Algal AutofIocculation Verification

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    Algal Autof Ioc cu lation Ver i f icat io n

    and Proposed Mechanism

    A. Sukenik and

    G.

    Shelef

    Sherman Research Center Technion

    Israel Institute of Technology Haifa 32000 Israel

    Accepted for publication Ju ly 12 1983

    Biomass autofloccula tion in outdoor algal cultures was

    found to be associated with increases of culture pH

    levels, due to CO2 consumption by the algal photosyn-

    thetic activity. Under these alkaline conditions, some

    medium chemical ions precipitated together with the al-

    gal biomass. The chemical substances involved with the

    process and it s dependence on pH value were studied by

    simulation of autoflocculation in laboratory experi-

    ments. Proper concentrat ions of calcium and orthophos-

    phate ions in the medium are important for autofloccula-

    tion and, in order to a ttain it with in the pH range 8.5-9.0

    the culture should contain 0.lmM-0.2mM orthophos-

    phate and 1.5mM-2.5mM calcium prior

    to

    raising the pH

    level. Calcium phosphate precipitates are considered as

    the flocculating agent which reacts with the negatively

    charged surface of the algae and promotes aggregation

    and flocculation.

    INTRODUCTION

    The mass culture of microalgae can be practiced to

    attain different objectives, including algal protein pro-

    duction, production of various organic substances, waste-

    water treatment, solar energy conversion, or combina-

    tions of these objectives. Almost all of these uses of mass

    algae cultures should include the separation of the micro-

    algae from the aqueous medium. However, because of

    their small size (5-50 pm) and negative surface electric

    charge, microalgae form stable suspensions and are dif-

    ficult to separate and recover.2

    The apparent spontaneous floc formation and settling

    of microalgae and bacteria in algal ponds or high-rate

    algal ponds has been mentioned in the literature for two

    decade^.^ The phenomenon was termed autofloccula-

    tion. In most cases, this phenomenon was associated

    with elevated pH due to photosynthetic C 0 2consumption

    corresponding with precipitation of magnesium, calcium,

    phosphate, and carbonate salts with algal cells.4 Aside

    from this coprecipitative autoflocculation, the formation

    of algal cell aggregates can also be due to:

    1)

    excreted or-

    ganic macromolecule^,^ 2) inhibited release of microalgae

    daughter cells,5 and

    3

    aggregation between microalgae

    and bacteria.6 In countries with ample sunshine, auto-

    flocculation can be brought about by proper adjustment

    Biotechnology and Bioengineering,

    Vol. XXVI,

    Pp.

    142-147 (1984)

    of environmental conditions in a settling pond. This prin-

    ciple has found technical application for removing micro-

    bial biomass from treated ~ as t e w at e r . ~he method is not

    sufficiently reliable at present, however, and the under-

    lying mechanism has hitherto remained ~ n c l e a r . ~

    The objective of this work is to elucidate coprecipitative

    autoflocculation under alkaline conditions. The physio-

    logical activity of the algal biomass may change the cul-

    ture pH level in different directions. Photosynthesis ni-

    trate and phosphate assimilation increase the pH level

    while respiration and ammonia assimilation decrease

    iL8g9The intensity and the rate of these changes depend on

    the medium buffer capacity and the rate of the biological

    reactions. The most important reaction which may in-

    crease the pH of an algal culture is photosynthesis since

    nitrogen and phosphorus are assimilated at least 6.5 and

    100 times, respectively, less than carbon. Under such al-

    kaline conditions, several inorganic salts may precipitate

    thus affecting the stability of the algal suspension and

    cause flocculation. Autoflocculation phenomenon, asso-

    ciated with raised pH due to photosynthesis activity, is

    quantitatively verified in this study and the mechanism for

    microalgal autoflocculation is proposed based on labora-

    tory and outdoor experiments.

    MATERIALS AND METH OD

    Culture Conditions

    Outdoor Scenedesmus dimorphus (TURP.) K U T Z cul-

    tures were grown in 120-L model ponds, 35 cm deep,

    stirred by rotating paddle armes.

