ALUMINIUM SUBSTATION FITTINGS ALUMINIUM TERMINAL … · Slots also assist with accurate busbar to insulator alignment. (Image shows adaptor with support clamp attached) Type ABS busbar

Designed for tube to flat connections. Castings are of Aluminium alloy. Type ABT terminallugs are machined on the underside and are supplied with stainless steel bolts and nuts.

Cat. NoTube OD

Fig.No.

Dimensions in Millimetres

Met.(mm) Imp.(inch) A B C D E L K T

ABT25 25.4 1 2 41 38 16 53 67 137 M10 10

ABT25A 25.4 1 1 38 - 19 51 59 108 M10 6

ABT25/S 25.4 1 2 43 50 25 64 70 170 M10 12

ABT25-T4 25.4 1 2 50 50 25 64 70 170 M10 12

ABT30/S 30.2 1- 3/16 2 43 50 25 64 70 170 M10 12

ABT30-T4 30.2 1- 3/16 2 50 50 25 64 70 170 M10 12

ABT32 31.75 1-1/4 2 48 38 16 51 59 127 M10 10

ABT32/S 31.75 1 -1/4 2 43 50 25 64 70 170 M10 12

ABT32-T4 31.75 1-1/4 2 50 50 25 64 70 170 M10 12

ABT33 33.4 1- 5/16 3 70 38 16 51 76 130 M10 10

ABT38-T4 38.1 1-1/2 2 50 50 25 64 76 170 M10 12

ABT46 46.0 1-13/16 3 70 38 16 64 89 146 M10 11

ABT51 50.8 2 3 100 50 16 70 95 152 M10 11

CBT51-T4 50.8 2 2 50 50 25 64 90 170 M10 12

CBT51-5X 50.8 2 3 100 50 25 64 90 180 M10 11

ALUMINIUM TERMINAL LUG - TYPE ABT

www.powerline-equipment.com.au 62

ALUMINIUM SUBSTATION FITTINGS

Fig.No Tube OD Cat. No. A B C D E Standard BoltSize

1 13 (1/2”) ATF13 -1 32 25 54 - 29 M10 X 50

1 16 ( 5/8”) ATF16 -1 32 25 54 - 29 M10 X 50

2 16 (5/8”) ATF16 32 48 54 22 29 M10 X 55

2 19 (3/4”) ATF19 35 48 57 22 32 M10 X 60

1 25 (1”) ATF25 -1 44 29 60 - 38 M10 X 65

2 25 (1”) ATF25 - 51 41 76 76 51 51 -

2 25(1”) ATF25 41 54 64 29 38 M10 X 65

2 29(1 1/8”) ATF29 44 54 64 29 38 M10 X 75

2 30 (1 3/16”) ATF30 46 54 70 29 44 M10 X 75

2 32(1 1/4”) ATF32 46 54 70 29 44 M10 X 75

2 38(1 1/2”) ATF38 54 54 76 29 51 M10 X 80

2 40(37/64”) ATF40 56 55 76 29 51 M10 X 80

2 48 (1 29/32”) ATF48 64 57 83 29 57 M10 X 90

2 51 (2”) ATF51 67 54 89 29 64 M10 X 100

2 76 (3”) ATF76 95 54 114 29 89 M10 X 120

ALUMINIUM TUBULAR BUSBAR TO FLAT CONNECTORTYPE ATF

Type ATF tube connectors provide an economical means of terminating tubular busbar.They also combine with flexible braid connections to make expansion joints betweentubes in line or at right angles. Unless ordered otherwise ATF tube connectors will besupplied with standard length stainless steel bolts and nuts as shown in table.

www.powerline-equipment.com.au63


Cat. No. O.D. Tube A Bolt Detail

ATP25 25 (1”) 53 M12 X 85

ATP30 30 (1 3/16”) 58 M12 X 90

ATP38 38 (1 1/2”) 66 M12 X 100

ALUMINIUM TUBE TO TERMINAL PALM CONNECTORTYPE ATP

Type ATP connectors are designed to connect tubular aluminium busbar direct to equipmentpalms drilled in accordance with AS2395 type 5, namely four holes 14 mm. diameter at 50 mm.centres. Connector components are high strength aluminium alloy. Hardware is stainless steel.

Two connectors are required per four bolt connection.



ALUMINIUM TUBULAR BUSBAR TEE CONNECTORTYPE ATT

The Type ATT tee connector provides a heavy duty tee connection for tubular aluminiumbusbar.The three- piece design allows easy assembly . They are cast in high strength alu-minium alloy . Hardware is stainless steel.

