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s to p s v i b ra t i o n s
S W I S S T E C H N O LO G Y
EN
CA
TA
LO
GU
E
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:55 Uhr Seite 1
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A convincing comprehensive concept!
AirLoc Schrepfer – for innovations in leveling and vibration engineering
For more than 50 years the name AirLoc Schrepfer has stood for high-quality products in the areas of vibrationengineering, impact sound insulation and machine setup technology. When it comes to foundation isolation fornewspaper rotary printing presses and machine foundations, we are one of the world’s leading suppliers of com-plete solutions.The quality of our products is ensured by our modern machinery, production depth and our owntest laboratory. A worldwide sales network guarantees the availability of our products and services everywhere,anytime. Our location near Zurich is conveniently situated in the heart of Europe.
AirLoc Schrepfer – custom solutions for your ideas
We produce and market efficient and safe products at a fair price-performance ratio. A broad range of productsavailable from stock is the basis for an economical product selection, high delivery reliability and an excellentreputation with our customers.
AirLoc Schrepfer – for complete one-stop service
We are a system supplier that offers our customers all-around service. From the planning phase of a project to theinstallation, we are your one-stop supplier. Our customers profit from our many years of experience because weoffer efficient and complete solutions that increase our customers’ competitiveness.
P R O D U C T S A N D S E R V I C E S
Measurements
With our modern measurement devices we offer our customers vibration measurements using FFT analyzers.Weare able to determine the natural frequencies of buildings and disturbing frequencies of machines of all kinds.Themeasurement results serve as the basis for a problem analysis from which recommendations for improvementcan be derived. Our Dynometer measurement system permits us to measure static loads in order to determinethe exact load distribution of a machine.
Foundation vibration isolation
One of our key know-how areas is designing custom vibration isolations for any kind of machine foundation.We have designed several hundred foundation isolation systems, even for large-scale foundation blocks ofseveral thousand tons. The vibration isolation systems that we designed were manufactured in-house andproperly installed at customer premises under our supervision.
T H E C O M P A N Y
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FE fE
f0
FR
010
0
2,5
3 D=0
D=0,2
2030405060
70
80
85
90
1,5
2
0,5
1
01 2 2 3 4 5 6
VK J
�
Figure 1: Harmonic vibration
Figure 2: Vibration isolation of adynamic system
Figure 3: Force transmission factoras a function of the frequency ration
force trans-mission factor
f0
What are vibrations?
Vibrations generated by machines and equipment are disturbing.The need to reduce vibration transmissions places increasingdemands on machine engineers and operators.Targeted vibration prevention is therefore a must.
Figure 1 shows a sinusodial, undampened vibration. The most important terms in vibration engineering arefrequency f, amplitude A and damping factor D. Natural frequency as well as resonance are also importantfigures when considering isolation systems.
Frequency f is a measure of the number of complete vibration cycles per second.
Structure-borne noise are vibrations that are conveyed in a solid body. Low frequencies are generally what we callmechanical vibrations.
The amplitude is the vibration wave range around its equilibrium. It determines the severity of vibration and is usu-ally expressed in terms of acceleration or displacement.
Damping D designates the measure of amplitude reduction of the vibration of a freely oscillating spring-mass systemthrough friction. Damping refers to the conversion of energy to heat.
Natural frequency f0 of a body is the frequency with which the body freely oscillates around its equilibrium with-out external influence. Each body has it own natural frequency, which however can only be calculated in the sim-plest of cases. Usually it can be easily measured using impact or impulse triggering. If this natural frequency isclose to a vibration forcing frequency fE, resonance is the result. In this case the amplitude increases, which couldlead to the destruction of the system.
V I B R A T I O N I S O L A T I O N
The vibration isolation of a dynamic system consists of isolating from the environment by means of an elastic bodywhich has a considerably lower natural frequency f0 from the system forcing frequency fE.
Figure 2 schematically shows such a system with isolation. Of practical interest is the transmitted force FR outputand ratio of this force to the original input force. This ratio, called force transmission factor VK, is shown inFigure 3 as a function of the frequency ratio.
For η = √2 the VK becomes 1 again and above η = √2 the result is isolation.The greater the ratio of vibration gener-ator frequency fE to natural f0, the better the degree of isolation J = 1 – VK.
When elastic materials are used, it has been determined that below the resonance range of about η = 0,5the vibration acceleration values are reduced and therefore isolation is provided.The natural frequency as a function of the specific load must be determined for elastomers in laboratory measurements.The measurable reduction in thickness of the plates is designated compressive static deflection.
V I B R A T I O N I S O L A T E D M A C H I N E S E T U P
The demands for machine setup are nearly always contradictory.The machine should be firmly fixed and stablebut well isolated against vibration. It should be quickly and easily assembled (and disassembled ) but it should notmove. And it should also be able to be leveled and re-leveled with great precision, but not displaced.
This is where the considerable practical experience of AirLoc Schrepfer Ltd. comes into play to find the rightcustom solution.
1 1f =— [— = Hz]
T s
FRVK = —FE
fEη = —f0
FR 1+(2Dη)2
VK = — = ————————FE (1-η2)2+(2Dη)2
V I B R A T I O N E N G I N E E R I N G
m = mass
c = spring constant
D = damping
core size
f0 = natural
frequency of
the isolation
fE = vibration
generator
frequency
FE = generator force
FR = remaining force
Frequencyratio
fEη = —f0
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:55 Uhr Seite 3
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Fou
nd
atio
nis
ola
tio
n
Pad
sets
Rig
idcl
amp
wit
ho
ut
iso
lati
on
linin
g
Bo
lt-t
hro
ug
han
-ch
ore
din
the
flo
or
Bo
lted
on
toth
em
ach
ine
Free
stan
din
g
PR
P
PR
S
PR
GP
GR
I
GLV
,GLR
and
GLR
IG
LRN
and
GLP
Jacmount® Adjustable Levelers
pages 14 – 23
Areas of application Wedgmount® Precision Levelers
pages 24 – 35
Engineeringsolutions
pages 12 – 13
Bolted ontothe machine
Selection table
The AirLoc selection table is designed to help you find the right AirLoc Jacmount® Adjustable Levelers or AirLoc Wedgmount®
Precision Levelers for your machine.
Is your machine or your specific application not listed?
Please contact us by e-mail, telephone or fax. Our experienced team will help you with your selection.You will find the contactdetails on the last page of this catalogue.
The leveler is optimally suited for this application.On the catalogue page of the selected machine element, please look for a suitable element to matchyour application and machine weight.
For light-weight machines only
If you are not certain, please ask us or use PRG and PRGI elements.
Metal processing
Machining centresDrilling machinesBoring machinesLathesLathes, long bedMilling machinesPumps and compressorsPresses, mechanicalPresses, hydraulicSawsShears and folding pressesGrinding machinesForging machinesStamping and nibbling machineTransfer lines
Plastic processing
GranulatorsMills and calendersHandling devicesInjection moulding machine
Printing and paper industry
Book-binding machinesPrinting pressesFoldersPaper cuttersPackaging machinery
Other machines
Chemical installations (INOX)Woodworking machinesAir conditionersMeasuring instrumentsFood industry (INOX)Optical devicesWeb machines
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Page
AirLoc isolation pads 6
400 series 7700 series 8900F series 9Composite pads series 10Non-skid and shim pads 11Multi layered pads 12
Foundation isolation 13
AirLoc Jacmount® Adjustable Levelers 14
PRG 15PRS and PRSK 16PRP 17GLV and GLR 18GLRN 19PRGI and GLRI – INOX stainless steel 20PR – thermoplastic 21Custom designs 22
AirLocWedgmount® Precision Levelers 24
VRC – free standing 26VRC – free standing, 4-wedge system 27VRC – bolt-on 28VRKC – bolt-on, spherical seat 29VRC – bolt-through 30VRKC – bolt-through, spherical seat 31KSC – rigid clamp 32KSKC – rigid clamp, spherical seat 33KaBloc 34
Fastening systems and studs 35
– Stud type P andTA/SL heavy duty dowel– Stud type RGM and RM chemical dowel– Isolating washers– Stud type S (see page 19)– Stud type S INOX (see page 21)
Custom designs – precision levelers 36
Accessories 37
– Spacer for Wedgmount® Precision Levelers– Mounting Wedgmount® MSC– Leveling screw extension
Horizontal supports 38
Wedgmount® Precision Leveler VC Compact and L2 bracket support 38HZA – W and H series 39
Product overview
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Isolation pad
AirLoc is the only manufacturer offering conventional laminated pad materials and the new generation of advanced isolation pads.
Of course all AirLoc pad materials are RoHS certified.
Today’s machines generate dynamic forces that were unthinkable a few years ago. AirLoc’s new generation of iso-lation pads are highly developed materials for preventing problems due to vibrations and structure-borne noise.This new generation of pads effectively combats these problems.The technical and physical values are in line withthe latest state of elastomer development and today cover application areas that were not possible a few years ago.Improved compression set and coefficient of friction maintain your machine’s stability in the specified position foryears, even when the dynamic load is high. Excellent resistance to all coolants, cleaning agents and lubricants usedin modern machine engineering operations means that these products can be reliably used trouble-free (e.g. inoil troughs).
AirLoc pad materials can be easily cut with a ribbon saw, keyhole saw or disk saw to the desired shape. And ofcourse all AirLoc pad materials are RoHS certified.
With our vibration isolation pads, all vibration-caused problems common to today’s machine engineering opera-tions can be solved economically and efficiently.
400 Series – the best for outstanding vibration isolation
AirLoc vibration pads of the 400 series have been specially developed for low-frequency applications. Provides verygood resistance to many chemicals, lubricants and fuels guarantees long service life. A high coefficient of adhesionand very narrow production tolerances offer a high level of application security and the best protection for yourvaluable equipment.
700 Series – universal use for excellent damping
AirLoc vibration pads of the 700 series are the result of 50 years of development and application experience in vibra-tion engineering.Thanks to the high level of damping, the application is secure and extremely effective, even whenused in critical operational conditions. Very good resistance to oils, lubricants and fuels makes the 700 series iso-lation pads ideal for modern, cost-effective production machines and machine tools.
900F Series – dynamic for greatest load-bearing capacity
AirLoc vibration isolation pads of the 900F series were developed for all applications with high static and dynamicforces and for the greatest leveling stability.The very high load-bearing capacity and very good resistance to manychemicals, lubricants and fuels guarantee long service life.This makes the 900F series isolation pads the ideal mate-rial for modern, cost-effective production machines and machine tools.
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400 Series – the best for outstanding vibration isolation
AirLoc vibration isolation pads of the 400 series have been specially developed for low-frequency applications. Provides verygood resistance to many chemicals, lubricants and fuels guarantees long service life. A high coefficient of adhesion and verynarrow production tolerances offer a high level of application security and the best protection for your valuable equipment.
