2050 kg

6040 2790 kg

8480 3670 kg

9440 4310 kg

8120 3280 kg

9400 4030 kg

11840 4880 kg

312.160 44900 m³/hr 53900 m³/hr 3240 1800 2240 1140 kg

4760 2000 kg

6040 2740 kg

8480 3600 kg

9440 4170 kg

8120 3220 kg

9400 3960 kg

11840 4820 kg

312.188 52800 m³/hr 63400 m³/hr 3240 2080 2240 1270 kg

4760 2170 kg

6040 3060 kg

8480 4000 kg

9440 4620 kg

8120 3520 kg

9400 4410 kg

11840 5330 kg

Inside installation – direct drive – straight through

The length per function unit can differ by 40 mm through butt joints and / or use of 40 various accessories. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size.

GEA CAIRplus


10

GEA CAIRplus SERIES 300 Inside installation – direct drive – double deck

Template Number

300 Supply air – cooling – heating – filtering – mixing Exhaust air - mixing

310 Supply air – heating – mixing – ECOSTAT energy recovery – filtering Filtering – exhaust air – mixing –ECOSTAT energy recovery

320 Supply air – cooling – heating – mixing – ECOPLAT energy recovery – filtering Filtering – exhaust air – mixing – ECOPLAT energy recovery

330 Supply air – cooling – heating – mixing – ECOFLOW energy recovery – filtering Filtering – exhaust air – mixing – ECOFLOW energy recovery

340 Supply air – cooling – heating – ECOROT energy recovery – filtering Filtering – exhaust air – mixing – ECOROT energy recovery

GEA CAIRplus


11


CAIRplus Standard units Template Number ECOROT

80mm base frame, 50mm panels 300 310 320 330 340 Width Margin(mm) Size Airflow

@ 2.5 m/s Airflow

@ 3.0 m/s Width (mm)

Height (mm)


