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ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004 March 2004 March 2004

ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

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Page 1: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

ALSTOM solution to meet new Grid Codes

for Wind Turbines

Stefan Franko

Power Conversion

March 2004March 2004March 2004

APCG / 4FKO001_00-(Grid-Code-UK).PPT

Page 2: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 2

Grid Code Forum UK

Content

What is new with Grid Code requirements

ALSTOM solution for variable speed turbines

ALSTOM solution for fixed speed turbines

ALSTOM Converter for wind market application

Page 3: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 3

Grid Code Forum UK

Huge growth of wind power in the last years,further increase is expected

Wind turbines have a significant impact on the grid that cannot be neglected anymore

Wind turbines have to be included into the stability analysis of the grid

Why new Grid Connection Regulations?

Mains operators demand new Grid Connection Regulations

Page 4: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 4

Experience with industrial drives under rough conditions for decades, e.g. steel mills, offshore platforms

Experience with converters of all kind and sizes up to 100 MW

Experience with grid stabilisation and the control of power plants for decades, e.g. Power System Stabiliser (PSS)

More than 1000 converters for doubly and fully fed generators for wind turbines in operation

Present in several committees, e.g. FGW, VDN

Our Experience - Your advantage

Grid Code Forum UK

Page 5: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 5

Grid Code Forum UK

Example: e.on Grid Code

for the high voltage grid (01.08.2003),to be observed at the grid connection point

Frequency range: 47,5 Hz - 51,5 HzVoltage tolerance: +15% / -12%Operation with 80 % grid voltagePower factor: 0.95 ind. - 0.925 cap.Voltage buffering by reactive current (Iq = IN)Ride trough capability

U/UN

100

[ % ]

15

0 3.000 t/ms

Page 6: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 6

Grid Code Forum UK

Problem definition

for the wind turbines resulting from the grid connection requirements

1. Extended frequency range: 47,5 Hz - [49 Hz - 51 Hz -] 51,5 Hz

2. Extended voltage range: 80 % - [90 % -] 110 % (for permanent operation)

3. Power factor can be chosen from 100 % active to 100 % reactive current to match the demanded reactive power at the grid connection point [cos ϕ = 0,95]

4. Ride through of voltage dips down to 15 % UN[Disconnection at 80 % UN]

Page 7: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 7

Grid Code Forum UK

Solution for ProWind

Solved by new system managementSolved by new system managementand software adaptationsand software adaptations!!

Solved by Hardware adaptations!Solved by Hardware adaptations!Optional, retrofit possible!Optional, retrofit possible!

1 FrequencyPoint 2 Voltage

3 Reactive power

Point 4 Voltage dip

Page 8: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 8

Voltage dip without triggering of the Rotor Crowbar (RC):controlled operation, low mechanical stress

Triggering of the Rotor Crowbar:

– Ride through with maximum grid current and fastest possible return to normal operation after the voltage recovery

– Option: Disconnection of the stator and resynchronisation:reduced grid current, low mechanical stress at voltage recovery

Disconnection of the stator

Triggering of the Rotor Crowbar:

Grid Code Forum UK

Characteristics

RC

Page 9: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 9

Grid Code Forum UK

Simulations , without stator disconnection

Voltage dip down to 20 % UN

t [s]

0

0.5

1

-4

-2

0

2

4

-2

0

2

0 0.1 0.2 0.3 0.4 0.5-4

-2

0

2

ugrid / uN

P / PNQ / PN

M / MN

igrid / iN

Page 10: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 10

Grid Code Forum UK

Simulations , with stator disconnection

Voltage dip down to 20 % UN

0

0.5

1

-4

-2

0

2

4

-1.5

-1

-0.5

0

0.5

0 0.5 1 1.5-4

-3

-2

-1

01

t [s]

ugrid / uN

P / PNQ / PN

M / MN

igrid / iN

Page 11: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 11

Grid Code Forum UK

Wind Test Bench

Transformer

10 kV

Voltage change over

1,6 MVA690 V +30 %

Tapping in 70 V steps

GeneratorConverter1,5 MW

Drive1,5 MW

M ~~

Page 12: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 12

Grid Code Forum UK

Grid operators expect squirrel cage generator to behave like conventional synchronous generator:

– no switch-off during voltage dips– capacitive power supporting during voltage dips

Disadvantage of conventional compensation systems

Capacitors or conventional dynamic compensation (SVC, with TCR, thyristor controlled reactor) delivers with dipping voltage an correspondingly reduced current

Key problem Stall Turbines

Page 13: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 13

Grid Code Forum UK

Contrary to conventional capacitorcan the self-commuted converter followthe desired value

Key task

Reactive current (overexc.) supporting gridENE grid codes as per 01.8.2003

0

20

40

60

80

100

0 10 20 30 40 50 60 70 80 90 100

Voltage dip [%]

Rea

ctic

ecu

rren

t (IB

/IN)

[%]

Requirement Conv. capacitor

Page 14: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 14

Technical solution for fixed speed application

Grid Code Forum UK

Self-commuted converter in PWM-inverter technology– Response like a synchronous machine for grid support– „Electronic Synchronous machine (phase-shifter)“– 4-Quadrant inverter PCS: Power Conditioning System

Advantage of PCS in PWM-inverter technology– in spite of voltage dips constant reactive current output– grid support during voltage dips with PCS nominal current

ideal for WT of type „constant speed/Stall control“ – for new individual WT, for new clusters, for new wind-parks – for existing WT / cluster / wind-parks (upgrading)

Page 15: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 15

PCS - Flexibility by modularity

Grid Code Forum UK

”good trade-off"

Extremum

ExtremumDe-centralallocated to each WT- "per unit" planning- de-central soft starting