    A

    modified medium, en-

    riched with 2.25mM CaCI2 and 0.6mM MgS04 was used.

    Salts were dissolved in tap water or a combination of tap

    and distilled water to reduce the alkalinity. Carbon diox-

    ide was added to the culture by sparging pure pressurized

    COz through a pH-activated solenoid valve as a function

    of photosynthetic activity. lo Cultures were maintained for

    various growth periods under batch conditions with a

    full supply of C 02 and continuous agitation. Following

    the growth period, autoflocculation was initiated by

    1984

    John Wiley Sons, Inc.

    CCC

    006-359218410201 2-06 04.00

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    stopping the COz supply and agitation for a sedimenta-

    tion period.

    In parallel with the above outdoor experiments, indoor

    cultures of

    Sc. dimorphus

    and of

    Chlorella vulgaris

    BEIJ

    were grown in Bolds medium (Table I) in 4-L culture

    tubes at room temperature. Continuous illumination was

    provided by fluorescent lamps.

    A t

    the end of the expo-

    nential growth, cells were harvested by centrifugation,

    washed twice and resuspended in Bolds basal medium

    whose calcium magnesium and phosphate concentrations

    were modified. These suspensions were used

    in

    jar tests

    which simulated algal autoflocculation.

    Flocculation Tests

    The effect of pH on algal flocculation was studied in a

    standard jar test apparatus. The pH of each 1-L suspen-

    sion sample was adjusted with NaOH

    (0.1N)

    o preplanned

    value, whereupon six samples were stirred at first at 80

    rpm for 1 min, followed by

    30

    rpm stirring for 15min, and

    then left unagitated for

    15

    min. Immediately thereafter

    samples were withdrawn at the

    0.8-L

    level for chemical

    analysis and determination of algae residues after floccu-

    lation and sedimentation.

    Analytical Method

    Algal biomass was determined gravimetrically while the

    orthophosphate concentration was determined by vana-

    domolybdate reaction. Magnesium and calcium concen-

    trations were measured in a Perkin-Elmer model 460

    atomic absorption spectrophotometer.

    Since algal biomass concentration was found to be cor-

    related linearly with the suspension optical absorbance at

    420 nm, algal growth and algae residues after flocculation

    and sedimentation were assessed by optical absorbance

    measurements. The percentage of algae removed by floc-

    culation and sedimentation in the flocculation tests were

    determined according to

    x

    100

    o c

    P = -

    LO

    where P is the percentage of algae removed from the cul-

    ture;

    C

    is the algae concentration after the flocculation

    test (mg/L); and C is the algae concentration after the

    flocculation test in the control jar (mg/L).

    Table

    I.

    according to

    ref.

    1 1

    Bolds basal medium composition. Trace-elements were added

    Concentration

    Salt mg/L)

    NaNO,

    250

    CaC12.2Hz0 25

    MgSO . 7H2O 75

    K2HP04 75

    KH2PO4

    17.5

    NaCl 25

    The algal surface electric charge was assessed by mea-

    suring the velocity and direction of cell migration in a

    known electric field, hence electrophoretic mobility, using

    a zeta meter. Deriving the zeta potential Z p ) f a particle

    from its electrophoretic mobility is shown by

    zp=

    44?F

    Em

    D

    where Em is the electrophoretic mobility (cm2/V/s); 7 is

    the viscosity (g/cm/s); and

    D

    is the dielectic constant

    (C/V/cm).

    The zeta potential is the only measurable potential in

    the vicinity of a colloidal particle and is directly related to

    the particle surface potential. The surface electric charge

    of a particle is evaluated from the particle surface poten-

    tial and its capacity.*

    RESULTS

    AND DISCUSSION

    Algae Autoflocculation in Outdoor Pond

    Batch cultures of

    Sc.

    dimorphus

    were grown in model

    outdoor ponds under field conditions using modified me-

    dium. A typical autoflocculation experiment is shown in

    Figure 1. Algal batch culture was grown autotrophically

    for seven days while culture pH was kept constant at 7.0 by

    the controlled addition of C 0 2 according to the culture

    photosynthetic demand.