Natural frequency,
medium load (Hz)
Article no.
2.00100.__
2.00425.__
2.00132.__
2.04202.__
2.04203.__
2.04204.__
Load
daN/cm²
2.5 – 10
2.5 – 7.5
1 – 5
1 – 5
1 – 5
1 – 5
vertical
50
22
21
14
10
9
horizontal
6.5
4.5
6
5
4
3.5
Type
410
without profile
425
without profile
B1 profile
both sides
B2 profile
both sides
B3 profile
both sides
B4 profile
both sides
Area of application
Sensitive devices that are affectedby vibrations. Low structure height.
Highly effective isolation forsensitive devices that are affectedby vibrations.
Production machines on multistoried buildings, measuringmachines.
Passive isolation for sensitivedevices, e.g. laboratory instrumentsand weighing equipment.
Foundation isolations, passiveisolation for very sensitive devicesand systems.
Pad
thickness
mm
10
25
13
26
39
52
Temperature range –20 °C to +80 °C
Coefficient of friction 0.9
Shore hardness 40 – 45° Shore A
Standard pad sizes
400 series
Other dimensions in all shapes
available from stock upon request.
Index
_._____.70_._____.71_._____.72_._____.76_._____.80_._____.85_._____.86
L
mm
1000500500250200125100
W
mm
500500250250200125100
Only types 410 and 425
Multi-layered pads, see page 12, pad sets. For more information please visit our website.
Order no. =
article no. + index
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700 Series – universal use for excellent damping
AirLoc vibration pads of the 700 series are the result of 50 years of development and application experience in vibration engi-neering.Thanks to the high level of damping, the application is secure and extremely effective, even when used in critical oper-ational conditions. Very good resistance to oils, lubricants and fuels makes the 700 series isolation pads ideal for modern,cost-effective production machines and machine tools.
Natural frequency,
medium load (Hz)
Article no.
3.07100.__
3.07101.__
3.07102.__
3.07150.__
3.07151.__
3.07152.__
3.07250.__
3.07251.__
3.07252.__
Load
daN/cm²
5 – 20
5 – 20
5 – 20
5 – 20
5 – 20
5 – 20
5 – 20
5 – 20
5 – 20
vertical
92
77
71
81
67
58
44
33
33
horizontal
19
18
17
13
16
15
10
8
8
Type
710
without profile
711
profile one side
712
profile both
sides
715
without profile
716
profile one side
717
profile both
sides
725
without profile
726
profile one side
727
profile both
sides
Area of application
Economical isolation pad with highdamping. Low structure height.Suitable for production systems,general machine engineering.
Universally usable isolation padwith high damping effect. Manyyears of proven performance in allprinting presses, paper and textilemachines.
Highly effective isolation padespecially developed for machineswith high dynamic force, such aspresses, sheering machines andstamping machines.
Pad
thickness
mm
10
10
10
15
15
15
25
25
25
Temperature range –15 °C to +100 °C
Coefficient of friction 0.8
Shore hardness 70 – 75° Shore A
Standard pad sizes
700 series
Other dimensions in all shapes
available from stock upon request.
Index
_._____.70_._____.71_._____.72_._____.76_._____.80_._____.85_._____.86
L
mm
1000500500250200125100
W
mm
500500250250200125100
Multi-layered pads, see page 12, pad sets. For more information please visit our website.
Order no. =
article no. + index
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 8
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Multi-layered pads, see page 12, pad sets. For more information please visit our website.
900F Series – dynamic for greatest load-bearing capacity
AirLoc vibration isolation pads in the 900F series have been developed for all applications with high static and dynamic forcesand for the greatest leveling stability. The very high load-bearing capacity and very good resistance to many chemicals,lubricants and fuels guarantee long service life.This makes the 900F series isolation pads the ideal material for modern, cost-effective production machines and machine tools.
Natural frequency,
medium load (Hz)
Article no.
3.09100.__
3.09150.__
3.09250.__
3.09252.__
Load
daN/cm²
7.5 – 40
7.5 – 40
7.5 – 40
7.5 – 30
vertical
70
62
42
39
horizontal
21
18
14
12
Type
910F
without profile
915F
without profile
925F
without profile
927F
profile both
sides
Area of application
Economical isolation pad for highstatic loads. Low structure height.For machining centers, machinetools with the highest level ofconstancy.
High load capacity isolation pads,especially for transfer lines andlong-bed machines.
Isolation pad for machines withhigh dynamic force, such aspresses, sheering machines andstamping machines.
Pad
thickness
mm
10
15
25
25
Temperature range –20 °C to +80 °C
Coefficient of friction 0.8
Shore hardness 90 – 95° Shore A
Standard pad sizes
900F series
Other dimensions in all shapes
available from stock upon request.
Index
_._____.70F_._____.71F_._____.72F_._____.76F_._____.80F_._____.85F_._____.86F
L
mm
1000500500250200125100
W
mm
500500250250200125100
Order no. =
article no. + index
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Composite pads series – tried and proven
AirLoc vibration isolation pads in composite quality for all applications have been tried and proven for over 50 years. Many yearsof experience and thousands of successful applications make these pads the ideal material for any kind of machine setup.
Natural frequency,
medium load (Hz)
Article no.
1.00402.__
1.00610.__
1.00600.__
1.00500.__
1.00302.__
Load
daN/cm²
3 – 8
10 – 30
10 – 30
6 – 20
1 – 3
vertical
53
59
61
45
31
horizontal
13
12
16
9
11
Type
4.17.4
profile
both sides
610
without profile
4.17.6
without profile
4.17.50
without profile
32
profile
both sides
Area of application
Universally applied. Well suited formachine tools and printing presses.
Isolation pads with very high levelstability, especially for transfer linesand machining centres.
High load capacity isolation padsfor heavy-duty transfer lines andlong-bed machines.
High load capacity isolation padsfor machines with high dynamicforce.
Soft isolation pads for highlyeffective vibration isolation ofpresses and stamping machines,also on multi storied buildings.
Pad
thickness
mm
15.5
14
14.5
25.5
22
Temperature range 0 °C to +70 °C
Coefficient of friction 0.6 – 0.8
Standard composite
pad sizes
Other dimensions in all shapes
available from stock upon request.
Index
_._____.70_._____.71_._____.72_._____.76_._____.80_._____.85_._____.86
L
mm
1000500500250200125100
W
mm
500500250250200125100
Multi-layered pads, see page 12, pad sets. For more information please visit our website.
Order no. =
article no. + index
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Non-skid and shim pads
AirLoc non-skid and shim pads are used as intermediate shims between two steel surfaces or to compensate different heightswhen a machine is set up.The use of top, proven materials mean applications you can count on for a long machine life.
Natural frequency,
medium load (Hz)
Article no.
2.00050.__
3.07050.__
3.07051.__
3.07052.__
3.09020.__F
3.09030.__F
3.09050.__F
1.00000.__
1.00200.__
1.00222.__
Load
daN/cm²
2.5 – 10
5 – 20
5 – 20
5 – 20
7.5 – 40
7.5 – 40
7.5 – 40
10 – 30
10 – 30
4 – 12
vertical
–
–
–
–
–
–
–
–
–
–
horizontal
–
–
–
–
–
–
–
–
–
–
Type
405
without profile
705
without profile
706
profile one side
707
profile
both sides
902F
without profile
903F
without profile
905F
without profile
SP0
without profile
S0
without profile
SL
profile
both sides
Area of application
Excellent non-skid properties.
Universally applied,long-term stability.
High load capacity, good levelingstability, high long-term stability.
Proven quality with excellentform stability.
Pad
thickness
mm
5
5
5
5
2
3
5
2.5
5.5
7
Temperature range:
400 and 900F –20 °C to +80 °C
700 –15 °C to +100 °C
SP0, S0 and SL 0 °C to +70 °C
Coefficient of friction 0.6 – 0.9
Standard pad sizes for non-skid
and height compensation pads
Other dimensions in all shapes
available from stock upon request.
Index
_._____.70_._____.71_._____.72_._____.76_._____.80_._____.85_._____.86
L
mm
1000500500250200125100
W
mm
500500250250200125100
Multi-layered pads, see page 12, pad sets. For more information please visit our website.
Order no. =
article no. + index
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Pad sets
If the properties of the individual isolation pads are insufficient for optimal vibration isolation, isolation pads can be layeredfor additional adjustment. By layering 2 to 4 isolation pads to a set, the vertical natural frequency is reduced and effectivevibration isolation is achieved.
Natural frequency,
medium load (Hz)
Article no.
2.04202.__
2.04203.__
2.04204.__
3.04813.__
1.04975.__
1.04905.__
Load
daN/cm²
1 – 5
1 – 5
1 – 5
5 – 20
1 – 3
3 – 8
vertical
14
10
9
27
18
36
horizontal
–
–
–
–
–
–
Type
B2 profile
both sides
B3 profile
both sides
B4 profile
both sides
K813
without profile
K975
profile
both sides
K905
profile
both sides
Area of application
Soft quality for low-frequencyisolation jobs, passive isolation ofbuilding vibrations, tiered machinesetup, laboratory instruments,microscopes, EDP systems, analysisscales, foundation isolation.
This 70° shore A material ischaracterised by very high dampingand is therefore especially suitablefor isolating setups of presses andsimilar machines. No profile, goodnon-skid properties.
Well suited as soft foundationisolation material.It is primarily used underfoundations of presses and largemachine tools of all kinds.
Well suited as standard quality forfoundation isolations. It is primarilyused under large foundations ofnewspaper printing presses andother heavy machines with bigdimensions.
Pad
thickness
mm
26
39
52
50
44
36.5
Temperature range 0 °C to +70 °C
Coefficient of friction 0.6 – 0.8
Standard pad sizes
for pad sets
Other dimensions in all shapes
available from stock upon request.
Index
_._____.70_._____.71_._____.72_._____.76_._____.80_._____.85_._____.86
L
mm
1000500500250200125100
W
mm
500500250250200125100
For more information please visit our website.
Order no. =
article no. + index
Only types K813, K975, K905
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Foundation isolation
Foundations are for making a machine rigid or for gathering several machine components onto a common load-bearing ground.The additional weight of the foundation has a positive effect on the vibration behaviour. However, there are limits to this posi-tive effect. Only by using vibration isolation and the resulting decoupling from the building ground can the area be reliably pro-tected against disturbing vibrations.
AirLoc has many years of experience in designing foundation isolations. From the first vibration analysis to the site inspectionof the laid foundation, we are your one-stop supplier.
For more information please refer to our foundation brochure or visit our website.
Figure 1:Foundation tank before installingthe vibration isolation pads
Figure 2:After installing the isolation (green)
Figure 3:Block preparation for pouring thefoundation
Figure 4:Web rotary press
The basic principle of foundation isolation
The machine foundation is placed in a concrete tank for vibration isolation.Between foundation block and tank there is a layer of vibration isolation mate-rial.The calculation of this isolation layer requires considerable know-howand many years of experience in the vibration engineering.