064.052 3000 m³/hr 3600 m³/hr 760 1360 4240 600 kg

4120 800 kg

5680 900 kg

5240 850 kg

5640 980 kg 280

064.064 3700 m³/hr 4400 m³/hr 760 1600 4360 690 kg

4600 930 kg

5960 1020 kg

5360 960 kg

5760 1100 kg 360

064.096 5500 m³/hr 6600 m³/hr 760 2240 4600 870 kg

4480 1150 kg

6400 1320 kg

5600 1260 kg

5760 1390 kg 2 * 320

096.052 4500 m³/hr 5400 m³/hr 1080 1360 4360 770 kg

4240 1010 kg

5800 1140 kg

5360 1110 kg

5640 1170 kg 200

096.064 5500 m³/hr 6600 m³/hr 1080 1600 4360 850 kg

4240 1160 kg

5960 1250 kg

5360 1220 kg

5860 1360 kg 280

096.096 8300 m³/hr 10000 m³/hr 1080 2240 4960 1180 kg

4840 1540 kg

6760 1730 kg

5960 1660 kg

6120 1820 kg 2 * 280

128.052 6000 m³/hr 7200 m³/hr 1400 1360 4360 890 kg

4240 1150 kg

5800 1300 kg

5360 1270 kg

5640 1360 kg 0

128.064 7400 m³/hr 8900 m³/hr 1400 1600 4520 1040 kg

4400 1400 kg

6120 1500 kg

5520 1470 kg

5800 1520 kg 200

128.096 11100 m³/hr 13300 m³/hr 1400 2240 5000 1350 kg

4880 1780 kg

6800 1970 kg

6000 1950 kg

6160 2050 kg 400

128.128 14700 m³/hr 17600 m³/hr 1400 2880 5120 1590 kg

5000 2070 kg

7280 2360 kg

6120 2270 kg

6280 2380 kg 2 * 320

160.096 13800 m³/hr 16600 m³/hr 1720 2240 5000 1550 kg

4880 1950 kg

6800 2250 kg

6000 2220 kg

6040 2150 kg 320

160.128 18400 m³/hr 22100 m³/hr 1720 3040 5320 2050 kg

5360 2690 kg

7640 3040 kg

6480 2900 kg

6740 3080 kg 2 * 280

160.160 23000 m³/hr 27600 m³/hr 1720 3680 5800 2470 kg

5840 3250 kg

8400 3750 kg

6960 3530 kg

7120 3650 kg 2 * 400

188.096 16200 m³/hr 19400 m³/hr 2000 2400 5000 1990 kg

4880 2660 kg

6800 2940 kg

6000 2830 kg

6040 2900 kg 200

188.128 21700 m³/hr 26000 m³/hr 2000 3040 5320 2450 kg

5360 3270 kg

7640 3620 kg

6480 3400 kg

6640 3620 kg 480

188.160 27100 m³/hr 32500 m³/hr 2000 3680 6000 3050 kg

6040 4020 kg

8640 4700 kg

7160 4280 kg

7360 4440 kg 2 * 400

188.188 31800 m³/hr 38200 m³/hr 2000 4240 6000 3410 kg - - 7240

4640 kg 7560

4940 kg 2 * 520

220.128 25300 m³/hr 30400 m³/hr 2320 3040 5360 2730 kg

5360 3690 kg

7680 4040 kg

6520 3840 kg

6560 3870 kg 320

220.160 31700 m³/hr 38000 m³/hr 2320 3680 6040 3430 kg

6040 4560 kg

8640 5260 kg

7200 4840 kg

7400 4970 kg 2 * 360

220.188 37200 m³/hr 44600 m³/hr 2320 4240 6040 3770 kg - - 7280

5370 kg 7400

4970 kg 2 * 480

220.220 43600 m³/hr 52300 m³/hr 2320 4880 6600 4340 kg - - 8080

6180 kg 8400

6560 kg 2 * 600

252.128 29000 m³/hr 34800 m³/hr 2640 3040 5360 2920 kg

5360 3830 kg

7680 4300 kg

6520 4120 kg

6600 4180 kg 280

252.160 36300 m³/hr 43600 m³/hr 2640 3680 6040 3580 kg

6040 4760 kg

8640 5510 kg

7200 5140 kg

7520 5260 kg 2 * 320

252.188 42600 m³/hr 51100 m³/hr 2640 4240 6240 4190 kg - - 7480

5800 kg 7800

6130 kg 2 * 440

252.220 49900 m³/hr 59900 m³/hr 2640 4880 6600 4580 kg - - 7840

6470 kg 8360

6910 kg 2 * 560

280.160 40300 m³/hr 48400 m³/hr 2920 3680 6040 3790 kg

6040 5070 kg

8640 5860 kg

7200 5500 kg

7520 5790 kg 480

280.188 47400 m³/hr 56900 m³/hr 2920 4240 2640 4420 kg - - 7480

6310 kg 7920

6530 kg 2 * 360

312.160 44900 m³/hr 53900 m³/hr 3240 3680 6240 4330 kg

6240 5610 kg - 7400

6010 kg 7600

6320 kg 320

312.188 52800 m³/hr 63400 m³/hr 3240 4240 6240 4870 kg - - 7480

6800 kg 7800

6750 kg 2 * 320

Inside installation – direct drive – double deck


GEA CAIRplus


GEA CAIRplus SERIES 400 Inside installation – direct drive – side by side

Template Number

400 Supply air – cooling – heating – mixing Exhaust air - mixing

410 Supply air – heating – mixing – ECOSTAT energy recovery – filtering Filtering – exhaust air – mixing –ECOSTAT energy recovery

420 Supply air – cooling – heating – mixing – ECOPLAT energy recovery – filtering Filtering – exhaust air – mixing – ECOPLAT energy recovery

430 Supply air – cooling – heating – mixing – ECOFLOW energy recovery – filtering Filtering – exhaust air – mixing – ECOFLOW energy recovery

440 Supply air – cooling – heating – ECOROT energy recovery – filtering Filtering – exhaust air – mixing – ECOROT energy recovery

12

GEA CAIRplus


13


CAIRplus Standard units Template Number ECOROT

80mm base frame, 50mm panels 400 410 420 430 440 Height Margin(mm) Size Airflow

@ 2.5 m/s Airflow

@ 3.0 m/s Width (mm)

Height (mm)