Cat. No.M T B L

ATT2519 25.4 19 55 120

ATT2525 25.4 25.4 60 130

ATT3030 30 30 70 135

ATT3230 31.7 30 70 135

ATT3232 31.7 31.7 70 135

ATT3825 38.1 25.4 70 140

ATT3838 38.1 38.1 80 150

ATT8989 89 89 135 268

ATT100100 100 100 150 295

Dimensions in mm.

ww.powerline-equipment.com.au65


A - FRAME CONNECTORSTYPE - AAF

A-frame assemblies allow self-supporting busbar structures to be made from theconductors themselves resulting in a saving of supporting steelwork and insulators.Castings are in aluminium alloy . All components are supplied with stainless steelbolts, nuts and spring washers. Catalogue Number includes one complete set ofA - Frame connectors but does not include the vertical connecting tubes .

‘D’ Vertical connecting tubes

Cat. No. of completeA - Frame set

Dimensions in millimeters

A B C-dia. D-dia. E-dia.

AAF 2525 610 273 25 25 25

AAF 3825 610 273 38 25 25

AAF 8944 1800 580 89 44 44



STRAIGHT CONNECTOR - ALUMINIUM TUBETYPE AST

Type AST straight connectors are designed for substation applications requiring in-line boltedconnections of tubular aluminium busbar. Cast components are in high strength aluminium alloy.Connectors are fitted with stainless steel bolts,nuts and spring washers.

Cat. No. Tube ODD

L

AST19 19.1 80

AST25 25.4 112

AST30 30.0 125

AST32 31.8 125

AST38 38.1 140

AST51 50.8 179

For copper equivalent refer to section - Copper Substation Fittings.



CatalogueNo.

TubeOD B C K R S

ABS1951 19.05 50.8 33 M10 x 65 48 52

ABS1976 19.05 76.2 38 M12 x 70 47 52

ABS2551 25.4 50.8 33 M10 x 65 46 48

ABS2576 25.4 76.2 38 M12 x 70 48 52

ABS3251 31.7 50.8 33 M10 x 80 60 62

ABS3276 31.7 76.2 38 M12 x 70 50 52

ABS3851 38.1 50.8 33 M10 x 80 60 62

ABS3876 38.1 76.2 38 M12 x 80 50 52

ABS5176 50.8 76.2 38 M12 x 90 71 73

Dimensions

ABS6076 60.0 76.2 38 M12 x 100 78 82

ABS80127 80.0 127 50 M16 x 150 125 130

ADAPTOR BRACKET - TYPE BCA-1

The type BCA -1 adaptor bracket is cast in high strength Aluminium alloy.

It is used to convert Support Clamps 51 and 76 mm PCD to 127 mm PCD.

Slots also assist with accurate busbar to insulator alignment.

(Image shows adaptor with support clamp attached)

Type ABS busbar support clamps are used to secure aluminiumtubular busbar to post insulators with either 51, 76 or 127 mmPCD . They are cast in high strength aluminium alloy and sup-plied with stainless steel bolts and washers.Clamps are converted from clamping to sliding type simply byreversing the cap.

For copper equivalent refer section ‘Copper Substation Fittings’.

BUSBAR SUPPORT CLAMP TYPE ABS



The type AE end connector makes an effective end connection between Aluminium stems or tubularbusbar and Aluminium cable. Castings are heat - treated Aluminium alloy, machined to match thebusbar. Hardware is stainless steel.

Cat. No. Tube ODmm

Cable Range Dimensions (mm)

mm² OD mm L W K

AE1919 19.0

25 to 215 6.75 to 19.25

122 58 M10

AE2519 25.4 130 65 M10

AE2919 28.5 125 70 M10

AE3019 30.0 125 70 M10

AE3219 31.7 125 70 M10

AE3519 35.0 130 78 M10

AE3819 38.1 130 78 M10

AE4019 40.0 130 78 M10

AE5119 50.8 135 80 M10

AE3826 38.1

150 to 400 15.75 to 25.6

150 67 M10

AE4026 40.0 150 67 M10

AE7626 76.2 140 56 M10

END CONNECTOR ALUMINIUM TUBE TO CABLE - TYPE AE



TEE CONNECTOR ALUMINIUM TUBE TO CABLETYPE AX

Cat.No.