Key parameters are:– Total weight of foundation and machine– Dynamic forces and moments of the machine– Natural frequencies of the system– Vibration isolation efficiency.
AirLoc isolation system for foundation isolation
The AirLoc foundation isolation has the following characteristic properties:– Complete isolation of the machine block in vertical and horizontal
directions– Tuning the isolation frequency through project-specific design
(number and distribution of the isolation pads) based on the effectiveload bearing mass, i.e. the customer-specific conditions.
In contrast to full surface isolations, the AirLoc isolation pads are adaptedin terms of variable dimensions and number to the particular project.The Air-Loc foundation isolation is calculated based on the effective load and laidaccording to the specific area. This permits tuning the full area of the in-stalled foundation isolation to the current conditions.
Implementation example
The implementation of a foundation isolation system for a web rotary pressdocuments the large-scale dimensions that are involved. Figure 1 shows thefoundation tank before laying the isolation pads. In Figure 2 they are alreadylaid.The actual vibration isolation elements are the green pads. Between themare the systems we have developed.This protects the covered vibration iso-lation material from the reinforcement and foundation concrete (Figure 3).After completion of the machine installation, the foundation can hardly beseen (Figure 4).
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Jacmount® Adjustable Levelers
AirLoc Jacmount® Adjustable Levelers are characterised by their simple and effective construction. Continuous inspection ofthe raw materials by our in-house laboratory and our own production facilities ensure the highest possible quality withoutsacrificing cost-efficiency.A broad range of products makes it easy to select the elements to suit your needs and helps you keep costs down without havingto compromise quality.
Of course all AirLoc Jacmount® Adjustable Levelers are RoHS certified.
PRG elements are designed to make it easy, economical and reliable to set up your machine or system.The patentedconnection between the levelers and the leveling screws is permanent, has a high load capacity, and can automaticallycompensate ground unevenness of up to 4°.The anchor-free setup and the simple leveling with great leveling rangeguarantee maximum flexibility of your machinery.
PRS and PRSK levelers are a new development from AirLoc, especially for machines with high dynamic horizon-tal force.The robustly designed base plate is permanently connected to a pressure plate by means of precisionguide.This design principle enables the greatest possible horizontal rigidity over the entire leveling range.
PRP levelers are excellently suited to quick and precise machine setups of up to 10 tons per foot.The is an easyand reliable connection between floor surface and your machine.The special construction of the pressure platemakes it possible to compensate ground unevenness of up to 4° while ensuring outstanding horizontal stability.
GLV and GLR levelers are proven-performance economical products from AirLoc.They are deployed when depend-able vibration and impact sound isolation is required for machines that have suitable leveling screws in the machinefoot.The mounting sink for the leveling screw is shaped so that skewing is not possible and ground unevennessis balanced.
GLRN levelers with interchangeable leveling sockets can be economically and flexibly deployed.The levelers canbe raised up to +13 mm in height. Depending on the leveler socket in use, the connection to your machine can bebolted, anchored or custom designed as you require.
Stainless steel PRGI levelers are permanently attached to the leveling screw by means of a patented lock and yetare flexible enough that ground unevenness up to 4° can be leveled. When used with no-profile damping pads,they are ideally suited for the food and chemical industries.
PR levelers are made of reinforced thermoplastic.They are excellently suited to light machinery and applicationsrequiring a high level of cost-efficiency. The studs of the PR levelers are quickly mounted and permanently an-chored in the leveler, yet so flexible that ground unevenness up to 4° can be balanced.
If you have not found the optimal leveling elements despite the large selection range, please ask about our cus-tom designs. We would gladly provide you with custom-made products based on your requirements. Phone usor send us your ideas as a sketch or drawing.
Your color is important to you!To us too!
This is why we can deliver in any color. Ask us – we’ll make it possible.
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 14
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øhmax.
4°
LSW
H
Order no. =
article no. + index
Color:
Silver grey RAL 7001
Other colors
upon request
PRG Jacmount® Adjustable Levelers
PRG Jacmount® Adjustable Levelers are designed to make it easy, economical and reliable to set up your machine or system.The patented connection between leveler and leveling screw is permanent, has a high load capacity, and can automatically com-pensate ground unevenness of up to 4°. The anchor-free setup and the simple leveling with great leveling range guaranteemaximum flexibility of your machinery.
Ask us also about our custom solutions for your specific machine.
Pad type
Index
Dimension
Type
PRG 85
PRG 125
PRG 170
PRG 230
Article no.
1.16085.__1.16125.__1.16170.__1.16230.__
The Universal
Application securethanks to high level ofdamping. Very goodstability due to highground adhesion.
705
_._____.58
Load
daN
900200040006000
h max.
mm
38515151
The Load Bearer
For applications withhigh static load. Excel-lent leveling stabilityand high overall stabil-ity. Very economical.
905
_._____.73
Load
daN
1400300045006000
h max.
mm
38515151
Load
daN
450100020003500
h max.
mm
38515151
The Best
Extremely stable.Best suited for lightmachines and sys-tems for which thereis permanently de-fined ground contact.
405
_._____.43
Ø
mm
85125170230
Leveling
screw
G1G2G2G2
Thread
M10
M12
M16
M16
M20
M24
SW
mm
131317192224
H
mm
404149526374
L
mm
100100100100100100
Order no.
G2
9.5516229.552029.55242
Order no.
G1
9.551029.551229.551621
Didn’t find the right thread? Ask about our low-priced custom M10 – M30 screws in lengths of 75 to 500 mm.For more information please visit our website.
Special studs G1 and G2 for PRG Jacmount® Adjustable Levelers
Blue zinc-plated. Delivery including 1 self-locking collar + 1 nut + 1 washer for M10, M12, M16 or 2 nuts + 2 washers for M20, M24
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 15
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h
3°
ø
h
ø
PRS and PRSK Jacmount® Adjustable Levelers
PRS Jacmount® Adjustable Levelers are a new development from AirLoc, especially for machines with high dynamic horizon-tal force.The robustly designed base plate is permanently connected to a pressure plate by means of precision guide.This designprinciple enables the greatest possible horizontal rigidity over the entire leveling range. When using the high damping AirLocisolation pads, the machine remains stable even when there are great disturbing forces.
PRSK Jacmount® Adjustable Levelers with spherical seat top parts are ideal for compensating ground unevenness of up to 3°.
Ask us also about our custom solutions for your specific machine.
The Economiser
For secure non-skidmachine fixationwithout vibration iso-lation. Extremely highdegree of horizontalstability.
The Dynamic One
For presses, stampingand injection mouldingmachines, machineswith high dynamicvertical force. Fast andeffective movementdamping.
The Stabiliser
For injection mouldingmachines, machineswith high dynamichorizontal force.
705
_._____.58Pad type
Index
725
_._____.68910
_._____.75
Type
PRS 130-16
PRS 130-20
PRS 240-20
PRS 240-24
Article no.
1.17130-16.__1.17130-20.__1.17240-20.__1.17240-24.__
Load
daN
2250225060006000
h
mm
55557575
Load
daN
2250225060006000
h
mm
75759595
Load
daN
3000300070007000
h
mm
60608080
Thread
M16 x 1.5M20 x 1.5M20 x 1.5M24 x 2.0
Ø
mm
129129239239
Adjust.
range
mm
+20+20+30+30
Type
PRSK 130-16
PRSK 130-20
PRSK 240-20
PRSK 240-24
Article no.
1.17131-16.__1.17131-20.__1.17241-20.__1.17241-24.__
Load
daN
2250225060006000
h
mm
63638989
Load
daN
2250225060006000
h
mm
8383
109109
Load
daN
3000300070007000
h
mm
68689494
Thread
M16 x 1.5M20 x 1.5M20 x 1.5M24 x 2.0
Dimension
Ø
mm
129129239239
Adjust.
range
mm
+20+20+30+30
Order no. =
article no. + index
Color:
Silver grey RAL 7001
Other colors
upon request
Other thread
sizes upon
request
Other thread
sizes upon
request
You will find the matching leveling screws on page 17.
For more information please visit our website.
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 16
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h
4°
ø
L
SW
L
SW
L
SW
PRP Jacmount® Adjustable Levelers
PRP levelers are excellently suited for quick and precise machine setups.The selected AirLoc types cover a broad range of machinesetups.The special construction of the pressure plate makes it possible to compensate ground unevenness of up to 4° whileensuring outstanding horizontal stability.
Ask us also about our custom solutions for your specific machine.
The Best
For stamping andnibbling machinesand compressors.Best isolation effect,high stability andgood damping.
The Dynamic One
For presses, stampingand injection mouldingmachines, machineswith high dynamicvertical force. Fast andeffective movementdamping.
The Stabiliser
For injection mouldingmachines, machineswith high dynamicvertical force.Extremely high degreeof horizontal stability.
425
_._____.48Pad type
Index
725
_._____.68925
_._____.64Dimension
Type
PRP 90
PRP 120
PRP 160
PRP 200
PRP 250HD
PRP 300HD
Article no.
1.15091.__1.15120.__1.15160.__1.15200.__1.15253.__1.15302.__
Load
daN
400600
1200175030004500
h
mm
505052546073
Load
daN
10001500300040008000
10000
h
mm
505052546073
Load
daN
15002000350040008000
10000
h
mm
505052546073
Thread
M12 x 1.5M16 x 1.5M20 x 1.5M24 x 2.0M27 x 2.0M30 x 2.0
Ø
mm
101123168205260305
Adjust.
range
mm
+20+25+25+25+25+25
Thread
M12 x 1.5
M16 x 1.5
M20 x 1.5
M24 x 2.0
M27 x 2.0
M30 x 2.0
SW
mm
81013171922
Order no.
L 175 mm
9.051659.052059.052459.052759.05305
Order no.
L 125 mm
9.051239.051639.052039.052439.052739.05303
Order no.
L 125 mm
9.061239.061639.062039.062439.062739.06303
Order no.
L 175 mm
9.061659.062059.062459.062759.06305
SW
mm
131724272736
Didn’t find the right thread? Ask about our low-priced custom M10 – M30 screws in lengths of 75 to 500 mm.For more information please visit our website.
Order no.
L 150 mm
9.601649.60204
Order no.
L 175 mm
9.602159.60245
SW
mm
121517
PRP
bolt-through R1
Leveling screws
Blue zinc-plated. Delivery
includes 1 nut + 1 washer
PRP
with large
hex head R2
PRS and PRSK
Order no. =
article no. + index
Color:
Zinc chrome RAL 1018
Other colors
upon request
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 17
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h
L
b
h
ø
GLV and GLR Jacmount® Adjustable Levelers
The economical, tried and proven AirLoc GLV and GLR Jacmount® Adjustable Levelers are deployed when dependable vibra-tion and impact sound isolation is required for machines that have suitable fastening holes in the machine foot.The mountingsink for the leveling screw is shaped so that ground unevenness is leveled.