064.052 3000 m³/hr 3600 m³/hr 1520 720 4440 640 kg

4440 910 kg

6400 1090 kg

5560 910 kg

5840 1050 kg 280

064.064 3700 m³/hr 4400 m³/hr 1520 840 6920 690 kg

4280 970 kg

7520 1150 kg

6720 980 kg

7120 1120 kg 240

064.096 5500 m³/hr 6600 m³/hr 1520 1160 4360 840 kg

4240 1180 kg

6200 1370 kg

5360 1220 kg

5760 1330 kg 200

096.052 4500 m³/hr 5400 m³/hr 2160 720 4600 820 kg

4480 1120 kg

7000 1450 kg

5600 1170 kg

5760 1330 kg 440

096.064 5500 m³/hr 6600 m³/hr 2160 840 4600 890 kg

4480 1230 kg

6640 1470 kg

5600 1270 kg

5760 1410 kg 440

096.096 8300 m³/hr 10000 m³/hr 2160 1160 4960 1220 kg

4840 1600 kg

7000 1880 kg

5960 1700 kg

6120 1810 kg 360

096.128 11100 m³/hr 13300 m³/hr 2160 1480 5000 1390 kg

4880 1860 kg

7040 2130 kg

6000 1960 kg

6160 2060 kg 200

128.096 11100 m³/hr 13300 m³/hr 2800 1160 5000 1400 kg

4880 1910 kg

7400 2230 kg

6000 1990 kg

5920 2140 kg 520

128.128 14700 m³/hr 17600 m³/hr 2800 1480 5120 1640 kg

5000 2130 kg

7520 2530 kg

6120 2260 kg

6280 2420 kg 440

128.188 21700 m³/hr 26000 m³/hr 2800 2080 5320 2190 kg

5400 2850 kg - 6520

3110 kg 6880

3300 kg 200

160.096 13800 m³/hr 16600 m³/hr 3440 1160 5280 1740 kg

5160 2110 kg

7960 2680 kg

6280 2190 kg

6440 2500 kg 680

160.128 18400 m³/hr 22100 m³/hr 3440 1480 5600 2120 kg

5480 2490 kg

8280 3200 kg

6600 2680 kg

6760 3000 kg 640

160.160 23000 m³/hr 27600 m³/hr 3440 1800 5800 2480 kg

5880 3110 kg

8720 3830 kg

7000 3370 kg

7160 3530 kg 560

160.188 27100 m³/hr 32500 m³/hr 3440 2080 6000 2870 kg

6080 3570 kg - 7200

4000 kg 7400

4100 kg 400

188.128 21700 m³/hr 26000 m³/hr 4000 1480 5640 2520 kg - - 6640

3450 kg 6800

3590 kg 800

188.160 27100 m³/hr 32500 m³/hr 4000 1800 6040 3000 kg - - 7240

4250 kg 7440

4370 kg 680

188.188 31800 m³/hr 38200 m³/hr 4000 2080 6040 3370 kg - - 7240

4720 kg 7440

4810 kg 600

188.252 42600 m³/hr 51100 m³/hr 4000 2720 6240 4010 kg - - 7440

5110 kg 7760

5850 kg 480

220.160 31700 m³/hr 38000 m³/hr 4640 1800 6400 3460 kg - - 7600

4730 kg 7440

4370 kg 880

220.188 37200 m³/hr 44600 m³/hr 4640 2080 6400 3770 kg - - 7600

5220 kg 7920

5590 kg 920

220.220 43600 m³/hr 52300 m³/hr 4640 2400 6600 4220 kg - - 7800

5900 kg 8120

6210 kg 800

220.252 49900 m³/hr 59900 m³/hr 4640 2720 6600 4380 kg - - 7800

6230 kg 8120

6480 kg 680

252.188 42600 m³/hr 51100 m³/hr 5280 2080 6600 4190 kg - - 7800

5780 kg 8120

6180 kg 1120

252.220 49900 m³/hr 59900 m³/hr 5280 2400 6600 4490 kg - - 7600

6330 kg 8120

6520 kg 1000

Inside installation – direct drive – side by side


GEA CAIRplus


14

GEA CAIRplus Inside installation – straight through

Dimensions of individual function sections

Template Examples

170 Belt Drive

270 Direct Drive

Legend:

