ALS20x ETK en - ALS Labelling Solutions Limited12 A7160 Aluminium shaft 4 (for ALS204) R/L X 13 0000137-10 Retaining washer DIN 6799 10-A2 R/L X 14 A7006 Deviation roller D20 4 assy

ALS204/206256

SPARE PARTS CATALOGLabeller

Release 12/2007

2

ALS20x

Ordering spare parts20xEach spare part can be identified by matching the figure number with its corresponding ordering code and designation. Please take notice that certain parts are not suitable for all design versions. The parts list unam-biguously denotes which parts belong to a certain de-sign version. Unless otherwise stated in the parts list or requested by the customer, the given quantity for each spare part is 1.

When ordering, please indicate the complete ordering code with the designation as well as the quantity. Only then is it possible to deliver the desired spare parts rapidly and without error.

The figures shown may deviate from the actual part ver-sion. We reserve the right to make alterations without notice.

Please direct your orders to your local Avery Dennison sales partner

Copyright noticeAll rights to this spare parts catalog are assigned to Avery Dennison. Transmission, reprinting or any other means of reproduction of these documents, whether whole or in part, are not allowed without prior written permission. Third parties, in particular competitors, are not to be allowed access to information derived from this catalog.

Printed in Germany

Special parts for ALS 256The comment „ALS 256 only“ marks parts, which are only used in the ALS 256.

The comment „ALS 20x only“ marks parts, which are used in ALS 204 and ALS 206, but not in the ALS 256.

Depicted are always the standard parts, as they are built into ALS 204 und ALS 206.

Availability of spare partsEach spare part is assigned to one of four categories, depending on the forecasted demand of the part. Each category has a different shorthand, which is put down on top of the appropriate column of the spare parts chart.

Cat. Shorth. Meaning Delivery time

1 WP Wear part 24 hours

2 RSP Recommended spare part

24 hours

3 SP Spare part 24 hours

4 -- Spare part on request (not on stock)

(4-6 weeks)

3

CONTENTS ALS20X 256

Complete Machine

Front Side ALS 20x . . . . . . . . . . . . . . . . . . . 5

Front Side ALS 256 . . . . . . . . . . . . . . . . . . . 7

Rear Side ALS 20x . . . . . . . . . . . . . . . . . . . 9

Rear Side ALS 256 . . . . . . . . . . . . . . . . . . 11

Housing / Axis / Bearings - ALS 20x . . . . . 13

Housing / Axis / Bearings - ALS 256 . . . . . 15

Rewind Unit

Expanding Mandrel . . . . . . . . . . . . . . . . . . 17

Rewinder Lever. . . . . . . . . . . . . . . . . . . . . 19

Pressure Roller . . . . . . . . . . . . . . . . . . . . . 21

Unwind Unit

Expanding Mandrel . . . . . . . . . . . . . . . . . . 23

Brake / Dancer Arm . . . . . . . . . . . . . . . . . . 25

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Unwinder Lever . . . . . . . . . . . . . . . . . . . . . 29

Electronics

Operator Panel . . . . . . . . . . . . . . . . . . . . . 31

Board Rack . . . . . . . . . . . . . . . . . . . . . . . . 33

Cable & Boards . . . . . . . . . . . . . . . . . . . . . 35

4 Complete Machine - Front Side ALS 20x

1

2

11

3

4

44

4

4

11

5

11

6

711

811

1111

911

10

11

11

119

11

8

ALS20X256
COMPLETE MACHINEFRONT SIDE ALS 20X

R = Right version, L = Left version Release 12/2007

Pos Part No. Designation for Version SP RSP WP Comment

1 A7585 Unwinder 4 assy. (for ALS 204) RWithout the pictured guide disc; see page 23

1 A7586 Unwinder 4 assy. (for ALS 204) L1 A7359 Unwinder 6 assy. (for ALS 206/256) R1 A7138 Unwinder 6 assy. (for ALS 206/256) L2 A7271 Operator panel assy. R/L see page 313 A7145 Rewinder 4 assy. (for ALS 204) R/L see page 173 A6785 Rewinder 6 assy. (for ALS 206/256) R/L see page 174 A8125 Parts kit ALS 20x complete - part 1 R/L X5 A7434 Stop axle assy. R/L X X6 A7254 Housing 4 assy. (for ALS 204) R see page 136 A7251 Housing 4 assy. (for ALS 204) L see page 136 A6108 Housing 6 assy. (for ALS 206/256) R see page 136 A7247 Housing 6 assy. (for ALS 206/256) L see page 137 A6110 Pressure roller assy. R X see page 217 A6994 Pressure roller assy. L X8 A7029 Deviation roller 38-4 assy. (for ALS 204) R/L X8 A7001 Deviation roller 38-6 assy. (for ALS 206/256) R/L X9 A7006 Deviation roller 20-4 assy. (for ALS 204) R/L X9 A7005 Deviation roller 20-6 assy. (for ALS 206/256) R/L X