    On

    day eight autoflocculation

    was initiated by stopping pond agitation as well as the car-

    bon dioxide supply. As shown in Figure

    1,

    this autofloc-

    culation initiation coincided with a rapid increase

    in

    pH

    up to

    9.0

    due to COz consumption by the photosynthetic

    activity of the culture. During this pH rise, algae were

    observed to aggregate into fragile flocs and sedimented to

    the ponds bottom leaving low concentration of algae in

    suspension as evident by the absorbance levels of less

    than 0.05 at the ninth day. The consequential changes in

    the chemical composition of the culture medium 24 h af-

    ter the autoflocculation initiation is given in Table 11.

    The reduction in orthophosphate, calcium, and alkalin-

    ity concentrations indicate chemical precipitation to-

    gether with the algal biomass. These changes are typical

    for alkaline conditions and their effect on algal autofloc-

    -

    0.51

    9.0

    8.05

    7.0

    N

    -

    5:

    a

    a 0.1

    2 4 6 8 1 0

    9.0

    8.05

    7.0

    b

    8 0.3

    e -

    5:

    a 0.1

    N

    m

    a

    2 4 6 8 i o

    time

    (d)

    Figure 1 Autoflocculation in an autotrophic outdoor culture of Sc.

    dimorphus . T h e ar row indicates autoflocculation initiation by ceasing

    pond

    agitation and CO, supply.

    S U K E N I K A N D S H E L E F : A L G A L A U T O F L O C C U L A T I O N

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    Table II.

    autoflocculation initiation.

    The changes in outdoor Sc.

    dimorphus

    culture 24 h after

    At autofloc culation 24 h after

    Param eter initiation in it iation

    PH 7.2 8.9

    Absorbance at 420 nm

    0.55

    0.02

    Total suspen ded solids

    Orthophosphate

    mg/L)

    310 10

    mg/L

    as

    P) 4.8 0.2

    Calcium mg/L) 160 152

    Magnesium mg/L) 42 42

    Alkalinity

    d)

    2.0

    1.6

    culation is described later in this paper. The biomass re-

    maining in suspension was low as evident by the reduc-

    tion of total suspended solids down to

    10

    mg/L; this

    corresponds to an algae removal efficiency of

    96 .

    Effect

    of Light

    In order to determine the effect of photosynthetic activ-

    ity

    on

    algae autoflocculation, cultures were grown auto-

    trophically for six days.

    On

    the seventh day, autofloccula-

    tion was initiated as described above and

    ai

    that point

    some of the cultures were covered to prevent light penetra-

    tion and to stop photosynthetic activity while other cul-

    tures continued to be exposed to solar irradiance (ca. 4.5

    E/m2 h). Optical absorbance profiles (correspondent to

    algal biomass concentration) of the light-exposed and the

    covered ponds are shown in Figure 2. In the light-exposed

    cultures, biomass concentrations decreased rapidly with

    time. Two hours after autoflocculation initiation, 30

    mg/L biomass was measured in the upper level of the

    pond while four hours later the whole pond depth was

    almost free of algae biomass (Fig. 2). The pH in the illumi-

    nated cultures rose rapidly and, four hours after autofloc-

    culation initiation, pH 8.9 was measured in the entire

    culture depth. The algae biomass concentration in the

    covered cultures decreased at a considerably slower rate

    than in the illuminated ones. Two hours after autofloccu-

    lation was initiated, 150 mg/L of algal biomass was mea-

    L i g h t E x p o s e d C o r e r a d

    0 2 0.4

    0.6

    3 0

    0.2

    0 . 4

    0.6

    A b s o r b o n c e

    1420

    n m ) Ab r o r b o n c o

    I 4 2 0

    n m )

    ire

    2

    Optical absorbance profiles of light-exposed and covered

    ponds

    0 )

    h ,

    m) h ,

    and

    (A)

    h aft er autoflocculation initiation. Ini-

    tial algal biomass concentration 220 mg /L.