1D : Fan direct drive

1R : Fan belt drive

2C : Cu/Al heater

3 : Sensor frame

4V : Evaporator humidifier

5C : Cu/Al chiller

6 : Service from 400 mm to

7 : Mixing

8 : Inflow/outflow chamber from 200mm to

9 : Baffle plate diffusion

TF5 : Bag filter F5

TF7 : Bag filter F7

GEA CAIRplus


15

GEA CAIRplus Dimensions of individual function sections

Size1D 1R 2C 3 4V 5C 6

(approx.) 7 8

(approx.) 9 Bag Filters

Length L (mm) TG4 TF5 TF7 TF9 064.040

Low

Pro

file - 600 240 200 - 640 400 - 200 200 440 640 680 680

096.040 - 600 240 200 - 640 400 - 200 200 440 640 680 680

128.040 - 600 240 200 - 640 400 - 200 200 440 640 680 680

064.052 740 800 240 200 800 640 400 1440 200 200 480 680 720 720

064.064 860 800 240 200 800 640 400 1440 200 200 480 680 720 720

064.096 860 920 240 200 800 640 400 1440 200 200 480 680 720 720

096.052 860 880 240 200 800 640 400 1440 200 200 480 680 720 720

096.064 860 920 240 200 800 640 400 1440 200 200 480 680 720 720

096.096 1020 1040 240 200 800 640 400 1440 200 240 480 680 720 720

096.128 1220 1120 240 200 800 640 400 1440 200 280 480 680 720 720

128.052 820 800 240 200 800 640 400 1440 200 200 480 680 720 720

128.064 860 1000 240 200 800 640 400 1440 200 200 480 680 720 720

128.096 1220 1120 240 200 800 640 400 1440 200 240 480 680 720 720

128.128 1260 1400 240 200 800 640 400 1440 200 280 480 680 720 720

128.188 1580 1560 240 200 800 640 400 2000 200 280 480 680 720 720

160.096 1260 1280 240 200 800 640 400 1440 200 240 480 680 720 720

160.128 1380 1520 240 200 800 640 400 1440 200 280 480 680 720 720

160.160 1780 1600 240 200 800 640 400 2000 200 440 480 680 720 720

160.188 1980 1600 240 200 800 640 400 2000 200 440 480 680 720 720

188.096 1280 1360 240 200 800 640 400 1440 200 240 480 680 720 720

188.128 1580 1520 240 200 800 640 400 1440 200 280 480 680 720 720

188.160 1980 1760 240 200 800 640 400 2000 200 440 480 680 720 720

188.188 1980 1760 240 200 800 640 400 2000 200 440 480 680 720 720

188.252 1980 2000 240 200 800 640 400 3280 200 440 480 680 720 720

220.128 1580 1520 240 200 800 640 400 1440 200 280 480 680 720 720

220.160 1980 1760 240 200 800 640 400 2000 200 440 480 680 720 720

220.188 1980 1840 240 200 800 640 400 2000 200 440 480 680 720 720

220.220 2180 2200 240 200 800 640 400 2720 200 440 480 680 720 720

220.252 2180 2200 240 200 800 640 400 3280 200 440 480 680 720 720

252.128 1580 1520 240 200 800 640 400 1440 200 280 480 680 720 720

252.160 1980 1760 240 200 800 640 400 2000 200 440 480 680 720 720

252.188 1980 1840 240 200 800 640 400 2000 200 440 480 680 720 720

252.220 2180 2200 240 200 800 640 400 2720 200 440 480 680 720 720

252.252 - 2280 240 200 800 640 400 3280 200 440 480 680 720 720

252.312 - 2280 240 200 800 640 400 3840 200 440 480 680 720 720

280.160 1980 1840 240 200 800 640 400 2000 200 440 480 680 720 720

280.188 2180 2000 240 200 800 640 400 2000 200 440 480 680 720 720

280.220 - 2200 240 200 800 640 400 2720 200 440 480 680 720 720

280.252 - 2280 240 200 800 640 400 2720 200 440 480 680 720 720

280.280 - 2280 240 200 800 640 400 3280 200 440 480 680 720 720

280.312 - 2600 240 200 800 640 400 3840 200 440 480 680 720 720

312.160 2180 1840 240 200 800 640 400 2000 200 440 480 680 720 720

312.188 2180 2000 240 200 800 640 400 2000 200 440 480 680 720 720

312.220 - 2200 240 200 800 640 400 2720 200 440 480 680 720 720

312.252 - 2280 240 200 800 640 400 2720 200 440 480 680 720 720

312.280 - 2600 240 200 800 640 400 3280 200 440 480 680 720 720

312.312 - 2600 240 200 800 640 400 3840 200 440 480 680 720 720

Inside installation – straight through

Through division joints and / or choice of accessories, the lengths per function unit may vary by 40 mm. If the motor or fan size is changed, the length of the fan section may vary by X *40 mm.

GEA CAIRplus


16

GEA CAIRplus

Unit Dimensions

W (S) Profile width S 40 mm Hg Total height Hg = W + H + W W (SX) Profile width SX 60 mm Bg Total width Bg = W + B + W GH Base frame height 80 or 240 mm X Distance between roof sheet and roof profile B Inside unit width See unit sizes Page 2 / 3 up to width 960 mm

up to width 1600 mm up to width 3120 mm

X = 25 mm X = 35 mm X = 90 mm H Inside unit length See unit sizes Page 2 / 3

Configuration : Straight through and side byside

Straight through Side by side

Double deck: small units(upto and including unit width 1600mm Large units

GEA CAIRplus


17

GEA CAIRplus Templates (standard unit combinations)

The templates illustrated below show a representative cross section of the possible combinations of CAIR units (inside installation.) In the preliminary planning stage fast and easy access provides a quick selection guide to determine the required space and weight. The basic technology is given below.

Function sections Accessories included in templates

CAIRplus (low profile) CAIRplus

Belt dive Belt drive Direct drive

Template Series 100 100 200 - 400

Filter Pressure differential measuring nipple

Interior lighting from unit size xxx.160

Sight window from unit size xxx.160

Chiller (coil) Aluminium frame

Operating cassette with sash fasteners

Chilled water / ERG with droplet eliminator

Fan

Contact protection grille at air intake nozzle

Spring anti-vibration mounts

Interior lighting from unit size xxx.160

Sight window from unit size xxx.160

Door protection grille

V-belt protection

Condensate drain from impeller size 400

Repair switch

Repair switch for FU operation

Service cover from impeller size 400 Sensorclamping frame

Removable downstream of air scrubber

Removable between chiller and heater

Miscellaneous X Division joins

Service chambers (not on exhaust air filters)

Technical Parameters Air speed 2.5 m/s External pressure 200 Pa 450 Pa 450 Pa Motor 3 ~ 400 Volt with PTC resistor 1500 min-1

Bag filter F5 + F7 F5 + F7 F7 Heated, warm water 80 / 60°C - 2 RR Cu-Al -12°C / 90% 22°C Chiller, chilled water 7 / 13°C - 6 RR Cu-Al 32°C / 40% 18°C

Housing Design

Thermal isolation in dewpoint range

Wall thickness 50 mm

Frame construction: aluminium profiles in AlMgSi 0.5

Characteristics according to EN 1886 Mechanical stability D2Leakage L2Filter bypass leakage F9Thermal insulation T2Heat bridge factor TB2