10 A7448 Feed roller 4 (for ALS 204) R/L X X X10 A7449 Feed roller 6 (for ALS 206/256) R/L X X X11 A8092 Small parts kit R/L X

5

6 Complete Machine - Front Side ALS 256

6

1

2

3 55

11

11

10 12

13

7

4

44

4

4

11

1111

1111

1111

11

118

8

99

ALS20X256
COMPLETE MACHINEFRONT SIDE ALS 256



1 A7359 Unwinder 6 assy. R Without the pictured guide disc; see page 23

1 A7138 Unwinder 6 assy. L

2 A7271 Operator panel assy. R/L see page 313 A6785 Rewinder 6 assy. R/L see page 174 A8125 Parts kit ALS 20x complete - part 1 R/L X5 A7434 Stop axle assy. R/L X X6 A6108 Housing 6 assy. R see page 136 A7247 Housing 6 assy. L see page 137 A6110 Pressure roller assy. R X see page 217 A6994 Pressure roller assy. L X8 A7001 Deviation roller 38-6 assy. R/L X9 A7005 Deviation roller 20-6 assy. R/L X

10 A7449 Feed roller 6 R/L X X X11 A8092 Small parts kit R/L X12 A8902 Steel plate R/L X13 A8901 Deviation roller D20 ball bearing assy. R/L X

7

8 Complete Machine - Rear Side ALS 20x

1

16

16

16

16

162

316

4

16

5

166

67 8

9a

1011

1612

13

1616

16

14

15

16

161616

16

1616

16 8

7

1616

16

16

16

16

15

10

16

16

16 16

16

16

9b

ALS20X256
COMPLETE MACHINEREAR SIDE ALS 20X



1 A7257 Board rack assy. R/L see page 332 A6924 Aluminium tube R/L X3 A7292 Aluminium disc assy. R/L X4 A6794 Transformer R/L X5 A7119 Pitch plate R/L X6 A8132 Rewinder sensor assy. R/L7 A7261 T-belt pulley assy. R/L X8 A6992 T-belt HTD 5M 325 15 R/L X X X

9a A7301 Stepper motor assy. R/L X X9b A7301 Stepper motor assy. R/L X X10 A7563 Holder bar R/L X11 A7389 Motor driver R/L X X12 A7298 Bracket R/L X13 A6571 Power supply R/L X X14 A7544 Cover plate R/L X15 A6749 Rear wall R/L X Complete rear wall:

2x A674916 A8126 Small parts kit R/L X

9

10 Complete Machine - Rear Side ALS 256

1520

2222

2222

2222 22

22

2222

2222

2222

2222

17

21

17

18

31

1616

2

16

666

516

7

7

8

8

1616

1616

49

1612

1616

13

2425

10

10

1116

16

1616

16 16

1616

1616

22

19

ALS20X256
COMPLETE MACHINEREAR SIDE ALS 256



1 A7257 Board rack assy. R/L X see page 332 A6924 Aluminium tube R/L X3 A8454 Aluminium disc 50 R/L X4 A7301 Stepper motor assy. R/L X X5 A7119 Pitch plate R/L X6 A8132 Rewinder sensor assy. R/L7 A7261 T-belt pulley assy. R/L X8 A6992 T-belt HTD 5M 325 15 R/L X X X9 A7950 Stepper motor assy. R/L X X

10 A7563 Holder bar R/L X11 A7389 Motor driver R/L X X12 A7298 Bracket R/L X13 A8171 Power supply R/L X X14 A7544 Cover plate R/L X15 A6749 Rear wall R/L X16 A8126 Small parts kit R/L X17 A8696 Filter holder R/L18 A8697 Filter liner R/L X X X19 A8734 Fan R/L X X20 A8694 Cover plate R20 A8693 Cover plate L21 98893 Fan guard R/L22 A8751 Small parts kit R/L23 A3188 Hex. stand-off bolt R/L24 A7626 Cable clamp R/L

11

12 Complete Machine - Housing / Axis / Bearings - ALS 20x

66

5

16

6

5

6

6

5

55

25

6

6

5

3

3

4

5

555

5

5

ALS20X256
COMPLETE MACHINEHOUSING / AXIS / BEARINGS - ALS 20X



1 A6741 Casing R/L2 A7497 Protection extrusion (for ALS 204) R/L X2 A7607 Protection extrusion (for ALS 206) R/L X3 A7031 Steel shaft 4 (for ALS 204) R/L X3 A6784 Steel shaft 6 (for ALS 206) R/L X4 A7705 Steel shaft (for ALS 204) R/L X4 A7011 Steel shaft (for ALS 206) R/L X5 A8107 Small parts kit R/L X6 A8108 Bearing kit (contains 2x ball bearing,