    sured in the upper level of the pond. Four hours later, 35

    mg/L biomass was measured in the upper level, while at a

    depth of 10 cm, 150 mg/L biomass was still found. The

    reduction

    of

    algae biomass observed

    in

    the covered cul-

    tures was evidently due to settling of individual Sc. di

    morphus

    since

    no

    flocculation agent was observed under

    the microscope. This type of settling was also described

    by Conway and Trainor.13 The pH of the covered culture

    increased only by

    0.4

    pH units to pH 7.4, evidently due to

    C02 evolution in order to attain equilibrium under the

    corresponding partial pressures. The results suggest that

    the autoflocculation phenomenon is light-dependent, evi-

    dently due to continuing intensive photosynthetic activity

    after the autoflocculation initiation.

    Effect of pH

    Consistently, algae autoflocculation in outdoor auto-

    trophic cultures was observed when culture pH was raised

    due to photosynthesis. The direct effect of the pH

    o n

    algal

    autoflocculation was confirmed by simulation of the pro-

    cess through artificial pH changes in a standard jar test.

    The pH of each

    1

    L outdoor autotrophic algal culture

    was adjusted in the range 2.5-10.5 by addition of acid or

    base prior to the jar test procedure. Figure 3 shows the

    percentage of algae biomass removed from the outdoor

    culture after flocculation and sedimentation at various

    pH values.

    A low removal peak was observed at pH 3.0. At that

    point, algae are known to have zero net surface electric

    chargel2-I4 nd the probability of contact interactions be-

    tween cells increases since no or low mutual electric repul-

    sion forces are present. No flocculation was obtained for

    pH 5.0-7.5 while above pH 8.5, a flocculation zone was at-

    tained and almost 98 of the algae biomass

    was

    removed

    from the culture. This flocculation zone corresponds to

    the autoflocculation observed in outdoor cultures. When

    100

    60

    r

    0

    E

    a

    a 4 0

    a

    D

    -

    2 0

    0

    2 3 4 6 7 8

    9

    10

    P H

    Figure

    3.

    door culture after flocculation and sedimen tation

    at

    various

    pH

    values.

    The percentage

    of

    Sc. dimorphus biomass removed from out-

    144

    BIOTECHNOLOGY AND BIOENGINEERING VOL. 26, FEBRUARY 1984

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    algal biomass was harvested from culture medium by cen-

    trifugation, washed, and resuspended in distilled water

    prior to the jar test procedure, this alkaline flocculation

    zone was not observed. Resuspension in the original

    growth medium or fresh modified medium restored the

    flocculation ability in that alkaline zone. The results indi-

    catethat he culture pH is an important factor in autofloc-

    culation while algae photosynthetic activity is only a vector

    to achieve the alkaline conditions. Furthermore, the im-

    portance

    of

    the medium chemical composition for the

    autoflocculation phenomenon is strongly suggested.

    Autoflocculation Mechanism-Laboratory Stud y

    Effect of Specific Ions

    From the preceding experiments and from theoretical

    considerations it becomes obvious that three chemical

    ions ubiquitous in algae media are responsible for auto-

    flocculation, namely magnesium, calcium and phosphate

    ions. At stressed alkaline conditions, magnesium hydrox-

    ide precipitates and constitutes the most active autofloc-

    culation agent.

    5

    Since autoflocculation was observed to

    take place under lesser alkaline conditions where magne-

    sium hydroxide was absent , it was hypothesized that cal-

    cium phosphate could be the active autoflocculation

    agent and the experimental work herein was aimed in

    confirmation of this phenomenon.