Insertion loss according to DIN EN 1886

InternalsGalvanised sheet steel or equivalent

Double skinned panels, removable from outside

Installation space min. 35mm, inside, for pipes and cables

Inside smooth, no frame projection, no panel bolts

Operating sides fully accessible through removable intermediate profiles

Closures and hinges integrated in the frame profile outside the airflow

Door opening levers inside from 1500mm trafficable unit height

Doors on pressure side with service hatch safety device

Solid profile seals, EPDM quality

Panels and doors can be dismantled for recycling

Supply units can be bolted from inside or outside

Rockwool insulation, non combustible, fire class A1 to DIN 4102, CFHC free

Insulation without adhesives

(Hz) 125 250 500 1000 2000 4000 8000 Internal / External skin(dB) 15 27 29 31 31 34 40 Aluzinc sheet steel with anti-fingerprint coating (FeP02G AZ 185)

Corrosion protection class III according to DIN 55928 Part 8

GEA CAIRplus


18

GEA ATpicco

Technical data Type 10.05 15.05 15.06Width x Height (mm) 660 x 355 965 x 355 965 x 450

Free cross section (m²) 0.186 0.279 0.366

Air volume (m³/hr) by 2.5 m/s 1674 2512 3294



Belt-driven fan With forward curved blades TLZ160 TLZ160 BL (Twin) TLZ180 BL (Twin)

Direct driven fan RG31S RG35S -

Max pt by 3.0 m/s 1600 Pa 1250 Pa 1200 Pa

Electric heater (kW) 18 30 30 Direct driven with single phase a.c. motor (RPM / kW) 1420 / 0.97 1450 / 1.75 -

Three phase motor 1 speed 100 L

2 speed 100L

3 speed 100L

1 speed 100 L

2 speed 100L

3 speed 100L

1 speed 112 L

2 speed 112L

3 speed 112L

Speed (RPM) 1500 or

3000

750 / 1500 1000 / 1500 1500 / 3000

On request

1500 or

3000

750 / 1500 1000 / 1500 1500 / 3000

On request

1500 or

3000

750 / 1500 1000 / 1500 1500 / 3000

On request Power (kW) 3 2.5 2.12.8

3 2.5 2.12.8

4 3.6 3

3.6

Bag filter G3, G4, F5, F7, F9 G3, G4, F5, F7, F9 G3, G4, F5, F7, F9

Options Silencers, grease filter, activated carbon filter, high efficiency filters, ECOSTAT, ECOPLAT and ECOFLOW heat recovery systems, dampers, mixing box, dummy sections, flexible connectors, variable speed motors

Compact controls MCR3710 and 3720 for control system and regulation

Ventilated motor, filter observe, heater, cooler , electric heater, direct evaporator, heat recovery and belt drive observe

Accessories Belt drive observe, filter observe, room air probe, frost protection thermostat, outdoor probe

Heating and cooling capacities Type 10.05 15.05 15.06

Direct Belt Direct Belt Direct Belt

Air volume (m³/hr) 350 to 1800 400 to 2600 500 to 2900 500 to 4000 700 to 5500 -

Heating capacity (kW) 6 to 30 7 to 43 9 to 65 9 to 67 13 to 87 -

Cooling capacity (kW) 1 to 11 1 to 12 1 to 21 1 to 22 2 to 29 -

Hot water flow / return temperature 80 / 60°C, intake air temperature –12°C Cold water flow / return temperature 6 / 12°C, intake air temperature 27°C, intake air humidity 46%

Compact design is the outstanding feature of the GEA ATpicco which can, for example, be integrated into suspending ceilings, partitioning walls or false floors without losing the functionality or the versatility. Due to the versatility you are able to configure a unit customised for your needs, from a wide range of new, modified modules. Direct shaft or belt drive, different heaters, coolers and fans as well as different air intake and mixing chamber are among the alternatives to suit your requirements. The heat recovery systems have been optimised for this series.

GEA ATpicco


19

GEA ATpicco Combination examples

VKL Fan section FI Bag filter section ST1 Flexible connector AK07 Mixing Box J1 Damper STW3 Font wall (without opening) STW1 Front wall (with opening) EKFIK Heating / cooling and filter cell section EFKI Heating section with filter cell STWA Discharge section AKK4 Suction section LEO Dummy section (with or without door) EK Heating section DMKK44 Mixing box

For other combinations and alternatives please contact your local sales office or email: [email protected]

GEA ATpicco


20

GEA COM4

The New “Plug & Play” Standard for Air Handling Units

Basic unit COM4 basic units are for energy saving ventilation of rooms, for use in multiple dwelling, office, commercial and public buildings. The air supplied to and removed from the rooms is filtered and heat and moisture is also recovered. In cold and dry spells (winter) the cold and dry outdoor air is preheated and moistened by the warm and moist exhaust air before it is supplied to the rooms in the building. In hot spells (summer) the warm and possibly moist outdoor air is cooled down and dried by the cooler and dry exhaust air before it is supplied to the rooms in the building. COM4 provide maximum efficiency and cost effectiveness with heat recovery efficiency up to 85%.

GEA COM4 units are available in six standard sizes. This standard design enables short delivery times and straightforward installation with the easy to handle sub-assemblies. The units are suitable for indoor and outdoor installation.