1x spacer ring)R/L X

13

14 Complete Machine - Housing / Axis / Bearings - ALS 256

1

66

5

5

5

55 5

55

6

6

5

55

5

6

6

66

5

25

5

3

33

4

78

ALS20X256
COMPLETE MACHINEHOUSING / AXIS / BEARINGS - ALS 256



1 A6741 Casing R/L2 A7607 Protection extrusion R/L X3 A6784 Steel shaft 6 R/L X4 A7011 Steel shaft R/L X5 A8107 Small parts kit R/L X6 A8108 Bearing kit (contains 2x ball bearing,

1x spacer ring)R/L X

7 A8903 Steel shaft 6 R/L X8 A8904 Support axle R/L X

15

16 Rewind Unit - Expanding Mandrel

11

2

3

1515 15

1515

15

4

4

5

515

156 7

89

10

11

12

14

13

1

1

11

15 15

15

5

5

ALS20X256
REWIND UNITEXPANDING MANDREL



1 A8110 Parts kit ALS expanding mandrel 2 R/L X2 A6856 Plastic bar 4 (for ALS 204) R/L X2 A6866 Plastic bar 6 (for ALS 206/256) R/L X3 A6855 Aluminium extrusion 4 (for ALS 204) R/L X3 A6865 Aluminium extrusion 6 (for ALS 206/256) R/L X4 A8111 Parts kit ALS expanding mandrel 3 R/L X5 A8112 Parts kit ALS expanding mandrel 4 R/L X6 A7229 Rewinder shaft 4 (for ALS 204) R/L X6 A6867 Rewinder shaft 6 (for ALS 206/256) R/L X7 A7258 Rewinder lever assy. R/L see page 198 0000130-28 Shim ring DIN 988 20x28x0,5 A2 R/L X9 0000098-15 Retaining ring DIN 471 20-A2 R/L X10 0000106-20 Hex socket screw

ISO 4762 M6x25-A2R/L X

11 0000137-14 Retaining washer DIN 6799 12-A2 R/L X12 A7160 Aluminium shaft 4 (for ALS 204) R/L X13 0000137-10 Retaining washer DIN 6799 10-A2 R/L X14 A7006 Deviation roller D20 4 assy. (for ALS 204) R/L X14 A7005 Deviation roller D20 6 assy. (for ALS 206/

256)R/L X

15 A8109 Parts kit ALS 4“ expanding mandrel 1 (for ALS 204)

R/L X

15 A8127 Parts kit ALS 6“ expanding mandrel 5 (for ALS 206)

R/L X

17

18 Rewind Unit - Rewinder Lever

2

1

1

ALS20X256
REWIND UNITREWINDER LEVER



1 A8128 Bearing kit R/L X contains 2 ball bearings

2 A7258 Rewinder lever assy. R/L

19

20 Rewind Unit - Pressure Roller

11

1

22

2

2

11

22

2

2

3

ALS20X256
REWIND UNITPRESSURE ROLLER



1 A8113 Parts kit pressure roller 1 R/L X2 A8114 Parts kit pressure roller 2 R/L X3 A6110 Pressure roller assy. R X3 A6994 Pressure roller assy. L X

21

22 Unwind Unit - Expanding Mandrel

2

3

56

8

4

9

7

10

1

10

10

10 10

10

10

8

7

6

6

4

ALS20X256
UNWIND UNITEXPANDING MANDREL



1 A7273 Handle assy. R/L X2 A7279 Aluminium ring assy. R/L X3 95965 Ball bearing R/L X X X4 A7113 O-ring R/L X X 2 pieces5 A7560 Brake cover R/L6 A7464 Plastic block 4 (for ALS 204) R/L X X6 A7336 Plastic block 6 (for ALS 206/256) R/L X X7 A7442 Spread bar 4 (for ALS 204) R/L X7 A7451 Spread bar 6 (for ALS 206/256) R/L X8 A7321 Lift bar 4 (for ALS 204) R/L X8 A7320 Lift bar 6 (for ALS 206/256) R/L X9 A7792 Aluminium tube 4 assy. (for ALS 204) R/L X9 A7750 Aluminium tube 6 assy. (for ALS 206/256) R/L X