Tube ODmm

Cable Range Dimensions inmm.

mm² OD mm L W

AX1919 19.0

25 to 215

130 54

AX2519 25.4 138 54

AX3019 30.0 138 54

AX3219 32.0 138 54

AX3819 38.0 150 54

AX7619 76.0 155 60

6.75 to 19.25

K

M10

M10

M10

M10

M10

M10

The type AX connector makes an effective 90 degree connection between Aluminiumtubular busbar and Aluminium cables. They are cast in aluminium alloy and machinedto match the tube diameter. Hardware is stainless steel.

www.powerline-equipment.com.au

K Bolt size

70


Type ATL Terminal lugs are cast in Aluminium alloy. Palms are machined on lower face. Inter-locking clamp design permits wide conductor range. U-bolts and nuts are stainless steel.For blank palm add “B” to Part number. ie ATL-T4 - B.Type ATL can also be supplied Electro Tin Plated, add “T” to Part number. ie ATL19-T4 -T

Cat.No.

ConductorRange

No ofpalmHoles

Dimensions in mm

mm² OD mm A B C K T L

ATL19-1A 25to

215

6.75to

19.25

2 40 15 29 10 8 150

ATL19-2C 1 40 15 - 12 8 150

ATL19-3A 2 40 15 38 12 8 150

ATL19-3C 2 40 15 50 12 8 150

ATL19-T4 2 50 25 50 12 12 183

ATL19-4A 4 80 15 38 12 8 150

ATL19-5X 4 100 25 50 12 14 170

ATL19-5C 4 80 15 50 12 8 150

ATL34-T4 400to

630

2 50 25 50 12 13 208

ATL34--T4--38 2 50 19 38 12 13 108

25.65to

32.76

ATL19-5CATL19-3C Tin Plated

RIGHT ANGLE TERMINAL LUG CONDUCTOR TO PALMTYPE ATL-L TWIN U-BOLT CLAMP BAR STYLE

TERMINAL LUG CONDUCTOR TO PALM TYPE ATLTWIN U-BOLT CLAMP BAR STYLE

Type ATL-L right angle terminal lugs are designed to accept vertical substation droppers.Otherwise they have the same characteristics as the straight terminals shown above.Supplied with palm blank or drilled to specification.

Cat.No. ConductorRange

Palm Dimensions in mm.

mm² ODmm Length Width Thickness

ATL19-L2 25 to215

6.75 to19.25

85 40 11



Designed to accommodate a wide range of aluminium and ACSR conductors.The type ATL terminal lugs are cast in aluminium alloy. Hardware is stainlesssteel. The clamping element utilises a four bolt arrangement designed to preventconductor chaffing.Normal palm drilling conforms to AS2395 Palm Terminal No.5.Can be supplied with drilled or blank palm.

Cat.No.

Conductor Range No ofpalmHoles

Dimensionsin mm

mm² OD mm L

ATL93-5X 150to

300

15.75to

22.68

4 190

ATL113-5X 300to

500

22.68to

28.80

4 195

ATL134-5X 500to

630

28.80to

33.80

4 200

STRAIGHT TERMINAL LUG CONDUCTOR TO PALMTYPE ATL FOUR BOLT CLAMP STYLE

RIGHT ANGLE TERMINAL LUG - TYPE ATL-RFOUR BOLT CLAMP STYLE

The Type ATL-R right angle terminal lugs are designed to accept vertical substationdroppers. Otherwise they have the same characteristics as the straight terminals

Cat.No.

Conductor Range No. ofPalm Holes

mm² OD mm

ATL93R-5X

150to

300

15.75to

22.68

4



Fig.No. Cat. No.

Conductor Range Dimensions in mm Palm DrillingDetail

Area mm2 OverallDia.

C L T W X

1 PCA-S2*

50to

300

8.9to

22.68

33 38 7 34 SingleU-BoltType

2 Holes 12mmDiameter at

33 mm centres

2 PCA-302*

25to

215

6.75to

19.2530 65 7 55 30


30mm centres

2 PCA-3 70to

150

10.70to

15.7550 102 13 76 50


50mm centres

2 PCA-4 150to

240

15.75to

20.2550 102 13 76 50 =

2 PCA-7 500to

630

28.80to

33.80

50 102 13 76 50 =

1 PCA7-S2 500to

630

28.80to

33.80

50 50 13 76 SingleU -BoltType

2 Holes 14 mmDiameter at

50mm centres

PALMLESS CONNECTORS TYPE PCAFOR ALUMINIUM CONDUCTORS


Type PCA Palmless Connectors provide an economical method of clamping Alu-minium Conductors to switchgear palms. Castings are in Aluminium alloy.U-bolts, nuts and spring washers are stainless steel.* Denotes M10 U-Bolts. All others are fitted with M12 U- Bolts.