COM4 Basic unit Unit Size 1 2 3 4 5 6 Max Airflow (m³/hr) 1300 2100 4000 5400 10000 13300 Min Airflow (m³/hr) 325 525 1000 1350 2500 3325 Width (x) (mm) 1575 2185 2490 Depth (y) (mm) 1015 1320 1930 Height (z) (mm) 1015 1320 1930 Weight kg 423 434 710 737 1167 1210 Duct connection size (mm) 800 x 300 1000 x 400 1600 x 600 Electrical supply 400V / 3Ph / 50Hz Current (amps) 5.2 6.0 9.7 12.6 20.4 27.5 Degree of heat recovery 75 – 85% Specific fan power consumption (SFP) in kW/(m³/hr)

1.5 – 3.5

*) all dimensions without optional base frame (100 mm)


21

GEA COM4 Air conditioning module data

LBM Type code Size = 1 = 2 = 3 = 4 = 5 = 6

Gen

eral

Dat

a Si

ngle

LBM

and

wk Dimensions

(without projections in mm)

Length (x) 508 [965]

508 [965]

508 [965]

Width (y) 1015 1320 1930 Height (z) 558 710 1015

Spigot dimensions in mm

Width (b) 800 1000 1600 Height (h) 300 400 600

Wk C4LM NIN Weight in kg 89 108 167

Coo

ler

C4LM NNC[C4LM NIC]

Weight in kg 110 [199]

117 [206]

142 [250]

156 [264]

221 [388]

233 [400]

Cooling rate in kW 1) 9 13 25 30 68 83 Max. operating pressure and temperature

16 bar / 90°C

Hea

ter

(Ww

)

C4LM WNN[C4LM WIN]


104 [193]

127 [235]

133 [241]

197 [364]

207 [374]

Heating rate in kW 2) 4 6 10 13 33 39 Max. operating pressure and temperature

16 bar / 90°C

Hea

ter

(El)

C4LM ENN[C4LM EIN]


104 [193]

127 [235]

133 [241]

197 [364]

207 [374]

Heating rate in kW 3) 2.5 4 7.5 11 19 27

Gen

eral

Dat

a C

ombi

natio

n LB

M a

nd w

k

Dimensions(without projections in mm)

Length (x) 965 [1423]

965 [1423]

965 [1423]

Width (y) 1015 1320 1930 Height (z) 558 710 1015

Spigot dimensions in mm

Width (b) 800 1000 1600 Height (h) 300 400 600


221 [310]

269 [377]

289 [397]

418 [585]

440 [607]

Max. operating pressure and temperature 4)

16 bar / 90°C

Coo

ler +

he

ater

(Ww

)

C4LM WNC[C4LM WIC] Cooling rate in kW 1) 9 13 25 30 68 83

Heating rate in kW 2) 4 6 10 13 33 39

Coo

ler +

he

ater

(El)

C4LM ENC[C4LM EIC] Cooling rate in kW 1) 9 13 25 30 68 83

Heating rate in kW 3) 2.5 4 7.5 11 19 27 Wk = servicing chamber; values in square brackets [ ] always refer to air conditioning modules (LBM) with servicing chamber Ww = hot water ; El = electric heater 1) Maximum flow of air, water 6 / 12°C, outdoor air = 32°C / 40% relative humidity, exhaust air = 27°C 2) Maximum flow of air, water 60 / 30°C, outdoor air = -20°C / 70% relative humidity, exhaust air = 22°C 3) Maximum flow of air 4) Cooler for LBM cooler + electric heater

COM4 accessories, Roof sections intake and discharge hoods for external units Anti-vibration mounts Ductwork connecting frame Flexible connections Choice of F5, F6 or F7 bag filters Preheat and reheat coils (LPHW or electric) including control valves Duct mounted attenuators Chilled water coils Dampers (fresh air, extract air)

COM4 Control systemCabinet integrated with COM4 unit Plug-in connectors Control and supervision of all air handling unit components Pre-set programs for unit operation Change of airflow direction by push-button control Control features include LON/BacNET interface, GSM modem, internet interface, air quality sensor, humidity sensor, occupancy detector, fan control, duct pressure control, supply air temperature control, sliding set-point function, filter monitoring, antifreeze monitoring

This can be optionally connected to the supply air duct allowing the air to be additionally heated or cooled. The air conditioning module is available for heating (hot water or electric) or cooling (with optional hydraulic modules and chillers from GEA) purposes. Air conditioning modules combining heating and cooling functions complete the product mix.


22

GEA CAIRfricostar

One of the main purposes of GEA CAIRfricostar units is to facilitate energy efficient air dehumidifcation in swimming pools and on premises with high humidity. With their modular construction the units can be configured individually to meet specific requirements for air handling depending on the application. The conveyed air can filtered, heated, cooled and dehumidified. The units can be configured with horizontal airflow in a double deck or side by side arrangement.

System characteristics

Dehumidifcation of moist swimming pool air in private pools.

GEA CAIRfricostar CAU Central recirculated air unit with heat pump For air volumes from 750 – 4100 m³hr

Advantages Low investment costs Compact solutions with small footprint Electronic system control

Dehumidifcation of moist swimming pool air in home and public pools; optimisation with energy savings.