Ask us also about our custom solutions for your specific machine.
The Best
For laboratory instru-ments, passive place-ment of sensitivedevices and machineplacement in tiers.Best vibration isola-tion despite lowinstallation height.
The Stabiliser
For transport linesand special machines.Excellent constantleveling stability andoverall stability. Verylow installation height.
The Universal
For tool, plastic andtextile machines,graphic and generalproduction machines.Superior isolation anddamping properties.Excellent non-skidproperties.
The Dynamic One
For machines with highstatic load. Excellentleveling stability andhigh overall stabilityeven with greatdisturbance forces.
B1
_._____.50Pad type
Index
711
_._____.92716
_._____.56915
_._____.65Dimension
Type
GLV 50
GLV 75
GLV 100
GLV 110
GLV 115
GLV 150
GLV 165
GLV 175
Article no.
1.10050.__1.10075.__1.10100.__1.10110.__1.10115.__1.10150.__1.10165.__1.10175.__
Load
daN
90250500600500900
10001750
h
mm
2023252527283031
Load
daN
200800
150017502000275040004500
h
mm
1720222224252728
Load
daN
200800
150017502000275040004500
h
mm
2225272729303233
Load
daN
200800
150017502500275040004500
h
mm
2225272729303233
L
mm
5081
108123148145199243
b
mm
5081
10812391
145123163
Order no. =
article no. + index
Color:
Reseda green RAL 6011
Other colors
upon request
Type
GLR 50
GLR 75
GLR 110
Article no.
1.11050.__1.11075.__1.11110.__
Load
daN
70225450
h
mm
202225
Load
daN
175800
1750
h
mm
171922
Load
daN
175800
1750
h
mm
222427
Load
daN
175800
1750
h
mm
222427
Ø
mm
5084
123
You will find matching studs on page 19.
For more information please visit our website.
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Z 000
90°
L
SW
ø
h
SW 46
ø23
M20
GLRN Jacmount® Adjustable Levelers
These interchangeable leveling sockets make AirLoc GLRN levelers can be economically and flexibly deployed.The levelers canbe raised up to +13 mm in height. Depending on the leveler socket in use, the connection to your machine can be bolted, ancho-red or custom designed as you require.
Ask us also about our custom solutions for your specific machine.
The Best
For laboratory instru-ments, passive place-ment of sensitivedevices and machineplacement in tiers.Best vibration isola-tion despite lowinstallation height.
The Stabiliser
For transport linesand special machines.Excellent constantleveling stability andoverall stability. Verylow installation height.
The Universal
For tool, plastic andtextile machines,graphic and generalproduction machines.Superior isolation anddamping properties.Excellent non-skidproperties.
The Dynamic One
For machines with highstatic load. Excellentleveling stability andhigh overall stabilityeven with greatdisturbance forces.
Order no.
L
300 mm
9.00248
Order no.
L
250 mm
9.00247
Order no.
L
200 mm
9.001269.001669.002069.00246
Order no.
L
150 mm
9.001049.001249.001649.002049.00244
Order no.
L
125 mm
9.001239.001639.00203
Order no.
L
100 mm
9.001029.001229.001629.00202
Thread
M10
M12
M16
M20
M24
SW
mm
78
101317
Didn’t find the right thread? Ask about our low-priced custom M10 – M30 screws in lengths of 75 to 500 mm.For more information please visit our website.
B1
_._____.50Pad type
Index
711
_._____.92716
_._____.56915
_._____.65Dimension
Type
GLRN 115
GLRN 155
GLRN 235
GLRN 116
GLRN 156
GLRN 236
GLRN 117
GLRN 157
GLRN 237
Article no.
1.14115.__1.14155.__1.14235.__1.14116.__1.14156.__1.14236.__1.14117.__1.14157.__1.14237.__
Load
daN
350700
1750350700
1750350700
1750
h
mm
474955474955474955
Load
daN
150030005000150030005000150030005000
h
mm
444652444652444652
Load
daN
150030005000150030005000150030005000
h
mm
495157495157495157
Load
daN
300050005000300050005000300050005000
h
mm
495157495157495157
Ø
mm
121162248121162248121162248
Leveling
socket
Stud type S for GLV, GLR, and GLRN Jacmount® Adjustable Levelers and forTA/SL heavy duty dowels, page 35.
Blue zinc-plated. Delivery with 2 nuts + 2 washers
Order no. =
article no. + index
Color:
Reseda green RAL 6011
Other colors
upon request
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 19
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ø
4°
hmax.
h
ø
Order no. =
article no. + index
Stainless steel
INOX 1.4301
PRGI and GLRI Jacmount® Adjustable Levelers – INOX stainless steel
The stainless steel AirLoc PRGI Jacmount® Adjustable Levelers are permanently attached to the leveling screw by means of apatented lock and yet are flexible enough that ground unevenness up to 4° can be leveled. Ideally suited to the food and chem-ical industries.
The economical, stainless steel AirLoc GLRI Jacmount® Adjustable Levelers are deployed when dependable vibration and impactsound isolation is required for machines that have suitable fastening holes in the machine foot.The mounting sink is shaped so thatground unevenness is leveled.Ask us also about our custom solutions for your specific machine.
The Best
Passive placement ofsensitive devices andmachine placement inmulti storied build-ings. Best vibrationisolation despite lowinstallation height.
The Universal
For tool, production,plastic and textilemachines. Superiorisolation and dampingproperties. Excellentnon-skid properties.
The Stabiliser
For transport linesand special machines.Excellent constantleveling stability andoverall stability.
410
_._____.45Pad type
Index
710
_._____.91910
_._____.75Dimension
Type
PRGI 50
PRGI 70
PRGI 100
PRGI 120
Article no.
1.19141.__1.19142.__1.19144.__1.19146.__
Load
daN
100300600
1000
h max.
mm
38484848
Load
daN
200450
10001500
h max.
mm
38484848
Load
daN
400100020003000
h max.
mm
38484848
Ø
mm
5176
107132
Leveling
screw
G1G2G2G2
On request, the stainless steel PRGI and GLRI type Jacmount® Adjustable Levelers can also be delivered in acid-resistant quality, material no. 1.4435.We would be pleased to advise you. You will find the matching special studs and studs on page 21.
For more information please visit our website.
Type
GLRI 50
GLRI 70
GLRI 100
GLRI 120
Article no.
1.19111.__1.19112.__1.19114.__1.19116.__
Load
daN
100300600
1000
Load
daN
200450
10001500
Load
daN
400100020003000
h
mm
17171921
h
mm
17171921
h
mm
17171921
Ø
mm
5176
107132
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L
LSW
H
øh
4°
PR Jacmount® Adjustable Levelers – thermoplastic
The PR series of AirLoc Jacmount® Adjustable Levelers are made of reinforced thermoplastic.They are excellently suited to lightmachinery and applications requiring a high level of cost-efficiency.The studs of the PR levelers are quickly mounted and per-manently anchored in the leveler, yet so flexible that ground unevenness up to 4° can be balanced.The damping pads can beindividually selected to meet your requirements.
Ask us also about our custom solutions for your specific machine.
The Best
For light-weightsystems and labora-tory instrumentswhich require a veryhigh level of effectiveisolation.
The Universal
For light-weightmachines whichdemand excellentdamping properties.
The Stabiliser
For light-weightmachines andsystems requiringsuperior levelingstability and verygood overall stability.
B1
_._____.50Pad type
Index
710
_._____.91910
_._____.75Dimension
Type
PR 50
PR 75-2
Article no.
1.13050-9005.__1.13076-9005.__
Load
daN
100225
h
mm
3338
Load
daN
100500
h
mm
3035
Load
daN
100500
h
mm
3035
Ø
mm
5782
Thread
M10
M12
M16
M16
M20
M24
SW
mm
131317192224
H
mm
424454546071
L
mm
100100100100100100
Order no.
G2
9.5616229.562029.56242
Order no.
GLRI
9.091029.091229.091629.091649.092029.09244
L
mm
100100100150100150
SW
mm
78
10101317
Upon request, also available in acid-resistant quality, material no. 1.4435. We would be pleased to advise you.Ask about our low-priced custom M10 – M30 screws in lengths of 75 to 500 mm.For more information please visit our website.
INOX special studs G1 and G2 for PRGI Jacmount® Adjustable Levelers
INOX 1.4305. Delivery with 2 nuts + 2 washers
INOX stud type S for GLRI Jacmount® Adjustable Levelers
INOX 1.4305. Delivery with 2 nuts + 2 washers
Thread
M10
M12
M16
L 150 mm
9.04104.029.04124.029.04164
L 100 mm
9.04102.029.04122.029.04162
L 150 mm
9.041049.04124
L 100 mm
9.041029.04122
Special studs type U for PR Jacmount® Adjustable Levelers
Blue zinc-plated. Delivery includes nut + washer
Order no. for PR 50 Order no. for PR 75-2
Order no.
G1
9.561029.561229.561621
Order no. =
article no. + index
Color:
Jet black RAL 9005
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Custom designed Jacmount® Adjustable Levelers
AirLoc offers its customers the largest selection of Jacmount® Adjustable Levelers that can be delivered on short notice.Thisgives our customers a technically optimal and economical choice of Jacmount® Adjustable Levelers for different applications.If there are advantages to be gained for our customers in having a custom-tailored solution, our experienced team of engineerscan develop a custom Jacmount® Adjustable Leveler that perfectly suits the application or machine.Here you see just a few examples of Jacmount® Adjustable Levelers that have been successfully implemented for specific cus-tomer requirements or based on our recommendations.
Area Jacmount® Levelers GLP and GLP-S
GLP and GLP-S Jacmount® Levelers enable wide area load distribution for floors with low load bearing capacityor when large loads have to be set down softly.This is a very efficient solution which is available using standardcomponents in many variations.
GLP-S element without fixing screws, only with non-skid, can be freely placed under the machine.
This leveling element with large adjustment range can be used for all switch cabinet supports of various heights.Machine installations are made easier since only one uniform leveling element is necessary for the different switchcabinet versions.
Leveling can be performed very quickly and easily.The floor surface is fitted with a non-skid layer.
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Custom designed Jacmount® Adjustable Levelers
GLRN 100 – M42 x 1.5
This leveling element was developed for a customer who did not need vibration isolation.Top priority was a low-cost, precise installation of his machine. Both development objectives were optimally achieved with this levelingelement.
GLR 130, GLR 135 and GLR 136
These special round elements have particularly large centring holes specified by the customer.They enable theuse of special machine screws (e.g. hollow screws) of the customer and increase flexibility when setting up themachine.