10 A8116 Small parts kit R/L X

23

24 Unwind Unit - Brake / Dancer Arm

A

133

13 5

7

8

913

10

10

10

10

10

10

10

1313

11

12

1313

2

136

4

131

ALS20X256
UNWIND UNITBRAKE / DANCER ARM



1 A8117 Guiding disc assy. R/L X ALS 20x only1 A8460 Guiding disc assy. R/L X ALS 256 only2 A7466 Felt sealing R/L X3 A6954 Brass bushing R/L X4 A7600 Brake assy. R see page 274 A7599 Brake assy. L see page 275 A7047 Steel shaft (for ALS 204) R/L X5 A6907 Steel shaft (for ALS 206) R/L X6 A7255 Unwinder lever assy. R/L X see page 297 A7278 Thread plate R/L X8 A7256 Steel washer R/L X9 A5523 Steel bracket R/L X

10 A8118 Parts kit dancer arm plastic tube R/L X11 A7160 Aluminium shaft 4 (for ALS 204) R/L X11 A6782 Aluminium shaft 6 (for ALS 206/256) R/L X12 A7029 Deviation roller assy. 4 (for ALS 204) R/L X12 A7001 Deviation roller assy. 6 (for ALS 206/256) R/L X13 A8119 Small parts kit R/L X

25

26 Unwind Unit - Brake

2

72 1

2

2

64/6

5/6

6

66

7

2

2

2/3

6

6

77

7

22

27

1

8

8 8

8

8

8

8

ALS20X256
UNWIND UNITBRAKE



1 A7716 Steel bushing R/L X2 A8120 Parts kit brake 1 R/L X X X3 A7889 Extension spring R/L X X4 A6903 Brass bushing R/L X5 A7584 Steel flange R/L X6 A8121 Parts kit brake 2 R X6 A8122 Parts kit brake 3 L X7 A8123 Parts kit brake 4 R/L X8 A8129 Parts kit brake 5 R/L X

27

28 Unwind Unit - Unwinder Lever

1

1

1

2

ALS20X256
UNWIND UNITUNWINDER LEVER



1 A8124 Bearing kit (contains 2x ball bearing, 1x spacer ring)

R/L X

2 A6921 Die cast lever R/L

29

30 Electronics - Operator Panel

1

2

ALS20X256
ELECTRONICSOPERATOR PANEL


1) Pictured button symbols differ from the symbols on the machine.


1 A6627 Operator panel assy. R/L X X 1)

2 A7646 Display housing 4 assy. (for ALS 204) R/L X2 A7647 Display housing 6 assy. (for ALS 206/256) R/L X

31

32 Electronics - Board Rack

1

3

21

ALS20X256
ELECTRONICSBOARD RACK



1 000104-18 Hex socket screw ISO 4762 M4x6-A2

R/L X

2 A6379 CPU board assy. R/L X X3 A6983 Board rack assy. R/L X

33

34 Electronics - Cable & Boards

2 3

4

1

56

7 7 7 7 7

8

10

11

9

12

13

14

15

16

17

1820

19

ALS20X256
ELECTRONICSCABLE & BOARDS



1 A6803 Motor data cable R/L X2 A6804 Cable dancer arm sensors R/L X3 A6801 Operator panel cable R/L X4 A7620 Connecting cable 5th panel button R/L X5 A7068 PLC input cable with M12 socket (8 poles) R/L X6 A7060 PLC output cable with M12 socket (8 poles) R/L X7 A6727 Sensor cable with M12 socket (4 poles) R/L X8 A7777 OD-sensor cable R/L X Both cables are re-

quired to connect the sensors.

9 A7778 OD-sensor cable R/L X

10 A5001 Data cable AI ↔ CPU R/L X11 A6805 Supply cable AI ↔ CPU R/L X12 A6802 Supply cable power supply ↔ CPU R/L X13 A6871 Sensor board R/L X X14 A6627 Operator panel assy. R/L X X see page 3115 A8129 Rewinder sensor board R/L X see page 2716 A7389 Motor driver R/L X X see page 917 A6379 CPU board assy. R/L X X see page 3318 A4455 Applicator interface assy. R/L X X see page 3319 A8464 Cable CPU board ↔ ALPS-600 (HS) R/L X ALS 256 only20 A8463 Cable motor driver board ↔ ALPS-600 (HS) R/L X ALS 256 only

35

Avery Dennison Deutschland GmbH

Ohmstraße 385386 EchingGermanyTelephone: +49-8165-925-0http://www.machines.averydennison.com

Documents

ALS20x ETK en - ALS Labelling Solutions Limited12 A7160 Aluminium shaft 4 (for ALS204) R/L X 13 0000137-10 Retaining washer DIN 6799 10-A2 R/L X 14 A7006 Deviation roller D20 4 assy