GEA CAIRfricostar CAM Central mixed air unit with heat pump and heat recovery by GEA ECOSTAT. For air volumes from 750 – 45000 m³hr

Advantages Highly efficient heat recovery Modular design and complete system solution High quality components Low cost for investment, operation & maintenance Individual adaptation to building conditions Output rating available for all pool sizes P version in accordance with VDI 6022

Dehumidifcation of swimming pool air in public and leisure facilities; stringent requirements for heat recovery

GEA CAIRfricostar CMP / CWP Central mixed air unit with / without heat pump and recuperative heat recovery by GEA ECOSTAT (double plate heat exchanger technology.) For air volumes from 750 – 37500 m³hr

Advantages Reliable functioning under all climate conditions Constant performance over entire temperature range High efficiency (>82%) and low energy consumption Multi-stage heat recovery by 2 high performance

heat exchangers and the heat pump system. One unit with upside down design (USD) Model as per VDI 6022 with additional heat

exchangers for cleaning and hygiene inspections.

Dehumidifcation of moist swimming pool air in facilities with partial daily operation : eg., private hotel and therapeutic pools

GEA CAIRfricostar CMU Central mixed air unit with heat pump For air volumes from 750 – 6200 m³hr

Advantages Compact solutions with small footprint Fexibility in available features Variable control, drive and filter functions Fitted with compact multifunction DDC controller

Dehumidifcation of swimming pool air in home and public facilities with modest investment levels; pool with small water surface but large hall volume

GEA CAIRfricostar CWR Central mixed air system with recuperative heat recovery by GEA ECOSTAT, without heat pump. For air volumes from 750 – 45000 m³hr

Advantages Low investment costs, since no heat pump Individual customised units available Low operational and maintenance costs P version in accordance with VDI 6022


23

GEA CAIRfricostarModel variants For swimming pool operation with dehumidifcation requirement

CAU CMU Recirculated air unit with heat pump circuit Mixed unit with heat pump circuit

CWR CAM Mixed air unit with GEA ECOSTAT2 heat exchanger tube Mixed air unit with GEA ECOSTAT2 heat exchanger tube system. system and heat pump circuit.

CWP CMP Mixed air unit with GEA ECOSTAT2 double plate Mixed air unit with GEA ECOSTAT2 double plate heat exchanger. heat exchanger and heat pump circuit.


24

GEA Fricostar F800

Equipment description

F8SG Basic unit, with white enclosure, for installation in the swimming pool room; dehumidification in recirculated air mode; refrigeration cycle with fully hermetic scroll compressor; completely piped and filled with environmentally benign refrigerant; with complete internal wiring; with electronic system with all functions, including the safety chain, for protection of installed components and for provision of safety extra low voltage (SELV) for the humidity controller (see accessory F8ZRG); all materials with corrosion resistant properties, for application with the atmosphere and water quality generally prevailing in swimming pool rooms.

F8S Same as F8SG, but without enclosure; eg. for installation behind walls.

F8BG The basic unit, but with additional pool water condenser for delivery of part of the recovered heat to the pool water, for even greater increase in cost effectiveness.

F8B Same as F8BG, but without enclosure; eg. for installation behind walls.

F8PG The basic unit, but with additional PWW supplementary heating register for enhancement of heating output; absolutely necessary for operation of dehumidifiers with outside air fraction.

F8P Same as FPBG, but without enclosure; eg. for installation behind walls.

F8KG The basic unit, but with pool water condenser and PWW supplementary heating register.

F8K Same as FP8KG, but without enclosure; eg. for installation behind walls.

Accessories (provided separately)

F8ZRG Humidity controller, as remote controller. Open and closed loop control for a maximum of two F800 units operated in parallel in one facility (see accessory F8ZRK)

F8ZBP Self-priming swimming pool water pump (must be operated together with F8B / BG or F8K / KG)

F8ZBT Immersion pool water thermostat (must be operated together with F8B / BG or F8K / KG)

F8ZST Duct connection unit for supply air for installation behind walls.

F8ZAA Outside air connection fitting for operation of the basic unit with outside air fractions (may be operated only together with F8P / PG or F8K / KG and exhaust air fan.)

F8ZHA Rear wall of equipment unit, enamel painted in the colour of the enclosure.

F8ZAV GEA wall flush mounted exhaust air fan.

F8ZRK Additional switchbox for parallel switching of two F800 units.

F8ZAD2 Adaptor for exhaust air / supply air connection for behind wall installation, for connection to the basic unit.

F8ZSL Special enamel paint in RAL colours.

F8ZKL Special corrosion protection; enamel painted refrigeration circuit.

For swimming pools with a water surface of up to 50 m² With or without pool water condenser, which uses the recovered heat energy from the extracted air to keep the pool temperature constant.