    The effect of the above-mentioned ions

    on

    autofloccu-

    lation was examined by standard jar tests which simu-

    lated the natura l process by adding NaOH to achieve pre-

    selected pH values. Figure 4 shows this effect, with the

    addition of 2.0mM magnesium and alternatively 2.0mM

    calcium ions while a concentration of

    0.2mM

    orthophos-

    phate was present in the medium,

    on

    algal flocculation at

    various pH levels. Calcium caused flocculation at pH

    8.5

    0 5

    E

    c 0 . 4

    u

    e

    -

    o 0.3

    e

    5: 0.2

    u

    c

    4

    0.1

    -n

    0 -

    0

    I

    I

    0

    o

    7.0

    0.0

    9.0 10.0

    11 0

    12.0

    P H

    Figure4.

    pH manipulat ion. Ini tial or thophosphate concentrat ion was 0 2 m M

    Effect of me dium com position on Ch.

    vulguris

    flocculation by

    and above, while magnesium caused flocculation only

    above pH 10.5. In the absence of phosphate, 2.0mM cal-

    cium did not cause any flocculation over the entire alkaline

    range. The same negative results were observed when a

    concentration of 0.2mM was maintained but with the ab-

    sence

    of

    calcium ions. The presence of phosphate ions had

    no effect on flocculation with magnesium hydroxide at pH

    levels above 10.5. The results indicate the importance of

    calcium together with orthophosphate ions for effective

    flocculation at the range of pH between

    8.5

    and

    10.5.

    Critical p H Value for Flocculation

    Jar test sets which operated with algae suspension in

    fresh Bolds medium containing an array of initial cal-

    cium and orthophosphate concentrations demonstrated

    an inverse relationship between the concentration of these

    ions and the lowest pH value where flocculation was at-

    tained, as shown in Figure 5. The pH value where 50 of

    the algal biomass was removed from the suspension,

    through flocculation and sedimentation, was defined as

    the critical pH value for flocculation, (pHc), and it is in-

    dicated schematically in Figure

    6 .

    The value of pHc for

    flocculation in the corresponding calcium and orthophos-

    phate initial concentrations shown in Figure

    5

    are given

    in Table

    111.

    In the presence of 2.5mM calcium and

    0.05mM

    orthophosphate, the critical pH value for algal

    flocculation is 9.3 and decreases to 8 . 3 when the ortho-

    phosphate concentration increases to 0.21mM. The pHc

    -

    E 0.6

    z 0 . 4

    C

    a2

    O

    n

    0.2

    a

    VI

    It

    1 7 1 7

    O r t h o p h o s p h a t e rn M

    0

    -

    0 .05

    0

    -0.10

    - 0 . 2 1

    0 - 0 . 4 2

    7 0 8 .O 9 0

    10.0 11.0

    P H

    Figure

    5. Effect of di f ferent or thoph osph ate concentrat ions at 2 . 5 m M

    calcium on s imulated algal autof locculat ion. A rrows indicate pHc val-

    ues

    for the dif ferent exper imental c ondi t ions .

    Figure

    6.

    Percentage of algae removal by pH m anipula t ion dur ing a

    s imulated autof locculat ion tes t and the def ini t ion

    of

    the cr i t ical pH

    value for the flocculation.

    SUKENIK AND SHELEF: ALGAL AUTOFLOCCULATION

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    Table

    IU. The flocculation critical pH values pHc) for

    Ch.

    vulgaris culture

    at initial 2.5mM calcium and various orthoph osphate concentrations.

    Ort h-P concentration Flocculation critical pH

    d)

    PHc)

    0.05

    0.10

    0.21

    0.42

    0.95

    9.3

    a 7

    8.3

    8 .0

    7.2

    value was found to be a useful and a reliable parameter to

    quantitatively define the flocculation process.

    The combined effect of initial concentrations of cal-

    cium and orthophosphate on the flocculation critical pH

    value of an algae suspension is shown in Figure 7. As the

    calcium and orthophosphate concentrations increased,

    the pHc values decreased and, at high concentrations, al-

    gae could be flocculated almost at neutral conditions. For

    concentrations of 0.1mM-0.2mM orthophosphate and

    1

    S mM- 2 .5mM

    calcium the flocculation critical pH

    value were between 8.4 and

    9.0.

    These alkaline condi-

    tions can be easily attained by photosynthetic activity of

    an algal culture when carbon is not sufficiently available

    as was the case in the outdoor autoflocculation experi-

    ments described earlier in this article.