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Wedgmount® Precision Levelers
AirLoc offers the world’s largest selection of Wedgmount® Precision Levelers.The large, even surface ensures optimal supportof the machine bed. Heavy loads of up to 100 t per Wedgmount® Precision Leveler can be quickly aligned to within of 1/100 mmaccuracy using little force.This shortens the setup time of a machine considerably.
Of course all AirLocWedgmount® Precision Levelers are RoHS certified.
We manufactureWedgmount® Precision Levelers in our main plant. Modern manufacturing methods, such as thecomplete processing in one clamping operation, mean the maximum precision and tight tolerances. OurWedgmount®
Precision Levelers can therefore be easily leveled even with the heaviest loads. We do not compromise when itcomes to the dependability and long service life of our products.This is why all Wedgmount® Precision Levelersdesigned for heavy loads are manufactured from modular cast iron (GJS 40). Guide bolts and leveling spindlesare made of high-strength steels. The patented top and bottom part lock provides optimal locking adhesion.TheWedgmount® Precision Leveler always remains a cohesive unit and never falls apart into single elements evenwhen lifted.
PrecisionWedgmount® Precision Leveler – free standing
Ideal for machines without fastening holes and for free placement under the machine bed. Available in differentversions, even for especially heavy loads for special bed constructions.
Wedgmount® Precision Levelers – bolt-on
These are used where a permanent connection to the machine bed is necessary, e.g. machines with high dynam-ic force, such as stamping and injection moulding machines.The milled surface guarantees a precise and long-lastingconnection to the machine bed. Also available in a spherical seat version for compensating angle differences ofup to 3°.
Wedgmount® Precision Levelers – bolt-through
For machines which, due to low rigidity of the machine bed, have to be anchored to the ground, e.g. long-bed ma-chines, boring machines, milling and machining centres.The milled surfaces guarantee a precise and long-lastingconnection to the machine bed. Also available in a spherical seat version for compensating angle differences ofup to 3°, e.g. for long-bed machines and uneven floors.
Wedgmount® Precision Levelers – rigid clamp
For machines for which geometry is essential and, due to the low rigidity of the machine bed, have to be anchoredin the ground without vibration isolation.The milled surfaces guarantee a precise and long-lasting connection tothe machine bed. Also available in a spherical seat version for compensating angle differences of up to 3°.
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Wedgmount® Precision Levelers
Fixing system – bolt-on
Stud type P (see page 35)Machine footWedgmount® Precision LevelerIsolation padGround
Fixing system – bolt-through
Stud type S (see page 19) or RGM (see page 35)Disk spring (optional)Isolation washer (optional)Isolation tube (optional)Machine footWedgmount® Precision LevelerIsolation padHeavy-duty dowelTA/SL or chemical dowel RM (see page 35)Ground
Fixing system – bolt-on with spherical seat
Stud type P (see page 35)Spherical seat disk (optional)Machine footWedgmount® Precision Leveler with spherical seatIsolation padGround
Fixing system – bolt-through with spherical seat
Stud type S (see page 19) or RGM (see page 35)Disk spring (optional)Spherical seat disk (optional)Isolation washer (optional)Isolation tube (optional)Machine footWedgmount® Precision Leveler with spherical seatIsolation padHeavy-duty dowelTA/SL or chemical dowel RM (see page 35)Ground
AirLoc offers different fastening systems for its Wedgmount® Precision Levelers.The systems can be delivered for our bolt-onand bolt-through Wedgmount® Precision Levelers with or without spherical seat compensation.The materials and design ofthe systems are optimally tuned to theWedgmount® Precision Levelers and the isolation pads.This results in a complete systemthat fixes your machine securely and dependably to the ground.
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h
L
b
NF
_._____.61NA
_._____.56NK
_._____.65NS
_._____.73
For more information please visit our website.
Order no. =
article no. + index
Color:
Reseda green RAL 6011
Other colors
upon request
VRCWedgmount® Precision Levelers – free standing
AirLoc precisionWedgmount® Precision Levelers with patented spring tensioning of top and bottom part achieve a unique later--al and longitudinal stability. Fast and easy adjustment to within 1/100 mm accuracy is possible with full machine load.This isyour competitive edge when it comes to the precision and quality of your products.
Ask us also about our custom solutions for your specific machine.
The Best
For passive placementof sensitive devicesand machine place-ment in multi storiedbuildings. Bestvibration isolation.
The Universal
For tool, plastic andtextile machines,graphic and generalproduction machines.Superior isolation anddamping properties.Excellent non-skidproperties.
The Dynamic One
For transport lines,special machines andtool machines. Highload capacity, excel-lent constant levelingstability and overallstability.
The Stabiliser
For lathes, grindingmachines, boring ma-chines, transport linesand special machines.Ideal stability andnon-skid properties.Without vibrationisolation.
Pad type
Index
Dimension
Type
1-VRC
2-VRC
3-VRC
3-VRC-72
4-VRC
4-VRC-72
6-VRC
7-VRC
302-VRC
303-VRC
304-VRC
306-VRC
406-VRC
407-VRC
414-VRC
450-VRC
Article no.
1.30001.__1.30002.__1.30003.__
1.30003-72.__1.30004.__
1.30004-72.__1.30006.__1.30007.__1.30302.__1.30303.__1.30304.__1.30306.__1.30406.__1.30407.__1.30414.__1.30450.__
Load
daN
250500
100010002000200014002000
60010001300600
1400250035006000
h
mm
5454628862888686566168837081
100100
Top
903bottom
B1Top
706bottom
716Top
903bottom
915Top
902bottom
902
Load
daN
1100225035003500800080005000800025003500500025005000
100001500025000
h
mm
5858669266929090616673887485
104104
Load
daN
2000400070007000
14000140008000
1000045007000800040008000
225003000050000
h
mm
5656649064908888596471867283
102102
Load
daN
2500500080008000
14000140008000
1000045007000800040008000
225003000050000
h
mm
42425076507674744550577258698888
L
mm
105150200200200200115175115140170115115250300300
b
mm
55759595
200200250230115140170115250200250400
+2.5+5+6+6+6+6+6+8+4+6+5+8
+5.5+11+9+9
-7-5-6-6-6-6
-10-10-5-6-8
-10-6
-10-9-9
+/- h
mm
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 26
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h
L
b
h
b
L
VRCWedgmount® Precision Leveler – free standing, 4-wedge system
AirLocWedgmount® Precision Levelers with 4-wedge system (types 5-VRC to 12-VRC) are constructed for heavy loads.The patentedadjustment mechanism permits leveling heavy loads to within 1/100 mm accuracy and with a minimum of applied force.
AirLocWedgmount® Precision Levelers with eccentric leveling screw (types 2006-VRC to 2024-VRC) complete our programme.This is your competitive edge when it comes to the precision and quality of your products.
Ask us also about our custom solutions for your specific machine.
The Best
For passive placementof sensitive devicesand machine place-ment in multi storiedbuildings. Bestvibration isolation.
The Universal
For tool, plastic andtextile machines,graphic and generalproduction machines.Superior isolation anddamping properties.Excellent non-skidproperties.
The Dynamic One
For transport lines,special machines andtool machines. Highload capacity, excel-lent constant levelingstability and overallstability.
The Stabiliser
For lathes, grindingmachines, boring ma-chines, transport linesand special machines.Ideal stability andnon-skid properties.Without vibrationisolation.
NF
_._____.61Pad type
Index
NA
_._____.56NK
_._____.65NS
_._____.73Dimension
Type
5-VRC
8-VRC
10-VRC
11-VRC
12-VRC
Article no.
1.30005.__1.30008.__1.30010.__1.30011.__1.30012.__
Load
daN
1400250040007000
13000
h
mm
86868689
146
Load
daN
500010000175003000050000
h
mm
90909093
150
Load
daN
10000150002500050000
100000
h
mm
88888891
148
Load
daN
10000150002500050000
100000
h
mm
74747477
134
For more information please visit our website.
Order no. =
article no. + index
Color:
Reseda green RAL 6011
Other colors
upon request
Top
903bottom
B1Top
706bottom
716Top
903bottom
915Top
902bottom
902
L
mm
250255370502650
b
mm
115205230302400
+8+8
+13+12+16
-7-7-7-4-4
+/- h
mm
Type
2006-VRC
2012-VRC
2024-VRC
Article no.
1.30106.__1.30112.__1.30124.__
Load
daN
90012002000
h
mm
7668
106
Load
daN
350050008000
h
mm
8072
110
Load
daN
60001000015000
h
mm
7870
108
Load
daN
60001000017500
h
mm
645694
L
mm
160200250
b
mm
115120160
+6+6+8
-6-6-7
+/- h
mm
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 27
www.airloc-schrepfer.com | 28
h
L
b
c
a
a
d1
h
L
b
c
d1
a
Other thread
sizes upon request
Other thread
sizes upon request
VRCWedgmount® Precision Levelers – bolt-on
AirLoc bolt-on precision Wedgmount® Precision Levelers with patented spring tensioning of top and bottom part. TheWedgmount® Precision Leveler is bolted permanently onto the machine, but it can move freely on the ground and is set up withvibration isolation.The 2000 series permits bolting on centrically.The milled surface and the fast and easy adjustment to wit-hin 1/100 mm accuracy make your machinery flexible and cost-efficient.This is your competitive edge when it comes to the pre-cision and quality of your products.
Ask us also about our custom solutions for your specific machine.
The Universal
For tool, plastic andtextile machines,graphic and generalproduction machines.Superior isolation anddamping properties.Excellent non-skidproperties.
The Dynamic One
For transport lines,special machines andtool machines. Highload capacity, excellentconstant leveling stabil-ity and overall stability.
The Stabiliser
For lathes, grindingmachines, boringmachines, transportlines and special ma-chines. Ideal stabilityand non-skid proper-ties. Withoutvibration isolation.
716
_._____.56Pad type
Index
915
_._____.65902
_._____.59Dimension
Type
202-VRC
203-VRC
204-VRC
205-VRC
206-VRC
407.1-VRC
414.1-VRC
450.1-VRC
Article no.
1.31202.__1.31203.__1.31204.__1.31205.__1.31206.__1.31407.__1.31414.__1.31450.__
Load
daN
25003500500080008000
100001500025000
h
mm
5661687777809999
Load
daN
400060008000
1000012000225003000050000
h
mm
5661687777809999
Load
daN
400060008000
1000012000225003000050000
h
mm
4348556464678686
Thread
d1
M16M16M20M20M20M24M24M24
Fixing systems suited to ourWedgmount® Precision Levelers are found on page 35.
For more information please visit our website.
Order no. =
article no. + index
Color:
Reseda green RAL 6011
Other colors
upon request
L
mm
115140170180205250300300
b
mm
115140170230230200250400
c
mm
5870689090
125143143
a
mm
2727272727324142
c
mm
80100125
a
mm
586080
+4+6+5+9+9
+11+9+9
-5-6-8-9-9
-10-9-9
+/- h
mm
Type
2006.1-VRC
2012.1-VRC
2024.1-VRC
Article no.