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GEA Fricostar F800 Technical Data

Model F800

Application swimming pools

Maximum size of water surface m² 50

Limits for ambient room conditions Min. 20°C / 40% rel. hum. (H = 35 kJ/kg)

Max. 36°C / 60% rel. hum. (H = 94 kJ/kg)

Pool water condenser (PWC) 1) with PWC without PWC

Dehumidification performance during operation In recirculated air model 2) kg/hr 3.9 3.4

Heating capacity 2) (excess energy) kW 4.4 (2.9 to water) 4.6

Air flow rate for speed 1 / speed 2 m³/hr 400 / 800

Maximum external pressure loss Pa 20

Power consumption (fan motor) kW / A 0.16 / 0.72

Compressor power consumption2) kW / A 1.55 / 7.7 1.73 / 8.0

Maximum starting current A 47

Wattage of equipment connected load / max. operating current

kW / A 2.8 / 13.7

Supplementary PWW heating register

Heating output for PWW 80 / 60°C 3) kW 3.1 / 4.0

Pressure loss on the water side kPa 1.7

Operating voltage V / phase / Hz 230 / 1 / 50

Control voltage (safety extra-low voltage, SELV) V (DC) 24

Dimensions (L x W x D) mm 1600 / 800 / 290

Weight (approx.) kg 122

Notes. 1) Volume flow of the pool water condenser = max 0.7 m³/hr. Pressure drop across pool water condenser = 8.0 kPa 2) Pool water temperature +28°C. Condition of room air = 30°C and 60% relative humidity (not to be included in calculations for heat requirements) 3) Return air entry temperature = +30°C and fan speed I / II


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GEA Products GEA fan-coil unitsAn extensive spectrum of solutions for all applications requiring decentralized air handling, enabling maximum utilization of floor space, as a result of their construction features and their installation possibilities A choice of five different GEA fan-coil units enables an absolutely matching product solution for each individual project requirement.

GEA Cassette fan coil units The GEA chilled water ceiling cassette unit offers extensive cooling, heating and air filtration via four adjustable air vanes. Easy to install in suspended ceilings the unit has a slim neat appearance and is available in single or twin units. Features include heat exchanger, condensate pump, air filter and aesthetically pleasing fascia.

GEA Chillers The broad product spectrum of GEA chillers offers just the right model for practically every requirement: indoor or outdoor installation, air or water cooled, small and large capacities, with or without heat pump.

GEA Air Heaters and air treatment units GEA air-treatment units offer multi-functional convenience with the maximum of cost-effectiveness and efficiency. These models serve for air heating, ventilation, filtration, and air conditioning, depending on their individual functionalities. They operate in recirculated-air or mixed-air mode, and control the air temperature via integrated heat exchangers that take useful energy from hot-water, steam, or cold-water circuits. These units are mounted on the wall or ceiling. They satisfy the stipulations of VDI 6022.

Extract Fans Proven technology for the extraction of exhaust air and other, non-aggressive gases or vapours. GEA RoofJETT extract fans are available in 12 model sizes, up to 19,300 m³/h. Also suitable for applications with special requirements: for example, quiet operation and application in explosion-endangered areas.

Air Curtains GEA air curtains effectively prevent massive amounts of heat or cold from passing through doors and building entrances Feature clean design contours, concealed connections for all supply lines, hidden installation of the control valves, and enamel finish in a wide selection of RAL colours. The GEA Viento model, assures smooth installation in the furnishing of any shop or store


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Head office Denco Ltd Dolphin House Moreton Business Park Moreton on Lugg Hereford HR4 8DS

Tel. +44 (0) 1432 277277 Fax. +44 (0) 1432 268005

MidlandsDenco Ltd Hastingwood Industrial Park Wood Lane Erdington Birmingham B24 9QR

Tel. +44 (0) 121 386 6667 Fax. +44 (0) 121 386 6771

South (& London) Denco Ltd Quantum House Maylands Avenue Hemel Hempstead Hertfordshire HP2 7DE

Tel. +44 (0) 1442 838350 Fax. +44 (0) 1442 230647

North West Denco Ltd Ashville Industrial Estate Sutton Weaver Runcorn Cheshire WA7 3EZ

Tel. +44 (0) 1928 750391 Fax. +44 (0) 1928 750399

SouthDenco Ltd Unit A Wallington Court Fareham Heights Fareham P016 8XT

Tel. +44 (0) 1329 825317 Fax. +44 (0) 1329 825318

North East Denco Ltd Unit 3B Bowbridge Close Templeborough Rotherham S60 1BY

Tel. +44 (0) 1709 720887 Fax. +44 (0) 1709 836728

South East Denco Ltd Office 24, TMS House Cray Avenue Orpington Kent BR5 3QB

Tel. +44 (0) 1689 885050 Fax. +44 (0) 1689 885052

ScotlandDenco Ltd Unit 19 Langlands Avenue Kelvin South Business Park East Kilbride G75 0YG

Tel. +44 (0) 1355 271020 Fax. +44 (0) 1355 271039

[email protected] www.denco.co.uk




Denco Limited, Dolphin House, Moreton Business Park, Moreton-on-Lugg, Hereford, UK. HR4 8DS Tel: +44 (0) 1432 277277 Fax: +44 (0) 1432 268005

For further Product information visit our websites www.denco.co.uk and www.gea-airtreatment.com or contact us by email [email protected]



Documents

Air Treatment Division air handling units · Various components, such as rotary heat exchangers, plate type heat exchangers, heat pipes and liquid coupled heat exchangers are available