Grouping "Cluster"allocated to several WT´s- "per cluster" planning- high economic viability

Centralallocated to entire wind-farm- ”unique" in planning/installation- reduced repetition effect

PCSPower Conditioning System

Page 16: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 16

PCS - Flexibility by modularity - Economic viable clustering

Grid Code Forum UK

PCS -Grouping

G~

G~

G~

MV power system(e.g. 20-kV)

HV grid(e.g. 110-kV)

WT-n

WT-2

WT-1

PCS -Grouping

G~

G~

G~

WT-n

WT-2

WT-1

PCS for ”cluster-1"

PCS for ”cluster-n"

Page 17: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 17

Grid Code Forum UK

WT diversity in possible groups– small, middle and large WT– small, middle and large wind-farm

Project design and engineering– Module approach for „typical“, e.g. ±1,5 Mvar; ±3 Mvar; ±6 Mvar– „per-cluster“ standard with high repetition effects– „n+1“ feature for cluster economically viable

Delivery, commissioning, project financing– shorter delivery times, shorter commissioning, lower risk– advantageous cash-flow, lower interest payments/capital bindings– simplified and more convenient balance of payments

Advantages of PCS for clustered WTs

Page 18: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 18

Grid Code Forum UK

WT „stall-control“ has inductive, load dependent reactive power demand, however– Softstart and synchronising of the WT– Cosφ, controllable between 0,95 inductive/capacitive– Optional cosφ controllable in wider range– Medium voltage (e.g. 20-kV) controllable– Reactive power input/output to grid controllable

Using ALSTOM´s Power Conditioning System, the objectives can be met.

PCS Mode of operation „Production by windenergy“

Page 19: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 19

Grid Code Forum UK

WT „stall-control“ is to generate reactive current into grid (e.on)

– with an conventional WT this is not possible– with conventional fixed/controllable compensation systems this is

practically not possible

Regenerative reactive current export only possible, if– large numbers of additional capacitors have to be installed, which in

normal op „Production by wind energy“ are totally useless– higher cost at low benefit = economic not viable

Using ALSTOM´s Power Conditioning System, the objectives can be met.

PCS Mode of operation „response to power system faults“

Page 20: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 20

Grid Code Forum UK

Solution - Reduction of reactive power

PCS - capacitive operation

reactive power generator(under excited)

reactive power grid(reduction)

reactive power PCScapacitive/overexcited

G~

Page 21: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 21

Grid Code Forum UK

Solution - Increase of reactive power

PCS - inductive operation

reactive power generator(under excited)reactive power grid

(increase)

reactive power PCSinductive/under-excited

G~

Page 22: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 22

Grid Code Forum UK

Conclusion

ALSTOM Power Conversion has profound experience with wind turbines and grid stability

We provide customer oriented solutions from the turbine shaft to the grid connection

ProWind converter:– optional solution for new grid connection requirement– short-term availability, retrofit possible– low mechanical stress

Page 23: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 23

ProWind - Drive Converter

Advanced technology deriving from more than 1000 installed systems

Flexible design thanks to standardised components and modules

User-friendly construction and high reliability

Space reduced by 30 %

Power range from 0,5 to 5 MW

Modular and compact drive converter for wind turbines

Page 24: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 24

ProWind - Drive Converter

Standardised modules for air- or water cooling Design meets extreme environmental requirements(-25 °C to +50 °C)Protection class up to IP 54

Optional outdoor containers

Design

Page 25: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 25

Each ProWind drive is fully factory tested to IEC standards including integrated system testing with the original generator Diagnostics and services– Spare parts delivery service within 24-hours for most items – Field service representatives provide emergency response– Tele-service– Customised maintenance contracts

Service-friendly construction– Identical components – Low weight and compact size – User-friendly microprocessor control unit

Operational reliability is our commitment

ProWind - Commissioning and Services

Page 26: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 26

5 MW Drive System

Consisting of:– Permanent excited generator– Frequency converter– Transformer– Switchgear

Optimised for offshore applications

Worlds largest WEC located in Bremerhaven/Germany

ErectionSummer 2004

System solutions for wind energy converters

Page 27: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 27

High power density due to optimised gearbox- and generator conceptMedium voltage converter and transformer in offshore-containerPermanent magnets synchronous generator

“MULTIBRID” Wind Energy Converter

5 MW Drive System

Page 28: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 28

UPS

V <>

I >I >>

f <>

20 kV 6 MVA

3,0 kV

20 kV 160 kVA0,4 kV

G

5,3 MVAVR = 3,0 kV

Transformer-ContainerGrid connected Switchgear in

Tower

3 ∼50 Hz20 kV

Sea cable

Converter-Container

Overview

5 MW Drive System

M

M M

Page 29: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 29

Phase leg ALSPA VDM 7000

Pulse converter GTOLiquid cooledMachine voltage: 3 kVPower: ≥ 5 MWPower factor: controllable

Medium Voltage Converter

Page 30: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 30

High operational safety:– Redundant ventilation– „Worst case“ construction

Factory tests according to IEC standards including system testing with the original generator

Resulting in minimised commissioning time

Easy access and serviceability

Comprehensive service offerings

Customised maintenance contracts

Highest availability and reliability

Commissioning and Services

Page 31: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

03.2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT / FRANKO 31

Tailor made drive solutions for your wind turbine

Redundancy / high reliability

Significantly simplified installation and start-up on site due to fully tested drive system

Easy access and serviceability

Comprehensive service offerings

Your benefits at a glance

5 MW Drive System

Page 32: ALSTOM solution to meet new Grid Codes for Wind Turbines · ALSTOM solution to meet new Grid Codes for Wind Turbines Stefan Franko Power Conversion March 2004March 2004 APCG / 4FKO001_00-(Grid-Code-UK).PPT

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