1.31106.__1.31112.__1.31124.__
Load
daN
350050008000
h
mm
7567
105
Load
daN
60001000015000
h
mm
7567
105
Load
daN
60001000015000
h
mm
625492
Thread
d1
M16M16M24
L
mm
160200250
b
mm
115120160
+6+6+8
-6-6-7
+/- h
mm
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 28
www.airloc-schrepfer.com | 29
h3°
Lc
bd1
a
a
h3° bd1
a
Lc
VRKCWedgmount® Precision Leveler – bolt-on, spherical seat
AirLoc bolt-on Wedgmount® Precision Levelers in the spherical seat version with patented spring tensioning of top andbottom part. The Wedgmount® Precision Leveler is bolted permanently onto the machine, but it can move freely on theground and is set up with vibration isolation.The 2000 series permits bolting on centrically. For machine supports that are notmachined or for uneven ground, the spherical seat version guarantees a fixed connection to a slope of up to 3°.This is yourcompetitive edge when it comes to the precision and quality of your products.
Ask us also about our custom solutions for your specific machine.
The Universal
For tool, plastic andtextile machines,graphic and generalproduction machines.Superior isolation anddamping properties.Excellent non-skidproperties.
The Dynamic One
For transport lines,special machines andtool machines. Highload capacity, excellentconstant leveling stabil-ity and overall stability.
The Stabiliser
For lathes, grindingmachines, boringmachines, transportlines and special ma-chines. Ideal stabilityand non-skid proper-ties. Withoutvibration isolation.
716
_._____.56Pad type
Index
915
_._____.65902
_._____.59Dimension
Type
202-VRKC
203-VRKCV
204-VRKC
205-VRKC
206-VRKC
407.1-VRKC
414.1-VRKC
450.1-VRKC
Article no.
1.36202.__1.36243.__1.36204.__1.36205.__1.36206.__1.36407.__1.36414.__1.36450.__
Load
daN
25003500500080008000
100001500025000
h
mm
687784939396
134134
Load
daN
400060008000
1000012000225003000050000
h
mm
687784939396
134134
Load
daN
400060008000
1000012000225003000050000
h
mm
556471808083
121121
Thread
d1
M16M16M20M20M20M24M24M24
Fixing systems suited to ourWedgmount® Precision Levelers are found on page 35.
For more information please visit our website.
Order no. =
article no. + index
Color:
Reseda green RAL 6011
Other colors
upon request
L
mm
115140170180205250300300
b
mm
115140170230230200250400
c
mm
5870689090
125143143
a
mm
2727272727324142
+4+6+5+9+9
+11+9+9
-5-6-8-9-9
-10-9-9
+/- h
mm
c
mm
80100125
a
mm
586080
Type
2006.1-VRKCV
2012.1-VRKCV
2024.1-VRKC
Article no.
1.36106V.__1.36112V.__1.36124V.__
Load
daN
350050008000
h
mm
9183
121
Load
daN
60001000015000
h
mm
9183
121
Load
daN
60001000015000
h
mm
7870
108
Thread
d1
M16M16M24
L
mm
160200250
b
mm
115120160
+6+6+8
-6-6-7
+/- h
mm
Other thread
sizes upon request
Other thread
sizes upon request
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 29
www.airloc-schrepfer.com | 30
hb
d1a
Lc
a
h bd1
a
Lc
VRCWedgmount® Precision Leveler – bolt-through
AirLoc bolt-through precision Wedgmount® Precision Levelers with patented spring tensioning of top and bottom part.The right choice for machines with changing loads, one-sided load bias or high dynamic disturbance forces.The 2000 seriespermits bolting through centrically.The Wedgmount® Precision Leveler is permanently anchored to the machine and groundand nevertheless offers highly effective vibration isolation and impact isolation.The flat surface plus fast and precise adjustmentto within 1/100 mm make your machinery setup easy and economical.This is your competitive edge when it comes to the preci-sion and quality of your products.
Ask us also about our custom solutions for your specific machine.
The Universal
For tool, plastic andtextile machines,graphic and generalproduction machines.Superior isolation anddamping properties.Excellent non-skidproperties.
The Dynamic One
For transport lines,special machines andtool machines. Highload capacity, excellentconstant levelingstability and overallstability.
The Stabiliser
For lathes, grindingmachines, boringmachines, transportlines and special ma-chines. Ideal stabilityand non-skid proper-ties. Withoutvibration isolation.
716
_._____.56Pad type
Index
915
_._____.65902
_._____.59Dimension
Type
212-VRC
213-VRC
214-VRC
215-VRC
216-VRC
407.2-VRC
414.2-VRC
450.2-VRC
Article no.
1.32212.__1.32213.__1.32214.__1.32215.__1.32216.__1.32407.__1.32414.__1.32450.__
Load
daN
25003500500080008000
100001500025000
h
mm
5661687777809999
Load
daN
400060008000
1000012000225003000050000
h
mm
5661687777809999
Load
daN
400060008000
1000012000225003000050000
h
mm
4348556464678686
Fixing systems suited to ourWedgmount® Precision Levelers are found on page 35.
For more information please visit our website.
Order no. =
article no. + index
Color:
Reseda green RAL 6011
Other colors
upon request
Bore
d1
mm
2222262626282828
L
mm
115140170180205250300300
b
mm
115140170230230200250400
c
mm
5870689090
125143143
a
mm
2727272727324142
+4+6+5+9+9
+11+9+9
-5-6-8-9-9
-10-9-9
+/- h
mm
c
mm
80100125
a
mm
586080
Type
2006.2-VRC
2012.2-VRC
2024.2-VRC
Article no.
1.32106.__1.32112.__1.32124.__
Load
daN
350050008000
h
mm
7567
105
Load
daN
60001000015000
h
mm
7567
105
Load
daN
60001000015000
h
mm
625492
Bore
d1
mm
212127
L
mm
160200250
b
mm
115120160
+6+6+8
-6-6-7
+/- h
mm
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 30
www.airloc-schrepfer.com | 31
h3°
bd1a
Lc
a
h3°
bd1
Lc
a
VRKCWedgmount® Precision Leveler – bolt-through, spherical seat
AirLoc bolt-through Wedgmount® Precision Levelers in the spherical seat version with patented spring tensioning of top andbottom part.The right choice for machines with changing loads, one-sided load bias or high dynamic disturbance forces.The2000 series permits bolting through centrically.The Wedgmount® Precision Leveler is permanently anchored to the machineand ground and nevertheless offers highly effective vibration isolation and impact isolation. For machine supports that are notmachined or for uneven ground, the spherical seat version guarantees a fixed connection to a slope of up to 3°.This is yourcompetitive edge when it comes to the precision and quality of your products.
Ask us also about our custom solutions for your specific machine.
The Universal
For tool, plastic andtextile machines,graphic and generalproduction machines.Superior isolation anddamping properties.Excellent non-skidproperties.
The Dynamic One
For transport lines,special machines andtool machines. Highload capacity, excellentconstant levelingstability and overallstability.
The Stabiliser
For lathes, grindingmachines, boringmachines, transportlines and special ma-chines. Ideal stabilityand non-skid proper-ties. Withoutvibration isolation.
716
_._____.56Pad type
Index
915
_._____.65902
_._____.59Dimension
Fixing systems suited to ourWedgmount® Precision Levelers are found on page 35.
For more information please visit our website.
Order no. =
article no. + index
Color:
Reseda green RAL 6011
Other colors
upon request
Type
212-VRKC
213-VRKCV
214-VRKC
215-VRKC
216-VRKC
407.2-VRKC
414.2-VRKC
450.2-VRKC
Article no.
1.37212.__1.37243.__1.37214.__1.37215.__1.37216.__1.37407.__1.37414.__1.37450.__
Load
daN
25003500500080008000
100001500024000
h
mm
687784939396
134134
Load
daN
400060008000
1000012000225003000050000
h
mm
687784939396
134134
Load
daN
400060008000
1000020000225003000050000
h
mm
556471808083
121121
Bore
d1
mm
2222262626282828
L
mm
115140170180205250300300
b
mm
115140170230230200250400
c
mm
5870689090
125143143
a
mm
2727272727324142
+4+6+5+9+9
+11+9+9
-5-6-8-9-9
-10-9-9
+/- h
mm
c
mm
80100125
a
mm
586080
Type
2006.2-VRKCV
2012.2-VRKCV
2024.2-VRKC
Article no.
1.37106V.__1.37112V.__1.37124V.__
Load
daN
350050008000
h
mm
9183
121
Load
daN
60001000015000
h
mm
9183
121
Load
daN
60001000015000
h
mm
7870
108
Bore
d1
mm
212127
L
mm
160200250
b
mm
115120160
+6+6+8
-6-6-7
+/- h
mm
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 31
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hbd1 a
Lc
a
hb
a
Lc
d1
KSCWedgmount® Precision Leveler – rigid clamp
AirLoc rigid clamp precisionWedgmount® Precision Levelers with patented spring tensioning of top and bottom part.The bestchoice when machines do not require vibration isolation and have to be connected to the ground or foundation prestressed.The 2000 series permits bolting on centrically.The milled surface and the fast and precise adjustment to within 1/100 mm accu-racy make the high-precision setup of your machin-ery easy and economical.This is your competitive edge when it comes tothe precision and quality of your products.
Ask us also about our custom solutions for your specific machine.
The Interlocker
For bore, milling,long-bed machinesand for machines thathave to be alignedextremely preciselyin all spatial axes.
withoutPad type Dimension
Fixing systems suited to ourWedgmount® Precision Levelers are found on page 35.
For more information please visit our website.
Color:
Reseda green RAL 6011
Other colors
upon request
Type
2120-KSC
2130-KSC
2140-KSC
2150-KSC
2160-KSC
414-KSC
450-KSC
Order no.
1.422121.422131.422141.422151.422161.424141.42450
Leveling
load
daN
500070008000
10000200004000050000
Leveling load
+ preload
daN
10000140001600020000400006000080000
h
mm
41465362628484
Bore
d1
mm
22222626262828
L
mm
115140170180205300300
b
mm
115140170230230250400
c
mm
5870689090
143143
a
mm
27272727274142
+4+6+5+9+9+9+9
-5-6-8-9-9-9-9
+/- h
mm
Type
2006-KSC
2012-KSC
2024-KSC
Order no.