Fig. 1 Fig. 2


TEE CONNECTOR- TYPE ATCALUMINIUM CONDUCTOR TO CONDUCTOR

A reliable U-bolt connector designed for substation applications requiring vibration proofconnections. Type ATC connectors accommodate a wide range of conductor sizes. Madefrom high strength aluminium alloy.U -bolts and nuts are stainless steel.

Cat. No.

Conductor RangeOverall diameter Dimensions

Main

Min. Max. Min. Max. C A

ATC1919 6.7 17.6 6.7 17.6 65 130

ATC2619 15.7 25.6 6.7 17.6 76 105

ATC2626 15.7 25.6 15.7 25.6 76 120

ATC3434 25.6 33.8 25.6 33.8 100 133

Tap

B

128

135

150

175

ATC1926 6.7 17.6 15.7 25.6 65 130 100



STRAIGHT CONNECTOR - CONDUCTOR TO CONDUCTORTYPE ASJ

Type ASJ straight connectors allow in -line jointing ofaluminium conductors. They are cast in aluminiumalloy and supplied with stainless steel hardware.

Cat.No.

Conductor RangeRun and Tap

Lmm

Area mm² O.D.

ASJ 1919 25 to 215 6.75 to 19.75 138

74

SINGLE BOLT CABLE SUPPORT CLAMPTYPE CC

Cat. No.Cable Dia D (mm)

Min MaxHeight H

(mm)Width W

(mm)Bolt dia(mm)

CC41 34 41 48 58

CC47 40 47 55 65

CC54 46 54 62 72

10mm

CC30 24 30 36 46

Cat. No.Cable Dia D (mm)

Min MaxHeight H

(mm)Width W

(mm)Boltdia

(mm)

CCD63 57 63 80 106

CCD70 63 70 86 114

CCD76 70 76 92 12010mm

CCD58 51 58 74 101

Centres C(mm)

76

81

89

95

CCD89 83 89 106 107 132

CCD102 95 102 118 120 146


Cable support clamps are precision cast in primarygrade high strength aluminium alloy.They are suitable for both flat or channel mounting.Order in pairs. Bolts can be supplied upon request.

Type CC support clamps are precision cast inprimary grade high strength aluminium alloy.

They are suitable for both flat or channel mounting.Bolts can be supplied upon request.

75

TWIN BOLT CABLE SUPPORT CLAMPTYPE - CCD



TRIPLE - CABLE SUPPORT CLAMPTYPE - TCC

Type TCC cable support clamps are die-cast in primary grade high strength aluminiumalloy and fitted with stainless steel clamping bolts, nuts and flat and spring washers.They are suitable for either vertical or horizontal wall mounting as well as under hungmounting. Attachment screws can be supplied upon request along with lining straps forthe prevention of cable sheath damage.

Clamping Bolt ‘K’

Attachment Screw ‘S’

Cat. NoCable OD mm. Dimensions in Millimetres

Min. Max. A B C H W K S

TCC5659 56.5 59 135 128 45 134 160 M10 M16

TCC5052 50 52 120 112 42 130 142 M10 M16

E

50

45

76


Fig.

No.

Dimensions in Millimetres Approx. D/CRating Amp.

A C D BoltSize

E

W L ApproxThick-ness

LXA600 1 - 19 40 M12 51 300 10 600

LXA800 2 40 19 40 M12 76 360 12 800

LXA800 2 50 25 50 M12 102 400 13 800

LXA1200 2 50 25 50 M12 102 400 14 1200

CatalogueNo.


ALUMINIUM FLEXIBLE LAMINATED CONNECTORSTYPE - LXA

Type LXA flexible connectors consist of a series of high conductivity aluminium laminatespreformed to compensate for the thermal expansion of the busbar system. Each end iswelded to electrical grade aluminium terminal plates which are drilled as per the table.They are ideally suited for connections between rectangular busbars and equipment palms.Type LXA flexible connectors can also be supplied blank for on-site drilling when required.

NOTE. For copper equivalent refer to section ’Copper Substation Fittings’

Fig. 2

Fig.1


Documents

ALUMINIUM SUBSTATION FITTINGS ALUMINIUM TERMINAL … · Slots also assist with accurate busbar to insulator alignment. (Image shows adaptor with support clamp attached) Type ABS busbar