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Aluminum Profiles Manufacturer
Company Presentation
LLP ALUMINUM OF KAZAKHSTAN
May 2018
Committed to the Quality
ALMATY REGION, KAZAKHSTAN
The Market
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Kazakhstan
Territory 2.7 mln km. sq.Capital city AstanaPopulation 18 mln peopleNominal GDP (2017)
US$ 133.6 bln
GDP per capita US$ 10,570.50Real GDP Growth 4.10%GDP by sector: agriculture: 4.8%;
industry: 35.3%; services: 59.9%
Inflation (CPI) 6.5%Net international assets US$ 28 bln. Assets of National Fund US$ 70 bln.
Kazakhstan is the world's largest landlocked country, and the ninth largest in the world, with an area of 2,724,900 square kilometres.
Kazakhstan is the dominant nation of Central Asia economically, generating 60% of the region's GDP, primarily through its oil/gas industry. It also has vast mineral resources.
It is one of the fastest growing among the CIS countries.
Economic growth in previous years was largely due to the expansion of the extractive sector and high commodity prices, which supported the rapid growth of state and population expenditures.
The Market
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GDP in Kazakhstan averaged 80.72 billion USD from 1990 until 2016, reaching an all time high of 236.60 billion USD in 2013 and a record low of 16.90 billion USD in 1999.
The Gross Domestic Product (GDP) in Kazakhstan was worth 133.66 billion US dollars in 2017
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350 THOUSANDTONS OF ALUMINUM PROFILES CONSUMED IN
EURASIAN ECONOMIC UNION AND CIS
The Market
The Raw Materials
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Aluminum Ingot
The Company - Production
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Aluminum Pigs
Aluminum Breakage
Casting Line (1350 t per month)
Aluminum Poles
EXTRUSION LINE
Press Line (1350 t per month)
Anodizing Line(800 t per month)
Anodized Products
Painting Line(400 t per month)
Standard Products
Plant
Aluminium of Kazakhstan LLP with its brand “Hoffmann аluminium” is a
leading company, specialized in extrusion of aluminum profiles in Kazakhstan.
The company pursues a policy of technical armament and modernization aimed at
achieving world standards of productivity and quality of products, which guarantees
to our customers the accuracy and stability of the characteristics, reliability and
durability of the finished products.
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The plant consists of:
• casting line
• homogenization line
• pressing line
• artificial ageing
• painting and anodizing line
• adhering coatings and taping line
• storage
CASTING LINE
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Capacity:
1,350 tons per month,
16,200 tons per year
Casting Line & Homogenization
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Produces cylindrical billets with a diameter of 152 mm and 203 mm., using semi-continuous method from the aluminum alloys AA 6060, AA 6063 and AA 6463.
Technological process:• melting of aluminum ingots• formation of the necessary alloy• casting of cylindrical workpieces• homogenization of the structure of
cylindrical workpieces
Homogenization –a technological process performed over a two or multiphase system,
during which the degree of heterogeneity in the distribution of chemical substances and phases in
the volume of the hetero-phase system decreases
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Pressing Line (1350 t per month)
Produces profiles of a complex cross-section for machinery-construction and general use by extrusion of alloys with marks of AA 6060, AA 6063 and AA 6463.
The line is equipped with:• two extrusion lines (based on press
with 8” 2400 UST force and press with6” 1540 UST force)
• furnace for aging aluminum profiles
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PAINTING LINE (400 t per month)
Produces a whole range of colored inks forboth external use of the interior and variousdegrees of gloss (gloss, satin, mat) and surfaceappearance (smooth, moire and shagreen)
AkzoNobel (the Netherlands) –is the world’s largestmanufacturer of powdercoatings, produced under thebrand Interpon®.
Anodizing line (800 t per month)
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The line consists of 26 baths with the capacity of
800 t per month – 9,600 t per year.
The length of bath 7,500 mm, the height of the
bath is 2,400 mm.
The width of the bath varies depending on the
process.
Stages of anodizing
• preparation, through which the aluminum
profile is controlled;
• preprocessing of the profile
• anodizing & finishing
- packing of finished anodized profile
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Packaging Line
The protective film is used to protect against scratches, dust during the procession, transportation and installation of finished products
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Quality Control
In order to ensure the high quality of the products, an advanced laboratory was set up in the plant.
Being an integral part of the integrated quality control system, it provides control over the incoming raw materials and additives, and the entire technological process for the production of alloys as well as finished products.
The research is conducted by the highly qualified specialists who have extensive experience in the analytical and research work.
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Standards
GOST 4784 - this standard applies toaluminum and deformable aluminumalloys intended for the manufacture ofsemi-finished products (ribbons in rolls,sheets, discs, plates, strips, bars,profiles, tires, pipes, wires, forgings andstamped forgings) cold deformation, aswell as slabs and ingots.
ISO 9001 is an international standard whose purpose is to establish a set of rules, the fulfillment of which gives assurance that the supplier organization provides you with products or services that meet your needs and expectations that meet the legal requirements.
GOST 15176-89 - this standard applies to extruded tires made of aluminum and aluminum alloys intended for the needs of the national economy and for export.
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Potential / Extension
1,350 t per month-
16,200 t per year-
Required investment:
$2.0 mln
5,000 t per month-
60,000 t per year-
Gained: $300 per t, or
$18 mln in total
Now AfterCASTING LINE
The Plant can increase the sale of aluminum billets, which is always on high demand
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Potential / Extension
1,350 t per month-
16,200 t per year-
Required investment:
$2.0 mln
2,000 t per month-
24,000 t per year-
Gained: $1000 per t, or
$24 mln in total
Now AfterPRESSING LINE
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Potential / NEW LINE No 1
• Product: Cu58Zn40Pb2• 1,000 t per month / 12,000 t per year
• Required investment: $4.0 mln• Expected return: $12.0 mln
COPPER-ZINC ALLOY CASTING LINE
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Potential / NEW LINE No 2
• 1,000 t per month / 12,000 t per year
• Required investment: $4.0 mln• Expected return: $12.0 mln
HEATING RADIATOR LINE
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PRODUCTS: ALUMINUM SYSTEMS
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PRODUCTS: WINDOW & DOOR & FACADE SYSTEMS
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PRODUCTS: VENTILATED FACADE
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PRODUCTS: ALUMINUM PANELS
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PRODUCTS: PARTITION WALLS
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PRODUCTS: VENTILATION BARS & SKYLIGHT
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PRODUCTS: FURNITURE PROFILES
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PRODUCTS: SUN-PROTECTION & SOLAR POWER
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PRODUCTS: PROFILES FOR LED
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PRODUCTS: PROFILES FOR ROLL-UP DOORS
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PRODUCTS: PROFILES FOR ELEVATOR SHAFTS
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PRODUCTS: ADVERTISEMENT FRAMEWORK
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PRODUCTS: STREET LIGHTS
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PRODUCTS: TRAFFIC LAMP
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PRODUCTS: STEPS
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PRODUCTS: TERRACE
177, Village M.Tuymebayev,
Ashibulak District, Ili Town,
Almaty Region, the Republic of Kazakhstan
[email protected] www.hoffmann.kz