1.421061.421121.42124
Leveling
load
daN
60001200025000
Leveling load
+ preload
daN
120002400048000
h
mm
605290
Bore
d1
mm
212127
L
mm
160200250
b
mm
115120160
c
mm
80100125
a
mm
586080
+6+6+8
-6-6-7
+/- h
mm
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 32
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h3°
h3°
bd1 a
Lc
a
bd1
Lc
a
KSKCWedgmount® Precision Leveler – rigid clamp, spherical seat
AirLoc rigid clamp precision Wedgmount® Precision Levelers in the spherical seat version with patented spring tensioning oftop and bottom part.The best choice when machines do not require vibration isolation and have to be connected to the groundor foundation prestressed.The 2000 series permits bolting on centrically. For machine supports that are not machined or foruneven ground, the spherical seat version guarantees a fixed connection to a slope of up to 3°.This is your competitive edgewhen it comes to the precision and quality of your products.
Ask us also about our custom solutions for your specific machine.
Color:
Reseda green RAL 6011
Other colors
upon request
The Interlocker
For boring, milling andlong-bed machineswith unmachinedsupports and for ma-chines that have to bealigned extremelyprecisely in all spatialaxes.
withoutPad type
Fixing systems suited to ourWedgmount® Precision Levelers are found on page 35.
For more information please visit our website.
Type
2120-KSKC
2130-KSKCV
2140-KSKC
2150-KSKC
2160-KSKC
414-KSKC
450-KSKC
Order no.
1.472121.47213.11.472141.472151.472161.474141.47450
Leveling
load
daN
500070008000
10000200004000050000
Leveling load
+ preload
daN
10000140001600020000400006000080000
Bore
d1
mm
22222626262828
Spherical
seat
Ømm
115140140140140190190
Spherical
seat
Ømm
113113140
L
mm
115140170180205300300
b
mm
115140170230230250400
c
mm
5870689090
143143
a
mm
27272727274142
+4+6+5+9+9+9+9
-5-6-8-9-9-9-9
+/- h
mm
Dimension
Type
2006-KSKCV
2012-KSKCV
2024-KSKC
Order no.
1.47106.11.47112.11.47124.1
Leveling
load
daN
60001200025000
Leveling load
+ preload
daN
120002400048000
h
mm
5362697878
119119
h
mm
7668
106
Bore
d1
mm
212127
L
mm
160200250
b
mm
115120160
c
mm
80100125
a
mm
586080
+6+6+8
-6-6-7
+/- h
mm
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 33
www.airloc-schrepfer.com | 34
h
3°bd1
Lc
aa
d2
15° 15°
Wedgmount® Precision Leveler – KaBloc
You know the problem with machines and systems that are interconnected with each other.The exact anchor position is pain-stakingly measured, and expensive machine seat templates have to be made.The AirLoc Wedgmount® Precision Levelers inthe KaBloc series permit subsequent anchoring where it is necessary once the system or machine interconnection is com-pletely set up.This means an 80 to 90% reduction in anchoring costs. Secure this competitive advantage today and talk withus about your individual application.
Ask us also about our custom solutions for your specific machine.
Color:
Reseda green RAL 6011
Other colors
upon request
The Cost Saver
For all interconnectedmachines and systems.Ideal interlockability, ex-cellent constantleveling stability andoverall stability.
903
_._____.60Pad type
Index
Dimension
Type
203.51V
203.52V
203.53V
203.54V
Article no.
1.34951.__1.34952.__1.34953.__1.34954.__
Leveling
load
daN
7000700070007000
Leveling load
+ preload
daN
14000140001400014000
h
mm
80808080
Connection
d2
mm
22M20M20
22
Connection
d1
mm
M2022
M2022
L
mm
140140140140
b
mm
140140140140
c
mm
70707070
a
mm
27272727
+6+6+6+6
-6-6-6-6
+/- h
mm
Type
AP3
Order no.
1.34903
Consisting of:
– 2 brackets AP3
– 2 fixing screws
– 1 bracket stretcher with 2 M12 nuts
– 2 spherical washer sets M20
– 2 chemical dowels RM20
– 2 studs RGM20 x 260 mm complete
Order no.
1.34904
Type
AP4
Consisting of:
– 2 brackets AP4
– 2 fixing screws
– 1 bracket stretcher with 2 M12 nuts
– 2 spherical washer sets M20
– 2 chemical dowels RM20
– 2 studs RGM20 x 260 mm complete
KaBloc brackets, complete, with fastening material
Clamp force 20 kN
For more information please visit our website.
Order no. =
article no. + index
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:56 Uhr Seite 34
www.airloc-schrepfer.com | 35
h
d
D D
h
d
SW
L
Fixing systems forWedgmount® Precision Levelers
AirLoc fixing systems are adjusted to your AirLocWedgmount® Precision Levelers or your AirLoc Jacmount® Adjustable Level-ers. High-quality material from the best suppliers guarantee easy, secure mounting, reliable functioning, and long-life even undersevere conditions.
Type
F905
N915
G915
h
mm
81818
d
mm
132226
D
mm
406070
For
thread
M10 – M12M16 – M20M20 – M24
Order no.
9.20040.739.20060.659.20070.65
Isolating washers
F905 N915
G915
Thread
M12
M16
M20
M24
SW
mm
8101317
Order no.
L
200 mm
9.011269.011669.012069.01246
Order no.
L
150 mm
9.011249.011649.01204
Order no.
L
125 mm
9.011239.011639.01203
For
thread
M12
M16
M20
M24
Order no.
9.411129.410169.410209.41024
Other thread lengths upon request
Stud type P
Blue zinc-plated. Delivery includes 2 nuts + 1 washer
Fixing system with stud type P for bolt-on Wedgmount® Precision Levelers Stud type S (see page 19) and heavy-duty dowel
Ø
mm
18243035
t
mm
105110120150
Hole
Type and
thread
RGM12
RGM12
RGM16
RGM16
RGM20
RGM20
RGM24**without
hexagonal
+ 2 nuts
+1 washer
Working
length
mm
9012013
14865
15565
SW
mm
88
12121212
L
mm
220250165300260350300
Order no.
9.431269.431279.431659.431689.432079.432099.43248
Type and
thread
RM12
RM16
RM20
RM24
Order no.
9.42012.19.42016.19.42020.19.42024.1
Extraction
force
concrete B25
10 kN16 kN25 kN31 kN
Stud RGM
Zinc-plated. Delivery includes 1 nut + 1 washer (M12 – M20)
Fixing system stud RGM and chemical dowel RM
Chemical dowel RM
Ø
mm
14182528
t
mm
110125170210
Hole
Other thread
lengths upon
request
Other hole
sizes upon
request
Disk springs are designed by our application engineers and offered with the system.
For more information please visit our website.
Heavy-duty dowelTA/SL
ShapeTA = M12 SL = M16 – M24
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h
ø
Wedgmount® Precision Levelers, custom designs, accessories
AirLoc offers its customers the largest selection of Wedgmount® Precision Levelers that can be delivered on short notice.Thisgives our customers a technically optimal and economical choice ofWedgmount® Precision Levelers for different applications.If there are advantages to be gained for our customers in having a custom-tailored solution, our experienced team of engineerscan develop a custom Wedgmount® Precision Leveler that perfectly suits your application or machine. Here you see just a fewexamples of Wedgmount® Precision Levelers that have been successfully implemented for specific customer requirements orbased on our recommendations and help our customers to remain successful in an increasingly competitive market.
AreaWedgmount® Precision LevelerVAP
VAP Wedgmount® Precision Levelers enable wide area load distribution for floors with low load bearingcapacity or when large loads have to be set down softly.This is a very efficient solution which is available usingstandard components in many variations.
SocketWedgmount® Precision Leveler
SocketWedgmount® Precision Levelers were developed for customers whose machines have a closed machine footwithout the possibility of tightening a fixing screw.To fix the AirLoc socket Wedgmount® Precision Levelers onlya blind thread is necessary in the machine foot. A sleeve is screwed in there and the leveler is simply mount-edon it.This creates a strong and secure connection betweenWedgmount® Precision Leveler and machine foot. Andof course the leveling capability remains completely intact. Also the spherical seat variant for unevenness of up to3° can be reliably compensated – another clever solution of our team to give our customers the competitive edge.
KSU 3100
The Wedgmount® Precision Leveler KSU was developed for customers who needed a centrical fixing hole and acentrical adjusting screw.The leveler is constructed very robustly with a cast housing. Despite the compact andvery flat construction, the leveler can level up to 5 tons. If requested, it can be added to the floor pad of each AirLocisolation layer for optimal vibration isolation.
For more information please visit our website.
ForWedgmount® Precision Levelers types
202-VRKC, 212-VRKC, 2120-KSKC
203-VRKC, 213-VRKC, 2130-KSKC, 203.5_V KaBloc,204-VRKC, 214-VRKC, 2140-KSKC, 407-VRKC,205-VRKC, 215-VRKC, 2150-KSKC, 2024 VRKC + KSKC206-VRKC, 216-VRKC, 2160-KSKC
2006.1-VRKCV, 2006.2-VRKCV, 2006-KSKCV2012.1-VRKCV, 2012.2-VRKCV, 2012-KSKCV
Ø
mm
115
140
h
mm
61218
61218
612
Spacer for Wedgmount® Precision Levelers
Order no.
9.33115.069.33115.129.33115.18
9.33140.069.33140.129.33140.18
9.33116.069.33116.12
113
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p SW
b
L
h
SW
ISW1
SW2
L
ø
Accessories
Mounting Wedgmount® MSC
The mounting Wedgmounts® are for taking heavy machines or machine groups from a crane or other handling equipment. The mountingWedgmounts® have a large leveling range.The equipment can be easily aligned on the machined surface of the mounting shoes in the X andY axes and then lowered onto the intended AirLocWedgmount® Precision Levelers and leveled in the Z axis.This is followed by the precision leveling of the machine. Now the machine is ready for use,is fixed in place and cannot be displaced, thanks to AirLoc’s non-skid pads or isolation pads with their high coefficients of friction.
Type
10-MSC
20-MSC
Order no.
1.900101.90020
Load
daN
1000020000
h
mm
6283
p
mm
181220
SW
mm
19*17/30
*only outer
hexagon
L
mm
130150
b
mm
80110
+10+14
-10-15
+/- h
mm
Type
6
10
12
14
17
Order no.
L
1750 mm
9.90006.1750
9.90010.1750
9.90012.1750
9.90014.1750
9.90017.1750
Order no.
L
1500 mm
9.90006.1500
9.90010.1500
9.90012.1500
9.90014.1500
9.90017.1500
Order no.
L
1250 mm
9.90006.1250
9.90010.1250
9.90012.1250
9.90014.1250
9.90017.1250
Order no.
L
1000 mm
9.90006.1000
9.90010.1000
9.90012.1000
9.90014.1000
9.90017.1000
Order no.
L
750 mm
9.90006.0750
9.90010.0750
9.90012.0750
9.90014.0750
9.90017.0750
Order no.
L
500 mm
9.90006.0500
9.90010.0500
9.90012.0500
9.90014.0500
9.90017.0500
Order no.