    The Chemical Precipitant

    Results of a laboratory jar test showing changes in al-

    gae concentration in suspension as well as algal zeta po-

    tential, are given in Figure 8(a), while the concentrations

    of dissolved calcium and orthophosphate ions remained

    after flocculation and sedimentation are given in Figure

    8(b). As seen from Figure 8(a), algal flocculation was at-

    tained above pH 8.5. The algae surface electric charge as

    indicated by Z p measurements was apparently neutral-

    ized toward pH 9.0 while above that pH value a positive

    surface charge was measured. The simultaneous removal

    Figure

    7. Th e combined effect

    of

    initial calcium and orthophosphate

    concentrations on flocculation critical pH value

    pH c)

    of

    Ch.

    vulguris

    culture.

    c = I 1

    6

    200

    P

    I

    I 5

    c

    N

    c

    -15

    N

    7 0 8 . 0 9.0 10 0 11.0

    PH

    2.0 p

    1.5 a

    W

    0

    .-

    1

    r.0 a.0 9.0 10 0 11.0

    P H

    Figure 8. Simulated algal autoflocculation: a) algae concentration

    and cells zeta potential, and b) dissolved calcium and orthophosp hate,

    after flocculation and sedim entation.

    of calcium and orthophosphate ions [Fig. 8(b)] indicates

    that under alkaline conditions a precipitate of calcium

    phosphate is formed. The formation of such chemical pre-

    cipitate which constituted an agglomerating agent be-

    tween the algal cells was observed using light and electron

    microscope and was reported in previous work.16 Fur-

    thermore, the chemical composition of the precipitate

    was studied in details using an electron microscope x-ray

    dispersive analysis. It showed conclusively that calcium

    and phosphorus were indeed the main elements in the

    precipitate. An electrophoretic analysis of algal free cal-

    cium phosphate precipitate showed that this precipitate

    has a positive surface electric charge. Evidently, this posi-

    tively charged precipitate may be adsorbed to and react

    with algae cells to neutralize their negative surface elec-

    tric charge and thus promote algal flocculation.

    CONCLUSIONS

    Autoflocculation of microalgae is attained in outdoor

    autotrophic cultures when carbon dioxide limitation

    is

    in-

    duced. The process is associated with algae intensive

    photosynthetic

    C 0 2

    consumption from the carbonate

    system that causes the pH to rise. Experimentally, auto-

    flocculation can be simulated by chemically induced alka-

    line conditions.

    A

    quantitative reliable parameter, flocculation criti-

    cal pH (pHc), was defined and used to assess the floccu-

    lation performance of algal cultures and to identify the

    relevant chemical ions of autoflocculation in the medium

    and their concentration.

    The presence of calcium and orthophosphate ions in

    sufficient concentrations prior to the autoflocculation ini-

    tiation was found to be crucial for the process. To attain

    autoflocculation within the pH range 8.5-9.0, the culture

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    BIOTECHNOLOGY AND BIOENGINEERING VOL. 26, FEBRUARY

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    should contain 0.1mM-0.2mM orthophosphate and be-

    tween

    1

    OmM-2.5mM calcium.

    A

    reduction in calcium

    and orthophosphate ions from the solution is attained as

    these ions become stoichiometrically part of the floccu-

    lated matter.

    Based on the experimental results and on theoretical

    considerations, the following autoflocculation mechanism

    is postulated. Increasing pH in algal culture either by

    COZ

    consumption by algal photosynthesis or by direct addition

    of alkaline leads the culture medium to a supersaturation

    state with respect to calcium and phosphate ions. Such

    supersaturation causes an initial nucleation of calcium

    phosphate precipitation which is promoted by the algal

    cells serving as solid surface. In the presence of excess cal-

    cium ions, the calcium phosphate precipitate is positively

    charged and therefore adsorbed and reacts with the nega-

    tively charged algal cells to agglomerate them and pro-

    mote algal flocculation.

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