L
2000 mm
9.90006.2000
9.90010.2000
9.90012.2000
9.90014.2000
9.90017.2000
Ø
mm
1520202024
SW1
mm
610121417
SW2
mm
1317171719
l
mm
1314141416
Appropriate solutions are also available for outer hexagon.
For more information please visit our website.
The leveling screw extension permits you to level difficult to reach Wedgmount® Precision Levelers that are not positioned on the outer periphery butrather far under a machine.The choice is based on the size of the hexagon socket of the concerned leveling Wedgmount®.
Leveling screw extension for hexagon socket
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h b
L
min
.60
h L
b
ø
Horizontal supports –Wedgmount® Precision LevelerVC Compact
The Stabiliser
High damping capabi-lity and thus fast neu-tralisation of machinemovements.
The Strong One
For machines withextremely high hori-zontal forces.Outstanding stabilityfor lowest possiblemachine movements.
NN (725 two sided)
_._____.68Pad type
Index
NL (915 two sided)
_._____.66Dimension
Article no.
1.94200.__1.94200.__
Load
daN
6000–
h
mm
100–
Load
daN
–10000
h
mm
–100
Type
L2
Ø
mm
25
b
mm
200
L
mm
300
h
mm
100
Load
daN
10000
Order no.
1.941321
Consisting of:
– 1 bracket support L2
– 3 chemical dowels RM24
– 3 studs RGM24 x 300
– 6 nuts M24
– 3 washers
Order no. =
article no. + index
Color:
Reseda green RAL 6011
Other colors
upon request
Bracket support L2 for Wedgmount® Precision Leveler VC
AirLoc horizontal supports are an important part of a complete AirLoc machine setup system.Today’s machines have light andcompact constructions on the one hand; on the other they have fast cycle times and therefore high dynamic forces. AirLoc hori-zontal supports help you keep machine movements under control.The installation then remains operationally safe and reliableeven in critical situations, for example during an emergency stop. It is your advantage when the machine is reliable.
Ask our specialists – we would be glad to assist you with seemingly unsolvable applications.
L
mm
300300
b
mm
11090
+9.5+9.5
-0.0-0.0
+/- h
mm
For more information please visit our website.
Type
VC/NN
VC/NL
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min. 76
h
5065
b
26,5
26,5
L
d
min. 76
h
21
9595
25,5
b
L
1010
SW27
SW14
100
L
400
445
h
50
b
Horizontal supports – HZA
AirLoc HZA horizontal supports are an important part of a complete AirLoc machine setup system.The delivery provides youwith all required components including complete fixing materials.The threaded spindle with lock nut ensures precision adjust-ment of your machine geometry.The solid bracket supports guarantee a minimum of machine movement over the long-termeven under maximum load. It is your advantage when the machine is reliable.
Ask our specialists – we would be glad to assist you with seemingly unsolvable applications.
Type
HZA-W2
d
mm
18
b
mm
125
L
mm
140
Load
daN
2500
Order no.
1.94102.65
Consisting of:
– 1 bracket support W2
– 1 element B 80-2 /915
– 1 Kukobo O-2 M16 x 150 + 2 nuts + 2 washers
– 2 chemical dowels RM16
– 2 studs RGM16 x 190 + 4 nuts + 2 washers
Support
element
B 80-2/915
Horizontal support HZA-W2, with B 80-2/915
Type
HZA-W4
Oblong hole
mm
31
b
mm
250
L
mm
160
Load
daN
4000
Order no.
1.94104.65
Consisting of:
– 1 bracket support W4
– 1 element B 80-2 /915
– 1 Kukobo O-2 M20 x 150 + 2 nuts + 2 washers
– 2 chemical dowels RM20
– 2 studs RGM20 x 260 + 4 nuts + 2 washers
Support
element
B 80-2/915
Horizontal support HZA-W4, with B 80-2/915
h min.
mm
75
h max.
mm
115
h min.
mm
100
h max.
mm
150
Type
HZA-H5
HZA-H7
Pour-in
depth
mm
400400
b
mm
150300
L
mm
40–7040–80
h max.
mm
200200
Load
daN
40006000
Order no.
1.94054.651.94075.65
Support
element
GLV115/915GLV165/915
Horizontal support, pour-in, HZA series H
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Customer-specific solutions
Application examples in practice.
Isolation pads – press isolation example
Arrangement: The AirLoc isolation pads are mounted between the press foot and the installation surface of thepress foundation.
Purpose: Active isolation, prevents propagation of disturbance vibrations in the surroundings.
Benefits: No negative influences on personnel due to disturbance vibrations; reduction of dynamic loadpeaks reduces the load on presses, tools, foundation and thereby increases service life anddecreases susceptibility to faults.
AirLoc Isolation pads precisely customised to customer requirements for a long-life, no-wear, mainte-advantages: nance-free isolation concept.
Jacmount® Adjustable Levelers – printing industry example
Arrangement: The AirLoc Jacmount® Adjustable Levelers are screwed onto the feet of the components with aleveling screw.
Purpose: Active isolation, prevents propagation of disturbance vibrations in the surroundings.
Benefits: Efficient isolation of the machine from the surroundings; fast, stable machine leveling.
AirLoc Broad selection of Jacmount® Adjustable Levelers:advantages: – Elements with and without permanent connection of the leveling screw
– Application-specific isolation pads to fit all elements.
Wedgmount® Precision Levelers – metal forming machine example
Arrangement: The AirLoc Wedgmount® Precision Levelers are under the machine feet of the machine bed.
Purpose: Structure-borne sound isolation, highly precise alignment of the machine, stable level setup.
Benefits: Highly precise leveling, high load-bearing capacity of the Wedgmount® Precision Levelers,eccentric non-skid properties thanks to high adhesion coefficients of the isolation pads.
AirLoc Very compact, low construction. Solution from the AirLoc system components for choice ofadvantages: advantages: setups, bolt-on or bolt-through, isolation variants.
Rigid clampWedgmount® Precision Levelers – machining centre example
Arrangement: The AirLoc Wedgmount® Precision Levelers are part of the rigid clamp anchoring of themachine bed with building foundation.
Purpose: Stable leveling setup, strong connection of the machine bed to the building foundation, highrigidity of leveling components.
Benefits: Effective use of the foundation for achieving stabile machine geometry.
AirLoc Large height adjustment range, high load-bearing leveling capacity, high precision levelingadvantages: device. Strong spherical seats and spacer for uneven ground, bed surfaces, etc.
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Customer-specific solutions
Agie Charmilles SA, Meyrin
Comau France, Castres
Ferag AG, Hinwil
L. Kellenberger & Co. AG, St.Gallen
The Minster Machine Company, Minster (Ohio)
Samputensili S.p.A., Bologna
For more customer references please visit our website.
FeintoolTechnologie AG, LyssFinn Power Lillbacka, Kauhava
Customers who place their trust in us.
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Our modern infrastructure helps us manage our tasks effectively and conscientiously on a daily basis. Our in-house staff and fieldrepresentatives are kept up to date through ongoing training and are highly valued by our customers as competent contacts.Periodic information sharing between the departments helps us pinpoint improvement potential that can be rapidly implemen-ted in the company. Our customers profit from our market-driven prices, from a sensible product portfolio and comprehensiveservice.
Sales, Customer Service and Quality ManagementDesign and laboratory
Sales management
Our sales managers communicatedaily with the worldwide networkof AirLoc representatives and salespartners. Having our finger on themarket pulse is indispensable andserves as the basis for our customer-oriented product planning.
Test laboratory
Our modern equippedmeasurement and testinglaboratory makes it possible for usto determine all parametersrelevant to vibration isolation. Inthis way we achieve unrestrictedautonomy for:– determining the effects of all
kinds of force on our products– determining the behaviour of our
products under difficultenvironmental influences
– performing extended load testsfor our Jacmount® AdjustableLevelers and Wedgmount®
Precision Levelers– constantly monitoring the
properties of our isolation pads.
Design office
A design office equipped with state-of-the-art technology enables us torespond quickly to customer wishesand develop the required solutions.Naturally we design with 3D-CAD.
The Office
Our office processing staff form thehub between customers and internalorder completion. Friendly and com-petent staff have excellent productknowledge.Their dependability andaccuracy when drawing up andprocessing customer contractsguarantees smooth and effectiveorder handling. Our customers profitfrom correctly provided goods andon schedule deliveries.
Quality management
We are one of the first companiesin the market since 1995 to be haveour company and manufacturingprocesses periodically certified(ISO 9001:2000) by independentauditors .Furthermore, our ongoing internalimprovement processes enable usto pinpoint and implementimprovement potential rapidly.
Engineering and sales
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Production and logistics
We manufacture at our Oetwil am See location in Switzerland.This permits us to respond quickly and effectively to changingmarket needs so that our customers benefit every day from high deliverability.
Production Logistics, packaging, output checking and shipping
Processing centre
The Jacmount® Adjustable Levelersand Wedgmount® Precision Levelersare manufactured using state-of-the-art CNC machines.
High-rack storage
A key factor in guaranteeing our highdelivery capacity is our high-rackstorage (27 m long and 10 m high)with 1,200 pallet spaces.
Assembling shop
Assembling of pads on Jacmount®
Adjustable Levelers andWedgmount® Precision Levelers isdone in accordance with thecustomer’s individual applicationconditions.
Output checking and shipping
After a thorough check, productsare carefully packaged and sent tothe customer for many years of use.
Automatic lathe with bar loader
Thanks to CNC automatic latheswith bar magazine and robot loadchanger, our products are precisionmanufactured cost-effectively.
Automatic lathe with robot loader
This automatic lathing machine withrobot loader is a highly flexible andcost-effective processing system.
Plano-milling machine
The precision wedges of theWedgmount® Precision Levelersare efficiently produced on plano-milling machines. A high qualityproduct is the result.
Special automatic boring machine
To meet the high demands of ourinternational customers, we usespecial automatic boring machinesthat we developed ourselves.Theycombine high precision manufactur-ing with maximum efficiency.
a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:57 Uhr Seite 43
s to p s v i b ra t i o n s
AirLoc Schrepfer Ltd.
P.O. Box 123, Industriestrasse 2, CH-8618 Oetwil am See, Switzerland
Telephone +41 44 929 77 00
Fax +41 44 929 77 10
www.airloc-schrepfer.com
Worldwide Distributors
Please visit us in the Internet at www.airloc-schrepfer.com for details about our
worldwide distributors.
AirLoc, BiLoc,TriLoc, KombiRoc,TRAP-SOUND, KaBloc and AirLoc Spacer are registered
trademarks.
All information and specifications are true and correct to the best of our knowledge;
they do not represent an assurance of properties and do not release users from exami-
nation on their own, also with reference to the trademark rights of third parties.
Technical revisions are subject to change without prior notice. DS
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a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:57 Uhr Seite 44